sepro brochure package 2013

7/24/2019 Sepro Brochure Package 2013

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OPTIMIZED DESIGN PAIRED WITH

PROVEN DURABILITY

Sepro-YW Jaw and Cone Crushers provide a

cost-efficient, dependable solution for challenging

primary and secondary crushing applications. Both

Sepro-YW models are versatile, featuring a variety of

hard rock crushing capacities to meet your plant andcircuit process specifications. Each model is engineered

with a range of open/closed setting options based on

crushing application requirements, which allows for

simple optimization onsite. Only high-quality, durable

wear materials are featured in Sepro-YW’s line of

crushers including welded and cast components.

Sepro provides a reliable, low maintenance line of jaw

and cone crushing solutions which are a valuable addition

to any mining and aggregate operation. Sepro also offerscomplete design and supply of crushing plants to match

client specifications. Sepro Crushing Plants are fully

operational alongside Sepro Mobile Mills.

S E P R O - Y W C R U S H E R S

1

A P P L I C A T I O N S

■ Mining

■ Aggregates

■ Primary crushing applications

■ Secondary crushing applications

K E Y A D V A N T A G E S

■ High quality components

■ Durable and compact design

■ Readily available spare parts

■ Fast delivery schedule

■ Wide range of capacity



J A W C R U S H E R S P E C I F I C A T I O N S

CRUSHIN G CAPACITY (t/h)FEED OPENING SETTING (mm) PULLEY MOTOR WEIGHT

MODEL mm 50 60 80 100 125 150 175 200 225 250 300 (rpm) (kw) (ton)

YJC-3020 750 x 500 42 53 72 94 117 138 250 45 - 55 7.7

YJC-3624 900 x 600 117 143 177 212 250 75 13

YJC-4230 1,050 x 750 201 234 265 285 328 230 95 22

YJC-4840 1,200 x 1,000 297 337 376 413 449 200 190 43

YJC-6048 1,500 x 1,200 459 505 551 594 637 691 190 220 70

Capacity and minimum setting figures are indicative for material s of 1.6 t/m3 (100 lbs/ft3).

Actual results may vary, depending on feed, grading, rock type, moisture content etc.

S E P R O - Y W C R U S H E R S



C O N E C R U S H E R S P E C I F I C A T I O N S (Standard and Short Head Configurations)

FEED OPENING APPROX. CRUSHING CAPACITY (t/h)CLOSED OPEN HEAD PULLEY MOTOR WEIGHT

MODEL (mm) (mm) DIAMETER 6 10 13 16 20 25 30 40 50 60 70 (rpm) (kw) (ton)

YCC – 900 125 140 3' 49 54 76 86 97 113 650 55 - 75 13

YCSH - 900 50 70 3' 30 52 62 70 86

YCC-1200 170 190 4' 78 97 119 146 167 200 216 550 110 23

YCSH-1200 70 100 4' 76 97 119 146

YCC-1300 180 200 4¼' 119 140 173 194 232 248 550 - 650 130 - 150 28

YCF-1300 130 150 4¼' 95 115 134 162 183 218

YCSH-1300 75 100 4¼' 89 119 140 173

YCC-1680 235 265 5½' 205 270 313 362 421 443 520 - 560 190 - 220 48

YCF-1680 170 200 5½' 150 195 260 300 345

YCSH-1680 100 140 5½' 135 173 205 243 260

YCC-2100 300 335 7' 389 464 605 756 864 440 300 78

YCF-2100 210 245 7' 290 372 455 585 725 848

Capacity and minimum setting figures are indicative for materials of 1.6 t/m 3 (100 lbs/ft3).

Actual results may vary, depending on feed, grading, rock type, moisture content etc.

CLOSED SIDE SETTING (mm)



Sepro Mineral Systems Corp.9850 201 Street, Langley, British Columbia, Canada V1M 4A3Office: +[1] 604.888.5568 • Fax: +[1] 604.888.5521 • Toll free: +[1] 800.990.5568 North America

[email protected] • www.seprosystems.com

(SHAFT)

(BEARING [MOVING])

(CHEEK PLATE) (FIXED JAW PLATE)

(CHEEK PLATE BOLT)

(MOVING JAW PLATE)

(TOGGLE PLATE)

(TOGGLE SEAT)

(TOGGLE BLOCK)

(FIXED JAW GUIDE)

(FIXED JAW PLATE BOLT)

(BOLT SPRING)

(PROTECTOR BOLT)(PROTECTOR)

(WEDGE)

(BEARING COVER [MOVING JAW])

(BEARING COVER [IN])(LABYRINTH COLLAR[IN])

(TOGGLE BLOCK TENSION BOLT)

(TENSION ROD)

(TENTION ROD SEAT)

(TENSION SPRING SEAT)

(TENSION SPRING)

(LABYRINTH COLLAR [OUT])(BEARING COVER [OUT])

