SIMOCODE pro

System Manual Version 10/2004

siriusTotally

IntegratedAutomation

MOTOR MANAGEMENT

Important Notes, Table of Contents

System Description 1

Short Instructions for Con-figuring a Reversing Starter

2

Motor Protection 3

Motor Control 4

Monitoring Functions 5

Outputs 6

Inputs 7

Standard Function Blocks 8

Logic Modules 9

Communication 10

Mounting, Wiring and Inter-faces

11

Commissioning and Servicing 12

Tables A

Data Formats and Data Records

B

Dimension Drawings C

Technical Data D

SIMOCODE pro

System Manual

Edition 10/2004

Order Number: 3UF7970-0AA00-0

GWA 4NEB 631 6050-02

Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to avoid property damage. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring to property damage only have no safety alert symbol.

Danger

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Warning

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Caution

used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Caution

used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Notice

used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state.

When several danger levels apply, the notices of the highest level (lower number) are always displayed. If a notice refers to personal damages with the safety alert symbol, then another notice may be added warning of property damage.

Qualified Personnel The device/system may only be set up and operated in conjunction with this documentation. Only qualified personnel should be allowed to install and work on the equipment. Qualified persons are defined as persons who are authorized to commission, to earth, and to tag circuits, equipment and systems in accordance with established safety practices and standards.

Intended Use Please note the following:

Warning

This device and its components may only be used for the applications described in the catalog or technical description, and only in connection with devices or components from other manufacturers approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up and installed correctly, and operated and maintained as recommended.

Trademarks All designations marked with are registered trademarks of Siemens AG. Other designations in this documentation might be trademarks which, if used by third parties for their purposes, might infringe upon the rights of the proprietors.

Copyright Siemens AG, 2004. All rights reserved Reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in the manual are reviewed regularly, and any necessary corrections will be included in subsequent editions. Suggestions for improvement are welcomed.

Siemens AG Automation and Drives Group P.O. Box 4848, D-90327 Nuremberg (Germany)

Siemens AG 2004 Technical data subject to change

Siemens Aktiengesellschaft A5E00248055-02

Table of Contents

Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21.2 Simplify configuration with SIMOCODE pro . . . . . . . . . . . . . . . . . . . 1-41.3 Application example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61.4 Checklist for selecting the device series . . . . . . . . . . . . . . . . . . . . . 1-81.5 Function overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101.5.1 Protecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101.5.2 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101.5.3 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-131.5.4 Standard function modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-131.5.5 Operating, service and diagnostic data . . . . . . . . . . . . . . . . . . . . . . 1-141.5.6 Additional signal processing with freely programmable logic modules . . . 1-151.6 Overview of system components . . . . . . . . . . . . . . . . . . . . . . . . . 1-161.7 Description of the system components . . . . . . . . . . . . . . . . . . . . . . 1-191.7.1 Basic units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-191.7.2 Operator panel (OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-201.7.3 Current measurement modules (IM) . . . . . . . . . . . . . . . . . . . . . . . . 1-211.7.4 Current/voltage measurement modules (UM)

for the SIMOCODE pro V device series . . . . . . . . . . . . . . . . . . . . . . 1-221.7.5 Expansion modules for the SIMOCODE pro V device series . . . . . . . . . 1-231.7.6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-251.7.7 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-261.8 Structural configuration of SIMOCODE pro . . . . . . . . . . . . . . . . . . . . 1-271.8.1 Function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27

2 Short Instructions for Configuring a Reversing Starter . . . . . . . . . . . 2-1

2.1 Introduction and target of the example . . . . . . . . . . . . . . . . . . . . . . 2-22.2 Reversing starter with motor feeder and local control station . . . . . . . . . 2-32.3 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.4 Extending the reversing starter with a control station via PROFIBUS DP . . 2-10

3 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23.2 Overload protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43.3 Asymmetry monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93.4 Blocking protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103.5 Temperature monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

