silicone elastomers markets, megatrends and innovations · 2017-06-23 · k 2016 preview ‒...
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K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 0 of 14
CREATING TOMORROW`S SOLUTIONS
Silicone Elastomers
Markets, Megatrends and Innovations
Peter Summo, Vice President Engineering Silicones
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 1 of 14
WACKER
Over 100 Years of Success
� Founded in 1914 by Dr. Alexander Wacker
� Headquartered in Munich, Germany
Wacker Chemie AG
� Sales:
� EBITDA:
� R&D:
� Investments:
� Employees:
WACKER Group (2015)
€ 5.30 billion
€ 1.05 billion
€ 175 million
€ 834 million
16,972
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 2 of 14
*Source: WACKER estimate
Competitive Landscape 2015e*
WACKER SILICONES Ranks as Number 2 in the Global Silicone Market
3000 Products, 17 Technicals Centers and 3 Integrated Production Sites
WACKER SILICONES
� Over 3,000 silicone products supplied to more
than 20,000 customers worldwide
� One of the global leaders in silicone-based,
overarching solutions
� 17 technical centers worldwide
� 3 integrated-production-system sites with the
industry’s highest level of integration
Products
Silanes, siloxane and polymers; silicone resins,
fluids and emulsions; silicone elastomers,
silicone sealants, pyrogenic silica, and silane-
terminated polymers
Silicone
Market
~ € 11.5 BN
� Silicone market growth over world GDP
Others 13%
Dow Corning 35%
WACKER 17%
Bluestar 7%
Shin Etsu 11%
Momentive 17%
Silane/Siloxane backward integrated suppliers
WACKER JV participations fully consolidated
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 3 of 14
High Consistency
Rubber (HTV)
1-Component
(RTV-1)
2-Component
(RTV-2)
Liquid Silicone
Rubber (LSR)
Silicone Elastomers can be Divided into Five Product Groups
Silicone Elastomers
Room Temperature CuringHigh Temperature Curing
Rubber part production by
extrusion or molding
Process chemicals for bonding, sealing,
coating & potting
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 4 of 14
* Source: WACKER estimates ** RTV = room temperature curing *** HTV = high consistency rubber
The Market for Silicone Elastomers ‒ High Temperature Curing Silicones have
Largest Share, but LSR and RTV Silicone Rubber Shows Strong Growth Potential
World Market 2015*
Silicone Rubber
Other
RTV** Silicone Rubber
Liquid Silicone Rubber (LSR)
HTV*** Silicone Rubber
Silicone Rubber
Market 2015*
~770,000 mt
� In the past, silicone
elastomer market has
shown solid growth
(over 5 % p.a.)
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 5 of 14
Silicone Elastomers Offer Unique Properties Compared to Organic Materials
� Radiation & weather resistant
� Stable at high & low temperatures
� Media & heat resistant
� Flame retardant
� Dielectrical & insulating properties
� Flexible and resilient
� Water repellent
� Gas permeable
� Transparent
� Additional features: long service life, biocompatible, any color'
Self Bonding - LSR
� Automotive
Skin friendly – RTV 2
� Wound Care & Orthopedics
Low thermal stress - Gels
� Electronics
Electrically insulating - all
� Auto, Energy Electronics
Optically clear - RTV-2
� Lighting
Damping - HTV
� Automotive
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 6 of 14
Key Processing Technologies and Industry Applications for ...
RTV-2* Silicone Elastomers and Silicone Resins
Sealing, Coating, Potting and Bonding, i.e. via Dispensing
Lighting Electronics General Industry Wound Care &
Orthopedics
LED Primary Optics
& Housing
LED Secondary Optics,
Luminaires
Automotive Electronics,
Power Electronics,
Sensor Technology,
Optical Bonding
Renewable Energy, Rail-, Sea-, Air-, Space-Transportation,Appliances
Wound dressings / Orthopedics
** RTV-2 = two-component room temperature vulcanizing rubber
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 7 of 14
Key Processing Technologies and Industry Applications for ...