(TOGGLE BLOCK TENSION BOLT [UP])

(TOGGLE BLOCK TENSION SPRING)

(FRAME)

(WEDGE BOLT)

(MOVING JAW)

(GREASE HOSE)(WEDGE BOLT SPRING)

(GREASE GATE)

(FLY WHEEL & PULLY)

(BEARING CAP BOLT)

[BEARING A SSEMBLY]

(BEARING [OUT])

(END COVER)

JAW CRUSHER STRUCTURE

(DUST SEAL RING)

(TOP SHELL BOLT)(HOPPER LINER)

(RELEASE TENSION SPRING)(RELEASE TENSION BOLT)

(CAP FRAME)

(MANTLE)

(TOP FRAME)(CONCAVE)

(MANTLE CORE)

(HOPPER)

(BOTTOM COVER BOLT) (THRUST PLATE PIN)

(BEVEL PINION)

(BOTTOM COVER)(THRUST PLATE)

(END COVER [OUT])

(BEARING COVER)

(BEARING [OUT])

(HOUSING LINER)(COUNTER HOUSING)

(COUNTER SHAFT)

(CONE PULLEY)

(SEAL RING SPRING & CAP)(SPHERICAL SEAT)

(LOCK POST TOP SHELL BOLT)

(TIGHTNER WASHER)

(GUIDE PIN)

(TIGHTNER)

(MAIN SHAFT)

(TOP SHELL)

(LOCK POST)

(DISTRIBUTOR)

(TIGHTNER NUT)

(SEAT LINER)(HYDRAULIC JACK)

(RIB LINER)

(ECCENTRIC)

(BEVEL GEAR)

(FRAME BUSH)

CONE CRUSHER STRUCTURE

YCC-STANDARD TYPE

YCSH-SHORT HEAD TYPEYCC-STANDARD TYPE

(PRESS BAR)

(PRESS BAR BOLT)(TOP SHELL LINER)

(HYDRAULIC CYLINDER)

(ECCENTRIC BUSH)

(BEVEL COVER [IN])(BEARING [IN])



FEED SIZE UP TO 600 MM WITH A SUPERIOR

MECHANICAL DRIVE SYSTEM

Sepro Tyre Drive Scrubbers feature a rugged, simple

design and incorporate robust components to give low

capital and operating costs combined with high availability

Operating in many applications on feeds with high clay

contents, Sepro Scrubbers are well proven as the optimum

choice for difficult ore and stone washing duties. The variabfrequency drive (VFD) package accompanying each unit

allows you to fine tune the operation of the scrubber base

on the application. No auxiliary drive is required to perfor

maintenance. Sepro Scrubber shells are manufactured in

one piece to high quality standards and are thermally stre

relieved to eliminate localized high stress areas.

The machine utilizes the Sepro Pneumatic Tyre Drive Syste

(PTD) which provides an alternative to standard chain and

gear drive systems. This system of rubber tyres mounted

on independent gear boxes provides excellent serviceabilit

and reliability, having been well proven in numerous difficu

applications. An instrumental feature accompanying Sepro

tyre driven equipment is the tyre pressure monitoring

system (TPMS) which comes standard with each Sepro

rotary control console.

Sepro operates pilot scale facilities, which generate

reliable data for scale up to commercial operation. Pilo

scale machines are also supplied for field test purpose

S E P R O T Y R E D R I V E S C R U B B E R S

2


■ Processing of wet tropical laterites prior to recovery of nickel

and cobalt

■ Washing of laterites to liberate fine precious metals for

gravity recovery

■ Removal of clay from hard rock ores prior to crushing

■ Washing of crushed aggregate, gravel and sand to remove

clay contamination■ Cleaning of contaminated soil and rubble


■ Short delivery times

■ Low installation costs with no heavy foundation requirements

■ No critical components such as ring gears, chain drive, steel

wheels or trunnion bearings

■ Standard, off-the-shelf major components to minimize

any downtime

■ Commercial heavy truck tyres that can easily be sourced locally

■ Units are all pre-assembled and shop tested

■ Rubber shell liners and lifters for long life and ease of replacement

■ Shell supported design allows for quick and efficient maintenance



S T A N D A R D S C R U B B E R S I Z E S

DIA. X L (m) INSTALLED POWER (kW)

1.2 x3.0 15

1.5 x 3.6 30

1.8 x 3.6 44

2.1 x 4.0 75

2.1 x 5.0 90

8 ft. x 14 ft. (2.4 x 4.2) 110*

2.5 x 6.0 135 – 165

3.0 x 8.0 220 – 300

3.6 x 10.0 450 – 550

3.6 x 12.0 540 – 660

*Engineered replacement for North American built 8 ft. x 14 ft. Scrubber.