4 Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Control stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24.1.2 Modes of operation and mode selectors . . . . . . . . . . . . . . . . . . . . . 4-5SIMOCODE proGWA 4NEB 631 6050-02 i

Table of Contents

4.1.3 Enables and enabled control command . . . . . . . . . . . . . . . . . . . . . . 4-8

4.1.4 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94.2 Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104.2.2 General settings and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-134.2.3 Overload relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-164.2.4 Direct starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-174.2.5 Reversing starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-194.2.6 Circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-224.2.7 Star-delta starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-254.2.8 Star-delta starters with reversal of the direction of rotation . . . . . . . . . . 4-284.2.9 Dahlander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-324.2.10 Dahlander with reversal of the direction of rotation . . . . . . . . . . . . . . . 4-354.2.11 Pole-changing switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-384.2.12 Pole-changing switch with reversal of the direction of rotation . . . . . . . . 4-414.2.13 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-444.2.14 Slider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-464.2.15 Soft starters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-514.2.16 Soft reversing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-534.3 Active control stations, contactor & lamp controls and status signal

of the control functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-56

5 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Earth-fault monitoring via current/voltage measurement module . . . . . . . 5-25.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.1.2 Internal earth fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.2 Current limit monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.2.2 I> (upper limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55.2.3 I< (lower limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65.3 Operation monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-75.3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-75.3.2 Operating hours monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85.3.3 Stop time monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85.3.4 Monitoring the number of starts . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

6 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26.2 Basic unit (BU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46.3 Operator panel (OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66.4 Digital modules (DM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86.5 Cyclic signaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106.6 Acyclic signaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

7 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27.2 Basic unit (BU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47.3 Digital modules (DM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67.4 Cyclic controlling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8SIMOCODE pro

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Table of Contents7.5 Acyclic controlling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

8 Standard Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28.2 Test/reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38.3 Test position feedback (TPF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-78.4 External fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-98.5 Operational protection OFF (OPO) . . . . . . . . . . . . . . . . . . . . . . . . . 8-118.5.1 Response for slider control function . . . . . . . . . . . . . . . . . . . . . . . . 8-118.5.2 Response to other control functions . . . . . . . . . . . . . . . . . . . . . . . . 8-128.6 Power failure monitoring (UVO . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-138.7 Emergency start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-158.8 Watchdog (bus monitoring, PLC/DCS monitoring) . . . . . . . . . . . . . . . . 8-168.9 Timestamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-188.9.1 Time stamping in the fault memory . . . . . . . . . . . . . . . . . . . . . . . . 8-18

9 Logic Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29.2 Truth table for 3I/1O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39.3 Truth table for 2I/1O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-69.4 Truth table for 5I/2O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-79.5 Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-89.6 Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-109.7 Signal conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-139.8 Non-volatile elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-169.9 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-199.10 Flickering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-209.11 Limit monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21

10 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-210.1.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-210.2 Transmitting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-410.3 Configuring SIMOCODE pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-610.3.1 Configuring with a GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-610.3.2 Configuring with the SIMOCODE ES software. . . . . . . . . . . . . . . . . . 10-810.3.3 Configuring with SIMATIC PDM. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-810.4 Telegram description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-910.5 Process image (cyclic data) and data records (acyclic data) . . . . . . . . . . 10-1010.6 Diagnostics with STEP 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1110.6.1 Reading out the diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1110.6.2 Configuring the slave diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . 10-1210.6.3 Station status 1 to 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1310.6.4 Master PROFIBUS address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1510.6.5 Manufacturer's identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1510.6.6 Identification-related diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1610.6.7 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1710.6.8 Channel-related diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1810.6.9 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1910.6.10Data records - overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20SIMOCODE proGWA 4NEB 631 6050-02 iii

