set-up and connection of valves uk - hb products · d ics100 nh3,hfc,co2 siemens m2fp 142 dn100 18...

Instruction Manual Setup and connection of valves – Direct and Indirect

For Low pressure (LP) and High pressure (HP) installation

Table of contents

Introduction ............................................................................................... 3 Carel E2V Stepper Motor Valves ................................................................ 5 Danfoss KV Stepper Motor Valves ............................................................. 6 Parker ESX, SER & SEI Stepper Motor Valves ............................................. 7 Emmerson EX4…EX8 Stepper Motor Valves ............................................. 8 Siemens MVL 661 Modulating Valves ........................................................ 9 Siemens MVS 661 Modulating Valves ..................................................... 10 Parker Modulating Valves - A4AJ ............................................................. 11 Danfoss Modulating Valves - ICM ............................................................ 12 Danfoss Modulating Valves Series ICS with Siemens M2FP .................... 13 Hansen HMMxx Modulating Valves......................................................... 14

Introduction This instruction manual contains a quick guide to connecting the most common valves on the market to NH3, HFC, and

CO2 refrigerants. The first pages provide an overview of both the stepper motor and modulating valves, which

refrigerants can be used, and the valve manufacturers’ specified capacities. The specified capacities are different

depending on the refrigerant, and therefore, the capacity values below are for guidance purposes only. The choice of

valve must adhere to the manufacturer's own guidelines.

After the overview, you can find instructions on how to setup each valve series in the HB Tool, as well as on how to

connect the valve to the sensor. Instructions and a detailed review of the HB Tool can be found in a separate

configuration manual for the individual sensor.

Stepper motors:

Manufacturer Valve type Refrigerant Actuator/Coil Kvs

[m3/h]

QoE [kW] Dimension

[mm]

MOPD

Carel E2V05CS000 NH3,HFC,CO2 Integrated 0.016 1.35-2.3 10 mm 140 bar

E2V09CS000 NH3,HFC,CO2 Integrated 0.0275 1.8-3.0 10 mm 140 bar






Danfoss UKV-10D85 HFC UKV-A102 2,6-3,1 7,94 mm 35 bar

UKV-14D69 HFC UKV-A102 5,8-6,8 7,94 mm 35 bar



VKV-20D32 HFC VKV-MOZS330E0 12,4-14,5 7,94 mm 35 bar




VKV-40D61 HFC VKV-MOZS243B0 46,4-54,5 12,7 mm 28 bar

AKV-55D03 HFC AKV-MOZS816B0 83,4-98,1 15,88 mm 25 bar

UKV-J14D04 CO2 UKV-A102 11,2 6,35 mm 100 bar

JKV-20D29 CO2 UKV-A111 20,5 7,94 mm 100 bar

JKV-24D27 CO2 UKV-A111 28,9 7,94 mm 100 bar

Parker ESX-14 HFC Integrated 3.5 3/8”… 34,5 bar

ESX18 HFC Integrated 10.5 3/8”… 34,5 bar

ESX-24 HFC Integrated 17.5 3/8”… 34,5 bar

SER-1.5 HFC Integrated 5.5 ½”… 34,5 bar

SER-6 HFC Integrated 21.9 ½”… 34,5 bar



SEI-30 HFC Integrated 128 1 1/8”… 34,5 bar




Emmerson EX4 HFC,CO2 Integrated 3/8” x 5/8” 45 bar

EX5 HFC,CO2 Integrated 5/8” x 7/8” 45 bar

EX6 HFC,CO2 Integrated 7/8” x 1-1/8” 45 bar

EX7 HFC,CO2 Integrated 1-1/8”x1-3/8” 45 bar

EX8 HFC,CO2 Integrated 1-5/8”x1-5/8” 45 bar

In most cases, the valve can be connected directly via the HBLC, HBLT-Wire, and HBDX sensors, which can supply the

valve with analogue control signals, for modulating valves, or pulse signals for stepper motors, and they can also

supply the selected valve with power.

The valves covered in the manual are listed in the table below. The first column indicates if the supply can be

connected directly via the sensors. “D” indicates that the valves can be connected and supplied directly. “IN” indicates

that these valves have a higher supply requirement than the sensors can provide, and they must therefore be supplied

with a separate power supply.

