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  • 7/30/2019 SIMOCODE 631605022DS02_060307[1]

    1/623

    SIMOCODE pro

    System ManualEdition03/2007

    sirius

    Totally

    Integrated

    Automation

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    Safety Guidelines

    Table of ContentsImportant Notes

    System Description 1Short Instructions forConfiguring a Reversing Starter 2

    Motor Protection 3

    Motor Control 4

    Monitoring Functions 5

    Outputs 6

    Inputs

    7Analog Value Recording 8

    3UF50 Compatibility Mode 9

    Standard Functions 10

    Logic Modules 11

    Communication 12

    Mounting, Wiring, Interfaces 13

    Commissioning and Servicing 14Alarm, Faults and SystemMessages 15

    Tables A

    Data Formats and Data Records B

    Dimension Drawings C

    Technical Data

    DExample Circuits ESafety and Commissioning Infor-

    mation for EEx Areas F

    Index

    List of Abbreviations

    Glossary

    To

    SIMOCODE pro

    System Manual

    Edition 03/2007

    Order Number: 3UF7970-0AA00-0

    GWA 4NEB 631 6050-22 DS 02

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    Safety Information

    This manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.

    If more than one degree of danger is present, the warning notice representing the highest degree of danger willbe used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.

    Qualified Personnel

    The device/system may only be set up and used in conjunction with this documentation. Commissioning andoperation of a device/system may only be performed out by qualified personnel. Within the context of the safetynotes in this documentation qualified persons are defined as persons who are authorized to commission, groundand label devices, systems and circuits in accordance with established safety practices and standards.

    Prescribed Usage

    Note the following:

    Trademarks

    All names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

    Disclaimer of Liability

    We have reviewed the contents of this publication to ensure consistency with the hardware and software described.Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in thispublication is reviewed regularly and any necessary corrections are included in subsequent editions.

    Danger

    indicates that death or severe personal injury will result if proper precautions are not taken.

    Warning

    indicates that death or severe personal injury may result if proper precautions are not taken.

    Caution

    with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

    Caution

    without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

    Noticeindicates that an unintended result or situation can occur if the corresponding information is not taken into account.

    Warning

    This device may only be used for the applications described in the catalog or the technical description and only inconnection with devices and components from other manufacturers which have been approved or recommendedby Siemens. Correct, relaible operation of the product requires proper transport, storage, positioning and assemblyas well as careful operation and maintenance.

    Siemens AGAutomation and DrivesPostfach 48 48D-90437 NRNBERGGERMANY

    Order No.: 3UF7970-0AA00-0Edition 03/2007

    Copyright Siemens AGTechnical data subject to change

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    SIMOCODE pro

    GWA 4NEB631 6050-22 DS 02 i

    Table Of Contents

    1 System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

    1.2 Simplifying SIMOCODE pro Configuration . . . . . . . . . . . . . . . . . . . 1-4

    1.3 Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

    1.4 Check List for Selecting a Device Series. . . . . . . . . . . . . . . . . . . . . 1-8

    1.5 Overview of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

    1.5.1 Protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

    1.5.2 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

    1.5.3 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

    1.5.4 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

    1.5.5 Standard Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

    1.5.6 Additional Signal Processing with Freely-Programmable Logic Modules. . 1-151.5.7 Operating, Service and Diagnostic Data . . . . . . . . . . . . . . . . . . . . . 1-16

    1.6 Overview of System Components . . . . . . . . . . . . . . . . . . . . . . . . 1-18

    1.7 Description of System Components . . . . . . . . . . . . . . . . . . . . . . . 1-22

    1.7.1 Basic units (BU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

    1.7.2 Operator Panel (OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

    1.7.3 Operator Panel with Display (OPD) for SIMOCODE pro V . . . . . . . . . . 1-27

    1.7.4 Current Measuring Modules (IM) . . . . . . . . . . . . . . . . . . . . . . . . . 1-67

    1.7.5 Current/Voltage Measuring Modules (UM) for theSIMOCODE pro Device Series. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68

    1.7.6 Decoupling Module (DCM) for Current/Voltage Measuring Modules . . . . 1-70

    1.7.7 Expansion Modules for the SIMOCODE pro V Device Series . . . . . . . . 1-71

    1.7.8 Configuration Information for Using an Operator Panel with Displayand/or a Decoupling Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76

    1.7.9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78

    1.7.10 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

    1.8 Structural Configuration of SIMOCODE pro . . . . . . . . . . . . . . . . . . . 1-82

    1.8.1 Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82

    1.9 Overview of Function Blocks (Alphabetical) . . . . . . . . . . . . . . . . . . . 1-85

    2 Short Instructions for Configuring a Reversing Starter . . . . . . . . . . 2-1

    2.1 Introduction and Objective of the Example . . . . . . . . . . . . . . . . . . . 2-2

    2.2 Reversing Starter with Motor Feeder and Local Control Station. . . . . . . 2-3

    2.3 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.4 Extending the Reversing Starter with a Control Station via PROFIBUS DP 2-10

    3 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

    3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

    3.2 Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

    3.3 Unbalance Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

    3.4 Stalled Rotor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

    3.5 Thermistor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

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    Table Of Contents

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    ii GWA 4NEB 631 6050-22 DS 02

    4 Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

    4.1 Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

    4.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

    4.1.2 Operating Modes and Operating Mode Selectors . . . . . . . . . . . . . . . 4-5

    4.1.3 Releases and Enabled Control Command . . . . . . . . . . . . . . . . . . . . 4-74.1.4 Control Station Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

    4.2 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

    4.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

    4.2.2 General Settings and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

    4.2.3 "Overload Relay" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

    4.2.4 "Direct Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

    4.2.5 "Reversing Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . 4-22

    4.2.6 "Molded Case Circuit Breaker (MCCB)" Control Function . . . . . . . . . . . 4-25

    4.2.7 "Star-delta Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . 4-27

    4.2.8 "Star-Delta Reversing Starter" Control Function . . . . . . . . . . . . . . . . . 4-30

    4.2.9 "Dahlander" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

    4.2.10 "Dahlander Reversing Starter" Control Function. . . . . . . . . . . . . . . . . 4-37

    4.2.11 "Pole-Changing Starter" Control Function . . . . . . . . . . . . . . . . . . . . 4-41

    4.2.12 "Pole-Changing Reversing Starter" Control Function . . . . . . . . . . . . . . 4-44

    4.2.13 "Solenoid Valve" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-48

    4.2.14 "Positioner" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

    4.2.15 "Soft Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55

    4.2.16 "Soft Starter with Reversing Contactor" Control Function . . . . . . . . . . . 4-57

    4.3 Active Control Stations, Contactor & Lamp Controls andStatus Information for the Control Functions . . . . . . . . . . . . . . . . . . 4-60

    5 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

    5.1 Earth-Fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

    5.1.2 Internal Earth-fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

    5.1.3 External Earth-fault Monitoring (with Summation Current Transformer) . . 5-4

    5.2 Current Limit Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

    5.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

    5.2.2 I> (Upper Limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

    5.2.3 I< (Lower Limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

    5.3 Voltage Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

    5.4 Cos Phi Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

    5.5 Active Power Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

    5.6 Monitoring 0/4-20 mA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

    5.7 Operation Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

    5.7.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

    5.7.2 Motor Operating Hours Monitoring. . . . . . . . . . . . . . . . . . . . . . . . 5-18

    5.7.3 Motor Stop Time Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

    5.7.4 Monitoring the Number of Starts . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

    5.8 Analog Temperature Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

    5.9 Hysteresis for Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . 5-23

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    Table Of Contents

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    GWA 4NEB 631 6050-22 DS 02 iii