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11 Mounting, Wiring and Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . 11-111.1 General information about mounting and wiring . . . . . . . . . . . . . . . . . 11-211.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-311.2.1 Mounting the basic units and expansion modules . . . . . . . . . . . . . . . . 11-311.2.2 Mounting the current measurement modules . . . . . . . . . . . . . . . . . . 11-411.2.3 Mounting the operator panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-511.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-611.3.1 Detachable terminals for basic units and expansion modules . . . . . . . . . 11-611.3.2 Current measurement with current measurement modules . . . . . . . . . . 11-911.4 System interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1011.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1011.4.2 Basic units, expansion modules and current measurement modules . . . . 11-1211.4.3 Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1411.4.4 PROFIBUS DP on a 9-pole SUB-D socket . . . . . . . . . . . . . . . . . . . . . 11-1611.5 Installation guidelines for the PROFIBUS DP . . . . . . . . . . . . . . . . . . . 11-17

12 Commissioning and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12.1 General information about commissioning and servicing. . . . . . . . . . . . 12-212.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-312.2.1 Sequence of steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-312.2.2 Setting the PROFIBUS DP address . . . . . . . . . . . . . . . . . . . . . . . . . 12-412.2.3 Diagnostics via LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-512.3 Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-612.3.1 Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-612.3.2 Saving the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-712.3.3 Replace SIMOCODE pro components . . . . . . . . . . . . . . . . . . . . . . . 12-912.3.4 Configuring the basic factory default setting . . . . . . . . . . . . . . . . . . . 12-10

A Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

A.1 Active control stations, contactor/lamp controls andstatus signals/messages for the control functions . . . . . . . . . . . . . . . A-2

A.2 Abbreviations and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . A-3A.3 Socket assignment table - digital . . . . . . . . . . . . . . . . . . . . . . . . . . A-4A.4 Socket assignment table - analog. . . . . . . . . . . . . . . . . . . . . . . . . . A-11A.5 Detailled signals of the slave diagnosis . . . . . . . . . . . . . . . . . . . . . . A-13

B Data Formats and Data Records . . . . . . . . . . . . . . . . . . . . . . . . . B-1

B.1 Handling data records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2B.1.1 Writing/reading data records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2B.1.2 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3B.1.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3B.2 Data record 67 - process image of the outputs . . . . . . . . . . . . . . . . . B-4B.3 Data record 69 - process image of the inputs. . . . . . . . . . . . . . . . . . . B-5B.4 Data record 92 - device diagnostics . . . . . . . . . . . . . . . . . . . . . . . . B-6B.5 Data record 94 - measured values . . . . . . . . . . . . . . . . . . . . . . . . . B-14B.6 Data record 95 - Service/statistics data . . . . . . . . . . . . . . . . . . . . . . B-15B.7 Data record 130 - base device parameter 1 . . . . . . . . . . . . . . . . . . . . B-16B.8 Data record 131 - base device parameter 2 (plug) . . . . . . . . . . . . . . . . B-22SIMOCODE pro

iv GWA 4NEB 631 6050-02

Table of ContentsB.9 Data record DS132 - extended device parameter 1 . . . . . . . . . . . . . . . B-26B.10 Data record 133 - extended device parameter 2 (plug) . . . . . . . . . . . . . B-34B.11 Data record 139 - labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-37B.12 Data record 160 - communication parameters . . . . . . . . . . . . . . . . . . B-38B.13 Data record 165 - comment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38B.14 Data record 202 - Acyclic controlling . . . . . . . . . . . . . . . . . . . . . . . . B-39B.15 Data record 203 - Acyclic signaling . . . . . . . . . . . . . . . . . . . . . . . . . B-40B.16 Data record 224 - password protection . . . . . . . . . . . . . . . . . . . . . . B-41

C Dimension Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

C.1 3UF70 basic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2C.1.1 SIMOCODE pro C 3UF7 000 basic unit . . . . . . . . . . . . . . . . . . . . . . C-2C.1.2 SIMOCODE pro V 3UF7 010 basic unit. . . . . . . . . . . . . . . . . . . . . . . C-2C.2 3UF710 current measurement module. . . . . . . . . . . . . . . . . . . . . . . C-3C.2.1 Current measurement module (push-through converter)

