silicone & fluorosiliconeself-fusing insulating...
TRANSCRIPT
Silicone & FluorosiliconeSelf-Fusing Insulating Tapes
Silicone Self-Fusing Tape
WarrantyFreudenberg-NOK General Partnership guarantees that any product of this manufacturer, which upon examination is found by aFreudenberg-NOK General Partnership representative to be defective either in workmanship or material whereby it is not suitableunder proper usage and service for the purpose for which designed, will be replaced free of charge including transportationcharges but excluding the cost of installation. This shall be the maximum liability of Freudenberg-NOK General Partnership forall claims whether in tort, contract or otherwise. All other warranties or guarantees, whether express or implied, including butnot limited to warranties of merchantability or fitness for a particular purpose, are without authority from Freudenberg-NOKGeneral Partnership and are herby disclaimed by it.
WarningProperties/applications shown throughout this brochure are typical. Your specific application should not be undertaken withoutindependent testing and evaluation for suitability. For specific application recommendations consult Simrit. Failure to select the propersealing products could result in property damage and/or serious personal injury. Performance data published in this catalog has beendeveloped from field testing, customer field reports and/or laboratory testing. While the utmost care has been used in compiling thiscatalog, we assume no responsibility for errors. Specifications subject to change without notice.
© 2003 Simrit Division of Freudenberg-NOK, Plymouth/MichiganAll rights reserved.
Copies in any form require the express approval of Simrit, Plymouth/Michigan.
Simrit Silicone Rubber,Electrical Self-Fusing Insulating Tape
− Sealing systems for termination and splicingwire and cable
- Insulating and sealing electrical connectors
- Harness wrapping and wire bundling forClass H insulation
- Repairing deteriorated insulation forreclaimed motors
- Final wrap material in splicing kits forunderground and overhead stress cones
- Buss bar insulation
Simrit’s silicone tape is the product of globally researched and proven technology from theFreudenberg and NOK Group Companies. High temperature and weather resistant, silicone rubbertape functions as a Class H material (180°C, 365°F). It is especially effective for high voltageinsulation systems where excellent dielectric strength, ozone resistance, high and low temperaturestability and moisture resistance is required. A special fluorosilicone version is available for applicationsrequiring chemical and fuel resistance.
- Masking tape for powder coating, dippingand metal encapsulating
- General purpose harness wrapping andwire and cable bundling for aircraftapplications
- Hot and cold air ducting for containinginsulation
- Rigging tape for marine applications
- Insulating tape for field armature andinterpole coils in large motors
Applications:
1
Simrit Silicone Rubber Rectangularand Triangular Tape
Silicone Rubber Insulation:Simrit Rectangular and Triangular tape is a self-adhering extruded silicone rubber insulatingsystem. Silicone rubber is now the most eco-nomic way of building a sealed system with longoperating life due to the inertness of siliconerubber and its superior resistance to thermaldegradation, moisture and chemical attack andmechanical abuse. Despite the higher cost ofsilicone rubber as a material, many of the largemotor manufacturers have designed sealedsilicone rubber insulating systems to gaincompetitive advantages in the market.
Silicone Rubber ElectricalTape Uses:Insulating Motor and Generator Coils –The single largest use of silicone rubber electricaltape is for the insulation of motor and generatorcoils. Field coils, armature coils, and interpolecoils in large motors can be completely sealed ina moisture and chemical-proof jacket of siliconerubber. This makes it possible to use open ordrip-proof motors instead of totally enclosedequipment.
The least complicated, proven approach to asealed silicone rubber insulating system is throughthe use of fusible silicone rubber. Fusible siliconerubber is unique in that it is tacky to itself andadheres in overlapping layers. With time, it fusestogether and knits into a solid mass. The result isthat an overlapping winding is as solid as amolded tubing, void free and homogeneous.
Since self-adhering silicone rubber compoundswere first introduced, insulating tapes made fromthese compounds have been developed and arerapidly becoming a major form of electrical andthermal insulation today.
