sf merlin comman rail - merlindiesel.com and technical data are non-binding. subject to change as a...

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Merlin Common Rail / EUI Toolsand Accessories CatalogueLeading The Way in Diesel Technology

www.merlindiesel.com

• Fuel Pumps• Parts• Test Equipment• Filters• New Generation Workshop• Diagnostic & Vehicle Care Centre • Miscellaneous Accessories

COMMON RAIL INJECTORS

REPAIR TESTSockets 1 Test Adaptors 7-8 Special Tools/Tool Kits 2-3 Back-Leak Connectors 8-9 Injector Holders/Lapping Kits 4 High Pressure CR Test Pipes 10Measuring Kits 5 S300-1 Adaptor Cables 11P350 Assembly Press 6 Shim Kits Please ask for a copy of our new Common Rail Shim Catalogue for the full range of shims.COMMON RAIL PUMPS

REPAIR TESTGeneral Tools 12-15 Adaptors 16 Drive Couplings 17 Pump Mountings 18-19ON-ENGINE TOOLS

Injector Pullers 20-21 General 22-23 Tool Kits 24-25 Delphi Diagnostic Equipment 26 CR Electrical Connectors 27

EUI

REPAIR TESTSockets 28 Test Adaptors 31-32 Shims & Valves 29 Miscellaneous Tools & Equipment 30

COMMON RAIL & EUI GENERAL EQUIPMENT 33-36

TEST EQUIPMENT 37 Details of our range of the latest MERLIN common rail and EUI test equipment are available in our new Automotive and Marine Product Range Catalogues. Please ask for a copy.

CONTENTS

COMMON RAIL INJECTOR REPAIR

SOCKETS

1Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.

Pilot Valve SocketsT021-921 6.5mm T021-926 7.5mm

Nozzle AdaptorsT021-928 17.5mm x 8T021-938 14, 15, 17, 19mm x 6 kitT021-951 16mm x 8

Window SocketsT021-931 27mm MAN T021-933 28mm CRIN

Torx SocketsT021-937 10mm 0 986 613 632 T021-937a 12mm 0 986 613 631T016-834 TX40 for CP1

T021-927Siemens Socket 1.4/1.6 PSA Ford

T016-704K3 Pin Denso Kit

Note: Available in kit T021-1002 on page 3.

T016-704A Pins for Denso Kit T016-704K

Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.

T021-947Ball Bearing Stroke Measuring Tool (see page 3)

T021-948Injector Assy Tool M27 0 986 613 613 Bosch CRIT021-948NG As above but non-gen.

T021-952Fibre Ring Insert Tool 0 986 613 640 Bosch CRIT021-952NG As above but non-gen.

T021-965Fibre Ring Insert Tool (Truck) Bosch CRIN

T021-968Valve Assembly Puller

T021-99225mm Siemens Inj Nut

T021-946Extractor For Fibre Ring

Valve Seat ExtractorT021-961 15mm 0 986 613 623 T021-962 17mm 0 986 613 626 Bosch CRI

T021-930Fibre Ring Puller Kit

SPECIAL TOOLS


2


TOOL KITS


Contents

Fibre Ring Insert Tool CRI Fibre Ring Insert Tool CRIN Valve Seal Extractor 15mm Valve Seal Extractor 17mm Pilot Valve Socket CRIN

Pilot Valve Socket CRI Angle Setting Piece Solenoid Sockets CRI Solenoid SocketsHP Seal Removal Tool

T021-1001CAT6.6CR Injector Stripping Kit

T021-97335 Piece Bosch Stage 3 Repair Tool Kit

T021-1002Denso CR Injector Stripping Jig

BALL SEAT LAPPING

INJECTOR HOLDERS


T021-924Tool kit for lapping CR injector ball seat

T021-019Injector Holder 13, 15mm

T021-922Injector Holder 14, 16, 20mm Volvo, BMW, Ducato

T021-925

Injector Holder 15, 17, 18, 22mm

T021-969Common Rail Injector Mounting Clamp Universal vice mounted injector clamp for holding various types of common rail injectors.