    6 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

    6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

    6.2 Basic Unit Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

    6.3 Operator Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

    6.4 Digital Module Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96.5 Analog Module Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

    6.6 Cyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

    6.7 Acyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

    7 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

    7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

    7.2 Basic Unit Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

    7.3 Operator Panel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

    7.4 Digital Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

    7.5 Temperature Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

    7.6 Analog Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-137.7 Cyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

    7.8 Acyclic Receive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

    8 Analog Value Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

    9 3UF50 Compatibility Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

    10 Standard Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

    10.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

    10.2 Test/Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

    10.3 Test Position Feedback (TPF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-710.4 External Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9

    10.5 Operational Protection OFF (OPO) . . . . . . . . . . . . . . . . . . . . . . . . 10-11

    10.5.1 Response for Positioner Control Function . . . . . . . . . . . . . . . . . . . . 10-11

    10.5.2 Response to other Control Functions. . . . . . . . . . . . . . . . . . . . . . . 10-13

    10.6 Power Failure Monitoring (UVO). . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

    10.7 Emergency Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16

    10.8 Watchdog (Bus Monitoring, PLC/PCS Monitoring) . . . . . . . . . . . . . . . 10-17

    10.9 Timestamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19

    11 Logic Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

    11.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-211.2 Truth Table for 3I/1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

    11.3 Truth Table for 2I/1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

    11.4 Truth Table for 5I/2O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7

    11.5 Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

    11.6 Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

    11.7 Signal Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15

    11.8 Non-Volatile Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18

    11.9 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21

    11.10 Flickering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22

    11.11 Limit Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23

    11.12 Calculators (Calculation Modules) . . . . . . . . . . . . . . . . . . . . . . . . . 11-27

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    12 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

    12.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

    12.2 Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4

    12.3 Telegram Description and Data Access . . . . . . . . . . . . . . . . . . . . . 12-5

    12.3.1 Cyclic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-512.3.2 Diagnosis Data and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

    12.3.3 Configuration of the Slave Diagnosis . . . . . . . . . . . . . . . . . . . . . . . 12-7

    12.4 Integration of SIMOCODE pro in the DP Master Systems . . . . . . . . . . 12-15

    12.4.1 Slave Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15

    12.4.2 Preparing the Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15

    12.4.3 Integration of SIMOCODE pro as a DPV1 Slave via GSDin the Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

    12.4.4 Integration of SIMOCODE pro as SIMATIC PDM Object(DPV-1 Slave via GSD) in STEP7-HW Config. . . . . . . . . . . . . . . . . . . 12-17

    12.4.5 Integration of SIMOCODE pro as S7 Slave via OM SIMOCODE pro . . . . 12-18

    12.5 Evaluating Diagnosis Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19

    12.5.1 SIMOCODE pro Integrated with GSD . . . . . . . . . . . . . . . . . . . . . . 12-19

    12.5.2 Integration of SIMOCODE pro in SIMATIC S7 with OM SIMOCODE ES . 12-20

    12.6 Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22

    12.7 Parameterization via PROFIBUS. . . . . . . . . . . . . . . . . . . . . . . . . . 12-23

    12.7.1 SIMOCODE ES Professional . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23

    12.7.2 SIMATIC PDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23

    12.7.3 Parameter Data During Startup . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24

    12.8 Timestamping/Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . 12-24

    13 Mounting, Wiring, Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

    13.1 General Information about Mounting and Wiring . . . . . . . . . . . . . . . 13-2

    13.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-313.2.1 Basic Units, Expansion Modules and Decoupling Module . . . . . . . . . . 13-3

    13.2.2 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4

    13.2.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-5

    13.2.4 Operator Panel and Operator Panel with Display. . . . . . . . . . . . . . . . 13-6

    13.2.5 Exchanging a 3UF52 Operator Panel for a 3UF720 Operator Panel . . . . . 13-8

    13.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10

    13.3.1 Basic Units, Expansion Modules and Decoupling Module . . . . . . . . . . 13-10

    13.3.2 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23

    13.3.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-24

    13.3.4 Current Measuring with an External Current Transformer(Interposing Transformer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26

    13.4 System Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29

    13.4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29

    13.4.2 System Interfaces on Basic Units, Expansion Modules,Decoupling Module, Current Measuring Modules andCurrent/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-32

    13.4.3 System Interfaces on the Operator Panel and the Operator Panelwith Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35

    13.5 PROFIBUS DP to a 9-Pole SUB-D Socket . . . . . . . . . . . . . . . . . . . . 13-39

    13.6 Installation Guidelines for the PROFIBUS DP. . . . . . . . . . . . . . . . . . 13-40

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    14 Commissioning and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

    14.1 General Information about Commissioning and Service . . . . . . . . . . . 14-2

    14.2 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3

    14.2.1 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3

    14.2.2 Setting the PROFIBUS DP Address . . . . . . . . . . . . . . . . . . . . . . . 14-414.2.3 Diagnosis via LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5

    14.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6

    14.3.1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6

    14.3.2 Securing and Saving Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 14-7

    14.3.3 Replacing SIMOCODE pro Components . . . . . . . . . . . . . . . . . . . . . 14-9

    14.3.4 Resetting the Factory Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12

    14.4 Error Buffer / Error Protocol Read-Out . . . . . . . . . . . . . . . . . . . . . . 14-13

    15 Alarm, Fault and System Events . . . . . . . . . . . . . . . . . . . . . . . . 15-1

    A Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

    A.1 Active Control Stations, Contactor/Lamp Controls and Status Informationfor the Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

    A.2 Abbreviations and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-3

    A.3 Socket Assignment Table - Digital . . . . . . . . . . . . . . . . . . . . . . . . . A-5

    A.4 Socket Assignment Table - Analog . . . . . . . . . . . . . . . . . . . . . . . . A-12

    A.5 Detailed Events of the Slave Diagnostics . . . . . . . . . . . . . . . . . . . . A-14

    B Data Formats and Data Records. . . . . . . . . . . . . . . . . . . . . . . . . B-1

    B.1 Handling Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

    B.1.1 Writing/Reading Data Records. . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

    B.1.2 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4B.1.3 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

    B.2 Data Record 0/1 - S7 System Diagnosis . . . . . . . . . . . . . . . . . . . . . B-5

    B.3 Data Record 63 - Analog Value Recording . . . . . . . . . . . . . . . . . . . . B-7

    B.4 Data Record 67 - Process Image of the Outputs. . . . . . . . . . . . . . . . B-7

    B.5 Data Record 69 - Process Image of the Inputs . . . . . . . . . . . . . . . . . B-8

    B.6 Data Record 72 - Error Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

    B.7 Data Record 92 - Device Diagnosis. . . . . . . . . . . . . . . . . . . . . . . . B-10

    B.8 Data Record 94 - Measured Values. . . . . . . . . . . . . . . . . . . . . . . . B-16

    B.9 Data Record 95 - Service Data / Statistical Data . . . . . . . . . . . . . . . . B-17

    B.10 Data Record 130 - Basic Device Parameters 1 . . . . . . . . . . . . . . . . . B-18

    B.11 Data Record 131 - Basic Device Parameter 2 (Plug) . . . . . . . . . . . . . . B-23

    B.12 Data Record 132 - Extended Device Parameter 1 . . . . . . . . . . . . . . . B-27B.13 Data Record 133 - Extended Device Parameter 2 (Plug) . . . . . . . . . . . B-33

    B.14 Data Record 139 - Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36

    B.15 Data Record 160 - Communication Parameters. . . . . . . . . . . . . . . . . B-37

    B.16 Data Record 165 - Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . B-37

    B.17 Data Record 202 - Acyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . B-38

    B.18 Data Record 203 - Acyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . B-39

    B.19 Data Record 224 - Password Protection . . . . . . . . . . . . . . . . . . . . . B-40