S E P R O T Y R E D R I V E S C R U B B E R S



Sepro Pneumatic Tyre Drive System (PTD)2.4 x 4.2 Sepro Scrubber

Thrust RingsHeavy Duty Rubber Liner and Lifter bar AssemblyFeed Chute

Heavy Dut y One (1) PieceShell Weldment. ThermallyStress Relieved.

ConventionalHigh EfficiencyElectric Motor

Hydraulic Jacking Cr adle

Optional TrommelScreen Discharge

Rubber LinedDischarge Cone

SegmentedDischargeThroat Liners

Rinse Water

Commercial Bevel /Helical Gear Box

Heavy StructuralBase Frame

Heavy DutyCommercialPneumatic Tyres

Custom EngineeredRim and HubAssembly



SHORT DELIVERIES AND LOW CAPITAL COST

Sepro Tyre Drive Grinding Mills are a reliable solution

for small and medium capacity grinding applications,

and are suitable for Ball, Rod and Pebble charges. Mills

come complete with a variable frequency drive (VFD)

package which allows you to fine tune the operation of

the mill based on the charge and application. No auxiliardrive is required to perform maintenance, which is done

quickly with minimal heavy lifting due to the simple

removal of the grate or discharge head to access the

mill internals. Sepro Mill shells are manufactured in one

piece to high quality standards and are thermally stress

relieved to eliminate localized high stress areas.

The machine utilizes the Sepro Pneumatic Tyre Drive

System (PTD) which provides an alternative to standard

trunnion supported mills. This system of rubber tyresmounted on independent gear boxes provides excellent

serviceability and reliability, having been well proven in

numerous difficult applications. An instrumental feature

accompanying Sepro’s tyre driven equipment is the tyre

pressure monitoring system (TPMS) which comes

standard with each Sepro rotary control console.

Pilot scale mills are also available for pilot plant

and laboratory use.

S E P R O T Y R E D R I V E G R I N D I N G M I L L S

3

A P P L I C A T O N S

■ Small tonnage plants – primary grinding

■ Regrinding mills

■ Reagent prep

■ Lime slaking







any downtime



■ Rubber shell liners and lifters for long life and ease of replacement


■ Various configurations available (overflow or grate discharge)



S T A N D A R D M I L L S I Z E S


1.05 x 1.4 18

1.2 x 2.3 37

1.5 x 3.0 75

1.8 x 3.6 150

2.1 x 4.0 220

2.1 x 6.0 330

S E P R O T Y R E D R I V E G R I N D I N G M I L L S



Sepro Pneumatic Tyre Drive System (PTD)1.8 x 3.6 Sepro Ball Mill

Feed Chute



Commercial Bevel /Helical Gear Box

Heavy StructuralBase Frame

Heavy Duty Rubber Liner and Lifter bar Assembly

ThrustRings

Rubber LinedDischarge Cone

InspectionManhole

OVERFLOW VERSIO N

DischargeGrate

Custom EngineeredRim and HubAssembly




RECOVERY DOWN TO 10 MICRONS AND UNIT

CAPACITIES UP TO 100 t/h

Falcon C Concentrators are typically used in gravity

recovery applications that require a higher mass yield

to concentrate when compared with SB Concentrators.

Often utilized for the recovery of valuable fine particles

Falcon C Concentrators are capable of collecting finesmissed by dense medium separators, spirals or any

other low G processes.

Designed for continuous duty, these machines

are able to produce mass yields as high as 40%.

The primary objective of the Falcon ‘C’s is to

maximize recovery and reduce tonnage to

downstream processes. The technology is ideal for

scavenging or pre-concentrating applications as well

since no water is added during processing.

Reliable test work can lead you to the right

concentrator for your application. Sepro operates

laboratory facilities, which generate decisive data

for scale up to commercial operation.

F A L C O N C O N T I N U O U S ( C ) C O N C E N T R A T O R S

4


■ Primary concentration of tin, tantalum, tungsten, chrome,

cobalt, iron, fine oxidized coal and uranium

■ Scavenging of fine particles lost by low G force processes

and flotation

■ Pre-concentration of heavy minerals


■ Unit capacities up to 100 t/h

■ The variable frequency drive (VFD) enables control over G force

based on application

■ Advanced wear materials and a modular design decreases

downtime and reduces maintenance costs.