T021-1003Denso Injector Mounting Clamp

GENERAL ACCESSORIES


4

ARMATURE STROKE MEASURING KITS

FOR A FULL RANGE OF SHIM KITS PLEASE REFER TO OUR NEW SHIM KIT CATALOGUE


MEASURING KITS


T021-947Armature Stroke Measuring Tool

For Stage 3 Repair (Pilot Valve Replacement)On Bosch Common Rail Injectors Types CR1,CR2.0 & CR2.2

MERLIN S350KArmature Stroke Measuring Tool

Merlin Kit for Stage 3 Repair (Pilot Valve Replacement) on all Bosch Common Rail Injectors including: CRI 2.1 AND CRIN 1, 2 & 3Consists of:

T021-956Dial gauge holder kit for measuring ball bearing stroke on all Bosch common rail injectors. Supplied with 17 & 19mm adaptors

S350Armature stroke test unit c/w 3 adaptor cables

T016-850Digital Dial Indicator

T021-957Pin

All parts are available separately

T016-850Digital Dial Indicator Range: 12.500mm Resolution: 0.001mm

T021-942Shim Kit Solenoid Diameter/Hole: 15.70mm/10.50mm Range: 1.20-1.30mm by 0.01mm

T021-960Shim Kit Solenoid Diameter/Hole: 23.70 mm/19.00mm Range: 0.90-1.00mm by 0.01mm

6

MERLIN P350 STAGE 3 PNEUMATIC PRESS


• Allows adjustment of air gap on CR 2.1 injectors

• Easy removal & re-fitting of solenoid sleeve

• Mandrels included to remove and fit sleeve

• Acrylic enclosure & two switch operation for safety

• Requires workshop air supply at 6bar pressure

ASSEMBLY PRESS


BOSCH FSA 050

FSA 050

Electrical testing of all makes of Common Rail Injectors for workshops carrying out Piezo injector repair.

The unit offers a quick and accurate way to determine the integrity of the piezo stacks and solenoid windings. Some of the other functions include insulation analysis, continuity measurement, resistance measurement, capacitancemeasurement and can be linked via Bluetooth to PC so results can be storedand printed out.

COMMON RAIL INJECTOR TEST

ADAPTORS


T021-027Bosch Injector Test Adaptor 29mmMAN 464

T021-918NBosch Injector Test Adaptor 26.5mm Cummins Iveco

T021-920Bosch Injector Test Adaptor 32mm Renault Bus

Denso Injector Test AdaptorT021-934 095000-055* J. Deere T021-935 095000-5480/5050

T021-949Bosch Injector Test Adaptor 26mmMan

T021-950Bosch Injector Test Adaptor 28mmVolvo Deutz

Quick Test ConnectorT021-970 6.5mm T021-971 9.0mm

T021-980Injector Test Adaptor Cummins/Case

T021-994Delphi smart Injector Test Adaptor

T031-3050CR Injector Test Clamp Kit for most test benches, suitable for Bosch, VDO and Denso injectors

T031-3051Universal Test Injector Clamp

T031-3053Caterpillar Back-leak Adaptor Kit(A12077)


ADAPTORS


8

BACK-LEAK ADAPTORS

BOSCH BACK-LEAK ADAPTORS

DELPHI BACK-LEAK ADAPTORS

T021-97212 pcs Bosch CRIN Test Adaptor Kit

T021-1004Universal Commercial VehicleInjector Test Kit

T021-202ABosch Back-leak ConnectorsM003-501

M003-502Bosch Back-leak Connectors 1800

T021-205Back-leak Pipe for Bosch Piezo0 986 612 922

YDT562Bosch Euro 5 Back-leak Adaptor

T021-201Delphi Back-leak ConnectorsYDT275

HK1120Delphi DFI 1.5 Back-leak Adaptor

M003-503Delphi xc4


ADAPTORS


DENSO

SIEMANS

T021-945ADenso Back-leak Connectors

M003-510Denso Back-leak Connectors 1800

M003-512Leak-off clip

YDT561Continental Euro 5 Back-leak Adaptor

M003-505‘Y’ Back-leak Adaptor

M003-506Back-leak Adaptor 1800



INJECTOR HP FLEXIBLE TEST PIPES

TEST BENCH HP FLEXIBLE TEST PIPES


TEST PIPES


FLEXIBLE TEST PIPES

T014-101 550 x 2.0 (14X14)