Coil Lead Insulation – Silicone rubberelectrical tape is used as a replacement forsilicone sleeving. In place of sleeving, unsup-ported tapes provide better dielectric strength,better sealing, better flex resistance and moreease in application.
Distribution Equipment – Insulation of bussbars with Simrit tape provides a heat resistant,abrasion and shock resistant system. Termina-tions and leads are other areas in distributionequipment where silicone tapes are beingeconomically utilized.
Wire Bundling and HarnessWrapping – Using silicone tape in this area ofinsulation provides an ideal field repair systemmeeting Class H insulation requirements andaffording easier application.
Wire and Cable Splicing – Self-adhering,silicone tape provides a sealing system forsplicing and terminating replacing messypotting compounds. Tape affords a moreconvenient method of sealing connections andbecause it is relatively thin, has goodconformability around irregular shapes andsurfaces.
2
Conventional insulation system with many built-uplayers of overlapping wrappers and tapes.
Conventional insulation system with continuousoverlapping tape.
Silicone insulation, a homogeneous void free system,made up of one material–silicone rubber.
Simrit Silicone Rubber Rectangularand Triangular Tape
The use of silicone rubber tape as an insulating materialis increasing and continues to grow. Simrit recognizesthe needs of the industry. We are in a position to offer abroad selection of silicone rubber tapes for yourconsideration and use.
What is it?Simrit Rectangular and Triangular tape makes possible aflexible, homogenous, coil insulation with the advantagesof a system that is easily applied, with essentially onewrap of tape forming a uniform insulation system. Aneven more important advantage is the protection anddurability under extreme as well as normal conditionsoffered by, and only by, silicones.
Moisture Resistance:When exposed to moisture conditions, conventionalsystems not only degrade quickly, they become hygro-scopic and absorb moisture from the air. Such acondition hastens failure. Silicone Rectangular andTriangular tapes can operate under water.
Abrasion Resistance:Hard, brittle, conventional taped and varnished systemswere unable to withstand abrasion for any length of timewithout damage. Silicone Rectangular and Triangulartape insulation retains their flexibility even after years ofaging. Abrasive particles actually bounce off the coilsurfaces. Open frame motors can now be exposed todust laden atmospheres without fear of insulation erosionand breakdown.
Chemical Resistance:Silicone Rectangular and Triangular tapes insulated coilsare resistant to most acids and alkalies, salt solutions andoils. This means that these coils are ideal for motors to beused in areas where there are chemicals, which havebeen harmful in the past to organic materials.
Aircraft Applications:A flame retardant version of Rectangular and Triangulartape secures insulation to hot air ducting, and meets therequirements of FAR 25.853.
Automotive Applications:Silicone Rectangular and Triangular tape can be easilyinstalled as a battery weather wrap to prevent corrosivebuildup on terminals.
Electrical Applications:Arc and corona resistance are among superior electricalproperties of silicone tape.
Nautical Applications:White silicone rigging tape is a marine tape used onsailboats to protect sails and lines against snags from sharpprojections. Unaffected by harsh environments and wear,the tape can be used for many other onboard applications.
3
Simrit Self-Fusing Silicone TSimrit Self-Fusing Silicone TSimrit Self-Fusing Silicone TSimrit Self-Fusing Silicone TSimrit Self-Fusing Silicone Tapes meet theapes meet theapes meet theapes meet theapes meet thefollowing, Commercial and Customer Specificationsfollowing, Commercial and Customer Specificationsfollowing, Commercial and Customer Specificationsfollowing, Commercial and Customer Specificationsfollowing, Commercial and Customer Specifications
Commercial Specification (CID): A-A-59163 Type I & Type II(was MIL-I-46852C Type I & II)
Military Specification: MIL-I-22444C
Underwriters Laboratories, Inc.: UL-510
McDonnell Douglas: P.S. 17115
Systems & Electronics, Inc.: ES7889
McDonnell Douglas/Boeing: DMS 2186 Type II
McDonnell Douglas Helicopter: HS5215
General Dynamics: P5384 Type II
Safe Flight: 59562-5
Premier Farnell Corp.: 810112
Typical Properties& ASTM Test Method*:
Standard Color Red
(other colors available upon request)
Hardness, Shore "A" (ASTM D2240) 25-85
Tensile Strength, p.s.i. (ASTM D412) 800
% Elongation @ Break 500
Breaking Strength, lbs 8.0
Brittle Point, °F (ASTM D746) -90
Tack (release), inches 0.125
Dielectric Strength (volts per mil) 800
*The above properties obtained from 1” x 0.012” tape.