3UF7 100, 0.3 A to 3 A, 3UF7 101, 2.4 A up to 25 A. . . . . . . . . . . . . . . C-3C.2.2 Current measurement module (push-through converter)

3UF7 102, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4C.2.3 Current measurement module (push-through converter)

3UF7 103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5C.2.4 Current measurement module (rail connection)

3UF7 103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6C.2.5 Current measurement module (rail connection)

3UF7 104, 63 A to 630 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7C.3 3UF7 200 operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8C.4 3UF7 3 digital module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9C.5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10C.5.1 Door adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10

D Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

D.1 Common technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2D.2 Basic units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3D.3 Current measurement modules . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5D.4 Expansion modules (digital modules) . . . . . . . . . . . . . . . . . . . . . . . D-6D.5 Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-7D.6 Short-circuit protection with fuses for motor feeders

for short-circuit currents up to 50 kA and 690 V . . . . . . . . . . . . . . . . . D-8

IndexSIMOCODE proGWA 4NEB 631 6050-02 v

Table of ContentsSIMOCODE pro

vi GWA 4NEB 631 6050-02

Important Notes

Purpose of the manual

The SIMOCODE pro system manual describes in detail the motor manage-ment system and its functions. It contains information about configuring, commissioning, service and maintenance. The user is introduced to the system quickly and practically using a typical reversing-motor application as an example.This manual contains information specific to service and maintenance per-sonnel in addition to assistance in fault detecting and elimination when a fault occurs.The manual contains circuit diagrams, dimension drawings, and technical data about the system components to help with the configuration.

Required basic knowledge

A basic knowledge in the areas of low-voltage controls and distribution, digi-tal circuit engineering and automisation technology is required in order to be able to understand this manual.

Topics

The manual consists of chapters that can be consulted and the following table contains a list of the relevant topics. The topics with a gray background represent the contents of the SIMOCODE ES parameterization and ser-vice software.

Topic Target group

System Description Configurators, planers

Short Instructions for Configuring a Rever-sing Starter

Configurators, technicians and commissio-ners

Motor Protection Configurators, commissioners

Motor Control Configurators

Monitoring Functions Configurators, commissioners, service personnel

Inputs Configurators

Outputs Configurators

Standard Function Blocks Configurators

Logic Modules Configurators

Communication Configurators, PLC programmers

Mounting, Wiring and Interfaces Technicians, electricians, maintenance and service personnel

Commissioning and Servicing Commissioners, electricians, maintenance and service personnelSIMOCODE proGWA 4NEB 631 6050-02 vii

Scope of applicationThis manual is applicable for the components included in the SIMOCODE pro system. It contains a description of the components that are applicable at the time of printing the document. We reserve the right to include information about new components or new versions of components in an additional document.

Further documentation

Please read the operating manuals of the corresponding components. The DP-Master manual is also required in addition to this system manual.

Definitions

If SIMOCODE pro is referred to, then both the SIMOCODE pro C and the SIMOCODE pro V series are meant.

Tables for the response of SIMOCODE pro

Using SIMOCODE, specific responses (deactivated, signal, warn, switch off) can be parameterized for various functions (e.g. overload). They are also dis-played in the following table: X = applicable - = not applicable d = default

Short description of the response Deactivated: The corresponding function is switched off, no signals are gene-

rated. Signal: Only a device-internal signal is generated, which can be further pro-

cessed in any way. Warn: A warning signal, which is available as a diagnostic for PROFIBUS DP, is

generated in addition to the device-internal signal. Switch off: The contactor controls QE* are switched off. An error message is

generated which is available as a diagnostic for PROFIBUS DP. The error mes-sage and the device-internal signal remain on until the corresponding time has elapsed or the cause of the error has been eliminated and acknowledged.

A delay time can also be specified for specific responses.

Response Function 1 Function 2 Function 3

Switch off - X (d) X

Warn X (d) X -

Signal X X -

Not active X X X (d)

Delay 25 s - -SIMOCODE proviii GWA 4NEB 631 6050-02

Correction sheet

A correction sheet is included at the end of this manual. Please use it to fill in suggestions for improvements, additions and corrections and send it back to us. This helps us to improve the next edition.