    B.20 Assignment of Cyclic Receive and Send Datafor Predefined Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . B-41

    B.20.1 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41

    B.20.2 Direct Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42

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    B.20.3 Reversing Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43

    B.20.4 Molded Case Circuit Breaker (MCCB) . . . . . . . . . . . . . . . . . . . . . . B-44

    B.20.5 Star-Delta Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45

    B.20.6 Star-Delta Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46

    B.20.7 Dahlander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47

    B.20.8 Dahlander Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48

    B.20.9 Pole-Changing Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49

    B.20.10 Pole-Changing Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . B-50

    B.20.11 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51

    B.20.12 Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52

    B.20.13 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53

    B.20.14 Soft Starter with Reversing Contactor . . . . . . . . . . . . . . . . . . . . . . B-54

    C Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

    C.1 3UF70 Basic Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

    C.1.1 SIMOCODE pro C 3UF7000 Basic Unit . . . . . . . . . . . . . . . . . . . . . C-2

    C.1.2 SIMOCODE pro V 3UF7010 Basic Unit. . . . . . . . . . . . . . . . . . . . . . C-2C.2 3UF710 Current Measuring Module . . . . . . . . . . . . . . . . . . . . . . . C-3

    C.2.1 Current Measuring Module (Through-Hole Converter)3UF7100, 0.3 A to 3 A, 3UF7101, 2.4 A to 25 A . . . . . . . . . . . . . . . . C-3

    C.2.2 Current Measuring Module (Through-Hole Converter)3UF7102, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4

    C.2.3 Current Measuring Module (Through-Hole Converter)3UF7103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

    C.2.4 Current Measuring Module (Bus Connection)

    3UF7103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6

    C.2.5 Current Measuring Module (Bus Connection)3UF7104, 63 A to 630 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7

    C.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . C-8

    C.3.1 Current/Voltage Measuring Module (Through-Hole Converter)3UF7110, 0.3 A to 3 A, 3UF7111, 2.4 A to 25 A . . . . . . . . . . . . . . . . . C-8

    C.3.2 Current/Voltage Measuring Module (Through-Hole Converter)3UF7112, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9

    C.3.3 Current/Voltage Measuring Module (Through-Hole Converter)3UF7113-1AA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10

    C.3.4 Current/Voltage Measuring Module (Bus Connection)3UF7113-1BA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11

    C.3.5 Current/Voltage Measuring Module (Bus Connection)3UF7114, 63 A to 630 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12

    C.4 3UF7200 and 3UF7210 Operator Panels . . . . . . . . . . . . . . . . . . . . . C-13

    C.4.1 3UF7200 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13

    C.4.2 3UF7200 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13

    C.5 Expansion Modules / Decoupling Module. . . . . . . . . . . . . . . . . . . . C-14

    C.6 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

    C.6.1 Door Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

    C.6.2 Operator Panel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

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    D Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

    D.1 Common Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2

    D.2 Technical Data of the Basic Units . . . . . . . . . . . . . . . . . . . . . . . . . D-3

    D.3 Technical Data of the Current Measuring Modules or

    Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . D-5D.4 Technical Data of the Decoupl ing Module . . . . . . . . . . . . . . . . . . . . D-7

    D.5 Technical Data of the Expansion Modules. . . . . . . . . . . . . . . . . . . . D-8

    D.5.1 Technical Data of the Digital Modules . . . . . . . . . . . . . . . . . . . . . . D-8

    D.5.2 Technical Data of the Analog Module. . . . . . . . . . . . . . . . . . . . . . . D-9

    D.5.3 Technical Data of the Earth-Fault Module . . . . . . . . . . . . . . . . . . . . D-10

    D.5.4 Technical Data of the Temperature Module . . . . . . . . . . . . . . . . . . . D-10

    D.6 Technical Data of the Operator Panels . . . . . . . . . . . . . . . . . . . . . . D-12

    D.6.1 Technical Data of the Operator Panel . . . . . . . . . . . . . . . . . . . . . . . D-12

    D.6.2 Technical Data of the Operator Panel with Display . . . . . . . . . . . . . . . D-12

    D.7 Short-Circuit Protection with Fuses for Motor Feedersfor Short-Circuit Currents up to 50 kA and 690 V . . . . . . . . . . . . . . . D-14

    D.8 Typical Response Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-15

    D.8.1 SIMOCODE pro C device series . . . . . . . . . . . . . . . . . . . . . . . . . D-15

    D.8.2 SIMOCODE pro V 1) device range . . . . . . . . . . . . . . . . . . . . . . . . D-15

    E Example Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

    E.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2

    E.2 "Overload Relay" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . E-3

    E.2.1 "Overload Relay" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . E-4

    E.2.2 "Overload Relay" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . E-5

    E.3 "Direct Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . E-6

    E.3.1 "Direct Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . E-6

    E.3.2 "Direct Starter" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . E-7E.4 "Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . E-8

    E.4.1 "Reversing Starter" Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . E-8

    E.4.2 "Reversing Starter" Function Circuit Diagram . . . . . . . . . . . . . . . . . . E-9

    E.5 "Molded Case Circuit Breaker (MCCB) 3VL" Example Circuit. . . . . . . . . E-10

    E.5.1 "Molded Case Circuit Breaker (MCCB) 3VL" Circuit Diagram . . . . . . . . . E-10

    E.5.2 "Molded Case Circuit Breaker (MCCB) 3VL" Function Circuit Diagram . . . E-11

    E.6 "Star-Delta Starter" Example Circuit. . . . . . . . . . . . . . . . . . . . . . . . E-12

    E.6.1 "Star-Delta Starter" Circuit Diagram (Current Measuring in Delta). . . . . . E-12

    E.6.2 "Star-Delta Starter" Function Circuit Diagram(Current Measuring in Delta). . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13

    E.6.3 "Star-Delta Starter" Circuit Diagram

    (Current Measuring in Incoming Cable) . . . . . . . . . . . . . . . . . . . . . E-14

    E.6.4 "Star-Delta Starter" Function Circuit Diagram(Current Measuring in Incoming Cable) . . . . . . . . . . . . . . . . . . . . . E-15

    E.7 "Star-Delta Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . E-16

    E.7.1 "Star-Delta Reversing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . E-16

    E.7.2 "Star-Delta Reversing Starter" Function Circuit Diagram . . . . . . . . . . . E-17

    E.8 "Dahlander" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18

    E.8.1 "Dahlander" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18

    E.8.2 "Dahlander" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . E-19

    E.9 "Dahlander Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . E-20

    E.9.1 "Dahlander Reversing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . E-20

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    E.9.2 "Dahlander Reversing Starter" Function Circuit Diagram . . . . . . . . . . . E-21

    E.10 "Pole-Changing Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . E-23

    E.10.1 "Pole-Changing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-24

    E.10.2 "Pole-Changing Starter" Function Circuit Diagram . . . . . . . . . . . . . . . E-25

    E.11 "Pole-Changing Reversing Starter" Example Circuit . . . . . . . . . . . . . . E-26

    E.11.1 "Pole-Changing Reversing Starter" Circuit Diagram. . . . . . . . . . . . . . . E-26

    E.11.2 "Pole-Changing Reversing Starter" Function Circuit Diagram . . . . . . . . . E-27

    E.12 "Solenoid Valve" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . E-29

    E.12.1 "Solenoid Valve" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . E-30

    E.12.2 "Solenoid Valve" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . E-31

