simocode 631605022ds02_060307[1]
TRANSCRIPT
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
1/623
SIMOCODE pro
System ManualEdition03/2007
sirius
Totally
Integrated
Automation
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
2/623
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
3/623
Safety Guidelines
Table of ContentsImportant Notes
System Description 1Short Instructions forConfiguring a Reversing Starter 2
Motor Protection 3
Motor Control 4
Monitoring Functions 5
Outputs 6
Inputs
7Analog Value Recording 8
3UF50 Compatibility Mode 9
Standard Functions 10
Logic Modules 11
Communication 12
Mounting, Wiring, Interfaces 13
Commissioning and Servicing 14Alarm, Faults and SystemMessages 15
Tables A
Data Formats and Data Records B
Dimension Drawings C
Technical Data
DExample Circuits ESafety and Commissioning Infor-
mation for EEx Areas F
Index
List of Abbreviations
Glossary
To
SIMOCODE pro
System Manual
Edition 03/2007
Order Number: 3UF7970-0AA00-0
GWA 4NEB 631 6050-22 DS 02
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
4/623
Safety Information
This manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger willbe used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning andoperation of a device/system may only be performed out by qualified personnel. Within the context of the safetynotes in this documentation qualified persons are defined as persons who are authorized to commission, groundand label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Trademarks
All names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in thispublication is reviewed regularly and any necessary corrections are included in subsequent editions.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Noticeindicates that an unintended result or situation can occur if the corresponding information is not taken into account.
Warning
This device may only be used for the applications described in the catalog or the technical description and only inconnection with devices and components from other manufacturers which have been approved or recommendedby Siemens. Correct, relaible operation of the product requires proper transport, storage, positioning and assemblyas well as careful operation and maintenance.
Siemens AGAutomation and DrivesPostfach 48 48D-90437 NRNBERGGERMANY
Order No.: 3UF7970-0AA00-0Edition 03/2007
Copyright Siemens AGTechnical data subject to change
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
5/623
SIMOCODE pro
GWA 4NEB631 6050-22 DS 02 i
Table Of Contents
1 System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Simplifying SIMOCODE pro Configuration . . . . . . . . . . . . . . . . . . . 1-4
1.3 Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.4 Check List for Selecting a Device Series. . . . . . . . . . . . . . . . . . . . . 1-8
1.5 Overview of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.5.1 Protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.5.2 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.5.3 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1.5.4 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1.5.5 Standard Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1.5.6 Additional Signal Processing with Freely-Programmable Logic Modules. . 1-151.5.7 Operating, Service and Diagnostic Data . . . . . . . . . . . . . . . . . . . . . 1-16
1.6 Overview of System Components . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1.7 Description of System Components . . . . . . . . . . . . . . . . . . . . . . . 1-22
1.7.1 Basic units (BU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1.7.2 Operator Panel (OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1.7.3 Operator Panel with Display (OPD) for SIMOCODE pro V . . . . . . . . . . 1-27
1.7.4 Current Measuring Modules (IM) . . . . . . . . . . . . . . . . . . . . . . . . . 1-67
1.7.5 Current/Voltage Measuring Modules (UM) for theSIMOCODE pro Device Series. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68
1.7.6 Decoupling Module (DCM) for Current/Voltage Measuring Modules . . . . 1-70
1.7.7 Expansion Modules for the SIMOCODE pro V Device Series . . . . . . . . 1-71
1.7.8 Configuration Information for Using an Operator Panel with Displayand/or a Decoupling Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76
1.7.9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78
1.7.10 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80
1.8 Structural Configuration of SIMOCODE pro . . . . . . . . . . . . . . . . . . . 1-82
1.8.1 Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82
1.9 Overview of Function Blocks (Alphabetical) . . . . . . . . . . . . . . . . . . . 1-85
2 Short Instructions for Configuring a Reversing Starter . . . . . . . . . . 2-1
2.1 Introduction and Objective of the Example . . . . . . . . . . . . . . . . . . . 2-2
2.2 Reversing Starter with Motor Feeder and Local Control Station. . . . . . . 2-3
2.3 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.4 Extending the Reversing Starter with a Control Station via PROFIBUS DP 2-10
3 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3 Unbalance Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.4 Stalled Rotor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.5 Thermistor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
6/623
Table Of Contents
SIMOCODE pro
ii GWA 4NEB 631 6050-22 DS 02
4 Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.2 Operating Modes and Operating Mode Selectors . . . . . . . . . . . . . . . 4-5
4.1.3 Releases and Enabled Control Command . . . . . . . . . . . . . . . . . . . . 4-74.1.4 Control Station Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.2 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.2.2 General Settings and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.2.3 "Overload Relay" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.2.4 "Direct Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.2.5 "Reversing Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.2.6 "Molded Case Circuit Breaker (MCCB)" Control Function . . . . . . . . . . . 4-25
4.2.7 "Star-delta Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.2.8 "Star-Delta Reversing Starter" Control Function . . . . . . . . . . . . . . . . . 4-30
4.2.9 "Dahlander" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.2.10 "Dahlander Reversing Starter" Control Function. . . . . . . . . . . . . . . . . 4-37
4.2.11 "Pole-Changing Starter" Control Function . . . . . . . . . . . . . . . . . . . . 4-41
4.2.12 "Pole-Changing Reversing Starter" Control Function . . . . . . . . . . . . . . 4-44
4.2.13 "Solenoid Valve" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4.2.14 "Positioner" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
4.2.15 "Soft Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55
4.2.16 "Soft Starter with Reversing Contactor" Control Function . . . . . . . . . . . 4-57
4.3 Active Control Stations, Contactor & Lamp Controls andStatus Information for the Control Functions . . . . . . . . . . . . . . . . . . 4-60
5 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Earth-Fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.2 Internal Earth-fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.3 External Earth-fault Monitoring (with Summation Current Transformer) . . 5-4
5.2 Current Limit Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.2 I> (Upper Limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.3 I< (Lower Limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.3 Voltage Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4 Cos Phi Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.5 Active Power Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.6 Monitoring 0/4-20 mA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.7 Operation Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.7.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.7.2 Motor Operating Hours Monitoring. . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.7.3 Motor Stop Time Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.7.4 Monitoring the Number of Starts . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.8 Analog Temperature Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.9 Hysteresis for Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . 5-23
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
7/623
Table Of Contents
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 iii
6 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Basic Unit Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3 Operator Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4 Digital Module Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96.5 Analog Module Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.6 Cyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.7 Acyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
7 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Basic Unit Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.3 Operator Panel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.4 Digital Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.5 Temperature Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.6 Analog Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-137.7 Cyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
7.8 Acyclic Receive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
8 Analog Value Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
9 3UF50 Compatibility Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10 Standard Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.2 Test/Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.3 Test Position Feedback (TPF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-710.4 External Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
10.5 Operational Protection OFF (OPO) . . . . . . . . . . . . . . . . . . . . . . . . 10-11
10.5.1 Response for Positioner Control Function . . . . . . . . . . . . . . . . . . . . 10-11
10.5.2 Response to other Control Functions. . . . . . . . . . . . . . . . . . . . . . . 10-13
