silicone technology - brb st kimyasal · our industrial capabilities . 3 emulsion reactors (milling...

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Silicone Technology Our capabilities

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Page 1: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Silicone Technology Our capabilities

Page 2: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

A wide range of technologies...

Polymer Fluid Blends

Silicone emulsions

Silicone antifoams

Silicone Lubricants

Silicone Elastomers

Silicone Crosspolymers

Silicone Resins

Silicone Fluids & Polymers

Silicone Cyclics & Gums

Silicone MeH Fluid

Silicone Vinyl Fluids

Silicone Crosslinkers

Silicone Polyethers

Alkyl Modified Fluids

Phenyl Modified Fluids

Silanes

Page 3: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Our core Silicone formulation know-how

Emulsions

Defoamers

Lubricants

Personal Care formulation

RTV-2 compounding

Synthesis of reactive fluids

Synthesis of modified silicones

• Our philosophy • Any product countertype upon request • New product development even with small volume targets

Page 4: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Our industrial capabilities

3 emulsion reactors (milling + dilution):

18 tons/shift

10 tons/ shift

1 ton/ shift *

3x 4000 ltr.; 2x7500 ltr; 1x19000 ltr. /shift**

* Asia

**USA

Page 5: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

5 formulation reactors Solvent based: 15 tons/shift

Silicone volatiles & gums:

5 tons/shift

6 tons/shift*

Custom made / multi-purpose / antifoam compounds:

2 tons / shift

1 ton / shift*

* Asia

Our industrial capabilities (cont’d)

Page 6: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Our industrial capabilities (cont’d)

6 high viscosity mixers

RTV elastomers: 500 kg/shift

Cross-polymer gels: 400 kg/shift

Pastes & greases: 3 x 500 kg/shift

Page 7: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Our industrial capabilities (cont’d)

6 synthesis reactors

Siloxanes with Vinyl, SiH, functionality 8.7 tons/shift**

Siloxanes with Vinyl or SiH or polyether functionality 6 tons/shift**

Specialty fluids reactor for phenyl, Vinyl functional siloxanes 250 kg/shift**

Vinyl fluids: 2 tons/shift *

**USA

* Asia

Page 8: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Core Silicone competences

Blending

Dispersion

Emulsification (Micro &Macro emulsion, Particle size control)

Hydrosilylation reactions

Condensation reactions

Emulsion polymerisation

Ring opening polymerisation

Synthesis of (functional) silicones

Page 9: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Our industrial projects

Europe:

Expansion of cross-polymer gel capacity

Expansion of the production area

Installation of two synthesis reactors

US

Expansion of silicone formulation capacity with 9 tons/day

Page 10: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Our industrial projects

Asia: ASSP

16000 m2 production facility in Port Klang near Kuala Lumpur malaysia in development:

Expansion of silicone emulsion reactor 6tonne/shift

Silicone synthesis plant for silicone specialty fluids: Vinyl, SiH, alkyl, polyether, Amino, phenyl siloxanes, low viscosity linear dimethicones (pure and mixtures) 5000 tonne per year in first phase plan Production start-up planned Jan. 2014

Page 11: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Production equipment

Tankerpark

Synthesis plant

Blender/reactor

Page 12: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Production equipment

Blender/reactor

Emulsion/antifoam

RTV mixer

Emulsion plant

Page 13: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Production equipment

Blender and blender/reactor

Paste and RTV mixers

Blender

Page 14: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Production equipment

Thin Film evaporator Specialty fluids area ABSS

Page 15: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Production equipment

Specialty fluids area ABSS Pilot scale equipment for scale-up and specialties

Page 16: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Production equipment

Specialty fluids area ABSS ABSS Emulsion plant

Page 17: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

Page 18: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

Fourier Transformation Infra Red ( FTIR)

Page 19: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

Tensiometer

Page 20: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

Potentiometric Titration

Page 21: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

Oscillation viscometer With cooling/heating unit

Page 22: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment Particle sizer

Page 23: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

GPC/HPLC LC 20 Prominence by Shimadzu

Page 24: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

Gas Chromatograph Agilent 6850

Page 25: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

UV-VIS Spectrometer UV 1650 PC

Page 26: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

Halogen Dryer Mettler

Toledo HB 43

Densitomer Mettler

Toledo DE40

Page 27: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Laboratory equipment

Mixing Equipment

Page 28: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

Examples of new developments

Silicone Cross

Polymers for Personal

Care

Optical Grade Silicones

http://www.daviddarling.info/encyclopedia/T/AE_thin_film_cell.html

Thin Film Solar Cell

http://www.electronics-cooling.com/2006/11/thermal-challenges-in-led-cooling/

Light Emitting Diode (LED)

Page 29: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;

BRB Your partner in Silicones

The power of a Silicone Major, The flexibility of a Formulator

Ambition Flexibility Innovation

Page 30: Silicone Technology - BRB ST Kimyasal · Our industrial capabilities . 3 emulsion reactors (milling + dilution): 18 tons/shift 10 tons/ shift 1 ton/ shift * 3x 4000 ltr.; 2x7500 ltr;