■ High gravitational field (up to 300 G) allows recovery of

very fine particles

■ No fluidizing water consumption or offline time for

concentrate flushing

■ Produces high density (variable mass yield 0 – 40%) concentrate

therefore no thickeners required

■ Continuous production of concentrate at >70% solids

■ Greater than 95% mechanical availability, extremely low

operating costs

■ Small footprint

■ Fully automated, “one touch” operation that provides the least

amount of offline time and highest possible concentrate security



Feed

Feed Pipe

RetentionZone

StratificationZone

Impeller

Lights

Heavies

ThrottlingNozzles (30)

HighS.G.Bed

Compressed Air Supply

(Introduced through Rotating Union)

S P E C I F I C A T I O N S

MODEL C400 C1000 C2000 C4000

RECOMMENDED SOLIDS CAPACITY* t/h 1 - 5 5 - 27 20 - 60 45 - 100

MAX SLURRY CAPACITY m³/hr 17 74 210 40 0

MAXIMUM FEED PARTICLE SIZE* mm 1.0 1.0 1.0 1.0

MINIMUM EFFECTIVE CAPTURE SIZE µm 10 10 10 10

CONCENTRATE PERCENT SOLIDS % 65 - 72 65 - 72 65 - 72 65 - 72

MAXIMUM FEED PERCENT SOLIDS* % 40 - 45 40 - 45 40 - 45 40 - 45

CONCENTRATE SURFACE AREA m2 0.25 0.60 1.42 2. 64

G-FORCE RANGE upper 300 300 300 300

lower 50 50 50 50

MOTOR POWER kW (HP) 7.5 (10) 15 (20) 30 (40) 75 (100)

PROCESS WATER CONSUMPTION m2 None required

MACHINE WEIGHT kg 1215 2 525 4 615 10 150

WIDTH m 1.22 1.55 1.85 2.36

DIMENSIONS LENGTH m 1.22 1.55 1.85 2.36

HEIGHT m 1.33 2.18 2.67 2.63

*Denotes application specific parameter, consult manufacturer.

Note: Specifications are subject to change without notice. Equipment may not operate or achieve best performance under maximum capacities.

F A L C O N C O N T I N U O U S ( C ) C O N C E N T R A T O R S



CompressedAir Supply(Introduced through Rotating Union)

LightsOutlet

HeaviesOutlet

Rotor BowlCleanoutOutlet

FeedRinse Water



COARSE AND FINE PRECIOUS METAL RECOVERY

Falcon SB Concentrators are known as “Semi-Batch”

because they continually accept feed during the run cycle,

but only produce concentrate during the periodic rinse

cycles. Run times span from five minutes to several hours,

depending on the application. Rinse times are generally les

than a minute as Falcon Concentrators utilize a dynamic

braking system to quickly slow the bowl down, rinse out

the concentrate, and then return to full operational speed

Equipped with a variable frequency drive, this gravity

concentrator can operate anywhere from 50 to 200 G’s.

The typical application for a Falcon SB Concentrator is

recovering liberated precious metals (Au, Ag, Pt, etc.) with

a grinding circuit. When installed in this type of circuit, Se

often recommends that the gravity concentrator be place

on cyclone feed, rather than cyclone underflow to generat

higher recoveries. Outside of grinding circuits, Falcon SBConcentrators are also used for precious metal separation

from aggregate or placer deposits. The target mineral will

usually be in extremely low concentration (grams per tonn

and a very high upgrade is desired (up to 10,000x).





F A L C O N S E M I - B A T C H ( S B ) C O N C E N T R A T O R S

4


■ Recovery of gold, silver and platinum group metals

■ Recovery of gold from cyclone feed, underflow or overflow

within the grinding circuit

■ Recovery of gold in alluvial gold operations

■ Recovery of gold from aggregate plants


■ Unit capacities up to 400 t/h

■ The variable frequency drive (VFD) and a dynamic breaking

system are used to greatly reduce offline time for concentrate

flushing

■ Flat lid modular design increases wear life and reduces downtime

as well as maintenance costs

■ Upgraded standard fluidization control results in a higher degree

of machine management

■ High G forces (highest in the mineral processing industry) allow

for higher efficiency and the recovery of very fine material

■ Reduced water consumption as only the pertinent collection zone

section of the bowl is fluidized


operating costs






MODEL L40 SB40 0 SB750 SB1350 SB2500 SB5200

RECOMMENDED SOLIDS CAPACITY* t/h 0 - 0.25 1 - 15 10 - 80 50 - 150 100 - 250 200 - 400

MAX SLURRY CAPACITY m³/hr 2.3 30 100 200 300 450

CONCENTRATING SURFACE AREA m² 0.03 0.21 0.46 1.08 2.14 3.37

G-FORCE RANGE upper 200 150 200 200 200 200

lower 50 100 50 50 50 50

MACHINE WEIGHT kg 35 485 1 250 2 900 4 560 6 900

MOTOR POWER kW (HP) 0.4 (0.5) 3.7(5.0) 7.5 (10) 18 (25) 45 (60) 75 (100)