10.6 Power Failure Monitoring (UVO). . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10.7 Emergency Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10.8 Watchdog (Bus Monitoring, PLC/PCS Monitoring) . . . . . . . . . . . . . . . 10-17
10.9 Timestamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19
11 Logic Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-211.2 Truth Table for 3I/1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
11.3 Truth Table for 2I/1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
11.4 Truth Table for 5I/2O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
11.5 Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
11.6 Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
11.7 Signal Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
11.8 Non-Volatile Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
11.9 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
11.10 Flickering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22
11.11 Limit Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
11.12 Calculators (Calculation Modules) . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
8/623
Table Of Contents
SIMOCODE pro
iv GWA 4NEB 631 6050-22 DS 02
12 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12.2 Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12.3 Telegram Description and Data Access . . . . . . . . . . . . . . . . . . . . . 12-5
12.3.1 Cyclic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-512.3.2 Diagnosis Data and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
12.3.3 Configuration of the Slave Diagnosis . . . . . . . . . . . . . . . . . . . . . . . 12-7
12.4 Integration of SIMOCODE pro in the DP Master Systems . . . . . . . . . . 12-15
12.4.1 Slave Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
12.4.2 Preparing the Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
12.4.3 Integration of SIMOCODE pro as a DPV1 Slave via GSDin the Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12.4.4 Integration of SIMOCODE pro as SIMATIC PDM Object(DPV-1 Slave via GSD) in STEP7-HW Config. . . . . . . . . . . . . . . . . . . 12-17
12.4.5 Integration of SIMOCODE pro as S7 Slave via OM SIMOCODE pro . . . . 12-18
12.5 Evaluating Diagnosis Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
12.5.1 SIMOCODE pro Integrated with GSD . . . . . . . . . . . . . . . . . . . . . . 12-19
12.5.2 Integration of SIMOCODE pro in SIMATIC S7 with OM SIMOCODE ES . 12-20
12.6 Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
12.7 Parameterization via PROFIBUS. . . . . . . . . . . . . . . . . . . . . . . . . . 12-23
12.7.1 SIMOCODE ES Professional . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23
12.7.2 SIMATIC PDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23
12.7.3 Parameter Data During Startup . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24
12.8 Timestamping/Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . 12-24
13 Mounting, Wiring, Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
13.1 General Information about Mounting and Wiring . . . . . . . . . . . . . . . 13-2
13.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-313.2.1 Basic Units, Expansion Modules and Decoupling Module . . . . . . . . . . 13-3
13.2.2 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
13.2.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-5
13.2.4 Operator Panel and Operator Panel with Display. . . . . . . . . . . . . . . . 13-6
13.2.5 Exchanging a 3UF52 Operator Panel for a 3UF720 Operator Panel . . . . . 13-8
13.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
13.3.1 Basic Units, Expansion Modules and Decoupling Module . . . . . . . . . . 13-10
13.3.2 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
13.3.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-24
13.3.4 Current Measuring with an External Current Transformer(Interposing Transformer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26
13.4 System Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29
13.4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29
13.4.2 System Interfaces on Basic Units, Expansion Modules,Decoupling Module, Current Measuring Modules andCurrent/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-32
13.4.3 System Interfaces on the Operator Panel and the Operator Panelwith Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
13.5 PROFIBUS DP to a 9-Pole SUB-D Socket . . . . . . . . . . . . . . . . . . . . 13-39
13.6 Installation Guidelines for the PROFIBUS DP. . . . . . . . . . . . . . . . . . 13-40
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
9/623
Table Of Contents
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 v
14 Commissioning and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
14.1 General Information about Commissioning and Service . . . . . . . . . . . 14-2
14.2 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
14.2.1 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
14.2.2 Setting the PROFIBUS DP Address . . . . . . . . . . . . . . . . . . . . . . . 14-414.2.3 Diagnosis via LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5
14.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6
14.3.1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6
14.3.2 Securing and Saving Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 14-7
14.3.3 Replacing SIMOCODE pro Components . . . . . . . . . . . . . . . . . . . . . 14-9
14.3.4 Resetting the Factory Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12
14.4 Error Buffer / Error Protocol Read-Out . . . . . . . . . . . . . . . . . . . . . . 14-13
15 Alarm, Fault and System Events . . . . . . . . . . . . . . . . . . . . . . . . 15-1
A Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.1 Active Control Stations, Contactor/Lamp Controls and Status Informationfor the Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
A.2 Abbreviations and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-3
A.3 Socket Assignment Table - Digital . . . . . . . . . . . . . . . . . . . . . . . . . A-5
A.4 Socket Assignment Table - Analog . . . . . . . . . . . . . . . . . . . . . . . . A-12
A.5 Detailed Events of the Slave Diagnostics . . . . . . . . . . . . . . . . . . . . A-14
B Data Formats and Data Records. . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1 Handling Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B.1.1 Writing/Reading Data Records. . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B.1.2 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4B.1.3 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
B.2 Data Record 0/1 - S7 System Diagnosis . . . . . . . . . . . . . . . . . . . . . B-5
B.3 Data Record 63 - Analog Value Recording . . . . . . . . . . . . . . . . . . . . B-7
B.4 Data Record 67 - Process Image of the Outputs. . . . . . . . . . . . . . . . B-7
B.5 Data Record 69 - Process Image of the Inputs . . . . . . . . . . . . . . . . . B-8
B.6 Data Record 72 - Error Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
B.7 Data Record 92 - Device Diagnosis. . . . . . . . . . . . . . . . . . . . . . . . B-10
B.8 Data Record 94 - Measured Values. . . . . . . . . . . . . . . . . . . . . . . . B-16
B.9 Data Record 95 - Service Data / Statistical Data . . . . . . . . . . . . . . . . B-17
B.10 Data Record 130 - Basic Device Parameters 1 . . . . . . . . . . . . . . . . . B-18
B.11 Data Record 131 - Basic Device Parameter 2 (Plug) . . . . . . . . . . . . . . B-23
B.12 Data Record 132 - Extended Device Parameter 1 . . . . . . . . . . . . . . . B-27B.13 Data Record 133 - Extended Device Parameter 2 (Plug) . . . . . . . . . . . B-33
B.14 Data Record 139 - Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36
B.15 Data Record 160 - Communication Parameters. . . . . . . . . . . . . . . . . B-37
B.16 Data Record 165 - Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . B-37
B.17 Data Record 202 - Acyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . B-38
B.18 Data Record 203 - Acyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . B-39
B.19 Data Record 224 - Password Protection . . . . . . . . . . . . . . . . . . . . . B-40
B.20 Assignment of Cyclic Receive and Send Datafor Predefined Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . B-41
B.20.1 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41
B.20.2 Direct Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
10/623
Table Of Contents
SIMOCODE pro
vi GWA 4NEB 631 6050-22 DS 02
B.20.3 Reversing Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43
B.20.4 Molded Case Circuit Breaker (MCCB) . . . . . . . . . . . . . . . . . . . . . . B-44
B.20.5 Star-Delta Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
B.20.6 Star-Delta Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46
B.20.7 Dahlander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47
B.20.8 Dahlander Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48
B.20.9 Pole-Changing Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49
B.20.10 Pole-Changing Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . B-50
B.20.11 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51
B.20.12 Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52
B.20.13 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53
B.20.14 Soft Starter with Reversing Contactor . . . . . . . . . . . . . . . . . . . . . . B-54
C Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.1 3UF70 Basic Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.1.1 SIMOCODE pro C 3UF7000 Basic Unit . . . . . . . . . . . . . . . . . . . . . C-2
C.1.2 SIMOCODE pro V 3UF7010 Basic Unit. . . . . . . . . . . . . . . . . . . . . . C-2C.2 3UF710 Current Measuring Module . . . . . . . . . . . . . . . . . . . . . . . C-3
C.2.1 Current Measuring Module (Through-Hole Converter)3UF7100, 0.3 A to 3 A, 3UF7101, 2.4 A to 25 A . . . . . . . . . . . . . . . . C-3
C.2.2 Current Measuring Module (Through-Hole Converter)3UF7102, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
C.2.3 Current Measuring Module (Through-Hole Converter)3UF7103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
C.2.4 Current Measuring Module (Bus Connection)
3UF7103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