Values listed above are typical and should not be used forpreparation of specifications.
4
Complete Line of MIL StandardSelf-Fusing Silicone Tapes
P/N: 56756P/N: 56756P/N: 56756P/N: 56756P/N: 56756
P/N: 57161P/N: 57161P/N: 57161P/N: 57161P/N: 57161 P/N: 57806P/N: 57806P/N: 57806P/N: 57806P/N: 57806
SimritFreudenberg
Part No.Width
(inches)Thickness(inches)
567565706357090500055000657161500225003957806
.012
.015
.015
.020
.020
.020
.020
.030
.030
1.00.751.00.50.751.01.250.51.0
Roll Length(feet)
363636363636363636
Elongation(% min.)
300300300300300300300300300
DielectricStrength
(min. VPM)
400400400400400400400400400
MOX-TAPE®
Part No.
612-1615-.75615-1620-.5620-.75620-1
620-1.25630-.5630-1
Commercial Item Description (CID): A-A-59163 Type I (was MIL-I-46852 Type I)
Simrit Self-Fusing Rectangular Tape
With a rectangular cross section, this tape is used as acomponent in our Animal Guard System and a numberof applications for sealing, protecting and insulatingcomplex electrical parts. Standard tape color is red.(Other colors are available upon request)
Commercial Specification: A-A-59163 Type I:
*MOX-TAPE® is a trademark of Arlon, Inc.
P/N: 50005P/N: 50005P/N: 50005P/N: 50005P/N: 50005 P/N: 50006P/N: 50006P/N: 50006P/N: 50006P/N: 50006
P/N: 50022P/N: 50022P/N: 50022P/N: 50022P/N: 50022
TensileStrength(% min.)
700700700700700700700700700
5
Complete Line of MIL StandardSelf-Fusing Silicone Tapes
P/N: 50014P/N: 50014P/N: 50014P/N: 50014P/N: 50014 P/N: 50215P/N: 50215P/N: 50215P/N: 50215P/N: 50215 P/N: 50361P/N: 50361P/N: 50361P/N: 50361P/N: 50361
P/N: 53304P/N: 53304P/N: 53304P/N: 53304P/N: 53304 P/N: 50573P/N: 50573P/N: 50573P/N: 50573P/N: 50573 P/N: 56265P/N: 56265P/N: 56265P/N: 56265P/N: 56265
SimritFreudenberg
Part No.Width
(inches)Thickness(inches)
50014502155036153304505735651756265
.020
.030
.040
.040
.050
.050
.060
1.01.01.01.251.251.51.5
RollLength(feet)
36363636363636
Elongation(% min.)
300300300300300300300
DielectricStrength
(min. VPM)500500500500500500500
MOX-TAPE®
Part No.602-1603-1604-1
604-1.25605-1.25605-1.5606-1.5
Simrit Self-Fusing Triangular Tape (Formally ARMET Guideline Tape)
Commercial Item Description (CID): A-A-59163 Type II (was MIL-I-46852 Type II)
TensileStrength
(min. P.S.I.)700700700700700700700
GuidelineColorBlue
WhiteGreenGreenYellowYellowBlue
Commercial Specification: A-A-59163 Type II:
Triangular in cross section, this tape is wrappedalong the guideline or center stripe and aninseparable cohesive thickness is achieved.Standard tape color is red.(Other colors are available upon request)
6
Complete Line of MIL StandardSelf-Fusing Silicone Tapes
P/N: 58609P/N: 58609P/N: 58609P/N: 58609P/N: 58609 P/N: 58617P/N: 58617P/N: 58617P/N: 58617P/N: 58617 P/N: 58621P/N: 58621P/N: 58621P/N: 58621P/N: 58621
SimritFreudenberg
Part No.Width
(inches)Thickness(inches)
5860958607586135861158615586175862158619
.015
.015
.020
.020
.020
.020
.050
.050
1.01.00.50.51.01.01.01.0
Roll Length(feet)
6060606060606060
Elongation(% min.)