Exclusion of liabilityThe products described here were developed to carry out protection tasks as part of a complete plant or machine. In general, a complete safety system consists of sensors, evaluation units, signaling devices and methods for safe switching off. It is the responsibility of the customer to ensure the safe functioning of the complete plant or machine.Siemens AG, its subsiduries and associated companies (hereon referred to as "Siemens") is not in the position to guarantee every characteristic of a complete plant or machine that is not designed by Siemens.

Siemens also denies all responsibility for any recommendations that are given or implied in the following description. No new guarantee, warranty or liability above those standard to Siemens can be derived from the following description.SIMOCODE proGWA 4NEB 631 6050-02 ix

SIMOCODEx GWA 4NEB 631 6050-02

System Description 1In this chapter

In this chapter you will find an introduction and general information about the SIMOCODE pro system including e.g. characteristics of both the SIMOCODE pro C and the

SIMOCODE pro V device series simplifications of circuits with SIMOCODE pro a function overview an overview of the system components.

Target groups

This chapter is addressed to the following target groups: planners and configurators people who are now using SIMOCODE DP and in the future want to use

SIMOCODE pro as a replacement or as an additional system optional for commissioners, maintenance and service personnel as additional

information about SIMOCODE pro system integrators/process technology.

Necessary knowledge

You need the following knowledge: basic knowledge about load feeders basic knowledge about motor protection basic knowledge of control engineering basic knowledge of industrial bus technology.SIMOCODE proGWA 4NEB 631 6050-02 1-1

System Description1.1 Introduction

Description

SIMOCODE pro (SIRIUS Motor Management and Control Devices) is a system of motor management and control devices with a PROFIBUS DP interface. SIMOCODE pro is the further development of the SIMOCODE DP system.

SIMOCODE pro is a flexible, modular motor management system which combines all functions necessary for a motor feeder. Only the switching and protection mechanisms of the main circuit (contactors, circuit breakers, fuses) are additionally needed. The system protects and monitors the motor feeder independently of the automation system.SIMOCODE pro makes the motor feeder controllable in an easy way and also automatically implements all the necessary interlockings. It provides a lot of operating, service and diagnostic data making the functionality of the motor feeder more transparent. It integrates the motor feeder completely into a main automation system via PROFIBUS DP.

Device series

SIMOCODE pro can be subdivided into two device series with different functions: SIMOCODE pro C - the compact system for direct and reversing starters

and SIMOCODE pro V - the variable system which also offers many other additio-

nal functions in addition to the SIMOCODE pro C functions

Additional control programs are integrated in SIMOCODE pro V for star-delta starters, Dahlanders, pole-changing switches, soft starters - each also in combi-nation with reversal of the direction of rotation, as well as valves and sliders. SIMOCODE pro V is also especially versatile. Its functionality can be extended if required, e.g. the number of binary inputs and outputs can be increased in stages and are

adjustable, new types can be added a current/voltage measurement module can be used for additional voltage

measuring and for monitoring power-related measured values (power mana-gement)

a temperature module enables the evaluation of several analog temperature sensors

another earth-fault detection system can be integrated together with a sum-mation current transformer

an analog module extends the system by an additional analog input and out-put, for example, for fill-level or flow-rate monitoring

SIMOCODE pro C is upwards-compatible to SIMOCODE pro V. This means that you can use both ranges simultaneously in your plant.SIMOCODE pro

1-2 GWA 4NEB 631 6050-02

System DescriptionIndependent operation

SIMOCODE pro C and pro V protect and control the motor feeder indepen-dently of the automation system. Thus, if the automation system (PLC) fails or if communication is disrupted, the motor feeder can still be operated. SIMOCODE pro can be used without being connected to PROFIBUS DP. This can, for example, be connected later.