    E.13 "Positioner" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32

    E.13.1 "Positioner 1" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32

    E.13.2 "Positioner 1" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-33

    E.13.3 "Positioner 2" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34

    E.13.4 "Positioner 2" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-35

    E.13.5 "Positioner 3" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36

    E.13.6 "Positioner 3" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-37

    E.13.7 "Positioner 4" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-38

    E.13.8 "Positioner 4" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-39

    E.13.9 "Positioner 5" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-40

    E.13.10 "Positioner 5" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-41

    E.14 "Soft Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42

    E.14.1 "Soft Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42

    E.14.2 "Soft Starter" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . E-44

    E.15 "Soft Starter with Reversing Contactor" Example Circuit . . . . . . . . . . . E-45

    E.15.1 "Soft Starter with Reversing Contactor" Circuit Diagram . . . . . . . . . . . E-46

    E.15.2 "Soft Starter with Reversing Contactor" Function Circuit Diagram . . . . . E-48

    E.16 Safety-Oriented Tripping with Emergency STOP . . . . . . . . . . . . . . . . E-49

    E.16.1 Direct Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50E.16.2 Direct Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-52

    E.16.3 Reversing Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-54

    E.16.4 Reversing Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-56

    E.16.5 Star-Delta Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-58

    E.16.6 Pole-Changing Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . E-60

    E.16.7 Pole-Changing Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . E-62

    E.16.8 Dahlander, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-64

    F Safety and Commissioning Information for EEx Areas . . . . . . . . . . F-1

    F.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2F.2 Set-up and Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3F.2.1 Setting the Rated Motor Current . . . . . . . . . . . . . . . . . . . . . . . . . F-3F.2.2 SIMOCODE pro with thermistor input . . . . . . . . . . . . . . . . . . . . . . F-5F.2.3 Sensor Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6F.2.4 Short-Circuit Protection according to IEC 60947-4-1,

    Type of Coordination 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6F.2.5 Cable Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7F.2.6 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7F.2.7 Further Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.2.8 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.3 Maintenance and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.4 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9

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    F.5 Further Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-10

    Index

    List of Abbreviations

    Glossary

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    SIMOCODE pro

    GWA 4NEB 631 6050-22 DS 02 xi

    Important Information

    Purpose of this manual

    The SIMOCODE pro system manual describes in detail the motor

    management system and its functions. It contains information about

    configuring, commissioning, service and maintenance. The user is

    introduced to the system quickly and practically using a typical reversing

    starter application as an example.In addition to providing assistance for troubleshooting and fault elimination,

    this manual also contains information of special importance to service and

    maintenance personnel.To assist in configuration, this manual also contains circuit diagrams,

    dimension drawings and technical data of system components.

    Required basic knowledge

    To understand this manual you will require basic knowledge of low-voltage

    controls and distribution, digital circuit engineering and automation

    technology.

    Topics

    This manual consists of instructional chapters for reference purposes. The

    following table lists the most relevant topics. Topics with a gray background

    correspond largely with the contents of the "SIMOCODE ES"

    parameterization and service software:

    Topic Target group

    System Description Configurators, planners

    Short Instructions for Configuring a

    Reversing Starter

    Configurators, planners, technicians,

    commissioners

    Motor Protection Configurators, commissioners

    Motor Control Configurators, PLC programmers

    Monitoring Functions Configurators, programmers,

    commissioners, service personnel

    Outputs Configurators, planners, programmers

    Inputs Configurators, planners, programmers

    Analog Value Recording Configurators, programmers,

    commissioners, service personnel3UF50 Compatibility Mode Configurators, PLC programmers

    Standard Functions Configurators, programmers

    Logic Modules Configurators, programmers

    Communication Configurators, PLC programmers

    Mounting, Wiring and Interfaces Mechanics, electricians, maintenance and

    service personnel

    Commissioning and Servicing Commissioners, electricians, maintenance

    and service personnel

    Alarm, Faults and System Messages Commissioners, maintenance and service

    personnel, configurators, PLC

    programmers

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    Important Information

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    xii GWA 4NEB 631 6050-22 DS 02

    Scope of Application

    This manual is applicable to the listed SIMOCODE pro system components.

    It contains a description of the components applicable at the time of printing

    the document. We reserve the right to include updated information about

    new components or new versions of components in a product information.

    Further documentation

    Please read the operating instructions of the respective components.

    In addition to this system manual, the manual of the deployed DP master will

    also be required.

    Definitions

    When "SIMOCODE pro" is referred to, both the "SIMOCODE pro C" and the

    "SIMOCODE pro V" series are meant.

    SIMOCODE pro response tables

    Specific responses (Disabled, Signalling, Warning, Tripping) can be

    parameterized for various SIMOCODE pro functions. These are always

    displayed in tabular form:

    "X" = Applicable

    "-" = Not applicable

    Preset values are underlined.

    Short description of the responses:

    Switch off: The contactor controls QE* are switched off. An error message is

    generated which is available as diagnosis via PROFIBUS DP. The error

    message and the device-internal signal remain on until the appropriate

    amount of time has elapsed or the cause of the error has been eliminated and

    acknowledged.

    Warning: In addition to the device-internal signal, a warning signal is

    generated that is available as diagnosis via PROFIBUS DP.

    Signalling: Only a device-internal signal is generated, which can be further

    processed as required.

    Deactivated: The appropriate function is switched off, no signals are

    generated.

    A delay time can also be set for specific responses.

    Response Function 1 Function 2 Function 3

    Switch off - X X

    Warning X X -

    Signalling X X -Deactivated X X X

    Delay 0 - 25.5 s - -

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    Important Information

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    GWA 4NEB 631 6050-22 DS 02 xiii

    Correction sheet

    A correction sheet is included at the end of this manual. Please use it to

    enter suggestions for improvements, additions and corrections and send it

    back to us. This will help us to improve the next edition.

    Disclaimer

    The products described here have been developed to carry out safety

    oriented functions as part of a complete plant or machine. In general, a

    complete safety system consists of sensors, evaluation units, signalling

    devices and methods for safe switching off. The manufacturer is responsible

    for ensuring safe functioning of the complete plant or machine.Siemens AG, its subsidiaries and associated companies (herein referred to

    as "Siemens") are not in a position to guarantee every characteristic of a

    complete plant or machine not designed by Siemens.

    Siemens also denies all responsibility for any recommendations that are

    made or implied in the following description. No new guarantee, warranty or

    liability above those standard to Siemens can be derived from the following

    description.

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    SIMOCODE pro

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    System Description 1In this chapter

    In this chapter you will find an introduction and general information about

    the SIMOCODE pro system including e.g.

    Characteristics of both the SIMOCODE pro C and the SIMOCODE pro V

    device series

    Simplification of SIMOCODE pro circuits

    Overview of functions An overview of system components.

    Target groups

    This chapter is intended for the following target groups:

    Planners and configurators

    People who are now using SIMOCODE DP but wish to use SIMOCODE pro

    as a replacement or additional system in the future

    Optional for commissioners, maintenance and service personnel as additional

    information "about SIMOCODE pro"

    System integrators / process technology.

    Necessary knowledge

    You will require the following knowledge:

    Basic knowledge about load feeders

    Basic knowledge about motor protection

    Basic knowledge of control engineering

    Basic knowledge of industrial bus technology.

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    1.1 Introduction

    Description

    SIMOCODE pro (SIRIUS Motor Management and Control Devices) is a

    system of motor management and control devices with a PROFIBUS DPinterface. SIMOCODE pro is a further development of the SIMOCODE DP

    system.

    SIMOCODE pro is a flexible, modular motor management system

    combining all functions necessary for a motor feeder. Only the switching

    and short-circuit protection mechanisms of the main circuit (contactors,

    circuit breakers, fuses) are additionally needed. SIMOCODE pro replaces

    large sections of the control circuit and also automatically implements all

    necessary interlockings. It provides a considerable amount of operating-,

    service and diagnostic data, thus increasing the outward transparency of

    the motor feeder. It completely integrates the motor feeder into a main

    automation system, via PROFIBUS DP.

