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Page 1: Service Manual 125
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organization

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Use only original MadAss125 spare parts.

Peirspeed

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to

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c tic

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e

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FY152FMI

Valve clerance, cold intake + exhaust 0.05mm-10.05mm

Piston displacement 119.70 cm

52.40 mm

55.50 mm

9.3:1

6.50kw/7,500rpm

8.5 Nm at 5,400rpm

dry foam

1,900rpm

0.7

FYZ22PA-S3P

94

40

1,500+/-100rpm

18mm - 0.5mm

2.833 (34/12)

1.706 (29/17)

1.238 (26/21)

0.958 (23/24)

3.722

16 teeth

46 teeth

428, 112 links

1.75~2 turns out

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driver

Tire pressure with

9 36 psi

32 39 psi

1,22 gal 09 gal

125

646

200 kPa 250 kPa

93

0.9

1840 mm

760 mm

1035mm

100 kg

200 kg

300 kg

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V241201-FYIJ-0000 Core cleaner 1 X X X

18543-FY20-000 Gasket, air cleaner 1 X X X

90727-FYXF-000 O-gasket cover side hole 1 X X X X

90713-FYXF-000 O-gasket cover side hole upper 1 X X X X

E000002-FYIF3-0000 Spark plug 1 X

Engine oil SA 10W40 1 0.9 Liter 0.9 Liter 0.9 Liter 0.9 Liter

23682-FYIF3-000 Sprocket 16T 1 Replace if necessary

GB/T894.1-17-0 Spline gear driven 1 Replace if necessary

41201-FY20-000 Chain sprocket 428/46 1 Replace if necessary

40520-FY20-000 Chain 428-112B 1 Replace if necessary

V171030-FY20-0000 Front tire(tubeless, 90/80-16) 1 Replace if necessary

V172030-FY20-0000 Rear tire(tubeless, 120/70-16) 1 Replace if necessary

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c

Maintenance Kilometers

t

petcock

i

Check air pressure

t

a

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sity

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1500+/-100rpm

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Hold the chain (1) at the furthest

half way between sprocket and pinion. Measure the travel.

30

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p

p

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1.5 mm

Allways use t

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ing

ing

direc

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FYZ22PA-S3P

22 mm

18+/-0.5mm

1.75~2 turns out

1500+/-100rpm

#94

#40

2.595

5D07

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1,500+/-100rpm

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0.9

23kg

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Cam height IN 5.623 5.223

EX 5.386 4.986

9.972-9.987 9.910.013-0.037 0.05

IN: 33.78, EX:36.5 IN: 32, EX:35

Valve stem O.D. IN 4.970-4.985 4.92

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ts

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Cylinder I.D. 52.405-52.42 52.45

Out of round --- 0.005

Taper --- 0.005

Piston O.D. 52.373-52.387 52.30Piston pin bore 14.002-14.008 14.05

Piston pin O.D. 13.994-13.999 13.98

Piston-to-pin clearance --- 0.075

Connecting rod small end I.D. 14.016-14.034 14.06

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are

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20 18

3.86-3.90 3.60

Clutch center guide O.D. 20.840-20.860 20.80

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Cam chain tensioner Tensioner spring free length 111.70 106.70

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14.016-14.034 14.06

0.004-0.012 0.05

16.966-16.984 16.9216.966-16.984 16.92

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23262934

12

172124

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Install to take place in reverce order.

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-

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after

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poor visibility

change the

use batteries

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a

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-GE

AR

EN

GIN

E

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