C.2.5 Current Measuring Module (Bus Connection)3UF7104, 63 A to 630 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
C.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . C-8
C.3.1 Current/Voltage Measuring Module (Through-Hole Converter)3UF7110, 0.3 A to 3 A, 3UF7111, 2.4 A to 25 A . . . . . . . . . . . . . . . . . C-8
C.3.2 Current/Voltage Measuring Module (Through-Hole Converter)3UF7112, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
C.3.3 Current/Voltage Measuring Module (Through-Hole Converter)3UF7113-1AA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
C.3.4 Current/Voltage Measuring Module (Bus Connection)3UF7113-1BA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
C.3.5 Current/Voltage Measuring Module (Bus Connection)3UF7114, 63 A to 630 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
C.4 3UF7200 and 3UF7210 Operator Panels . . . . . . . . . . . . . . . . . . . . . C-13
C.4.1 3UF7200 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13
C.4.2 3UF7200 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13
C.5 Expansion Modules / Decoupling Module. . . . . . . . . . . . . . . . . . . . C-14
C.6 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
C.6.1 Door Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
C.6.2 Operator Panel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
11/623
Table Of Contents
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 vii
D Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
D.1 Common Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
D.2 Technical Data of the Basic Units . . . . . . . . . . . . . . . . . . . . . . . . . D-3
D.3 Technical Data of the Current Measuring Modules or
Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . D-5D.4 Technical Data of the Decoupl ing Module . . . . . . . . . . . . . . . . . . . . D-7
D.5 Technical Data of the Expansion Modules. . . . . . . . . . . . . . . . . . . . D-8
D.5.1 Technical Data of the Digital Modules . . . . . . . . . . . . . . . . . . . . . . D-8
D.5.2 Technical Data of the Analog Module. . . . . . . . . . . . . . . . . . . . . . . D-9
D.5.3 Technical Data of the Earth-Fault Module . . . . . . . . . . . . . . . . . . . . D-10
D.5.4 Technical Data of the Temperature Module . . . . . . . . . . . . . . . . . . . D-10
D.6 Technical Data of the Operator Panels . . . . . . . . . . . . . . . . . . . . . . D-12
D.6.1 Technical Data of the Operator Panel . . . . . . . . . . . . . . . . . . . . . . . D-12
D.6.2 Technical Data of the Operator Panel with Display . . . . . . . . . . . . . . . D-12
D.7 Short-Circuit Protection with Fuses for Motor Feedersfor Short-Circuit Currents up to 50 kA and 690 V . . . . . . . . . . . . . . . D-14
D.8 Typical Response Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-15
D.8.1 SIMOCODE pro C device series . . . . . . . . . . . . . . . . . . . . . . . . . D-15
D.8.2 SIMOCODE pro V 1) device range . . . . . . . . . . . . . . . . . . . . . . . . D-15
E Example Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
E.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
E.2 "Overload Relay" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . E-3
E.2.1 "Overload Relay" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . E-4
E.2.2 "Overload Relay" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . E-5
E.3 "Direct Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
E.3.1 "Direct Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
E.3.2 "Direct Starter" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . E-7E.4 "Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . E-8
E.4.1 "Reversing Starter" Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . E-8
E.4.2 "Reversing Starter" Function Circuit Diagram . . . . . . . . . . . . . . . . . . E-9
E.5 "Molded Case Circuit Breaker (MCCB) 3VL" Example Circuit. . . . . . . . . E-10
E.5.1 "Molded Case Circuit Breaker (MCCB) 3VL" Circuit Diagram . . . . . . . . . E-10
E.5.2 "Molded Case Circuit Breaker (MCCB) 3VL" Function Circuit Diagram . . . E-11
E.6 "Star-Delta Starter" Example Circuit. . . . . . . . . . . . . . . . . . . . . . . . E-12
E.6.1 "Star-Delta Starter" Circuit Diagram (Current Measuring in Delta). . . . . . E-12
E.6.2 "Star-Delta Starter" Function Circuit Diagram(Current Measuring in Delta). . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13
E.6.3 "Star-Delta Starter" Circuit Diagram
(Current Measuring in Incoming Cable) . . . . . . . . . . . . . . . . . . . . . E-14
E.6.4 "Star-Delta Starter" Function Circuit Diagram(Current Measuring in Incoming Cable) . . . . . . . . . . . . . . . . . . . . . E-15
E.7 "Star-Delta Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . E-16
E.7.1 "Star-Delta Reversing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . E-16
E.7.2 "Star-Delta Reversing Starter" Function Circuit Diagram . . . . . . . . . . . E-17
E.8 "Dahlander" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18
E.8.1 "Dahlander" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18
E.8.2 "Dahlander" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . E-19
E.9 "Dahlander Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . E-20
E.9.1 "Dahlander Reversing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . E-20
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
12/623
Table Of Contents
SIMOCODE pro
viii GWA 4NEB 631 6050-22 DS 02
E.9.2 "Dahlander Reversing Starter" Function Circuit Diagram . . . . . . . . . . . E-21
E.10 "Pole-Changing Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . E-23
E.10.1 "Pole-Changing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-24
E.10.2 "Pole-Changing Starter" Function Circuit Diagram . . . . . . . . . . . . . . . E-25
E.11 "Pole-Changing Reversing Starter" Example Circuit . . . . . . . . . . . . . . E-26
E.11.1 "Pole-Changing Reversing Starter" Circuit Diagram. . . . . . . . . . . . . . . E-26
E.11.2 "Pole-Changing Reversing Starter" Function Circuit Diagram . . . . . . . . . E-27
E.12 "Solenoid Valve" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . E-29
E.12.1 "Solenoid Valve" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . E-30
E.12.2 "Solenoid Valve" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . E-31
E.13 "Positioner" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32
E.13.1 "Positioner 1" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32
E.13.2 "Positioner 1" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-33
E.13.3 "Positioner 2" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34
E.13.4 "Positioner 2" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-35
E.13.5 "Positioner 3" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36
E.13.6 "Positioner 3" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-37
E.13.7 "Positioner 4" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-38
E.13.8 "Positioner 4" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-39
E.13.9 "Positioner 5" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-40
E.13.10 "Positioner 5" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-41
E.14 "Soft Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42
E.14.1 "Soft Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42
E.14.2 "Soft Starter" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . E-44
E.15 "Soft Starter with Reversing Contactor" Example Circuit . . . . . . . . . . . E-45
E.15.1 "Soft Starter with Reversing Contactor" Circuit Diagram . . . . . . . . . . . E-46
E.15.2 "Soft Starter with Reversing Contactor" Function Circuit Diagram . . . . . E-48
E.16 Safety-Oriented Tripping with Emergency STOP . . . . . . . . . . . . . . . . E-49
E.16.1 Direct Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50E.16.2 Direct Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-52
E.16.3 Reversing Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-54
E.16.4 Reversing Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-56
E.16.5 Star-Delta Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-58
E.16.6 Pole-Changing Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . E-60
E.16.7 Pole-Changing Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . E-62
E.16.8 Dahlander, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-64
F Safety and Commissioning Information for EEx Areas . . . . . . . . . . F-1
F.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2F.2 Set-up and Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3F.2.1 Setting the Rated Motor Current . . . . . . . . . . . . . . . . . . . . . . . . . F-3F.2.2 SIMOCODE pro with thermistor input . . . . . . . . . . . . . . . . . . . . . . F-5F.2.3 Sensor Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6F.2.4 Short-Circuit Protection according to IEC 60947-4-1,
Type of Coordination 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6F.2.5 Cable Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7F.2.6 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7F.2.7 Further Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.2.8 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.3 Maintenance and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.4 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
13/623
Table Of Contents
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 ix
F.5 Further Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-10
Index
List of Abbreviations
Glossary
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
14/623
Table Of Contents
SIMOCODE pro
x GWA 4NEB 631 6050-22 DS 02
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
15/623
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 xi
Important Information
Purpose of this manual
The SIMOCODE pro system manual describes in detail the motor
management system and its functions. It contains information about
configuring, commissioning, service and maintenance. The user is
introduced to the system quickly and practically using a typical reversing
starter application as an example.In addition to providing assistance for troubleshooting and fault elimination,
this manual also contains information of special importance to service and
maintenance personnel.To assist in configuration, this manual also contains circuit diagrams,
dimension drawings and technical data of system components.