    Device series

    SIMOCODE pro can be subdivided into two device series:

    SIMOCODE pro C - a compact system for direct and reversing startersand

    SIMOCODE pro V - a variable system, which also offers numerous additional

    functions in addition to all of the SIMOCODE pro C functions.

    Additional control programs are integrated in SIMOCODE pro V for star-delta

    starters, Dahlanders, pole-changing starters, soft starters - each also in

    combination with reversal of the direction of rotation, as well as valves andpositioners. SIMOCODE pro V is also particularly versatile. Its functionality can

    be extended, if required, for example

    the number and type of binary inputs and outputs can be increased in stages

    and adapted

    a current/voltage measuring module can be used for additional voltage

    measurement and for monitoring power-related measured values (power

    management)

    a temperature module enables the evaluation of several analog temperature

    sensors

    An earth-fault detection system can be integrated together with a summation

    current transformer

    an analog module extends the system by additional analog inputs and

    outputs, for example, for fill-level or flow-rate monitoring.

    SIMOCODE pro C is upwards-compatible with SIMOCODE pro V. This

    means both ranges can be used simultaneously in your plant according to

    requirements.

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    Independent operation

    SIMOCODE pro C and pro V protect and control the motor feeder

    independently of the automation system. Even if the automation system

    (PLC) fails, or if communication is disrupted, the motor feeder remains fully

    protected and controllable. SIMOCODE pro can be used without beingconnected to PROFIBUS DP. This can easily be connected later, if required.

    Typical configuration

    The following schematic shows a typical SIMOCODE pro C and

    SIMOCODE pro V hardware configuration:

    Fig. 1-1: Typical SIMOCODE pro hardware configurations

    System components: See Chapter 1.7 "Description of System Components".

    UF-01129

    Current measuring

    module (IM)

    Basic unit (BU1)

    Operator panel (OP)

    SIMOCODE pro C

    UF-0113

    0

    SIMOCODE pro V Basic unit (BU2)

    Current/voltage

    measuring module (UM)

    Operator panel (OP)

    Digital module (DM)

    Analog module (AM)

    Additional optional expansions are possible

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    1.2 Simplifying SIMOCODE pro Configuration

    Conventional configuration without SIMOCODE pro

    Individual components are used for the entire control, monitoring and signal

    pre-processing. The following components are to be used and the followingwiring is to be carried out:

    Insertion and wiring of overload relays, thermistor evaluation devices, current

    transformers and analog/digital converters

    Wiring of the control circuit

    Connection of start/stop control devices

    The contactor must be brought into locking mode via the auxiliary switches

    Wiring of the interlocks.

    The following figure illustrates the conventional configuration of a direct

    starter:

    Fig. 1-2: Conventional configuration of a motor feeder (direct starter)

    commands

    PLC

    Start/stop

    Thermistorevaluation

    Local start

    Local stop

    AutoManual

    -K11

    1-X3

    -K1

    -K1S2

    S1

    -X2

    -X1

    -F3

    -F2-

    3/N/PE ~ 50/60 Hz 400/230 V

    L1L2L3NPE

    Q1

    - K1

    1 3 5

    2 4 6

    1 3 5

    2 4 6

    - F21 3 5

    2 4 6

    M

    3~ 1

    PE

    24 A - 20 mA

    1N

    2D

    A-K1 -K1 -F2 -F3

    Switchgear

    ON

    OFF

    Overload

    Thermistor

    Automation level / I/O module

    -F3

    WVU

    Current

    -Q1open

    -Q1

    N

    -K11 -K12

    Feedback

    Manual/automatic

    ON/OFF

    -F4

    1L1

    -Q1

    -K12

    Control

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    Configuration with SIMOCODE pro

    Only SIMOCODE pro is used for the entire control, monitoring and signal

    pre-processing.

    This has the following advantages:

    Additional overload relays, thermistor evaluation devices, currenttransformers and analog/digital converters are not necessary

    The wiring of the control circuit (interlocking) is simplified

    The start and stop switches are wired directly to the inputs of the basic unit

    The contactor coil is activated via the output of the basic unit. An auxiliary

    contact for locking is not required.

    The following figure illustrates configuration with SIMOCODE pro:

    Fig. 1-3: Configuration of a load feeder (direct starter) with SIMOCODE pro

    3/N/PE ~ 50/60 Hz 400/230 V

    L1L2L3NPE

    Q1

    - K1

    1 3 5

    2 4 6

    1 3 5

    M3~

    J

    PE WVU

    2 4 6

    Current measuring

    module (IM)

    L1/L+

    F11

    K1

    N/L

    S0 S1

    A2 A1

    T1 T2

    T1

    T2

    L+

    PROFIBUS DP

    Thermistor

    Control stationLocal control station [LC]

    Basic unit (BU)

    IN1 IN2 24 V

    OUT 1 1

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    1.3 Application Example

    Description

    The fill level of a liquid container is being monitored. A pump keeps the

    liquid level (reference value) almost constant by pumping more liquid intothe container. The fill level (actual value) is measured by the fill-level

    indicator and outputted as an analog signal. When the fill level sinks below a

    specific level, the pump is switched on by SIMOCODE pro. Liquid is

    pumped in until the reference value is reattained. The pump is then

    switched off.

    Controlling the pump

    The pump can be controlled as follows:

    Locally: local control station [LC] for manual switching on and off (by visual

    contact)

    LC in the switchgear cabinet door: Control station operator panel [OP] forswitching on and off manually

    At automation level: Control station PLC/PCS [DP] for remote-controlled

    switching on and off (automatic operation) via PROFIBUS DP

    Via SIMOCODE pro: Via local mode fill level monitoring and/or limit value

    monitoring.

    Schematic

    Fig. 1-4: Schematic of a typical application example

    3/N/PE ~ 50/60 Hz 400/230 V

    L1L2

    L3NPE

    Q1

    - K1

    1 3 5

    2 4 6

    1 3 5

    M3~

    PE WVU

    2 4 6

    System

    interface

    Current measuring

    module (IM)

    Pump

    L1/L+

    F11

    K1N/L

    Connecting cable

    S0 S1

    A2 A1

    T1 T2

    Analog module

    In+ In

    Out+ Out

    Fill-level indicator

    T1

    T2

    PLC/PCS

    PROFIBUS DP

    Thermistor

    Liquid container

    Control station

    Local control station [LC]

    Control station

    PLC/PCS [DP]

    Control station

    Operator panel

    Optional:

    laptop with

    SIMOCODE ES

    Display

    Basic unit (BU 2)

    Motor current

    IN1 IN2 24 V

    OUT 1 1

    L+

    L

    (AM)

    (unit: % of Is)

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    Recording, displaying and evaluating measured values

    The following measured values are required for monitoring the process:

    The pump motor current, which is measured by the current measuring

    module

    The analog value of the fill-level indicator, which is measured by the analog

    module.

    The measured values are evaluated directly by SIMOCODE pro and/or

    transferred via PROFIBUS DP to the PLC/PCS.

    Any measured value can be outputted via the analog module, e.g. the

    effective motor current on a connected pointer instrument.

    Optionally, a laptop, for example, can be connected to the operator panel

    with the SIMOCODE ES software so that further process data can be locally

    evaluated.