Typical configuration

The following schematic shows a typical configuration of SIMOCODE pro C and SIMOCODE pro V:

Figure 1-1: Typical configurations of SIMOCODE pro

UF-

0112

9

Current measurementmodule (IM)

Basic unit (BU1)

Operator panel (OP)

SIMOCODE pro C

Maximum configuration

UF-

0113

0

SIMOCODE pro V Basic unit (BU2)

Current measurementmodule (IM)

Operator panel (OP)

Digital module (DM)Analog module (AM)

Additional optional expansions are possibleSIMOCODE proGWA 4NEB 631 6050-02 1-3

System Description1.2 Simplify configuration with SIMOCODE pro

Conventional configuration without SIMOCODE pro

Individual components are used for all the control, monitoring and signal pre-processing. The following components must be used and the following wiring must be carried out: inserting and wiring up the overload relays, thermistor evaluation devices,

current transformers, analog/digital converters wiring up the control circuit connecting the control devices for start/stop bringing the contactor into locking mode via auxiliary switches wiring up the interlocks

The following figure shows the conventional configuration of a direct starter:

Figure 1-2: Conventional configuration of a motor feeder (direct starter)

PLCStart/stop

Thermistorevaluation

Local start

Local stop

AutomaticManual-K11

1-X3

-K1

-K1S2

S1

-X2

-X1

-F3

-F2-

3/N/PE ~ 50/60Hz 400/230VL1L2L3NPE

Q1

- K1

1 3 5

2 4 6

1 3 5

2 4 6

- F21 3 5

2 4 6

M3~ 1

PE

24...20 mA

1N

2DA

-K1 -K1 -F2 -F3

Switchgear

ON OFF

Over

load

Ther

mis

tor

Automation level / I/O module

-F3

WVU

Curre

nt

-Q1

open

-Q1

N

-K11 -K12

Feedback Control commands

Man

. / au

t.

ON /

OFF

-F4

1L1

-Q1

-K12SIMOCODE pro

1-4 GWA 4NEB 631 6050-02

System DescriptionConfiguration with SIMOCODE pro

Only SIMOCODE pro is used for complete control, monitoring and signal pre-processing. This offers the following advantages: additional overload relays, thermistor evaluation devices, current transfor-

mers, analog/digital converters are not necessary wiring up the control circuit (interlocking) is simplified the start and stop switches are wired directly to the inputs of the basic unit the contactor coil is activated via the output of the basic unit. The auxiliary

contact for locking is no longer necessary

The following figure shows the configuration with SIMOCODE pro:

Figure 1-3: Configuration of a motor feeder (direct starter) with SIMOCODE pro

3/N/PE ~ 50/60Hz 400/230VL1L2L3NPE

Q1

- K1

1 3 5

2 4 6

1 3 5

M3~

PE WVU

2 4 6

Current measurmentmodule (IM)

L1/L+

F11

K1N/L

S0 S1

A1 A2

T1 T2

T1

T2

L+

PROFIBUS DP

Thermistor

Control station -local control [LC]

Basic unit (BU)

IN1 IN2 24 V

OUT 1 1SIMOCODE proGWA 4NEB 631 6050-02 1-5

System Description1.3 Application example

Description

The fill level is monitored in a liquid container. A pump keeps the liquid level (reference value) almost constant by pumping more liquid into the container. The fill level (actual value) is measured by the fill-level indicator and output-ted as an analog signal. If the fill level sinks below a certain level, the pump is switched on by SIMOCODE. Liquid is pumped in until the reference value is again reached. Then the pump is switched off.

