share & care august 2013
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Dear Patrons, Greetings on behalf-of Sri Padhmam & our Principal Consultant & Trainer Mr. A V Manivannan ! The Share & Care e-magazine for the month of August 2013 reaches you now. Best performing participants covers this time -- · TAFE, Chennai · Syngenta, Goa, · Lucas-TVS , Chennai · Anabond, Chennai & · CRI Pumps, Coimbatore The other interesting features are – 1. M S A Quiz : Right answers 2. Lean & Agile Supply chain management – interesting article 3. 7 Habits of Highly effective people – A glimpse 4. Quiz on PPAP & 5. Feed-back of Patron Please go through the attachment and keep writing to us ! For all your specific feedback and enquiries you may mail us to [email protected] We whole-heartedly welcome your participation in Share & Care ! With best wishes, M Latha, Partner [email protected]TRANSCRIPT
E magazine
From Sri Padhmam Consultancy & Training
August 2013
“What a person’s mind can conceive & believe it can achieve…”
094428 92185
A V Manivannan Principal Consultant & Trainer
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TAFE, Chennai
Top performers during
Supplier Development Program
Program Structure
PPT presentations
Video Analysis
Live case studies
Introduction to Reverse FMEA approach
High level of Customization
Mr. Prasanna Kumar, Chennai
Mr. Vella muthu, Chennai
Mr.N Panneer, Chennai
Mr. S Manikandan, Chennai
Mr. P K Sharma, Ludhiana &
Mr. Montu Kumar, Mohali
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C R I Pumps, Coimbatore
Top performers during
Process FMEA Workshop
Program Structure
PPT presentations Video Analysis Live case studies & G D Introduction to Reverse FMEA approach
High level of Customization Quiz program Pre-post Test evaluation
Mr. V L Srinivasan
Mr. C Kannan
Mr. S Valli Ganesan
Mr. R Arumugam ( Supplier to CRI pumps )
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Anabond Limited, Pondicherry
Top performers during
6S Work Place Management
Program Structure
PPT presentations Video Analysis
Group Discussions Concept based Game
Mock Audit
Mr. R Prasanna
Mr. C Immanuel
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Lucas-TVS Limited, Chennai
Top performers during
Process FMEA Workshop
Mr. K Rajesh Mr. S R Arun Kumar Mr. S Vigneshwar Mr. B Shanmugam Mr. V Vineeth & Mr. S Suresh
Program Structure
PPT presentations Video Analysis Live case studies & G D Introduction to Reverse FMEA approach
High level of Customization Quiz program Pre-post Test evaluation
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Syngenta Limited, GOA
Top performers during
Maintenance FMEA Workshop
Mr. Sanjay R Mulay
Mr. Atul S Lawande
Mr. Somesh Naik &
Mr. Rudresh A Sakhardande
Program Structure
PPT presentations Video Analysis Live case studies & G D Introduction to Reverse FMEA approach
High level of Customization Quiz program Pre-post Test evaluation
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Share & Care - July 2013
M S A
QUIZ
Sri Padhmam Consultancy & Training
Chennai , India
094428 92185
Measurement Systems Analysis : Right answers for the Previous month Questions !
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Share & Care - July 2013
M M S A
QUIZ
1. Latest editio Measure e t Syste s A alysis MSA a ual is …..
a) 3rd Edition – 2009
b) 4th Edition – 2009
c) 4th edition – 2010
d) None of the above
Measurement Systems Analysis ( MSA ) Quiz
2. A wide spread Manufacturing Spread will Favour MSA study
a) True
b) False
3. The distribution mostly used for variable MSA study is
a) Normal ( Gaussian ) distribution
b) t- distribution
c) Poisson distribution
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Share & Care - July 2013
M M S A
QUIZ
4. Which of the following study on MSA to be done FIRST ?
a) Linearity study
b) Stability Check
c) Bias study
Measurement Systems Analysis ( MSA ) Quiz
5. For e suri g the or ality duri g Bias study , as per the latest editio of MSA….
a) 2 Histograms are to be drawn
b) Only one Histogram is enough
c) 3 Histograms to be drawn
6. The acceptable ndc fa tor duri g the GRR study is….
a) 4 maximum
b) 5 minimum
c) 5 maximum
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Share & Care - July 2013
M M S A
QUIZ
7. Linearity study is a Long term study
a) True
b) False
Measurement Systems Analysis ( MSA ) Quiz
8. Latest edition of MSA, mandates to know the manufacturing Process sigma
a) True
b) False
9. Whe a ro ust MSA is i pla e….
a) Calibration is not needed
b) Calibration may be done, in a annual basis
c) Calibration and MSA are co-exist
10. National Physical Laboratory ( NPL) is the highest authority on Metrology in India
a) True
b) False
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“tep
he C
oey
’s
• Stephen R Covey – a very popular educator, business person & writer from America
• Life span : 24, Oct 1932 to 16, July 2012
• An MBA & Doctor of Religious Education.