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    1.4 Check List for Selecting a Device Series

    The following check list should help you decide upon the optimum device

    series for your requirements:

    SIMOCODE

    Requirements pro C

    (BU1)

    pro V

    (BU2)

    Footnote

    Standard motor feeders (4 inputs, 3 outputs)

    with control functions for direct starters,

    reversing starters, intelligent overload relays

    1)

    Monitoring of stalled rotor, unbalance, phase

    failure 1)

    Current measuring, current limit monitoring,

    overload protection 1)

    Earth-fault monitoring via the current

    measuring module (internal) 1)

    Thermistor motor protection with PTC (binary)

    Motor feeder with control function:

    Star-delta starters, Dahlanders, pole-changing

    starters, soft starters each also possible incombination with reversal of the direction of

    rotation , solenoid valves, positioners

    1)

    Measuring, processing and outputting analog

    values e.g. flow rate, fill level, etc.

    (if necessary via an analog module)

    2)

    Current measurement and voltage

    measurement 3)

    Voltage monitoring for undervoltage

    3)

    Power management, implementing powerconsiderations (power, cos phi), power

    monitoring

    3)

    More than 4 binary inputs required (maximum

    12) 2)

    Table 1-1: Check list for selecting a device series

    1) Via current measuring module

    2) With expansion modules

    3) Via current/voltage measuring modules

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    More than 3 relay outputs required (maximum

    7) 2)

    Earth-fault monitoring with external

    summation current transformer via the earth-

    fault module

    2)

    Binary inputs for 110 - 240 V AC/DC

    (max. 8) 2)

    Bistable relay outputs (max. 4)

    2)

    Analog temperature monitoring with NTC,

    PT100, PT1000 and KTY 83/84 sensor types 2)

    SIMOCODE

    Requirements pro C(BU1)

    pro V(BU2)

    Footnote

    Table 1-1: Check list for selecting a device series (Cont.)

    1) Via current measuring module

    2) With expansion modules

    3) Via current/voltage measuring modules

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    1.5 Overview of Functions

    1.5.1 Protection functions

    Detailed description: See Chapter 3 "Motor Protection".

    Electronic overload protection

    The basic unit has several protection mechanisms for current-dependent

    motor protection:

    Overload protection

    Phase unbalance

    Phase Failure.

    Stalled rotor

    See Chapter 3 "Motor Protection".

    Thermistor protection

    The basic units (BU1 and BU2) enable connection of thermistor sensors

    (binary PTC)for monitoring motor temperature.

    1.5.2 Monitoring functions

    Detailed description: See Chapter 5 "Monitoring Functions".

    Earth-fault monitoring

    Basic units have Internal earth-fault monitoring:

    For motors with a 3-cable connection, the basic unit calculates a possible

    fault current/earth-fault current from the total current via a current measuring

    module or a current/voltage measuring module. Internal earth-fault

    monitoring is only possible for motors with a 3-phase connection in networks

    that are either grounded directly or grounded with low impedance.

    External earth-fault monitoring by SIMOCODE pro V 1)5):In the case of networks that are grounded with a higher impedance, it may be

    necessary to set up the earth-fault monitoring for smaller earth-fault currents

    using a summation current transformer instead of carrying out internal earth-

    fault monitoring via a current measuring module or a current/voltage

    measuring module. A maximum of one earth-fault module can be used tocreate an additional input on basic unit 2 to connect a 3UL22 summation

    current transformer. Rated fault currents of 0.3 A/ 0.5 A/ 1 A can be evaluated

    with the summation current transformer.

    Monitoring current limits

    Current limit monitoring facilitates process monitoring. Thus, impending

    irregularities in the system can be detected in good time: Exceeding of a

    current limit that is still below the overload limit can, for example, indicate a

    dirty filter on a pump, or an increasingly sluggish motor bearing. Dropping

    below a current limit can be the first sign of a worn-out drive motor belt.

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    Voltage monitoring 2)

    SIMOCODE pro V allows voltage monitoring of a three-phase current

    network or a one-phase network for undervoltage or further availability:

    Monitoring for undervoltage:

    Two-phase monitoring for freely-selectable limits. The SIMOCODE pro Vresponse can be freely parameterized upon reaching a particular pre-warning

    or trip level.

    Monitoring for further availability:Even when the motor is switched off, SIMOCODE pro can display the further

    availability of the feeder by measuring the voltage directly at the circuit

    breaker or fuses.

    Temperature monitoring 1)3)

    The SIMOCODE pro V temperature module allows analog temperature

    monitoring of, for example, the motor windings or the bearings of up to 3

    sensor measuring circuits.SIMOCODE pro V supports two-phase monitoring of overtemperature for

    freely-selectable limits. The SIMOCODE pro response can be freely

    parameterized and delayed upon reaching a pre-warning or trip level.

    Temperature monitoring takes into account the highest temperature of all

    the sensor measuring circuits in use.

    Active power monitoring 2)

    The active power curve of a motor reflects its actual load. Excess load

    results in increased wear of the motor and, thus, may lead to premature

    motor failure. Insufficient active power can, for example, be a sign of non-

    load motor operation.

    SIMOCODE pro V allows two-phase active power monitoring for freely-

    selectable upper and lower limits. The SIMOCODE pro V response can be

    freely parameterized and delayed upon reaching a pre-warning or trip level.

    Cos phi monitoring 2)

    The power factor fluctuates more than either the motor current or the active

    power does, particularly in the low-end performance area of a motor.

    Therefore, power factor monitoring is particularly suitable for distinguishing

    between non-load operation and faults, e.g. a broken drive belt or drive

    shaft.

    SIMOCODE pro V enables two-phase monitoring of cos phi undershooting

    for freely-selectable limits. The SIMOCODE pro V response can be freelyparameterized and delayed upon reaching a pre-warning or trip level.

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    Monitoring operating hours, motor stop time and number of starts

    In order to avoid plant downtimes due to failed motors that were either

    running too long (wear) or stopped for too long, both SIMOCODE pro C and

    SIMOCODE pro V can monitor operating hours and motor stop times.

    For example, if an adjustable limit value is exceeded, a signal indicating thatthe relevant motor requires maintenance or replacement can be generated.

    After replacing the motor, the operating hours and motor stop times can be

    reset.

    In order to avoid excessive thermal strain and premature aging on a motor,

    the number of motor starts in a selected time frame can be limited. The

    limited number of possible starts can be indicated by pre-warnings.

    Monitoring additional process variables via the analog module 1)4)

    SIMOCODE pro V allows measuring and monitoring of any other process

    variables via the analog module.For example, the fill level can be monitored to protect a pump against dry

    operation, or a differential pressure transducer can be used to monitor the

    degree of pollution in a filter. If the fill level undershoots a specified level,

    the pump can be switched off and, if a specific differential pressure value is

    exceeded, the filter is to be cleaned.

    SIMOCODE pro V supports two-phase monitoring of the corresponding

    process variables for freely-selectable upper and lower limits. The

    SIMOCODE pro V response can be freely parameterized and delayed upon

    reaching a pre-warning or trip level.

    Phase sequence identification 2)

    SIMOCODE pro allows the direction of rotation of a motor to be determined

    by identification of the phase sequence. If the direction of rotation is wrong,a signal can be generated or the motor switched off.

    Monitoring any measured values using unrestricted limit monitors 1)

    SIMOCODE pro can monitor every measured value in the system for

    undershooting or overshooting a set threshold value by means of

    unrestricted limit monitors.

    See Chapter 11.11 "Limit Monitor".

    1) When using basic unit 2

    2) When using basic unit 2 with current/voltage measuring module

    3) Additional temperature module required

    4) Additional analog module required

    5) Additional earth-fault module and summation current transformer required.

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    1.5.3 Control Functions

    Depending on the device series, the following parameterizable control

    functions are available:

    All the necessary protection functions and interlocks are already available

    and can be flexibly adapted and expanded.

    For a detailed description of the individual control functions:

    See Chapter 4 "Motor Control".