PROCESS WATER CONSUMPTION m³/hr 0.24 - 1.2 3 - 5 8 - 12 12 - 20 15 - 28 25 - 35

WATER SUPPLY PRESSURE bar 2 - 3 2 - 3 2 - 3 2 - 3 2 - 3 2 - 3

RECOMMENDED MAXFEED PARTICLE SIZE mm 1.0 2.0 2.0 2.0 2.0 2.0

ABSOLUTE MAXIMUM FEED PARTICLE SIZE* mm 1.5 2.5 4.0 4.0 4.0 4.0

MAXIMUM FEED PERCENT SOLIDS* % 55 - 70 65 55 - 70 55 - 70 55 - 70 55 - 70

CONCENTRATE SLURRY FLUSH VOLUME* litre 1 25 100 150 250 350

CONCENTRATE SOLIDS FLUSH VOLUME* cm³ 120 1 230 5 275 12 425 18 750 24 050

WIDTH m 0.49 1.02 1.71 2.24 2.67 3.19

DIMENSIONS LENGTH m 0.31 1.00 1.44 1.90 2.00 2.32

HEIGHT m 0.51 1.43 1.50 2.07 2.27 2.73

*Denotes application specific parameter, consult manufacturer.Note: Specifications are subject to change without notice. Equipment may not operate or achieve best performance under maximum capacities.

F A L C O N S E M I - B A T C H ( S B ) C O N C E N T R A T O R S



Tailings

Concentrate

FeedRinse Water

Rinse Manifold

Rinse Nozzle

Fluidization /RetentionZone

StratificatonZone

WATER

WATER

Feed

Feed Pipe

Concentrate

Tailings

Impeller /Baffle

ConcentrateDischarge PortsProcess Water



FORCES UP TO 600 G’S AND GRAVITY RECOVER

DOWN TO 3 MICRONS

Ultra fine mineral recovery has been an industry goal

for many years. With Falcon’s UF line of concentrators

there is now a way to economically recover and upgrad

particles as fine as three microns. The primary objective

of the Falcon UF concentrator is to scavenge ultra fineparticles that are typically rejected from plant processe

as slimes.

Using a variable lip controlled by air pressure the Falcon

UF Concentrator is extremely flexible, allowing for a wi

range in metallurgical operation from high recovery to

high upgrade. Rinse times are generally less than a minu

as Falcon equipment uses a variable frequency drive (VF

with a dynamic braking system to quickly slow the bow

down, rinse out the concentrate, and then return to fulloperational speed. Falcon UF Concentrators can operate

anywhere from 50 to 600 G’s. Operating in rougher-clean

or rougher-scavenger configurations, this concentrator

can provide an almost unlimited range of possibilities.





F A L C O N U L T R A - F I N E ( U F ) C O N C E N T R A T O R S

4


■ Recovery of ultrafine slimes (tin, tantalum, tungsten, etc.)

■ Scavenging from deslime cyclone overflow

■ High recovery upgrade of fine flotation concentrates


■ High gravitational fields (up to 600 G) allows recovery of ultra

fine particles

■ The variable frequency drive (VFD) and a dynamic breaking system

are used to greatly reduce offline time for concentrate flushing

■ Recovery of previously unrecoverable values from

flotation concentrate

■ Advanced wear materials and a modular design decreases

downtime and reduces maintenance costs

■ No process water consumption during concentration


operating costs

■ Small footprint






MODEL UF600 UF1500

RECOMMENDED SOLIDS CAPACITY* t/h 0.5 2

MAX SLURRY CAPACITY m³/hr ~ 6 ~ 20

RECOMMENDED MAX FEED PARTICLE SIZE µm < 38 < 38

MINIMUM EFFECTIVE CAPTURE SIZE µm < 5 < 5

CONCENTRATE SLURRY VOLUME PER CYCLE % ~ 50 ~ 200

RECOMMENDED PULP, PERCENT SOLIDS* % 5 - 15 5 - 15

CONCENTRATE SURFACE AREA cm2 3871 9680

G-FORCE RANGE upper 450 600

lower 50 50

MOTOR POWER kW (HP) 7.5 (10) 45 (60)

RINSE WATER SUPPLY bar 6 ± 1 6 ± 1

PROCESS WATER CONSUMPTION m2 NONE REQUIRED

MACHINE WEIGHT kg 1,136 2,450

WIDTH m 1.23 1.51

DIMENSIONS LENGTH m 1.23 2.00

HEIGHT m 1.73 2.11

*Denotes application specific parameter, consult manufacturer.

Note: Specifications are subject to change without notice. Equipment may not operate or achieve best performance under maximum capacities.

F A L C O N U L T R A - F I N E ( U F ) C O N C E N T R A T O R S



Rinse Water Feed

ConcentrateBuild Up

Rinsing ManifoldsZEDRing

RinseNozzles

VariableLip Ring

StratificationZone

Baffle

ConcentrateDischarge Ports

Impeller

RetentionZone

Feed Pipe

F ee d Ta il in gs

Tailings

Concentrate



MAKING IMPOSSIBLE SCREENING… POSSIBLE!

Sepro-Atalay VFE® SD Screening Machines are

designed for difficult wet, damp or dry screening

applications where a fine and accurate separation

is required from a single deck.