T014-102 450 x 2.0 (12X14)

T014-103 450 x 2.0 (14X14)

T014-104 220 x 2.0 (12X14)

T014-105 220 x 2.0 (14X14)

T014-106 550 x 2.0 (12X14)

T014-107 550 x 2.0 (12X12)

T014-1081/4 NPT x 1/4 NPT

MERLIN S3000 BOSCH 815 HARTRIDGE

T014-150M14 x M14 (Similar to 1 680 712 227)

T014-109M12 x M14 (Similar to 1 680 712 229)

T014-110M12 x 1/4NPT (Similar to A079B11)

T014-111M14x1/4NPT

10

The MERLIN S300-1 is a single unit designed to test both electro-hydraulic and piezo type injectors. When used in conjunction with a Merlin S400A or S425A air operated injector tester, a common rail injector can be operated sufficiently to observe the nozzle spray pattern and measure the back-leak time.

It can also be used with manually operated injector testers. Supplied complete with electrical mains cable, connection cable with 4 adaptor cables to suit Bosch, Denso, Delphi, Piezo and general purpose applications.

S300-1 Common Rail Injector System tester, one unit for the following systems: Bosch, Delphi, Denso & Siemens (VDO) Piezo function.

T031-3402Adaptor CableDelphi DFI 1.5 Euro 5 for S300-1

T021-301Adaptor CableDelphi for S300-1

T021-303Adaptor CableBosch for S300-1

T021-304Adaptor CablePiezo for S300-1

T021-305Adaptor CableUniversal for S300-1

T021-306Main Lead for S300-1S300-1

T021-307Lead for S350S300-1

MERLIN S300-1 COMMON RAIL TEST SYSTEM


S300-1 ADAPTOR CABLES


REFER TO PAGE 38 FRO DETAILS OF ALL MERLIN CR/EUI TEST EQUIPMENT

PUMP VICE

TAPPET LIFTERS RE-BUSHING TOOL KITS

T016-202ASwivel Vice Base

T016-202BSwivel Vice Flange Attachment Bosch CP1

T016-202CSwivel Vice Flange Attachment Renault 1.5 dCi Delphi

T016-202DSwivel Vice Flange Attachment Bosch CP3

YDT358Tray for rollers

TAPPET LIFTERST016-675 0 986 612 427 T016-675L Ford 110 Duramax Bosch CP3

T016-682Re-Bushing Tool Kit Bosch CP3

T016-683Re-Bushing Tool Kit Bosch CP1


GENERAL

COMMON RAIL PUMP REPAIR

12


SOCKETS

GENERAL


T016-626T40 Torx Socket Renault Bosch CP2

T016-627T40 Torx Screwdriver Renault Bosch CP2

T016-681Torx Socket For Suction Valve Bosch CP3

T016-684High Impact Torx Socket Set

T016-701Socket for Inlet Connectors0 986 612 991 Bosch CP3

T016-864Siemens pump sensor wrench

T021-98830mm Socket

T021-98928mm SocketSiemens Sensor CP1

T021-990Socket CP4 Value

T021-991 SocketTorx Denso HP3/HP4

T021-993Camcar Kit T10-T45

T016-677Insert Tool Low Pressure Connection 0 986 612 200 Bosch CP1

T016-678Insert Tool Low Pressure Connection 0 986 612 201Iveco Bosch CP1

T016-679Insert Tool Low Pressure Connection 0 986 612 205 Renault Bosch CP1

T016-680Shaft Seal Inserter 0 986 612 422 Bosch CP1, CP3

T016-702Drive Seal Tool

T016-703Bearing/Oil-seal Tool Kit Delphi DFP1

T016-709DRV Valve Dismantling Tool Bosch CP1-H, CP3, CP4

T016-825Mounting Mandrel for Gear Pump 0 986 611 665 Bosch CP1-H Use with T016-826

T016-826Mounting Mandrel for Gear Pump0 986 611 675 Bosch CP1-H Use with T016-825

ASSEMBLY TOOLS


14 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.