HCR* and LSR** Silicone Elastomers
Pressmolding, Injection Molding, Extrusion and Coating
Health Care Automotive Silicone Rubber Energy
Silicone elastomers for
the fabrication of rubber
parts, for example
medical tubing, seals and
gaskets, masks or valves
Fabrication of rubber
parts or textile coatings
for automotive
applications and the
transportation industry
Rubber parts for various
applications, for example
household, sports,
fashion, construction or
machinery
Silicone elastomers for
the transmission &
distribution of energy
and for cable
applications
* HCR = high consistency rubber ** LSR = liquid silicone rubber
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 8 of 14
Digitalization
Electrification
� Simplification of assembling requires
self-adhesiveness
� Increasing requirements for electro-
magnetic field shielding and
mechanical damping require higher
degree of product customization
� Self-driving cars: protection of
electronic devices such as collision
avoidance systems are feasible with
silicones
� Electric mobility: alternative drive
systems require silicone rubber
Automotive
Megatrends Push Material Selection towards Silicone Elastomers
Downsizing
Downsizing
� Organic replacement due to more
challenging requirements
(temperature, media)
� Improved heat resistance needed
� Reduced weight per part
(shorter turbocharger hoses)
� High precision parts
(LSR, 2-component molding)
Regulations
� Euro 6 standard (2015)
Safety & Comfort
Vibration control
� Additional vibration damping required
Automotive Lighting
� Smart lighting solutions
Automotive Electronics
� Cockpit displays
� Micro-electromechanical
microphones (MEMS)
Quality
� ‘0 ppm strategy’ of OEMs
� Maximum degree of automation
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 9 of 14
Challenge
Touchscreens
Production of Large Displays and Electronic Devices with Liquid Silicone Gels
Solution: LUMISIL® 202 UV
� Stable transparency and tackiness
� Portfolio with UV and thermal curing grades
� No shrinkage during and after curing
� Usage of preformed film technology (OCA*)
limited to small and medium size display
� Bubble-free production of large display with
liquid dispensing technology (OCR**)
30%
10%
60%
OCR (<10'')
OCR (>10'')
OCA
Optical
Bonding
(~10 kt)
* OCA = optically clear adhesive ** OCR = optically clear resin Source: IHS; picture: BMW AG
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 10 of 14
*Source: Visiongain market report on Advanced Wound Care
Challenge
Health Care
Silicones will Replace Existing Solutions and Show above Average Growth
Solution: SILPURAN® 2117
� Tacky silicone gel is biocompatible, hydrophobic and
breathable
� Less trauma, less pain, more quality of life
� Atraumatic dressing change, no pain for patient
� Modern wound dressings require enhanced properties for
pain-free dressing change in order to minimizing trauma
and stress
� Replacement of traditional acrylate-system where these
show certain limits (e.g. open wounds)
Growth of Advanced Wound Care Market*
Increase in chronic wounds per year (2011-2021)
driven by
Rising need for silicone wound dressing
Aging
population
Global increase
in diabetes type
I & II
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 11 of 14
Additive Manufacturing
WACKER Presents World First Industrial 3D Printing Technology with Silicones
ACEO® Imagine
Series K
� First printer generation for
industrial purposes.
� ACEO® technology, i.e.
drop-on-demand method
developed by WACKER
� Prints considerably faster
� Compact design
Contactless technology
enables freedom in design
ACEO® Technology
Voxel
Nozzle
UV light
Performance Features
� Uniform voxel sizes
� Printing of silicone and
support material at the same
time
� Fast room-temperature
crosslinking
� Material from soft to hard
� All colors, even translucent
and black
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 12 of 14
Others
� Textiles
� Branding
Health
Care
� Biomodeling
� Epithesis
Electro,
Electronics &
Optics
� Lenses
� Light wave
guides
Transportation
� Prototypes
� Small Series
Life Style
� Household
� Sports
Additive Manufacturing
Possible Applications for 3D Printing with Silicones
� Follow us on www.aceo3d.com starting soon
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 13 of 14
See all this and more at K 2016
Hall 06, Booth A10
WACKER at K 2016
� Automotive
� Health Care
� Energy &
Electronics
� Elastomers
� Lighting
� Additives for
(Bio-) Plastics
Topics
� over 300 sqm, two levels
� 50 experts available
� 1000 products
� Live-Demos � 3D Printing Silicones
� ELASTOSIL® Film
� Liquid Injection Molding
K 2016 Preview ‒ Markets, Megatrends, InnovationsPeter Summo, Engineering Silicones, June 28, 2016 14 of 14
CREATING TOMORROW`S SOLUTIONS
Thank you for your attention
Peter Summo, Vice President Engineering Silicones