Modulating motors:

D/IN Producer Valve type Refrigerant Actuator/Coil Kvs

[m3/h]

QoE [kW] Dimension

[mm]

MOPD

D Siemens MVL661.15-0.4 NH3,HFC,CO2 Integrated 0,40 47 DN15 45 bar

D MVL661.15-1.0 NH3,HFC,CO2 Integrated 1,00 117 DN15 45 bar

D MVL661.20-2.5 NH3,HFC,CO2 Integrated 2,5 293 DN20 45 bar

D MVL661.25.6.3 NH3,HFC,CO2 Integrated 6,30 737 DN25 45 bar

D MVS661.25-016N NH3,HFC,CO2 Integrated 0,16 95 DN25 53 bar

D MVS661.25-0.4N NH3,HFC,CO2 Integrated 0,40 245 DN25 53 bar




D Parker A4AJ-DN20 NH3,HFC,CO2 Siemens M2FP 140 DN20 18 bar

D A4AJ-DN25 NH3,HFC,CO2 Siemens M2FP 180 DN25 18 bar







IN Danfoss ICM20 NH3,HFC,CO2 ICAD600 0,6-4,6 DN20 52 bar

IN ICM25 NH3,HFC,CO2 ICAD600 6-12 DN25 52 bar





IN ICM100 NH3,HFC,CO2 ICAD1200 142 DN100 20 bar



D Danfoss/Siemens ICS25 NH3,HFC,CO2 Siemens M2FP 6-12 DN25 18 bar

D ICS32 NH3,HFC,CO2 Siemens M2FP 9-17 DN32 18 bar




D ICS100 NH3,HFC,CO2 Siemens M2FP 142 DN100 18 bar



IN Hansen HMMxx-20 NH3,HFC,CO2 9-15 DN20 28 bar

IN HMMxx-25 NH3,HFC,CO2 15-28 DN25 28 bar




IN HMMxx-65 NH3,HFC,CO2 DN65 28 bar



“D” = Direct supply of valve from sensor. “IN” = Indirect supply of valve (separate power supply for valve)

Carel E2V Stepper Motor Valves

Valve series E2VxxCS000:

Temperature: -40..+65 °C

Refrigerant:R22, R134A, R404A,

R407C, R410A, R744, R507A,

R417A, R717

Max. pressure: 140 bar

Setup of HBLC Tool

Stepper motor step: 480

Step speed: 20 mm/s

Home recall: 24 hours

Stepper motor ph. current: 450mA

Stepper motor ho. current: 100 mA

Driver and control are built into

HB Product’s sensor. There is no

need for a separate driver.

Connection

Cable: 4-wire – AWG 18/22

Connector: Carel-E2VCON0000

Sensor

B - (White)

A + (Yellow)

B + (Brown)

A – (Green)

Warning: Improper wiring will

result in wrong direction of rotation

or no rotation of stepper motor. See

installation instruction of electronic

board.

Green [A -]

Yellow [A +]

Brown [B +]

White [B -]

Danfoss KV Stepper Motor Valves

Valve series: ..KV…



R407C, R410A, R744, R507A,

R417A,

Setup of HBLC Tool


Step motor speed: 32 mm/s


Stepper motor ph.current: 450 mA


Driver and control are built into HB

Product’s sensor. There is no need for

a separate driver.

Connection

Wiring:

Valve Sensor

1: Red (Coil I) A + (Yellow)

2: Green (Coil I) A – (Green)

3: White (Coil II) B + (Brown)

4: Black (Coil II) B – (White)

Warning: Improper wiring will result

in wrong direction of rotation or no

rotation of stepper motor. See

installation instruction of electronic

board.

Parker ESX, SER & SEI Stepper Motor Valves

Valve series: ESX, SER & SEI



R407C, R410A, R744, R507A,

R417A,

Setup of HBLC Tool

Stepper motor step: 500 (*)

Step motor speed: 33 mm/s


Stepper motor ph.current: 500 mA

Stepper motor ho. current: 100

mA

(*) Depends on valve series:

ESX series: 500 steps

SER series: 1596 steps

SEI series: 3193 steps

SEH series: 6386 steps

Driver and control are built into



Connection

Connection: 4-wire / AWG 18

Valve Sensor

Red A + (Yellow)

Green A – (Green)

White B + (Brown)

Black B – (White)


result in wrong direction of

rotation or no rotation of stepper

motor. See installation instruction

of electronic board.

Emmerson EX4…EX8 Stepper Motor Valves

Valve series: PXV



R407C, R410A, R744, R507A,

R417A,

Setup of HBLC Tool


Step speed: 33 mm/s


Stepper motor ph. current: 500mA


Driver and control are built in to



Connection

Wiring:

Valve Sensor

A=White A + (Yellow)

B=Black A – (Green)

C=Blue B + (Brown)

D=Brown B – (White)


result in wrong direction of

rotation or no rotation of stepper

motor. See installation instruction

of electronic board.