Required basic knowledge
To understand this manual you will require basic knowledge of low-voltage
controls and distribution, digital circuit engineering and automation
technology.
Topics
This manual consists of instructional chapters for reference purposes. The
following table lists the most relevant topics. Topics with a gray background
correspond largely with the contents of the "SIMOCODE ES"
parameterization and service software:
Topic Target group
System Description Configurators, planners
Short Instructions for Configuring a
Reversing Starter
Configurators, planners, technicians,
commissioners
Motor Protection Configurators, commissioners
Motor Control Configurators, PLC programmers
Monitoring Functions Configurators, programmers,
commissioners, service personnel
Outputs Configurators, planners, programmers
Inputs Configurators, planners, programmers
Analog Value Recording Configurators, programmers,
commissioners, service personnel3UF50 Compatibility Mode Configurators, PLC programmers
Standard Functions Configurators, programmers
Logic Modules Configurators, programmers
Communication Configurators, PLC programmers
Mounting, Wiring and Interfaces Mechanics, electricians, maintenance and
service personnel
Commissioning and Servicing Commissioners, electricians, maintenance
and service personnel
Alarm, Faults and System Messages Commissioners, maintenance and service
personnel, configurators, PLC
programmers
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
16/623
Important Information
SIMOCODE pro
xii GWA 4NEB 631 6050-22 DS 02
Scope of Application
This manual is applicable to the listed SIMOCODE pro system components.
It contains a description of the components applicable at the time of printing
the document. We reserve the right to include updated information about
new components or new versions of components in a product information.
Further documentation
Please read the operating instructions of the respective components.
In addition to this system manual, the manual of the deployed DP master will
also be required.
Definitions
When "SIMOCODE pro" is referred to, both the "SIMOCODE pro C" and the
"SIMOCODE pro V" series are meant.
SIMOCODE pro response tables
Specific responses (Disabled, Signalling, Warning, Tripping) can be
parameterized for various SIMOCODE pro functions. These are always
displayed in tabular form:
"X" = Applicable
"-" = Not applicable
Preset values are underlined.
Short description of the responses:
Switch off: The contactor controls QE* are switched off. An error message is
generated which is available as diagnosis via PROFIBUS DP. The error
message and the device-internal signal remain on until the appropriate
amount of time has elapsed or the cause of the error has been eliminated and
acknowledged.
Warning: In addition to the device-internal signal, a warning signal is
generated that is available as diagnosis via PROFIBUS DP.
Signalling: Only a device-internal signal is generated, which can be further
processed as required.
Deactivated: The appropriate function is switched off, no signals are
generated.
A delay time can also be set for specific responses.
Response Function 1 Function 2 Function 3
Switch off - X X
Warning X X -
Signalling X X -Deactivated X X X
Delay 0 - 25.5 s - -
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
17/623
Important Information
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 xiii
Correction sheet
A correction sheet is included at the end of this manual. Please use it to
enter suggestions for improvements, additions and corrections and send it
back to us. This will help us to improve the next edition.
Disclaimer
The products described here have been developed to carry out safety
oriented functions as part of a complete plant or machine. In general, a
complete safety system consists of sensors, evaluation units, signalling
devices and methods for safe switching off. The manufacturer is responsible
for ensuring safe functioning of the complete plant or machine.Siemens AG, its subsidiaries and associated companies (herein referred to
as "Siemens") are not in a position to guarantee every characteristic of a
complete plant or machine not designed by Siemens.
Siemens also denies all responsibility for any recommendations that are
made or implied in the following description. No new guarantee, warranty or
liability above those standard to Siemens can be derived from the following
description.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
18/623
Important Information
SIMOCODE pro
xiv GWA 4NEB 631 6050-22 DS 02
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
19/623
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-1
System Description 1In this chapter
In this chapter you will find an introduction and general information about
the SIMOCODE pro system including e.g.
Characteristics of both the SIMOCODE pro C and the SIMOCODE pro V
device series
Simplification of SIMOCODE pro circuits
Overview of functions An overview of system components.
Target groups
This chapter is intended for the following target groups:
Planners and configurators
People who are now using SIMOCODE DP but wish to use SIMOCODE pro
as a replacement or additional system in the future
Optional for commissioners, maintenance and service personnel as additional
information "about SIMOCODE pro"
System integrators / process technology.
Necessary knowledge
You will require the following knowledge:
Basic knowledge about load feeders
Basic knowledge about motor protection
Basic knowledge of control engineering
Basic knowledge of industrial bus technology.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
20/623
System Description
SIMOCODE pro
1-2 GWA 4NEB 631 6050-22 DS 02
1.1 Introduction
Description
SIMOCODE pro (SIRIUS Motor Management and Control Devices) is a
system of motor management and control devices with a PROFIBUS DPinterface. SIMOCODE pro is a further development of the SIMOCODE DP
system.
SIMOCODE pro is a flexible, modular motor management system
combining all functions necessary for a motor feeder. Only the switching
and short-circuit protection mechanisms of the main circuit (contactors,
circuit breakers, fuses) are additionally needed. SIMOCODE pro replaces
large sections of the control circuit and also automatically implements all
necessary interlockings. It provides a considerable amount of operating-,
service and diagnostic data, thus increasing the outward transparency of
the motor feeder. It completely integrates the motor feeder into a main
automation system, via PROFIBUS DP.
Device series
SIMOCODE pro can be subdivided into two device series:
SIMOCODE pro C - a compact system for direct and reversing startersand
SIMOCODE pro V - a variable system, which also offers numerous additional
functions in addition to all of the SIMOCODE pro C functions.
Additional control programs are integrated in SIMOCODE pro V for star-delta
starters, Dahlanders, pole-changing starters, soft starters - each also in
combination with reversal of the direction of rotation, as well as valves andpositioners. SIMOCODE pro V is also particularly versatile. Its functionality can
be extended, if required, for example
the number and type of binary inputs and outputs can be increased in stages
and adapted
a current/voltage measuring module can be used for additional voltage
measurement and for monitoring power-related measured values (power
management)
a temperature module enables the evaluation of several analog temperature
sensors
An earth-fault detection system can be integrated together with a summation
current transformer
an analog module extends the system by additional analog inputs and
outputs, for example, for fill-level or flow-rate monitoring.