The proprietary Vibro-Flex Exciter mechanisms of

the Sepro-Atalay SD VFE Screening Machines absorb

the high frequency vibration from the low powered,

dual unbalanced electric motors and generate a

chaotic response across the entire screening surface,

promoting high particle acceleration and excellent

bed stratification. This response prevents the screening

media from pegging and blinding, common problems

when screening fine materials. The highly stratified

bed assures excellent screening efficiency at very

fine cut sizes.

Pilot scale VFE screens are also available for pilot

plant and laboratory use.

S E P R O - A T A L A Y S C R E E N S


■ Aggregate – Crushed Stone, Sand and Gravel

■ Construction – Clay, Concrete and Asphalt Sands

■ Coal – Hard Coal and Coal Slimes

■ Silica Quartz and ‘Frac’ Sand

■ Metallurgical – Mineral Sands and Magnetite

■ Forestry – Pulp, Paper, Wood Chips

■ Recycling – Glass, Plastic, Electronics■ Limestone and Feldspar


■ Ability to screen ultra fine materials

■ Low installed power requirements

■ Screen fine sticky materials without the use of a ball deck

or expensive screen media

■ Minimal transmission of loads to foundations

■ Typically includes feed box, undersize chute, oversize chute

and steel frame

■ Multiple screen media options

5



S T A N D A R D S E P R O - A T A L A Y S C R E E N S I Z E S

SIZE EACH MOTOR @ 60 Hz WEIG HT

0.65 m x 1.5 m (2' X 5') 0.4 kW (0.54 hp) 1000 Kg

1.0 m x 2.0 m (3' X 6.5') 0.73 kW (1 hp) 1500 Kg

1.0 m x 3.0 m (3' X 10') 1.1 kW (1.5 hp) 1600 Kg

1.25 m x 2.0 m (4' X 6.5') 0.78 kW (1 hp) 1750 Kg

1.25 m x 3.0 m (4' X 10') 1.3 kW (1.75 hp) 2100 Kg

1.25 m x 4.0 m (4' X 13') 1.9 kW (2.5 hp) 2500 Kg

S E P R O - A T A L A Y S C R E E N S





HIGH CAPACITY EQUIPPED WITH

INTERCHANGEABLE SCREEN DECKS

Sepro-Sizetec Screens are used for a variety of

particle size separation and dewatering duties in

mineral processing and aggregate applications.

In mineral processing applications, particle size

separation is of utmost importance in order to

optimize crushing, grinding and gravity separation

as well as many other processes. In aggregate

applications, proper size separation and dewatering

is essential to generate a saleable product. Sepro

works closely with clients to determine the correct

screen type and size for each application.

S E P R O - S I Z E T E C S C R E E N S

5


■ Gold Ore Processing

■ Fine Aggregates

■ Industrial Minerals

■ Coal Processing

■ Soil Remediation


■ High capacity capable

■ High frequency linear stroke G-force vibrating motion

■ Low profile screen box design for minimum head room

requirements

■ Trunnion suspension with heavy duty coil springs

■ Directly driven by reliable vibrator motors

■ Interchangeable screen decks with a variety of screen

media options

■ Easy deck angle changes

■ Possible horizontal or up-hill installation

■ Extra rugged screen construction for heavy load operation



S E P R O - S I Z E T E C S C R E E N S



2' x 4'

2' x 6'

3' x 6'

3' x 8'

4' x 8'

4' x 10'

5' x 12'

4' x 12'

5' x 12'

6' x 12'

7' x 14'

8' x 16'

8' x 20'

2' x 6'

3' x 9'

4' x 12'

6' x 12'

2' x 7'

3' x 10'

4' x 10'

5' x 12'

6' x 12'

7' x 14'

8' x 14'

SEPRO – SIZETEC

DEWATERING

FINE SCREEN

SEPRO – SIZETEC

HORIZONTAL

DECK SCREEN

SEPRO – SIZETEC

INTENSIVE

DEWATERING

SCREEN – CURVE DECK

SEPRO – SIZETEC

INTENSIVE

DEWATERING

SCREEN – VEE DECK

■ For wet fine particle

size separation

ranging from

4 mesh to 400 mesh

(5 mm to 38 micron)

■ For trash screens

■ For resin screens

■ For CIL carbon screens

- Loaded carbon

screens

- Carbon sizing

screens

- Carbon dewatering

screens

- Carbon safety

screens

■ For wet or dry sizing

operation ranging

from 4 inch to

50 mesh (100 mm

to 0.3 mm)

■ For trash screen for

cyclone overflow in

mill grinding circuit

■ For high capacity

carbon safety screen

in CIL & CIP

operations

■ For sag mill

discharge screen

■ For rinse and drain

screen operation

■ For efficient sizing

and dewatering

operation with

screen opening size

ranging from 8 mesh

to 60 mesh (3 mm

to 250 micron)

■ For polishing and

dewatering of spiral

clean coal

■ For maximum

dewatering of fine

coal refuse

■ For water droplets

free dewatering of

fine materials ranging

from 4 mesh to

150 mesh (5 mm

to 100 micron)

■ For best dewatering

operation for

concrete sand

■ For dewatering of

silica sand, sinter

ore, fine coal, refuse

phosphate, potash,

boiler bottom ash, etc.