Siemens MVL 661 Modulating Valves

Valve series: MVL661

If the valve is provided by HB

Products, it just needs to be

connected as illustrated below under

“Termination”. Otherwise, it is

important to set up the DIP switches

correctly, so that the sensor works

together with the valve.

Terminalbox:

1) Termination

2) LED indication

3) Potentiometer

4) Auto calibration

5) DIP switch

See the valve’s manual for further

information on LED indication,

potentiometer, and auto calibration.

DIP switch setup:

1= ON = mA signal

2= ON = 4…20 mA

3= ON = mA signal feed back

4= OFF = 100 % flow

Factory settings are indicated in the

"Switch” column.

Termination:

1) White (GO) = sensor - signal

2) Yellow (G)= sensor + signal

3) Grey (Y): Analogue input

Setup - basic

For detailed explanation please have

a look in separate configuration

manual.

Setup - advanced



manual.

Siemens MVS 661 Modulating Valves

Valve series: MVS661

NOTE! If the valve is provided by

HB Products, it just needs to be

connected as illustrated below

under “Termination”. Otherwise, it

is important to set up the DIP

switches correctly, so that the

sensor works together with the

valve.

Terminalbox:

1) Termination

2) LED indication

3) Potentiometer

4) Auto calibration

5) DIP switch

See the valve’s manual for further

information on LED indication,

potentiometer, and auto calibration.

DIP switch setup:

1= ON = mA signal

2= ON = 4…20 mA

3= ON = mA signal feed back

4= OFF = 100 % flow

Factory settings are indicated in the

"Switch” column.

Termination:

1) White (GO) = sensor - signal

2) Yellow (G)= sensor + signal

3) Grey (Y): Analogue input

Setup - basic

For detailed explanation please

have a look in separate

configuration manual.

Setup - advanced




Parker Modulating Valves - A4AJ

Valve series:

Pilot regulator: M2FP03GX

Parker P.N.: 308231 (4…20mA)

Refrigerant: R22, R134A, R404A,

R407C, R410A, R744, R507A,

R417A, R717

Termination:

Nominal current: 13 VA

Supply: 24 V AC

1: 24 V AC

2: 24 V AC

3: (-) 4…20 mA

4: (+) 4...20 mA

3 & 4 from HB Sensor.

Terminals: Screw - 4 mm².

Setup - basic




Setup - advanced




Danfoss Modulating Valves - ICM

Valve series: ICM/ICS

Refrigerant: R22, R134A, R404A,

R407C, R410A, R744, R507A,

R417A, R717

Termination:

Power Supply:

I: Fail safe supply (optional)

II: (+) 24 V DC

III (-) 24 V DC

AI (from sensor):

D: (-) 4…20 mA

E: (+) 4…20 mA

This valve series cannot be supplied

directly from HB sensors.

Current consumption:

ICAD600: 1,2 A

ICAD900:

ICAD1200: 3.0 A

Setup - basic



manual.

Setup - advanced



manual.

Danfoss Modulating Valves Series ICS with Siemens M2FP

Valve series: Danfoss ICS with

Siemens M2FP-ZM121/A

modulating pilot valve.

Position during defrosting: NC

Max pressure: 32 bar

Differential pressure: 18 bar

Media temperature: -40…+120

Refrigerant: R22, R134A,

R404A, R407C, R410A, R744,

R507A, R417A, R717

Termination:

Nominal current: 13 VA

Supply: 24 V AC

1: 24 V AC

2: 24 V AC

3: (-) 4…20 mA

4: (+) 4...20 mA

3 & 4 from HB Sensor.

Terminals: Screw - 4 mm².

Setup - basic




Setup - advanced




Hansen HMMxx Modulating Valves

Valve series: HMMxx

Max pressure: 28 bar

18 bar

Media temperature: -40…+120

Refrigerant: R22, R134A,

R717, R744

Size: ¾…4ʺ / DN20…DN100

Connection

Yellow/Green: Gnd.

Power supply (separate)

1: 24 VAC

2: 24 VAC

Consumption: 90 W

Signal: AI(+) (4…20 mA)

2: AI(-) (4…20 mA)

This valve series cannot be

supplied directly from HB

sensors.

Setup - basic




Setup - advanced




set-up and connection of valves uk - hb products · d ics100 nh3,hfc,co2 siemens m2fp 142 dn100 18...

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