SIMOCODE pro C is upwards-compatible with SIMOCODE pro V. This
means both ranges can be used simultaneously in your plant according to
requirements.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
21/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-3
Independent operation
SIMOCODE pro C and pro V protect and control the motor feeder
independently of the automation system. Even if the automation system
(PLC) fails, or if communication is disrupted, the motor feeder remains fully
protected and controllable. SIMOCODE pro can be used without beingconnected to PROFIBUS DP. This can easily be connected later, if required.
Typical configuration
The following schematic shows a typical SIMOCODE pro C and
SIMOCODE pro V hardware configuration:
Fig. 1-1: Typical SIMOCODE pro hardware configurations
System components: See Chapter 1.7 "Description of System Components".
UF-01129
Current measuring
module (IM)
Basic unit (BU1)
Operator panel (OP)
SIMOCODE pro C
UF-0113
0
SIMOCODE pro V Basic unit (BU2)
Current/voltage
measuring module (UM)
Operator panel (OP)
Digital module (DM)
Analog module (AM)
Additional optional expansions are possible
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
22/623
System Description
SIMOCODE pro
1-4 GWA 4NEB 631 6050-22 DS 02
1.2 Simplifying SIMOCODE pro Configuration
Conventional configuration without SIMOCODE pro
Individual components are used for the entire control, monitoring and signal
pre-processing. The following components are to be used and the followingwiring is to be carried out:
Insertion and wiring of overload relays, thermistor evaluation devices, current
transformers and analog/digital converters
Wiring of the control circuit
Connection of start/stop control devices
The contactor must be brought into locking mode via the auxiliary switches
Wiring of the interlocks.
The following figure illustrates the conventional configuration of a direct
starter:
Fig. 1-2: Conventional configuration of a motor feeder (direct starter)
commands
PLC
Start/stop
Thermistorevaluation
Local start
Local stop
AutoManual
-K11
1-X3
-K1
-K1S2
S1
-X2
-X1
-F3
-F2-
3/N/PE ~ 50/60 Hz 400/230 V
L1L2L3NPE
Q1
- K1
1 3 5
2 4 6
1 3 5
2 4 6
- F21 3 5
2 4 6
M
3~ 1
PE
24 A - 20 mA
1N
2D
A-K1 -K1 -F2 -F3
Switchgear
ON
OFF
Overload
Thermistor
Automation level / I/O module
-F3
WVU
Current
-Q1open
-Q1
N
-K11 -K12
Feedback
Manual/automatic
ON/OFF
-F4
1L1
-Q1
-K12
Control
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
23/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-5
Configuration with SIMOCODE pro
Only SIMOCODE pro is used for the entire control, monitoring and signal
pre-processing.
This has the following advantages:
Additional overload relays, thermistor evaluation devices, currenttransformers and analog/digital converters are not necessary
The wiring of the control circuit (interlocking) is simplified
The start and stop switches are wired directly to the inputs of the basic unit
The contactor coil is activated via the output of the basic unit. An auxiliary
contact for locking is not required.
The following figure illustrates configuration with SIMOCODE pro:
Fig. 1-3: Configuration of a load feeder (direct starter) with SIMOCODE pro
3/N/PE ~ 50/60 Hz 400/230 V
L1L2L3NPE
Q1
- K1
1 3 5
2 4 6
1 3 5
M3~
J
PE WVU
2 4 6
Current measuring
module (IM)
L1/L+
F11
K1
N/L
S0 S1
A2 A1
T1 T2
T1
T2
L+
PROFIBUS DP
Thermistor
Control stationLocal control station [LC]
Basic unit (BU)
IN1 IN2 24 V
OUT 1 1
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
24/623
System Description
SIMOCODE pro
1-6 GWA 4NEB 631 6050-22 DS 02
1.3 Application Example
Description
The fill level of a liquid container is being monitored. A pump keeps the
liquid level (reference value) almost constant by pumping more liquid intothe container. The fill level (actual value) is measured by the fill-level
indicator and outputted as an analog signal. When the fill level sinks below a
specific level, the pump is switched on by SIMOCODE pro. Liquid is
pumped in until the reference value is reattained. The pump is then
switched off.
Controlling the pump
The pump can be controlled as follows:
Locally: local control station [LC] for manual switching on and off (by visual
contact)
LC in the switchgear cabinet door: Control station operator panel [OP] forswitching on and off manually
At automation level: Control station PLC/PCS [DP] for remote-controlled
switching on and off (automatic operation) via PROFIBUS DP
Via SIMOCODE pro: Via local mode fill level monitoring and/or limit value
monitoring.
Schematic
Fig. 1-4: Schematic of a typical application example
3/N/PE ~ 50/60 Hz 400/230 V
L1L2
L3NPE
Q1
- K1
1 3 5
2 4 6
1 3 5
M3~
PE WVU
2 4 6
System
interface
Current measuring
module (IM)
Pump
L1/L+
F11
K1N/L
Connecting cable
S0 S1
A2 A1
T1 T2
Analog module
In+ In
Out+ Out
Fill-level indicator
T1
T2
PLC/PCS
PROFIBUS DP
Thermistor
Liquid container
Control station
Local control station [LC]
Control station
PLC/PCS [DP]
Control station
Operator panel
Optional:
laptop with
SIMOCODE ES
Display
Basic unit (BU 2)
Motor current
IN1 IN2 24 V
OUT 1 1
L+
L
(AM)
(unit: % of Is)
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
25/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-7
Recording, displaying and evaluating measured values
The following measured values are required for monitoring the process:
The pump motor current, which is measured by the current measuring
module
The analog value of the fill-level indicator, which is measured by the analog
module.
The measured values are evaluated directly by SIMOCODE pro and/or
transferred via PROFIBUS DP to the PLC/PCS.
Any measured value can be outputted via the analog module, e.g. the
effective motor current on a connected pointer instrument.
Optionally, a laptop, for example, can be connected to the operator panel
with the SIMOCODE ES software so that further process data can be locally
evaluated.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
26/623
System Description
SIMOCODE pro
1-8 GWA 4NEB 631 6050-22 DS 02
1.4 Check List for Selecting a Device Series
The following check list should help you decide upon the optimum device
series for your requirements:
SIMOCODE
Requirements pro C
(BU1)
pro V
(BU2)
Footnote
Standard motor feeders (4 inputs, 3 outputs)
with control functions for direct starters,
reversing starters, intelligent overload relays
1)
Monitoring of stalled rotor, unbalance, phase
failure 1)
Current measuring, current limit monitoring,
overload protection 1)
Earth-fault monitoring via the current
measuring module (internal) 1)
Thermistor motor protection with PTC (binary)
Motor feeder with control function:
Star-delta starters, Dahlanders, pole-changing
starters, soft starters each also possible incombination with reversal of the direction of
rotation , solenoid valves, positioners
1)
Measuring, processing and outputting analog
values e.g. flow rate, fill level, etc.