T016-827Assembly Tool for Return Valve 0 986 612 911 Bosch CP1-HT016-827NG Non-genuine version

T016-828Press In Tool 0 986 612 970Bosch CP1-H

T016-829Filter Extractor Tool 0 986 613 153 Bosch CP1-HT016-829NG Non-genuine version

T016-830Filter Insert Tool 0 986 613 154 Bosch CP1-H

T016-831Assembly Tool 0 986 613 169 Bosch CP1-H

T016-832Assembly Tool 0 986 613 161 Bosch CP1-H

T016-833Puller Tool 0 986 613 165 Bosch CP1-H

ASSEMBLY TOOLS


GENERAL



T016-693Fuel Connection Kit Bosch CP1-K

T016-694Transfer Pressure AdaptorDelphi

T016-695Transfer Pressure AdaptorBosch CP3

T016-697Transfer Pressure Adaptor Bosch CP1-H

T016-698Transfer Pressure AdaptorSiemens

T016-699Transfer Pressure AdaptorDenso HP2

T016-708Pressure Sensor AdaptorBosch / Siemens

T016-822Adaptor - Dummy Regulator Denso HP3

T016-876Bosch CP4.2 fuel connection adaptor for use with M14 high pressure test pipe. WAS T021-979

ADAPTORS

COMMON RAIL PUMP TEST


TEST COUPLINGS


T011-005Drive Coupling 20mm ADC95-1

T011-039Drive Coupling 25mm1 686 430 026 Bosch CP3

T011-040Drive Coupling ADC288 Delphi DFP1

T011-041 Tang Drive 8mm Mercedes T011-042 Tang Drive 9mm Siemens T011-043 Tang Drive 10mm Denso, Transit, Fiat Multijet

T011-053Drive Coupling, splinedMAN CP3

T011-054Mercedes Drive CouplingT011-054AThreaded Adaptor for T011-054

BOSCH TEST BENCHES

T012-039Mounting Flange 68mm Ø Delphi

T012-040Mounting Flange Bosch CP1-K

T012-044Mounting Flange 50mm Ø Bosch CP4

T012-204Mounting Flange 50mm Ø MercedesBosch CP3

T012-301Mounting Flange 50mm Ø Renault 1.5 dCi Delphi

T012-029Universal Mounting for Bosch test benches 1 688 010 129

T012-015Universal Mounting for Bosch test benches 1 688 010 124

T012-001Merlin Universal Mounting Bracket which permits Hartridge and Merlin mounting flanges to be used on Bosch test benches.


MOUNTING FLANGES



MOUNTING FLANGES


MERLIN/HARTRIDGE TEST BENCHES

T012-004Mounting Plate 50mm Ø For CP3 0 445 020 007 Pump

T012-302Mounting Plate 50mm Ø Mercedes Tang Drive

T012-303Mounting Plate 50mm Ø Delphi Renault 1.5 dCi

T012-305Mounting Plate 68mm Ø With 50mm Ø insertUniversal including Delphi DFP1

T012-305-4646mm Ø insert for T012-305T012-305-6060mm Ø insert for T012-305

T012-306Mounting Plate 50mm Ø Bosch CP4

T012-307Mounting Plate 107mm Ø With 80mm Ø InsertBosch

T012-308Mounting Plate Siemens Lion V6

T012-309Siemens Renault/Nissan 1.5 dCi


INJECTOR PULLERS

COMMON RAIL ON-ENGINE

T021-035Injector Extractor Iveco Tector

T021-036Injector Extractor Mercedes 'A'

T021-036AInjector Extractor Mercedes 'A' Twin Version

T021-038Injector Extractor Alfa 156, Fiat

T021-048Injector Extractor Mercedes 'A' & 'E'

T021-048ABosch Adaptor M27 x 1 For T021-048

T021-917Injector Puller Mercedes Sprinter

T021-923Injector Extractor Mercedes OM611, 612, 613 Etc

T021-929Injector Puller Siemens

T021-932Injector Removal & Rotating Tool 0 986 611 481

COMMON RAIL INJECTOR PULLER KIT

T021-007

Common Rail Injector Puller Kit for Renault/Vauxhall/Nissan

Specifically for Renault 2.0 dCi M9R series engines fitted 0 445 115 007* injector. (*Official Renault referencefor 0 445 115 022)

These are fitted to Renault/Vauxhall/Nissan applicationsas follows:

RENAULT: ESPACE, KOLEOS, LAGUNA, MEGANE, SCENIC, TRAFIC 2.0 dCi NISSAN: QASHQAI, X-TRAIL 2.0 dCi

VAUXHALL: VIVARO 2.0 CDTI

This puller kit can also be used with some other types of injectors.