    SIMOCODE

    Control function pro C

    (BU1)

    pro V

    (BU2)

    Overload relay 1)

    Direct starter 1)

    Reversing starter 1)

    Circuit breaker (MCCB) 1)

    Star-delta starters,

    combinable with reversal of the direction of

    rotation

    Dahlanders,

    combinable with reversal of the direction of

    rotation

    Pole-changing starters

    combinable with reversal of the direction of

    rotation

    Solenoid valve

    Positioner

    Soft starters,

    combinable with reversal of the direction ofrotation

    Table 1-2: Control functions

    1) Due to additional requirements (e.g. power measuring), it may be necessary

    to select the BU2 device version.

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    1.5.4 Communication

    PROFIBUS DP

    SIMOCODE pro has an integrated PROFIBUS DP interface (SUB-D socket or

    terminal connection on the basic units).SIMOCODE pro supports, for example, the following services:

    Detailed description: See Chapter 12 "Communication".

    1.5.5 Standard Functions

    Standard functions are predefined functions that can be easily activated,

    e.g. time-staggered restart of the drives after a power failure.SIMOCODE pro has the following standard functions:

    Table 1-4: Standard functions

    Detailed description: See Chapter 10 "Standard Functions".

    SIMOCODE

    Service pro C (BU1) pro V (BU2)

    Baud rates up to 12 MBit/s

    Automatic baud rate recognition

    Cyclic services (DPV0) andacyclic services (DPV1)

    Operation as DPV1 slave downstream from theY link

    Alarms according to DPV1

    Time synchronization via PROFIBUS DP

    3UF50 Compatibility mode

    Table 1-3: PROFIBUS DP services

    SIMOCODE

    Standard function pro C (BU1)

    Number

    pro V (BU2)

    Number

    Test 2 2

    Reset 3 3

    Test position feedback (TPF) 1 1External fault 4 6

    Operational protection OFF (OPO) 1

    Power failure monitoring (UVO) 1

    Emergency start 1 1

    Watchdog (PLC/PCS Monitoring) 1 1

    Timestamping 1

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    1.5.6 Additional Signal Processing with Freely-Programmable Logic Modules

    If you need any other additional functions for your application, you can use

    the freely-programmable logic modules. These can be used, for example, to

    implement logical functions, time relay functions and counter functions.

    Furthermore, limit monitors can monitor any value in SIMOCODE pro for

    undershooting or overshooting of a freely selected limit.

    Depending on the device series, the system offers several, freely-

    parameterizable logic modules:

    1) Only for basic unit 2 from product version *E03*

    Detailed description: See Chapter 11 "Logic Modules".

    SIMOCODE

    Logic module pro C (BU1)

    Number

    pro V (BU2)

    Number

    Truth tables 3 inputs / 1 output 3 6

    Truth tables 2 inputs / 1 output 2

    Truth tables 5 inputs / 2 outputs 1

    Timer 2 4

    Counter 2 4

    Signal conditionings 2 4

    Non-volatile elements 2 4

    Flashing 3 3

    Flickering 3 3

    Limit monitor 4Calculation module (calculator) 1) 2

    Table 1-5: Freely-programmable logic modules

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    1.5.7 Operating, Service and Diagnostic Data

    SIMOCODE pro supplies a large amount of detailed operating, service and

    diagnostic data:

    Operating data

    Motor switching state (ON, OFF, LEFT, RIGHT, SLOW, QUICK), derived from

    the current flow in the main circuit; thus, feedback via auxiliary contacts of

    circuit breakers and contactors is not necessary

    Current in phases 1, 2 and 3 and maximum current in % of set current

    Voltage in phases 1, 2 and 3 in V 2)

    Active power in W 2)

    Apparent power in VA 2)

    Power factor in % 2)

    Phase unbalance in %

    Phase sequence 2)

    Temperature in the sensor measuring circuits 1, 2 and 3, and maximum

    temperature in K 1) 4)

    Actual analog signal values 1) 5)

    Time to trip in s

    Heating motor model in %

    Remaining cooling down period of the motor in s, etc.

    It is possible to adapt the units via the device-internal conversion of

    individual measured values with the help of the logic modules (calculators)

    provided by SIMOCODE pro V. For example: the temperature recorded by

    SIMOCODE can be calculated in either F or C and be transmitted to the

    automation system via PROFIBUS.

    Service data

    Among other things, SIMOCODE pro provides the following for the

    maintenance of relevant data:

    Number of motor operating hours, also resettable

    Motor stop times, also resettable

    Number of motor starts, also resettable

    Number of permissible starts remaining

    Number of overload trippings, also resettable

    Feeder power consumption in kWh, also resettable3)

    Internal feeder comments stored in the device, e.g. information regarding

    maintenance events, etc.

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    Diagnostic Data

    Numerous detailed early warning and fault signals, also for further processing

    in the device or in the control system

    Internal device error protocolling with timestamp

    Value of the last trip current Feedback faults (e.g. no current flow in the main circuit after switch-on

    command), etc.

    1) When using basic unit 2

    2) When using basic unit 2 with current/voltage measuring module

    3) When using basic unit 2 (from product version *E03*) with current/voltage measuring

    module

    4) Additional temperature module required

    5) Additional analog module required

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    1.6 Overview of System Components

    Devices

    SIMOCODE

    Connectable

    system components

    pro C

    (BU1)

    pro V

    (BU2)

    Application

    Operator panel (OP) Installation in the

    switchgear cabinet

    door. Additional

    control station and

    display. With system

    interface forconnecting a PC

    Operator panel with display (OPD)

    Installation in the

    switchgear cabinet

    door. Additional

    control station and

    display. With system

    interface for

    connecting a PC

    Current measuring modules (IM)

    0.3 A - 3 A

    2.4 A - 25 A

    Current measuring

    with through-hole

    technology. Basic unit

    can be snapped onCurrent measuring modules (IM)

    10 A - 100 A

    Current measuring modules (IM)

    20 A - 200 A

    Current measuring

    with through-hole

    technology or bus

    connection system

    Current measuring modules (IM)

    63 A - 630 ACurrent measuring via

    bus connection

    system

    Current/voltage measuring modules

    (UM) 1)

    0.3 A - 3 A2.4 A - 25 A

    Mounting only

    possible next to the

    basic unit, otherwiselike current measuring

    modules, also:

    - Voltage

    measurement

    - Power measurement

    - Cos phi

    measurement

    - Phase sequence

    Table 1-6: System components, devices

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    1) Depending on the type of network (main voltage) in ungrounded networks,

    combinable with decoupling module (DCM)

    Current/voltage measuring modules

    (UM) 1)

    10 A - 100 A

    Mounting only

    possible next to the

    basic unit, otherwise

    like current measuring

    modules, also:

    - Voltage

    measurement

    - Power measurement

    - Cos phi

    measurement

    - Phase sequence

    Current/voltage measuring modules

    (UM) 1)

    20 A - 200 A

    Current/voltage measuring modules

    (UM) 1)

    63 A - 630 A

    Decoupling module (DCM)

    For connection in

    series upstream from

    a current/voltage

    measuring module at

    the system interface

    when used in

    ungrounded networks

    Digital modules (DM)

    24 V DC monostable

    110 V - 240 V AC/DC monostable

    24 V DC bistable

    110 V - 240 V AC/DC bistable

    Additional binary

    inputs and outputs.

    Max. 2 DM possible

    Analog module (AM)

    Additional inputting,

    outputting and

    monitoring of analog

    values

    Max. 1 AM possible.

    Earth-fault module (EM)

    For connecting a

    3UL22 external

    summation current

    transformer for earth-

    fault monitoring.

    Max. 1 EM possible.