(if necessary via an analog module)
2)
Current measurement and voltage
measurement 3)
Voltage monitoring for undervoltage
3)
Power management, implementing powerconsiderations (power, cos phi), power
monitoring
3)
More than 4 binary inputs required (maximum
12) 2)
Table 1-1: Check list for selecting a device series
1) Via current measuring module
2) With expansion modules
3) Via current/voltage measuring modules
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
27/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-9
More than 3 relay outputs required (maximum
7) 2)
Earth-fault monitoring with external
summation current transformer via the earth-
fault module
2)
Binary inputs for 110 - 240 V AC/DC
(max. 8) 2)
Bistable relay outputs (max. 4)
2)
Analog temperature monitoring with NTC,
PT100, PT1000 and KTY 83/84 sensor types 2)
SIMOCODE
Requirements pro C(BU1)
pro V(BU2)
Footnote
Table 1-1: Check list for selecting a device series (Cont.)
1) Via current measuring module
2) With expansion modules
3) Via current/voltage measuring modules
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
28/623
System Description
SIMOCODE pro
1-10 GWA 4NEB 631 6050-22 DS 02
1.5 Overview of Functions
1.5.1 Protection functions
Detailed description: See Chapter 3 "Motor Protection".
Electronic overload protection
The basic unit has several protection mechanisms for current-dependent
motor protection:
Overload protection
Phase unbalance
Phase Failure.
Stalled rotor
See Chapter 3 "Motor Protection".
Thermistor protection
The basic units (BU1 and BU2) enable connection of thermistor sensors
(binary PTC)for monitoring motor temperature.
1.5.2 Monitoring functions
Detailed description: See Chapter 5 "Monitoring Functions".
Earth-fault monitoring
Basic units have Internal earth-fault monitoring:
For motors with a 3-cable connection, the basic unit calculates a possible
fault current/earth-fault current from the total current via a current measuring
module or a current/voltage measuring module. Internal earth-fault
monitoring is only possible for motors with a 3-phase connection in networks
that are either grounded directly or grounded with low impedance.
External earth-fault monitoring by SIMOCODE pro V 1)5):In the case of networks that are grounded with a higher impedance, it may be
necessary to set up the earth-fault monitoring for smaller earth-fault currents
using a summation current transformer instead of carrying out internal earth-
fault monitoring via a current measuring module or a current/voltage
measuring module. A maximum of one earth-fault module can be used tocreate an additional input on basic unit 2 to connect a 3UL22 summation
current transformer. Rated fault currents of 0.3 A/ 0.5 A/ 1 A can be evaluated
with the summation current transformer.
Monitoring current limits
Current limit monitoring facilitates process monitoring. Thus, impending
irregularities in the system can be detected in good time: Exceeding of a
current limit that is still below the overload limit can, for example, indicate a
dirty filter on a pump, or an increasingly sluggish motor bearing. Dropping
below a current limit can be the first sign of a worn-out drive motor belt.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
29/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-11
Voltage monitoring 2)
SIMOCODE pro V allows voltage monitoring of a three-phase current
network or a one-phase network for undervoltage or further availability:
Monitoring for undervoltage:
Two-phase monitoring for freely-selectable limits. The SIMOCODE pro Vresponse can be freely parameterized upon reaching a particular pre-warning
or trip level.
Monitoring for further availability:Even when the motor is switched off, SIMOCODE pro can display the further
availability of the feeder by measuring the voltage directly at the circuit
breaker or fuses.
Temperature monitoring 1)3)
The SIMOCODE pro V temperature module allows analog temperature
monitoring of, for example, the motor windings or the bearings of up to 3
sensor measuring circuits.SIMOCODE pro V supports two-phase monitoring of overtemperature for
freely-selectable limits. The SIMOCODE pro response can be freely
parameterized and delayed upon reaching a pre-warning or trip level.
Temperature monitoring takes into account the highest temperature of all
the sensor measuring circuits in use.
Active power monitoring 2)
The active power curve of a motor reflects its actual load. Excess load
results in increased wear of the motor and, thus, may lead to premature
motor failure. Insufficient active power can, for example, be a sign of non-
load motor operation.
SIMOCODE pro V allows two-phase active power monitoring for freely-
selectable upper and lower limits. The SIMOCODE pro V response can be
freely parameterized and delayed upon reaching a pre-warning or trip level.
Cos phi monitoring 2)
The power factor fluctuates more than either the motor current or the active
power does, particularly in the low-end performance area of a motor.
Therefore, power factor monitoring is particularly suitable for distinguishing
between non-load operation and faults, e.g. a broken drive belt or drive
shaft.
SIMOCODE pro V enables two-phase monitoring of cos phi undershooting
for freely-selectable limits. The SIMOCODE pro V response can be freelyparameterized and delayed upon reaching a pre-warning or trip level.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
30/623
System Description
SIMOCODE pro
1-12 GWA 4NEB 631 6050-22 DS 02
Monitoring operating hours, motor stop time and number of starts
In order to avoid plant downtimes due to failed motors that were either
running too long (wear) or stopped for too long, both SIMOCODE pro C and
SIMOCODE pro V can monitor operating hours and motor stop times.
For example, if an adjustable limit value is exceeded, a signal indicating thatthe relevant motor requires maintenance or replacement can be generated.
After replacing the motor, the operating hours and motor stop times can be
reset.
In order to avoid excessive thermal strain and premature aging on a motor,
the number of motor starts in a selected time frame can be limited. The
limited number of possible starts can be indicated by pre-warnings.
Monitoring additional process variables via the analog module 1)4)
SIMOCODE pro V allows measuring and monitoring of any other process
variables via the analog module.For example, the fill level can be monitored to protect a pump against dry
operation, or a differential pressure transducer can be used to monitor the
degree of pollution in a filter. If the fill level undershoots a specified level,
the pump can be switched off and, if a specific differential pressure value is
exceeded, the filter is to be cleaned.
SIMOCODE pro V supports two-phase monitoring of the corresponding
process variables for freely-selectable upper and lower limits. The
SIMOCODE pro V response can be freely parameterized and delayed upon
reaching a pre-warning or trip level.
Phase sequence identification 2)
SIMOCODE pro allows the direction of rotation of a motor to be determined
by identification of the phase sequence. If the direction of rotation is wrong,a signal can be generated or the motor switched off.
Monitoring any measured values using unrestricted limit monitors 1)
SIMOCODE pro can monitor every measured value in the system for
undershooting or overshooting a set threshold value by means of
unrestricted limit monitors.
See Chapter 11.11 "Limit Monitor".
1) When using basic unit 2
2) When using basic unit 2 with current/voltage measuring module
3) Additional temperature module required
4) Additional analog module required
5) Additional earth-fault module and summation current transformer required.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
31/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-13
1.5.3 Control Functions
Depending on the device series, the following parameterizable control
functions are available:
All the necessary protection functions and interlocks are already available
and can be flexibly adapted and expanded.
For a detailed description of the individual control functions:
See Chapter 4 "Motor Control".
SIMOCODE
Control function pro C
(BU1)
pro V
(BU2)
Overload relay 1)
Direct starter 1)
Reversing starter 1)
Circuit breaker (MCCB) 1)
Star-delta starters,
combinable with reversal of the direction of
rotation
Dahlanders,
combinable with reversal of the direction of
rotation
Pole-changing starters
combinable with reversal of the direction of
rotation
Solenoid valve
Positioner
Soft starters,
combinable with reversal of the direction ofrotation
Table 1-2: Control functions
1) Due to additional requirements (e.g. power measuring), it may be necessary
to select the BU2 device version.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
32/623
System Description
SIMOCODE pro
1-14 GWA 4NEB 631 6050-22 DS 02
1.5.4 Communication
PROFIBUS DP
SIMOCODE pro has an integrated PROFIBUS DP interface (SUB-D socket or
terminal connection on the basic units).SIMOCODE pro supports, for example, the following services:
Detailed description: See Chapter 12 "Communication".