INJECTOR PULLERS

T016-625Puller BMW CP1

T016-704 Rail Plug SocketDelphi 3 Pin

T016-705Drive Gear Puller Delphi Kia/Hyundai

T016-801Timing KitFiat/Iveco Multijet 1300-1900

T016-802Timing Kit Renault 2.2, 2.5 dCi

T016-802nTiming Kit (New Type) Renault 2.2, 2.5 dCi

T016-803Timing Kit Iveco

T016-804Timing Kit Renault, Peugeot, Citroen

T016-805Mounting Tool Ford Duratorq 2.0, 2.2, 2.4

GENERAL TOOLS





GENERAL TOOLS

T016-807Timing Kit YDT201 Engine & Camshaft Pins Renault K9

T016-808Timing Kit YDT202 Camshaft Bar & Engine Pin Ford Lynx

T016-806Timing/Tool Kit YDT250 Peugeot/Citroen Suzuki

T016-815Timing Kit YDT381 Ssangyong

T021-916Cyl Head Reamer Kit For Delphi/Bosch CR Injectors

T026-027Kneeling Pad14” X 21”

T016-874Rail Pressure Sensor AdaptorAvailable separately: Nipple A1178314mm nut 4515910412mm nut M001-105

T021-975Universal Rail Pressure TesterDesigned to diagnose faults on rail pressure sensors fitted to Bosch, Delphi and Denso CR systems.Can be used on the vehicle or test bench.

T016-809Pump Puller & Stroke Holding Tool Renault 2.2 dCi

TOOL KITS


Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress. 24

T026-001Common Rail InjectorExtractor Kit

3 PC Fitted mainly to Mercedes C & E class, Sprinter and Chrysler Grand Cherokee 2.7CRD (00>)


Suitable for Peugeot and Citroen 2.0 HDI, 110,135 HP with DW 10 engine code


VW/Audi

T026-004Injector Extractor

Short length 230mm with 8, 12 & 14mm adaptors


9PC Length 350mm Includes 17 & 27mm adaptors


7 PC For Mercedes 611, 612, 613 etc engines

T026-007Injector Extractor Kit

Heavy duty kit for traditional truck injectors plus Mercedes injector-pump system

T026-008Washer Removal Tool

Collet type for removing copper washers. Length 350mm.Inner hole 7mm.

T026-009Injector Socket Kit

4 PC, 1/2” drive. 25, 27, 29 & 30mm

T026-010Glow Plu Removal Kit

16 piece kit for removing glow plugs

T026-011Compression Tester Kit

37 piece kit for diesel engines

T026-013Common Rail Back-leak Kit

6 cylinder kit for checking back leak flow. (With 24 adaptors for Bosch, Delphi, Denso & Siemens)

T026-016Injector Seat Cutter

7 PC 15, 17, 19 & 21mm flat & angled reamers


8 PC 15, 17, 19 & 21mm flat& angled reamers and 58-600 injector cleaner


6PC15, 17, 19 & 21mm flat &angled reamers

T026-026Washer Removal Tool

12 pcs universal terminalrelease kit

T026-014COMMON RAIL BACKLEAK KIT

24 adaptors only kit for Bosch, Delphi, Denso & Siemens)



TOOL KITS

DELPHI KITS


Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress. 26

T016-816False Actuator Kit YDT410 Determines electrical or mechanical pump problem.

All-makes compatible: Delphi, Bosch, Denso & Siemens (VDO). Reduces time and cost in identifying problem part.

YDT553Hand-held, easy to use unit providing immediate analysis of diesel fuel.

Delphi DS350EConvertible PC Diagnostic Kit

Delphi DS150EVCI and software only

YDT 586All makes back-leak kit. 10 x all makes back leak connectors/ adapters. 3 x types of protection plugs. Replacement O- Rings.

