silicone technology - brb st kimyasal · our industrial capabilities . 3 emulsion reactors (milling...
TRANSCRIPT
Silicone Technology Our capabilities
A wide range of technologies...
Polymer Fluid Blends
Silicone emulsions
Silicone antifoams
Silicone Lubricants
Silicone Elastomers
Silicone Crosspolymers
Silicone Resins
Silicone Fluids & Polymers
Silicone Cyclics & Gums
Silicone MeH Fluid
Silicone Vinyl Fluids
Silicone Crosslinkers
Silicone Polyethers
Alkyl Modified Fluids
Phenyl Modified Fluids
Silanes
Our core Silicone formulation know-how
Emulsions
Defoamers
Lubricants
Personal Care formulation
RTV-2 compounding
Synthesis of reactive fluids
Synthesis of modified silicones
• Our philosophy • Any product countertype upon request • New product development even with small volume targets
Our industrial capabilities
3 emulsion reactors (milling + dilution):
18 tons/shift
10 tons/ shift
1 ton/ shift *
3x 4000 ltr.; 2x7500 ltr; 1x19000 ltr. /shift**
* Asia
**USA
5 formulation reactors Solvent based: 15 tons/shift
Silicone volatiles & gums:
5 tons/shift
6 tons/shift*
Custom made / multi-purpose / antifoam compounds:
2 tons / shift
1 ton / shift*
* Asia
Our industrial capabilities (cont’d)
Our industrial capabilities (cont’d)
6 high viscosity mixers
RTV elastomers: 500 kg/shift
Cross-polymer gels: 400 kg/shift
Pastes & greases: 3 x 500 kg/shift
Our industrial capabilities (cont’d)
6 synthesis reactors
Siloxanes with Vinyl, SiH, functionality 8.7 tons/shift**
Siloxanes with Vinyl or SiH or polyether functionality 6 tons/shift**
Specialty fluids reactor for phenyl, Vinyl functional siloxanes 250 kg/shift**
Vinyl fluids: 2 tons/shift *
**USA
* Asia
Core Silicone competences
Blending
Dispersion
Emulsification (Micro &Macro emulsion, Particle size control)
Hydrosilylation reactions
Condensation reactions
Emulsion polymerisation
Ring opening polymerisation
Synthesis of (functional) silicones
Our industrial projects
Europe:
Expansion of cross-polymer gel capacity
Expansion of the production area
Installation of two synthesis reactors
US
Expansion of silicone formulation capacity with 9 tons/day
Our industrial projects
Asia: ASSP
16000 m2 production facility in Port Klang near Kuala Lumpur malaysia in development:
Expansion of silicone emulsion reactor 6tonne/shift
Silicone synthesis plant for silicone specialty fluids: Vinyl, SiH, alkyl, polyether, Amino, phenyl siloxanes, low viscosity linear dimethicones (pure and mixtures) 5000 tonne per year in first phase plan Production start-up planned Jan. 2014
Production equipment
Tankerpark
Synthesis plant
Blender/reactor
Production equipment
Blender/reactor
Emulsion/antifoam
RTV mixer
Emulsion plant
Production equipment
Blender and blender/reactor
Paste and RTV mixers
Blender
Production equipment
Thin Film evaporator Specialty fluids area ABSS
Production equipment
Specialty fluids area ABSS Pilot scale equipment for scale-up and specialties
Production equipment
Specialty fluids area ABSS ABSS Emulsion plant
Laboratory equipment
Laboratory equipment
Fourier Transformation Infra Red ( FTIR)
Laboratory equipment
Tensiometer
Laboratory equipment
Potentiometric Titration
Laboratory equipment
Oscillation viscometer With cooling/heating unit
Laboratory equipment Particle sizer
Laboratory equipment
GPC/HPLC LC 20 Prominence by Shimadzu
Laboratory equipment
Gas Chromatograph Agilent 6850
Laboratory equipment
UV-VIS Spectrometer UV 1650 PC
Laboratory equipment
Halogen Dryer Mettler
Toledo HB 43
Densitomer Mettler
Toledo DE40
Laboratory equipment
Mixing Equipment
Examples of new developments
Silicone Cross
Polymers for Personal
Care
Optical Grade Silicones
http://www.daviddarling.info/encyclopedia/T/AE_thin_film_cell.html
Thin Film Solar Cell
http://www.electronics-cooling.com/2006/11/thermal-challenges-in-led-cooling/
Light Emitting Diode (LED)
BRB Your partner in Silicones
The power of a Silicone Major, The flexibility of a Formulator
Ambition Flexibility Innovation