1.5.5 Standard Functions
Standard functions are predefined functions that can be easily activated,
e.g. time-staggered restart of the drives after a power failure.SIMOCODE pro has the following standard functions:
Table 1-4: Standard functions
Detailed description: See Chapter 10 "Standard Functions".
SIMOCODE
Service pro C (BU1) pro V (BU2)
Baud rates up to 12 MBit/s
Automatic baud rate recognition
Cyclic services (DPV0) andacyclic services (DPV1)
Operation as DPV1 slave downstream from theY link
Alarms according to DPV1
Time synchronization via PROFIBUS DP
3UF50 Compatibility mode
Table 1-3: PROFIBUS DP services
SIMOCODE
Standard function pro C (BU1)
Number
pro V (BU2)
Number
Test 2 2
Reset 3 3
Test position feedback (TPF) 1 1External fault 4 6
Operational protection OFF (OPO) 1
Power failure monitoring (UVO) 1
Emergency start 1 1
Watchdog (PLC/PCS Monitoring) 1 1
Timestamping 1
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
33/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-15
1.5.6 Additional Signal Processing with Freely-Programmable Logic Modules
If you need any other additional functions for your application, you can use
the freely-programmable logic modules. These can be used, for example, to
implement logical functions, time relay functions and counter functions.
Furthermore, limit monitors can monitor any value in SIMOCODE pro for
undershooting or overshooting of a freely selected limit.
Depending on the device series, the system offers several, freely-
parameterizable logic modules:
1) Only for basic unit 2 from product version *E03*
Detailed description: See Chapter 11 "Logic Modules".
SIMOCODE
Logic module pro C (BU1)
Number
pro V (BU2)
Number
Truth tables 3 inputs / 1 output 3 6
Truth tables 2 inputs / 1 output 2
Truth tables 5 inputs / 2 outputs 1
Timer 2 4
Counter 2 4
Signal conditionings 2 4
Non-volatile elements 2 4
Flashing 3 3
Flickering 3 3
Limit monitor 4Calculation module (calculator) 1) 2
Table 1-5: Freely-programmable logic modules
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
34/623
System Description
SIMOCODE pro
1-16 GWA 4NEB 631 6050-22 DS 02
1.5.7 Operating, Service and Diagnostic Data
SIMOCODE pro supplies a large amount of detailed operating, service and
diagnostic data:
Operating data
Motor switching state (ON, OFF, LEFT, RIGHT, SLOW, QUICK), derived from
the current flow in the main circuit; thus, feedback via auxiliary contacts of
circuit breakers and contactors is not necessary
Current in phases 1, 2 and 3 and maximum current in % of set current
Voltage in phases 1, 2 and 3 in V 2)
Active power in W 2)
Apparent power in VA 2)
Power factor in % 2)
Phase unbalance in %
Phase sequence 2)
Temperature in the sensor measuring circuits 1, 2 and 3, and maximum
temperature in K 1) 4)
Actual analog signal values 1) 5)
Time to trip in s
Heating motor model in %
Remaining cooling down period of the motor in s, etc.
It is possible to adapt the units via the device-internal conversion of
individual measured values with the help of the logic modules (calculators)
provided by SIMOCODE pro V. For example: the temperature recorded by
SIMOCODE can be calculated in either F or C and be transmitted to the
automation system via PROFIBUS.
Service data
Among other things, SIMOCODE pro provides the following for the
maintenance of relevant data:
Number of motor operating hours, also resettable
Motor stop times, also resettable
Number of motor starts, also resettable
Number of permissible starts remaining
Number of overload trippings, also resettable
Feeder power consumption in kWh, also resettable3)
Internal feeder comments stored in the device, e.g. information regarding
maintenance events, etc.
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
35/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-17
Diagnostic Data
Numerous detailed early warning and fault signals, also for further processing
in the device or in the control system
Internal device error protocolling with timestamp
Value of the last trip current Feedback faults (e.g. no current flow in the main circuit after switch-on
command), etc.
1) When using basic unit 2
2) When using basic unit 2 with current/voltage measuring module
3) When using basic unit 2 (from product version *E03*) with current/voltage measuring
module
4) Additional temperature module required
5) Additional analog module required
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
36/623
System Description
SIMOCODE pro
1-18 GWA 4NEB 631 6050-22 DS 02
1.6 Overview of System Components
Devices
SIMOCODE
Connectable
system components
pro C
(BU1)
pro V
(BU2)
Application
Operator panel (OP) Installation in the
switchgear cabinet
door. Additional
control station and
display. With system
interface forconnecting a PC
Operator panel with display (OPD)
Installation in the
switchgear cabinet
door. Additional
control station and
display. With system
interface for
connecting a PC
Current measuring modules (IM)
0.3 A - 3 A
2.4 A - 25 A
Current measuring
with through-hole
technology. Basic unit
can be snapped onCurrent measuring modules (IM)
10 A - 100 A
Current measuring modules (IM)
20 A - 200 A
Current measuring
with through-hole
technology or bus
connection system
Current measuring modules (IM)
63 A - 630 ACurrent measuring via
bus connection
system
Current/voltage measuring modules
(UM) 1)
0.3 A - 3 A2.4 A - 25 A
Mounting only
possible next to the
basic unit, otherwiselike current measuring
modules, also:
- Voltage
measurement
- Power measurement
- Cos phi
measurement
- Phase sequence
Table 1-6: System components, devices
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
37/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-19
1) Depending on the type of network (main voltage) in ungrounded networks,
combinable with decoupling module (DCM)
Current/voltage measuring modules
(UM) 1)
10 A - 100 A
Mounting only
possible next to the
basic unit, otherwise
like current measuring
modules, also:
- Voltage
measurement
- Power measurement
- Cos phi
measurement
- Phase sequence
Current/voltage measuring modules
(UM) 1)
20 A - 200 A
Current/voltage measuring modules
(UM) 1)
63 A - 630 A
Decoupling module (DCM)
For connection in
series upstream from
a current/voltage
measuring module at
the system interface
when used in
ungrounded networks
Digital modules (DM)
24 V DC monostable
110 V - 240 V AC/DC monostable
24 V DC bistable
110 V - 240 V AC/DC bistable
Additional binary
inputs and outputs.
Max. 2 DM possible
Analog module (AM)
Additional inputting,
outputting and
monitoring of analog
values
Max. 1 AM possible.
Earth-fault module (EM)
For connecting a
3UL22 external
summation current
transformer for earth-
fault monitoring.
Max. 1 EM possible.
Temperature module (TM)
For temperature
monitoring via
additional sensors
(PT100, PT1000,
KTY83/KTY84, NTC).
Max. 1 TM possible.
SIMOCODE
Connectable
system components
pro C
(BU1)
pro V
(BU2)
Application
Table 1-6: System components, devices (Cont.)
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
38/623
System Description
SIMOCODE pro
1-20 GWA 4NEB 631 6050-22 DS 02
For a detailed description of the system components: See Chapter 1.7
"Description of System Components".
Dimension drawings: See Chapter C "Dimension Drawings".