Controlling the pump

The pump can be controlled as follows: locally: control station - local control [LC] for manual switching on and off (by

visual inspection) in the switchgear cabinet door: control station operator panel [OP] for swit-

ching on and off manually in the automation level: control station PLC/DCS [DP] for remote-controlled

switching on and off (automatic operation) via SIMOCODE, by means of internal logic modules

Schematic

Figure 1-4: Schematic of a typical application example

3/N/PE ~ 50/60Hz 400/230VL1L2L3NPE

Q1

- K1

1 3 5

2 4 6

1 3 5

M3~

PE WVU

2 4 6

Systeminterface

Current measurementmodule (IM)

Pump

L1/L+

F11

K1N/L

Connecting cable

S0 S1

A1 A2

T1 T2

Analog module (AM)In+ In

Out+ Out

Fill-level indicator

T1

T2

L+

PLC/DCS

PROFIBUS DP

Thermistor

Liquid container

Control station -local control [LC]

Control stationPLC/DCS [DP]

Control station -Operator panel

Optional:Laptop withSIMOCODE ES

Display

Basic unit (BU 2)

Motor current

IN1 IN2 24 V

OUT 1 1

SIMOCODE pro

1-6 GWA 4NEB 631 6050-02

System DescriptionRecord, display and evaluate the measured values

The following measured values are required for monitoring the process: pump motor current, which is measured by the current measurement module analog value of the fill-level indicator, which is measured by the analog

module

The measured values are evaluated directly by SIMOCODE pro or transfer-red via PROFIBUS DP to the PLC/DCS and are evaluated there.

Optionally, e.g. a laptop can be connected to the operator panel with the SIMOCODE ES software in order to evaluate further process data locally.SIMOCODE proGWA 4NEB 631 6050-02 1-7

System Description1.4 Checklist for selecting the device series

The following checklist should help you decide on the best device series for your requirements:

SIMOCODE pro

Requirement pro C (BU1)

pro V(BU2)

Standard motor feeders (4 inputs, 3 outputs) with control functions for direct starters, reversing starters, intelligent overload relays

1)

Monitoring of blocking, asymmetry, phase failure 1)

Current measurement, current limit monito-ring, overload protection 1)

Earth-fault monitoring via current measure-ment module (internal) 1)

Thermistor motor protection with PTC (binary)

Motor feeder with control function:star-delta starters, Dahlanders, pole-changing switches, soft starters each also possible in combination with reversal of the direction of rotation , valves, sliders

1)

Measuring, processing and outputting analog values e.g. flow rate, fill level, etc. 2)

Current measurement and voltage measure-ment 3)

Voltage monitoring for undervoltage 3)

Power management, implementing power considerations (power, power factor), power monitoring

3)

More than 4 digital inputs required (maximum 12) 2)

Table 1-1: Checklist for selecting the device series

1) via current measurement module2) with expansion modules3) via current/voltage measurement modulesSIMOCODE pro

1-8 GWA 4NEB 631 6050-02

System DescriptionMore than 3 relay outputs required (maximum 7) 2)

Earth-fault monitoring with a summation cur-rent transformer 2)

Binary inputs for 110 ... 240 V AC/DC(max. 8) 2)

Bistable relay outputs (max. 4) 2)

Analog temperature monitoring with PTC, NTC, PT100, PT1000 and KTY sensor types 2)

SIMOCODE pro

Requirement pro C (BU1)

pro V(BU2)

Table 1-1: Checklist for selecting the device series (cont.)

1) via current measurement module2) with expansion modules3) via current/voltage measurement modulesSIMOCODE proGWA 4NEB 631 6050-02 1-9

System Description1.5 Function overview

1.5.1 Protecting

For a more detailed description, please see chapter 3 Motor Protection

Electronic overload protection

The basic unit has several protection mechanisms for current-dependent motor protection: overload protection phase asymmetry phase failure

Blocking protection

Please see chapter 3 "Motor Protection"

Thermistor motor protection

The basic units (BU1 and BU2) also make it possible to connect thermistor sensors (binary PTC) for monitoring the motor temperature.

1.5.2 Monitoring

Earth-fault monitoring

The basic units have Internal earth-fault monitoring:

For motors with a 3-cable connection, the basic unit evaluates a possible fault current/earth-fault current from the total current. Internal earth-fault monitoring is only possible for motors with a 3-phase connection in networks which are either grounded directly or grounded with a low impedance.The internal earth-fault monitoring can be activated through parameterization. It covers 2 operating cases:

normal operating case up to 2 x Ie. The effective operating current must be smaller than twice the set current Ie. Fault currents > 30% of the set current Ie will be detected.

start-up or overload operation from 2 x Ie. The effective operating cur-rent is larger than twice the set current Ie. Fault currents > 15% of the effective motor current will be detected.