■ For 100 mesh to

400 mesh fine sand

recovery from sand

plant effluent

2' x 8'

3' x 8'

4' x 12'

5' x 8'

6' x 12'

7' x 16'

8' x 20'

SEPRO – SIZETEC

STEP DECK

SCREEN

■ Efficient wet sizing

before gravity

concentrator

ranging from

3/8 inch to 40 mes

(10 mm to 0.4 mm)

■ Drain, rinse and

dewatering for soil

remediation

■ Loaded carbon

washing for CIP/CIL

S T A N D A R D S E P R O - S I Z E T E C S C R E E N S I Z E S

MODEL

SIZESAvailable in many

standard screen sizes

APPLICATIONS



LOW CAPITAL COST AND

SHORT DELIVERY TIMES

Sepro Tyre Drive Agglomeration Drums are specifical

designed to prepare feeds with high fines content on Go

and Base Metal heap leaching operations. The action in

the Agglomeration Drum, combined with small addition

of cement or lime, binds the fines into an agglomeratedproduct. This product is then heaped and leached

without “pooling” and “channeling” caused by loss of

heap permeability. Complete with a variable frequency

drive (VFD) package, operators are able to fine tune the

operation of the Sepro Agglomerator based on the

application. No auxiliary drive is required to perform

maintenance. Sepro Agglomerator shells are manufacture

in one piece to high quality standards and are thermally

stress relieved to eliminate localized high stress areas.

The machine utilizes the Sepro Pneumatic Tyre Drive

System (PTD) which provides an alternative to standard

chain and gear drive systems. This system of rubber tyre

mounted on independent gear boxes provides excellent

serviceability and reliability, having been well proven in

numerous difficult applications. An instrumental feature

accompanying Sepro’s tyre driven equipment is the tyre

pressure monitoring system (TPMS) which comes

standard with each Sepro rotary control console.

S E P R O T Y R E D R I V E A G G L O M E R A T I O N D R U M

6


Gold

■ Mixing of lime for pH control

■ Cement for binder

■ Cynide solution

Copper, Uranium or Nickel Laterite

■ Sulfuric acid

■ Organic polymers for binder







any downtime



■ Flexible rubber liners to prevent buildup


■ Drum angle on frame is adjustable to suit application



Sepro Pneumatic Tyre Drive System (PTD)3.0 x 8.5 Sepro Agglomeration Drum

S T A N D A R D A G G L O M E R A T O R S I Z E S


1.8 x 5.0 45

2.5 x 8 111

3.0 x 8.5 135

3.6 x 10 220

S E P R O T Y R E D R I V E A G G L O M E R A T I O N D R U M S




Discharge Chute

Discharge Chute Liner Custom EngineeredRim and Hub Assembly

Heavy StructuralPivotable Base Frame



Commercial BeveHelical Gear Box

Solution AdditionThrustRing

Heavy DutyRubber Liner



THREE PRODUCTS FROM ONE DMS SEPARATOR

The dynamic, multi-stage Condor Dense Medium

Separator gives Sepro a leading position in advanced

Dense Medium Separation (DMS) technology. A minimum

of two separation stages are inherent in a Sepro Condor

DM Separator, resulting in high separation efficiency in

rougher/scavenger or rougher/cleaner DMS applications.

DMS is typically used in a pre-concentration duty prior to

processing or milling to reject barren material and reduce

downstream CAPEX and OPEX costs.

Sepro supplies customizable and transportable DMS Plants

for a wide variety of application requirements. Sepro’s

standard two product (concentrate, tailings) DMS Plant

utilizes a two stage Condor Separator and single density

medium circuit, while the three product (concentrate,

middlings, tailings) DMS Plant utilizes a three stage Condo

Separator and two medium circuits at high and low densit

The Condor Separator is simple and easy to feed, usually

by a conveyor belt or from a vibrating screen. Abrasive

or friable ore is not pumped resulting in reduced power

requirements, equipment (pump, DM separator, piping)

maintenance costs and reduced ore breakage and fines

generation. The compact Condor DM Separator makes

it possible to convert a conventional two product DMS

cyclone installation into a three product operation.