Installation instructions: See Chapter 13 "Mounting, Wiring, Interfaces".
Accessories
SIMOCODE basic unit
Connectable
system components
pro C (BU1) pro V (BU2) Application
Connecting cable in various
lengths, ranging from 0.025 m up
to 2.5 m
For connecting
system components
via system interfaces
System interface cover For covering unused
system interfaces
Memory module Saving device
parameters. If a
device is replaced,
parameter transfer
without PC
Addressing plug Configuring the
PROFIBUS DP
address without a PC
PC cable Connecting
SIMOCODE pro to
a PC
Door adapter Only for leading out
the system interface,
e.g. from a switchgear
cabinet
Adapter for operator panel Enables the use of the
smaller 3UF720
operator panel in the
front panel cut-out of
the 3UF52 operator
panel or the 3UF721operator panel with
display.
Table 1-7: System components, accessories
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
39/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-21
Software
For parameterization, control, diagnostics and testing
SIMOCODE basic unit
Software components pro C (BU1) pro V (BU2) Application
SIMOCODE ES Smart Access via the system
interface on the
device
SIMOCODE ES Professional
with Object Manager
OM SIMOCODE pro
Access via the system
interface on the
device and
PROFIBUS DP
SIMOCODE ES Graphic
1)
Graphicalparameterization per
"Drag&Drop"
Table 1-8: System components, software
1) Optional software package for SIMOCODE ES Smart or
SIMOCODE ES Professional
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
40/623
System Description
SIMOCODE pro
1-22 GWA 4NEB 631 6050-22 DS 02
1.7 Description of System Components
1.7.1 Basic units (BU)
The basic units are the fundamental components of the SIMOCODE pro
system. Basic units are always necessary when using SIMOCODE pro. Theyhave a standard enclosure width of 45 mm and are equipped with
detachable terminals:
Fig. 1-5: Basic units
Basic unit 1 (BU1)
Basic unit 1 is the basic component of the SIMOCODE pro C device seriesand is used in combination with a current measuring module and optional
operator panels. Die following motor control functions are supported:
Overload relay
Direct starters and reversing starters
Circuit breaker control.
Basic unit 2 (BU2)
Basic unit 2 is the basic component of the SIMOCODE pro V device series
and is used in combination with a current measuring module or current/
voltage measuring module and optional operator panels.
The following motor control functions are supported: Overload relay
Direct and reversing starters
Star-delta starter, also with reversal of the direction of rotation
Two speeds, motors with separate windings (pole-changing starters), also
with reversal of the direction of rotation
2 speeds, motors with separate Dahlander windings, also with reversal of the
direction of rotation
Positioner control
Solenoid valve control
Basic unit 1 (BU1) Basic unit 2 (BU2)
SIMOCODE pro C device series SIMOCODE pro V device series
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
41/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-23
Circuit breaker (MCCB) control
Soft starter control, also with reversal of the direction of rotation
In contrast to basic unit 1, basic unit 2 offers the following expansion
options:
Increased device functionality via various expansion modules according toneed
Implementation of a current/voltage measuring module in place of a current
measuring module
Additional inputs and outputs, as required.
Use of an operator panel with display in place of a standard operator panel
LEDs for device diagnosis (device, bus, gen. fault):
These LEDs on the front of the device are used for device and fault
diagnosis, and indicate the basic status
Of the device itself via the device LED
About PROFIBUS communication via the bus LED
About any motor feeder faults via the gen. fault LED
For more information see Chapter 14.2.3 "Diagnosis via LED Display".
Test/Reset button:
Enables the device to be reset after tripping or after a fault has occurred and
makes it possible to test the device/motor feeder with or without tripping
the contactor control. If a memory module or addressing plug is plugged in,
the PROFIBUS address can be parameterized or adopted via the Test/Reset
button.
For more information see Chapter 10 "Standard Functions", Chapter 14.2.2"Setting the PROFIBUS DP Address" and Chapter 14.3.2 "Securing and
Saving Parameters".
Input supply
See Chapter 13 "Mounting, Wiring, Interfaces".
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
42/623
System Description
SIMOCODE pro
1-24 GWA 4NEB 631 6050-22 DS 02
1.7.2 Operator Panel (OP)
The operator panel is often integrated into the front panels of motor control
centers, thus, enabling the motor feeder to be controlled from the
switchgear cabinet.It can be used with both the SIMOCODE pro C and the SIMOCODE pro V
device series. It contains all the basic device status LEDs and the
TEST/RESET button, and facilitates access to the system interface outside
the switchgear cabinet.
The following are available:
5 buttons, of which 4 are freely-parameterizable
10 LEDs, of which 7 are freely-parameterizable
The following figure shows an operator panel:
Fig. 1-6: Operator panel
The operator panel can be connected to the basic unit or an expansion
module via the rear system interface. Voltage is supplied by the basic unit.
A PC, the memory module or the addressing plug can be connected to
SIMOCODE ES using the PC cable via the front system interface (with a
cover for IP54).
Operator panel
SIMOCODE pro C
SIMOCODE pro V
Device series
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
43/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-25
Labeling strips:
Labeling strips are enclosed for designating buttons 1 to 4 and the yellow
LEDs 1 to 3:
Buttons 1 to 4:6 pre-assigned and 1 individually inscribable labeling strips
LEDs 1 to 3:1 individually inscribable labeling strip.
Fig. 1-7: Labeling strips for operator panel buttons and LEDs
Note:Labeling software for customized labeling of the SIMOCODE pro operator
panel control buttons and LEDs is available atwww.siemens.com/simocode . For printing purposes, three different types
of pre-cut, transparent labeling strips can be ordered as accessories.
0
DEVICE BUS GEN. FAULT
Button 1 Button 2 Button 3
TEST/
RESET
Button 4
LED 1 LED 2 LED 3
0
0
0
I
ZU
CLOSE
AUF
OPENSTOP
ZU
CLOSE
AUF
OPEN
http://www.siemens.com/simocodehttp://www.siemens.com/simocode -
7/30/2019 SIMOCODE 631605022DS02_060307[1]
44/623
System Description
SIMOCODE pro
1-26 GWA 4NEB 631 6050-22 DS 02
Unused labeling strips can be stored on the back of the operator panel:
Fig. 1-8: Storage clips for labeling strips
Memory module "park position":
The memory module can be protected from unauthorized use by "parking" iton the rear of the operator panel inside the switchgear cabinet.In this case, the storage clips for the labeling strips cannot be used.
Fig. 1-9: Memory module "park position"
Storage clips
Labeling strips
Memory module in the "park position"
-
7/30/2019 SIMOCODE 631605022DS02_060307[1]
45/623
System Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 02 1-27
1.7.3 Operator Panel with Display (OPD) for SIMOCODE pro V
Apart from the standard operator panel (OP), an optional operator panel with
display (OPD) is also available for SIMOCODE pro V. This operator panel can
display current measured values, operating data, diagnostic data or status
information of the motor feeder on the switchgear cabinet. The operator
panel can only be used with a basic unit 2 (SIMOCODE pro V) from product
version *E03*. It contains all the basic device status LEDs and facilitates
access to the system interface outside the switchgear cabinet. The motor
can be controlled via the buttons on the operator panel. Current measured
values, status information, fault messages or the device-internal error
protocol are simultaneously shown on the display.
Notice:The operator panel can only be used with a basic uni