T021-200Sealed Rail Diagnostic Kit YDT850

Checks pump pressure and identifies faulty injector.

All-makes compatible: Delphi, Bosch, Denso & Siemens (VDO). Reduces time and cost in identifying problem part.

YDT 720Electronic injector test kit‘Buzz Box’.

YDT 566Delphi Pico Scope

Heavy duty kit for traditional truck injectors plus Mercedes injector-pump system.

9109-947Quick-fits kit.

15 x "Quick-Fit" fittings all makes. 3 x protection caps diameter, (8.0 mm, 9.49mm and 10.0 mm) male and female types.


ELECTRICAL CONNECTORS


T031-3210Connector Siemens/Bosch

T031-3211ConnectorSiemens/Bosch CP1

T031-3212Connector Bosch

T031-3213Connector Bosch CP1H, CP3 & Piezo

T031-3214Connector 2 Pole Super Seal -Male

T031-3215Connector 2 Pole Super Seal -Female

T031-3216Connector Delphi Euro 3 & 4

9001-845Connector KitDelphi Euro 3 & 42001

9001-845NGConnector Kit Delphi Euro 3 & 4 2001

T031-3217Connector Kit (9001-886)Delphi Euro 5PSA, Ford 2.0L TDCI

T031-3218Boot2 way moisture cover

T031-3219Denso ConnectorTransit

AUDI/VW

LAND ROVER VOLVO (DELPHI) VOLVO/ROVER (DELPHI)

T021-062VW-AUDI A6 Solenoid Socket 37mm

T021-063VW-AUDI A6 Solenoid socket 12 sides

T021-064VW-AUDI A6/nozzle nut socket18 teeth

T021-074VW-SIEMENS Piezo ring nut socket 30mm

T021-075VW-SIEMENS Piezo Solenoid Socket 25mm

T021-076VW-SIEMENS Piezo nozzle nut socket 17mm

T021-087VW nozzle nut socket 20mm

T021-077VW-SIEMENS Piezo ring nut socket 29mm

T021-053L/ROVER Socket (4 PIN)

T021-054VOLVO 500 socket 39mm dia 2 PIN

T021-093VOLVO ROVER, E1 & E3Nozzle nut clampNo holes/hex


SOCKETS

EUI INJECTOR REPAIR

EUI INJECTOR REPAIR

VALVES & SHIMS


UNIT INJECTOR VALVE UNIT PUMP VALVE

SHIM KITS

T021-067-1 T021-067-2 T021-067-3 T021-067-4 T021-067-5 T021-067-6 T021-067-7 T021-067-8 T021-067-9 T021-067-10 T021-067-11 T021-067-12 T021-067-13 T021-067-14 T021-067-15 T021-067-16 T021-067-17 T021-067-18

EUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVE

6.995mm 7.000mm 7.005mm 7.010mm 7.015mm 7.020mm 7.025mm 7.030mm 7.035mm 7.040mm 7.045mm 7.050mm 7.055mm 7.060mm 7.065mm 7.070mm 7.075mm 7.080mm

T021-863-1 T021-863-2 T021-863-3 T021-863-4 T021-863-5 T021-863-6 T021-863-7 T021-863-8 T021-863-9 T021-863-10 T021-863-11 T021-863-12 T021-863-13 T021-863-14 T021-863-15 T021-863-16 T021-863-17 T021-863-18

EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE

6.995mm 7.000mm 7.005mm 7.010mm 7.015mm 7.020mm 7.025mm 7.030mm 7.035mm 7.040mm 7.045mm 7.050mm 7.055mm 7.060mm 7.065mm 7.070mm 7.075mm 7.080mm