S E P R O C O N D O R M U L T I - S T A G E

D E N S E M E D I U M S E P A R A T O R S

7


For Pre-Concentration and Concentration of:

Metals, oxides and sulphides

■ Antimony

■ Bauxite

■ Chromite

■ Copper

■ Gold

■ Iron■ Lead

■ Manganese

■ Nickel

■ Tin

■ Zinc


High separation efficiency

Large feed top size capacity

High throughput capacity

Direct feed■ By conveyor belt, vibrating screen or feeder

■ No pumping of feed solids, only medium is pumped

Multi-stage separation

■ Rougher/scavenger, rougher/cleaner DMS duties

■ High sinks capacity

■ Sink products may be combined or separated

Sepro pre-engineered DMS Plants

■ Fast delivery

■ Custom and transportable

■ Rapid start of production

■ Commissioning and training

Industrial minerals and silicates

■ Barytes

■ Coal

■ Diamond

■ Feldspar

■ Fluorspar

■ Limestone

■ Phosphate

■ Potash

■ Quartz

■ Petalite

■ Spodumene



Sink Header BoxesFEED

Feed FlushMaterial

Sink 1 Concentrate Prod

Sink 2 Middling Product

Sink

Product

Middlings

‘L’

Float Produc

FLOAT

Feed 2 Medium

Feed 1 Medium15° - 25°

S T A N D A R D C O N D O R D M S S I Z E S

SEPARATOR SIZE FEED CAPACITY* MAX FEED PARTICLE SIZE OVERALL LENGTH** WEIGHT

mm tph mm mm (approx.) Kg (approx.

CS250 10 – 30 20 – 25 2450 650

CS300 30 – 50 30 – 38 2850 1250

CS400 50 – 80 40 – 50 3250 1850

CS500 80 – 120 60 – 75 3300 2550

CS600 120 – 170 70 – 88 3940 3775

CS700 170 – 230 80 – 100 4580 5000

S E P R O C O N D O R M U L T I - S T A G E

D E N S E M E D I U M S E P A R A T O R S



*Separator duty and capacity to be confirmed by Sepro.

**For two-stage Condor only. Length will vary with three-stage arrangement.



Plants and operations are designed to minimize constructio

time, minimize expenses, and to be easily serviceable in

remote locations. Commissioning time on site is decreased

by thorough shop testing of the major components and

sub-assemblies.

All of Sepro’s plants are designed to international processin

and safety standards and can easily be containerized, shipp

and reassembled, even in the most remote locations in

the world!

Process testing is critical to the success of any plant, and

our partnership with a full service metallurgical laboratory

provides Sepro the opportunity to fine tune the process

to suit the ore type.

MODULAR PROCESS SOLUTIONS

Utilizing our experienced team of engineering professionals,

Sepro designs and builds modular and mobile processing

plants for a wide range of minerals. We create solutions

using an array of processing techniques that encompasses

numerous unit process operations. Complete plants are

assembled utilizing Sepro manufactured equipment, but areoptionally designed to accommodate innovative solutions

and equipment from a wide variety of vendors and

sub-contractors.

Sepro’s engineering team creates versatile and expertly

designed process solutions to match even the most difficult

specification. All modular plants may include primary and

secondary crushing, screening, agglomeration, washing and

scrubbing, dense medium separation, grinding, gravity

concentration, floatation and leaching.

M O D U L A R P R O C E S S S O L U T I O N S



M O D U L A R P R O C E S S S O L U T I O N S

P R O C E S S A P P L I C A T I O N S

Sepro is able to provide customized solutions based around its wide

range of equipment. Examples include, but are not limited to:

■

Precious metal recovery

■

Crushing and screening systems

■

Heap leach agglomeration and conveying systems

■

Gravity recovery systems for tin/tungsten/tantalum

■

Construction aggregate washing and classification

■

Nickel laterite slurry prep plants


■ Designed to suit your process requirements

■ High quality modular construction

■

Proven reliability of Sepro equipment used

■

Modularized single source supply reduces costs

■

Easy to ship globally

■

Easy to reassemble and commission

■

Designed to have minimal civil work requirements

SEPRO MOBILE PLANTS

Designed to allow the rapid deployment of a complete plant

Sepro Mobile Mill systems are ideal for smaller tonnage

operations and / or mining operations with short mine life.

Easily re-locatable, the main process equipment is mounted

on road transportable custom built trailer assemblies. These

plants require minimal site civil works. Mobile plants can be

designed to encompass a wide variety of process options

from crushing through to the final concentrate collection.

SEPRO MODULAR OR SKID MOUNTED

Custom modular plants are engineered around structural

elements that are simple and easy to erect on site and

minimize civil and infrastructure costs. These plants can

be designed with larger equipment for higher tonnage

applications than that of the Sepro Mobile Plants.

SEPRO STANDARD MODULAR PLANT DESIGNS

Sepro offers several package options as standard plants.These plants are normally designed around a single recovery

or process option such as dense medium separation or

gravity concentration. Sepro maintains critical components

in stock for quick delivery.



SeproMineral Systems Corp

sepro brochure package 2013

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