• Wrote many books for Personality Development
• The Very fa ous o e as 7 Ha its of Highly effe ti e people
• We share the Glimpse of this book, in a simple form for YOU !
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“tep
he C
oey
’s 7 Habits of Highly effective people : A glimpse
Begi ith E d i i d
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• All things are created twice – first mentally, second physically.
• Think about what you want to accomplish before swinging into action and
you will accomplish much more.
• We either write our own scripts or let other people write them for us.
• Use Self-awareness, Imagination and Conscience to be your own Creator.
• Develop and follow a personal mission statement.
• Focus on principles at your center – the source of security, guidance, wisdom
and power.
• Use the power of visualization, guided by a written affirmation that is
personal, positive, present-tense, visual and emotional.
• Set goals for different roles.
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LEAN AND AGILE SUPPLY CHAINS
Enhancing Competitiveness in Business
By
R V Ramakrishnan
Management & Training Consultant, Chennai
Mr. R V Ramakrishnan ( RVR ) is known to me
for the past 6 years as a highly resourceful
person in Value Chain Manufacturing function.
He has profound knowledge and a thorough
Implementation exposure too !
A different personality, who is now adding his
Value to our Chain of Patrons through
Share & Care !!
- A V Manivannan
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Lean Manufacturing
Toyota Production System (TPS) introduced the concept of Lean several decades ago and this turned Toyota into an industrial and automotive giant. As a
consequence manufacturing organizations world-wide accepted TPS as a model for
eliminating waste, since that is the ultimate goal of industry in order to survive in a
competitive environment.
Toyota have identified seven types of wastes – Over production, Waiting,
Transporting, Inappropriate processing, Unnecessary inventory, Unnecessary
motions and Defects which are detrimental to Supply Chain performance.
“The principal objective of Lean Manufacturing is the elimination of all wastes which is facilitated by JIT systems. JIT makes use of a “pull” strategy as its operating principle as opposed to a “push” strategy.”
This means that there is no production until a customer has placed his order. If the
system is to work efficiently it is essential that there should be a smooth flow of information upstream through the Supply Chain along with a synchronized flow of
material, downstream to the customer.
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What a customer is willing to pay towards a product is its value, in the context of
Lean.
Anything that does not add value to a product from a customer perspective is
called waste.
It is thought provoking to learn about Toyota’s Lean Strategy – “Brilliant process management is our strategy. We get brilliant results from average people
managing brilliant processes.
We observe that our competitors often get average (or worse) results from
brilliant people managing broken processes”.
The book, “The Machine that Changed the World” had such a global impact that two of its authors Prof. Jim Womack (USA) and Prof. Daniel Jones (UK) started a
study of how several western businesses had emulated and implemented the
Lean approach in different sectors.
The success stories were chronicled in the book ‘Lean Thinking’
Will Continue ……
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P P A
QUIZ
Sri Padhmam Consultancy & Training
Chennai , India
094428 92185
P
Production Part Approval Process
( PPAP )
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1. Latest editio of PPAP a ual is …..
a) 3rd Edition – 2009
b) 4th Edition – 2009
c) 4th edition – 2006
d) None of the above
Production Part Approval Process ( PPAP ) Quiz
2. PPAP is a part of Advanced Product Quality Planning ( APQP )
a) True
b) False
3. Which Phase of APQP is very closely linked to PPAP ?
a) Phase 4
b) Phase 2
c) Phase 3
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4. I PPAP, ite s su h as Grease a d Oil are treated as…
a) Bulk materials
b) Catalog items
c) Both a & c
5. A Machine is re-located with in the Shop floor. Then which ONE of the following
activity is mandatory in PPAP ?
a) Laboratory Documentation
b) Dimensional results report
c) Design FMEA
6. Totally for how many situations PPAP to be done by the Organization ?
a) 12 situations
b) 8 situations
c) 10 situations
Production Part Approval Process ( PPAP ) Quiz
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7. An Organization need NOT follow PPAP, if the Customer formally waive it off
a) True
b) False
8. How many submission levels are mentioned in the PPAP manual ?
a) 5 levels
b) 6 levels
c) None of the above
9. When Cpk study to e do e duri g PPAP ru …..
a) MSA must be ensured before, without fail
b) MSA may be done, depends upon the necessity
c) There is no link between MSA & Cpk studies.
10. PPAP records to be retained till the part is active + one calendar year
a) True
b) False
Production Part Approval Process ( PPAP ) Quiz
Click down for
Right Answers
www.sripadhmam.com
VIEWED
Mr. R.Ilango from Acer, Bangalore
“ The 6S work Place Management Training was very useful & Informative. I Spend my time to read the Magazine Share & Care, with out fail”
Sri Padhmam Consultancy & Training [email protected]
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Training
Sri Padhmam
Depth of Knowledge
Inspiration
Practical Exposure
Sense of Humour
Group discussions
Video based education
Pre-post test evaluation
Quiz & Motivation
So unique in terms of ..
High level of Interactions
Sri Padhmam Consultancy & Training
094428 92185
094426 38028