T021-0681.9L Armature Shim 1.00-1.45 9.2 diam

T021-0691.9L Opening Pressure 1.00-1.45 7.3 diam

T021-0702.0L Opening Pressure 1.00-1.45 5.5 diam

T021-0922.0L Armature Shim VW Series 2

MISCELLANEOUS

EUI INJECTOR TEST

LAPPING TOOLS

ON-ENGINE TOOLS

T021-078

Lapping Kit

T021-042

Torx Socket VW Lupo EUI for installation in engine

T021-037

Extractor Adaptor for EUI VW Lupoused with T021-036, page 20

T025-001 EXTRA COURSET025-002 COURSET025-003 MEDIUM T025-004 FINE T025-005 SUPER FINE

Lapping paste for T021-078


EUI INJECTOR TEST

TEST ADAPTORS


AUDI/VW

CATERPILLAR/J.DEERE

CUMMINS CUMMINS VOLVO

DETROIT

T021-052VW

T021-057VW

T021-061VW-SIEMENS PIEZO 24x1.0mm

T021-072VW

T021-073VW 25x0.75mm

T021-090VW Series 2

T021-081CATERPILLAR, J.DEERE 28x1mm

T021-082DETROIT 32x1.5mm

T021-083CUMMINS L10-M11 30x1.5mm

T021-084 CUMMINS N14 11/8”x18UNF

T021-094Injector Test AdaptorVolvo 4 pin, E3 (34x1mm)

T021-050LAND ROVER 24x1mm

T021-091NISSAN 44031x1mm

T021-058 (DELPHI)VOLVO 460 EURO 2 / SCANIA 31x1mm

T021-059 (DELPHI)SCANIA, VOLVO 420, CURSOR 430 31x1mm

T021-079VOLVO, CURSOR 350 28x1mm

T021-080VOLVO FH12, 420, 460 28x1mm

T021-085VOLVO 520CV34x1mm

T021-086IVECO STRALIS36x1mm

LAND ROVER

IVECO / SCANIA / VOLVO

NISSAN


TEST ADAPTORS

EUI INJECTOR TEST

COMMON RAIL & EUI

GENERAL EQUIPMENT


CR/EUI INJECTOR ASSEMBLY KIT

DIGITAL TORQUE WRENCHES

T021-065 CR AND EUI INJECTOR DISASSEMBLY TOOL

Special fixture to disassemble and re-assemble EUIand Common Rail Injectors

(Similar to Bosch 0 986 613 400 & 0 986 613 500)

Illustration shows the fixture together with optional T021-066 Digital display torque sensor.

0-2500 kg (25000 nm) (similar to bosch 0 986 612 997)

T016-865 DIGITAL TORQUE WRENCH

T016-866 DIGITAL TORQUE SCREWDRIVER

ACCESSORIES:

T016-867 Torque Protractor 1/2X1/2

T016-868 28mm open ended insert




T016-872 27mm ring insert

T016-873 Ratchet Head 3/8"

T016-873-1/4 Ratchet Head 1/4"


Digital torque wrench units: N-m/lbf-ft/lbf-in/kgf-m

Digital torque screwdriver units: cNm/lbf-in/ozf-in/kgf-cm

T021-071Kit of 3 assembly bushes7mm, 7mm with step & 9mm used with T021-065

34

T016-84840x Magnifier

T016-851Tweezers for steel ball

T016-852Digital External Micrometer Range: 0-25mm Resolution: 0.001mm

T021-958Vacuum pen for steel ball

T021-959Insulation Tester For pre-checking CR injectors

T021-974Bosch CR injector stripping jig

T021-978USB Magnifier

T021-998Multimeter

T021-975Universal Rail Pressure Tester Designed to diagnose faults on rail pressure sensors fitted to Bosch, Delphi and Denso CR systems. Can be used on the vehicle or test bench.


GENERAL EQUIPMENT

COMMON RAIL & EUI

T021-953Common Rail Pump or Injector Components Tray

T041-502 2 Litre Capacity T041-505 5 Litre Capacity T041-515 15 Litre Capacity T041-520 20 Litre Capacity T041-530 30 Litre Capacity

ULTRASONIC CLEANING TANKS

Ultrasonic cleaning tanks can be used to clean almost any item from watch and clock mechanisms, surgical and dental tools, glassware, filters to carbu- retors and engine/machine parts, especially diesel

fuel injection components and nozzles.

One to three minutes is usually adequate to clean the parts, which it does without

damaging any of the surfaces.

All units are supplied complete withstainless steel baskets and lids.

Larger sizes available,please contact our office for details.