    Temperature module (TM)

    For temperature

    monitoring via

    additional sensors

    (PT100, PT1000,

    KTY83/KTY84, NTC).

    Max. 1 TM possible.

    SIMOCODE

    Connectable

    system components

    pro C

    (BU1)

    pro V

    (BU2)

    Application

    Table 1-6: System components, devices (Cont.)

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    For a detailed description of the system components: See Chapter 1.7

    "Description of System Components".

    Dimension drawings: See Chapter C "Dimension Drawings".

    Installation instructions: See Chapter 13 "Mounting, Wiring, Interfaces".

    Accessories

    SIMOCODE basic unit

    Connectable

    system components

    pro C (BU1) pro V (BU2) Application

    Connecting cable in various

    lengths, ranging from 0.025 m up

    to 2.5 m

    For connecting

    system components

    via system interfaces

    System interface cover For covering unused

    system interfaces

    Memory module Saving device

    parameters. If a

    device is replaced,

    parameter transfer

    without PC

    Addressing plug Configuring the

    PROFIBUS DP

    address without a PC

    PC cable Connecting

    SIMOCODE pro to

    a PC

    Door adapter Only for leading out

    the system interface,

    e.g. from a switchgear

    cabinet

    Adapter for operator panel Enables the use of the

    smaller 3UF720

    operator panel in the

    front panel cut-out of

    the 3UF52 operator

    panel or the 3UF721operator panel with

    display.

    Table 1-7: System components, accessories

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    Software

    For parameterization, control, diagnostics and testing

    SIMOCODE basic unit

    Software components pro C (BU1) pro V (BU2) Application

    SIMOCODE ES Smart Access via the system

    interface on the

    device

    SIMOCODE ES Professional

    with Object Manager

    OM SIMOCODE pro

    Access via the system

    interface on the

    device and

    PROFIBUS DP

    SIMOCODE ES Graphic

    1)

    Graphicalparameterization per

    "Drag&Drop"

    Table 1-8: System components, software

    1) Optional software package for SIMOCODE ES Smart or

    SIMOCODE ES Professional

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    1.7 Description of System Components

    1.7.1 Basic units (BU)

    The basic units are the fundamental components of the SIMOCODE pro

    system. Basic units are always necessary when using SIMOCODE pro. Theyhave a standard enclosure width of 45 mm and are equipped with

    detachable terminals:

    Fig. 1-5: Basic units

    Basic unit 1 (BU1)

    Basic unit 1 is the basic component of the SIMOCODE pro C device seriesand is used in combination with a current measuring module and optional

    operator panels. Die following motor control functions are supported:

    Overload relay

    Direct starters and reversing starters

    Circuit breaker control.

    Basic unit 2 (BU2)

    Basic unit 2 is the basic component of the SIMOCODE pro V device series

    and is used in combination with a current measuring module or current/

    voltage measuring module and optional operator panels.

    The following motor control functions are supported: Overload relay

    Direct and reversing starters

    Star-delta starter, also with reversal of the direction of rotation

    Two speeds, motors with separate windings (pole-changing starters), also

    with reversal of the direction of rotation

    2 speeds, motors with separate Dahlander windings, also with reversal of the

    direction of rotation

    Positioner control

    Solenoid valve control

    Basic unit 1 (BU1) Basic unit 2 (BU2)

    SIMOCODE pro C device series SIMOCODE pro V device series

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    Circuit breaker (MCCB) control

    Soft starter control, also with reversal of the direction of rotation

    In contrast to basic unit 1, basic unit 2 offers the following expansion

    options:

    Increased device functionality via various expansion modules according toneed

    Implementation of a current/voltage measuring module in place of a current

    measuring module

    Additional inputs and outputs, as required.

    Use of an operator panel with display in place of a standard operator panel

    LEDs for device diagnosis (device, bus, gen. fault):

    These LEDs on the front of the device are used for device and fault

    diagnosis, and indicate the basic status

    Of the device itself via the device LED

    About PROFIBUS communication via the bus LED

    About any motor feeder faults via the gen. fault LED

    For more information see Chapter 14.2.3 "Diagnosis via LED Display".

    Test/Reset button:

    Enables the device to be reset after tripping or after a fault has occurred and

    makes it possible to test the device/motor feeder with or without tripping

    the contactor control. If a memory module or addressing plug is plugged in,

    the PROFIBUS address can be parameterized or adopted via the Test/Reset

    button.

    For more information see Chapter 10 "Standard Functions", Chapter 14.2.2"Setting the PROFIBUS DP Address" and Chapter 14.3.2 "Securing and

    Saving Parameters".

    Input supply

    See Chapter 13 "Mounting, Wiring, Interfaces".

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    1.7.2 Operator Panel (OP)

    The operator panel is often integrated into the front panels of motor control

    centers, thus, enabling the motor feeder to be controlled from the

    switchgear cabinet.It can be used with both the SIMOCODE pro C and the SIMOCODE pro V

    device series. It contains all the basic device status LEDs and the

    TEST/RESET button, and facilitates access to the system interface outside

    the switchgear cabinet.

    The following are available:

    5 buttons, of which 4 are freely-parameterizable

    10 LEDs, of which 7 are freely-parameterizable

    The following figure shows an operator panel:

    Fig. 1-6: Operator panel

    The operator panel can be connected to the basic unit or an expansion

    module via the rear system interface. Voltage is supplied by the basic unit.

    A PC, the memory module or the addressing plug can be connected to

    SIMOCODE ES using the PC cable via the front system interface (with a

    cover for IP54).

    Operator panel

    SIMOCODE pro C

    SIMOCODE pro V

    Device series

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    Labeling strips:

    Labeling strips are enclosed for designating buttons 1 to 4 and the yellow

    LEDs 1 to 3:

    Buttons 1 to 4:6 pre-assigned and 1 individually inscribable labeling strips

    LEDs 1 to 3:1 individually inscribable labeling strip.

    Fig. 1-7: Labeling strips for operator panel buttons and LEDs

    Note:Labeling software for customized labeling of the SIMOCODE pro operator

    panel control buttons and LEDs is available atwww.siemens.com/simocode . For printing purposes, three different types

    of pre-cut, transparent labeling strips can be ordered as accessories.

    0

    DEVICE BUS GEN. FAULT

    Button 1 Button 2 Button 3

    TEST/

    RESET

    Button 4

    LED 1 LED 2 LED 3

    0

    0

    0

    I

    ZU

    CLOSE

    AUF

    OPENSTOP

    ZU

    CLOSE

    AUF

    OPEN

    http://www.siemens.com/simocodehttp://www.siemens.com/simocode
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    Unused labeling strips can be stored on the back of the operator panel:

    Fig. 1-8: Storage clips for labeling strips

    Memory module "park position":

    The memory module can be protected from unauthorized use by "parking" iton the rear of the operator panel inside the switchgear cabinet.In this case, the storage clips for the labeling strips cannot be used.

    Fig. 1-9: Memory module "park position"

    Storage clips

    Labeling strips

    Memory module in the "park position"

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    1.7.3 Operator Panel with Display (OPD) for SIMOCODE pro V

    Apart from the standard operator panel (OP), an optional operator panel with

    display (OPD) is also available for SIMOCODE pro V. This operator panel can

    display current measured values, operating data, diagnostic data or status

    information of the motor feeder on the switchgear cabinet. The operator

    panel can only be used with a basic unit 2 (SIMOCODE pro V) from product

    version *E03*. It contains all the basic device status LEDs and facilitates

    access to the system interface outside the switchgear cabinet. The motor

    can be controlled via the buttons on the operator panel. Current measured

    values, status information, fault messages or the device-internal error

    protocol are simultaneously shown on the display.

    Notice:The operator panel can only be used with a basic uni