15%25%15%25%15%25%15%25%
DielectricStrength
(min. VPM)
500500500500500500500500
MOX-TAPE®
Part No.
SB01015SA01015SB00520SA00520SB01020SA01020SB01050SA01050
Military Specification: MIL-I-22444C
TensileStrength(lbs/inch)
4040404040404040
Simrit Self-Fusing Sinusoidal Tape
Simrit Self-Fusing Silicone tape has a sinusoidalglass yarn, encapsulated inside to provide a tapewith controlled elongation of 15% or 25%.Standard tape color is black.(Other colors available upon request)
Military Specification MIL-I-22444C:
P/N: 58611P/N: 58611P/N: 58611P/N: 58611P/N: 58611
7
Specialty Silicone & Fluorosilicone Tape Products
4”x.03” THK. SR Rectangular4”x.03” THK. SR Rectangular4”x.03” THK. SR Rectangular4”x.03” THK. SR Rectangular4”x.03” THK. SR Rectangular
8
2.5”x.03” THK. SR2.5”x.03” THK. SR2.5”x.03” THK. SR2.5”x.03” THK. SR2.5”x.03” THK. SRRectangularRectangularRectangularRectangularRectangular
1”x.015” THK. SR1”x.015” THK. SR1”x.015” THK. SR1”x.015” THK. SR1”x.015” THK. SRMarine Rigging TMarine Rigging TMarine Rigging TMarine Rigging TMarine Rigging Tapeapeapeapeape
1”x.02” THK. FSR1”x.02” THK. FSR1”x.02” THK. FSR1”x.02” THK. FSR1”x.02” THK. FSRTTTTTriangular Triangular Triangular Triangular Triangular Tapeapeapeapeape
1”x.02” THK. FSR1”x.02” THK. FSR1”x.02” THK. FSR1”x.02” THK. FSR1”x.02” THK. FSRFiberglass TFiberglass TFiberglass TFiberglass TFiberglass Tapeapeapeapeape
1”x.02” THK. SR1”x.02” THK. SR1”x.02” THK. SR1”x.02” THK. SR1”x.02” THK. SRFlame Retardant TFlame Retardant TFlame Retardant TFlame Retardant TFlame Retardant Tapeapeapeapeape
Wrapping Instructions:
1. Tape and surfaces must be clean and dry.
2. Remove backing material.
3. Hold the tape firmly against the surface to be covered. Stretchthe tape 2 to 3 times its original length while wrapping.
4. Keep under tension, and overlap the edges while wrapping.
5. To finish, pull sharply on the tape to break, and press the end ofthe tape into place.
6. To remove the tape, simply cut with scissors or a knife.
The ULTIMATE Silicone/FluorosiliconeSelf-Fusing Tape
Try it yourself!
Private LabelPackaging
Simrit’s Silicone Self-Fusing tapeis available on a private labelbasis for those manufacturersand distributors who prefer tomarket their own brand withintheir family of products.
9
0703ELECT2.5M
North American Headquarters47690 East Anchor CourtPlymouth, MI 48170Phone: 1.866.2SIMRITFax: 734.354.5500
www.s imr i t . com1 - 8 6 6 - 2 S I M R I T
Aerospace & O-Ring Business Unit25151 Arctic Ocean DriveLake Forest, CA 92630Phone: 949.598.8155Fax: 949.598.8151
Fluid Power Business Unit3600 West MilwaukeeSpencer, IA 51301Phone: 712.262.4867Fax: 712.262.8160
Industrial & Consumer Business Unit2250 Point Blvd., Suite 230Elgin, IL 60123Phone: 847.428.1261Fax: 847.783.6519
Publication No. 4203