A range of specialist cleaningagents are available as follows:

T040-001Bench Mounted Wash TankT040-001CRAs above but fitted with a 2 micron filter, ideal for cleaning common rail components.

T026-025Brush

T042-005Cleaning powder for aluminium (1 Kg)T042-006Cleaning powder for steel (1 Kg)

T021-963Multi Steel Tray 240 x 170 x 50mmT021-964Single Steel Tray 175 x 125 x 50mm

T021-981General purpose common rail injector holder stand.

T016-862Filter ball for ultrasonic cleaning of small common rail parts.

COMPONENT TRAYS & CLEANING TANKS

STEEL TRAYS & HOLDERS FOR USE IN ULTRASONIC CLEANING TANKS

COMMON RAIL & EUI

GENERAL EQUIPMENT


TOOL CABINETS

MISCELLANEOUS


AVAILABLE IN 5, 6 & 7 DRAWER COMBINATIONS.MTC-005MTC-006MTC-007

T026-200Fume extraction aspirator for use when testing injectors.

GENERAL EQUIPMENT

COMMON RAIL & EUI

ISO 411325 litre drum of ISO calibration fluid S9365.

S4000 Common Rail Injector TesterA fully automatic common rail injector test bench designed to test Bosch, Denso, Delphi and Siemens injectors.

S8000 Common Rail Injector TesterA fully automatic 6 cyl common rail injector & pump test bench designed to test Bosch, Denso, Delphi and Siemens injectors.

Full details of Merlin test equipment products can be found in our Automotive and Marine Equipment Catalogues, available from our o�ce.

S300-1 Common Rail System TesterFor testing the following CR injectors: Bosch, Delphi, Denso & Siemens (VDO) plus a Piezo function.

S3000 Common Rail System TestRail Retro-�t KitThe Merlin S3000 common rail retro-fit kit can be mounted on various test benches.

S300-1 Special Build Injector TestersTwo injector testers, Merlin S400A and Merlin S400-5 are now available with a built-in a Merlin S300-1.

MM815-CR Common Rail Pump & Injector (4cyl) Tester(Can also be a 8cyl standard test bench)

S400A-CRC Common Rail Injector Test ComparatorCan also be used as a conventional injector tester. Optional cabinet available.

Merlin MPU 500 EUI/MUI/EUPCambox KitSuitable for various applications as follows: Volvo - Scania - Land Rover - Siemens Audi/VW Piezo - Cummins Celect

COMMON RAIL & EUI

TEST EQUIPMENT



Merlin Diesel Systems Limited Our test equipment division manufactures Merlin diesel fuel injection testequipment, cleaning tanks and engine valve re-facing machines.

The product range covers automotive, marine, rail and power generation applications and includes test equipment for electronic unit injectors, common rail injectors and

electronic governed fuel pumps. Ultrasonic cleaning tanks, tachometers, service tools and test bench spares, plus a comprehensive selection of reconditioned test

equipment complement the range.

Parts DivisionMerlin Diesel Systems Parts Division supply diesel injection spare parts and complete

units for Delphi, Bosch, Zexel, Denso, Yanmar, Stanadyne and Woodward applications. These include nozzles, fuel pumps, injectors, lift pumps, filters and glow plugs.

T: +44 (0)1772 694130 F: +44 (0)1772 316375 E: [email protected]

Test Equipment DivisionT: +44 (0)1772 694180 F: +44 (0)1772 314565 E: [email protected]

DIESEL FUEL INJECTION TEST AND SERVICE EQUIPMENTMerlin Diesel Systems Ltd, Unit 189-191, Bradkirk Place, Walton Summit Centre,

Preston, Lancashire, PR5 8AJ. EnglandT: +44 (0)1772 694130 F: +44 (0)1772 316375 E: [email protected]


Common Rail& EUI Tools

MERLIN

DIE

SEL SYSTEM

S LTD

Distributed By:

ILLUSTRATIONS AND TECHNICAL DATA ARE NON-BINDING.

SUBJECT TO CHANGE AS A RESULT OF TECHNOLOGICAL PROGRESS.

DATA No. 785/CR-EUI/0914 - September 2014 - 2,500 Printed in England.

sf merlin comman rail - merlindiesel.com and technical data are non-binding. subject to change as a...

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