NoteIf you use the internal earth-fault detection for star-delta circuits, this can lead to false trippings. For delta operation, the summation current is non-zero due to harmonics.SIMOCODE pro

1-10 GWA 4NEB 631 6050-02

System Description External earth-fault monitoring with SIMOCODE pro V:the earth-fault module (EM) is needed to connect an external summation cur-rent transformer (e.g 3UL22). Rated fault currents of 0.3 A / 0.5 A / 1 A are evaluated by the 3UL22 summation current transformer.A warning is triggered if the earth-fault limit is exceeded. You can set additio-nal trippings through parameterization.

If the rated fault currents are exceeded, SIMOCODE pro reacts either by turning off the contactor controls QE* or with a warning

depending on which configuration you set.

Current limit monitoring

The current limit monitoring function is used for process monitoring. Impen-ding irregularities in the system can be detected in good time: Exceeding a current limit which is still below the overload limit can e.g. indicate a dirty fil-ter on a pump or a motor mounting which is running more and more sluggis-hly. Falling below a current limit can be the first hint that a drive motor belt is worn-out.

Voltage monitoring

SIMOCODE pro V offers the option of voltage monitoring. A three-phase current network or a one-phase network can be monitored for undervoltage, direction of rotation (for three-phase current) or availability.

Temperature monitoring

The temperature module from SIMOCODE pro V offers the option of imple-menting an analog temperature monitoring of up to 3 sensor measuring cir-cuits.

Monitoring active power

SIMOCODE pro V offers the option of monitoring the active power,where not only the current, but also the power factor (cos phi) is taken into account.

Monitoring the power factor (cos phi)

For monitoring the operating status of the motor For detecting no-load operation for motors with low power (load rejection)

Monitoring analog signals

SIMOCODE pro V offers the option of reading, processing and monitoring analog signals. The analog values can be transmitted to the automation system or processed/evaluated in SIMOCODE. Any analog signal can be outputted via the analog output.SIMOCODE proGWA 4NEB 631 6050-02 1-11

System Description

Monitoring operating hours, stop time and number of start-upsSIMOCODE pro can monitor the operating hours and the stop times of a motor in order to avoid plant down times due to failed motors because they were either running too long (wear out) or they were stopped too long a period of time.For example, if an adjustable limit value is exceeded, a signal can be issued which can indicate that maintenance on the relevant motor is necessary or even that the motor should be replaced. After replacing the motor, the ope-rating hours and stop times can be reset. In order to avoid excessive ther-mal strain on a motor and its premature aging, the number of motor start-ups in a selected time frame can be limited. The limited number of possible starts can be indicated by pre-warnings.

All signals can be processed internally (limits) and/or registered by the bus.

Control functions

Depending on the device series, the following parameterizable control functions are available:

All the necessary protection functions and interlocks are already available and can be flexibly adapted and extended.

SIMOCODE

Control function pro C (BU1)

pro V(BU2)

Overload relays 1)Direct starters 1)Reversing starters 1)Circuit breakers 1)Star-delta starters, can be combined with reversal of the direction of rotation

Dahlander,can be combined with reversal of the direction of rotation

Pole-changing switches,can be combined with reversal of the direction of rotation

Valves Sliders Soft starters, can be combined with reversal of the direction of rotation

1) Due to of additional requirements (e.g. power measurement), it may be necessary to select the BU2 device version.

Table 1-2: Control functionsSIMOCODE pro

1-12 GWA 4NEB 631 6050-02

System Description1.5.3 Communication

PROFIBUS DP

SIMOCODE pro has an integrated PROFIBUS DP interface (SUB-D socket or terminal connection on the basic units).SIMOCODE pro supports, for example, the following services:

1.5.4 Standard function modules

Standard function modules are predefined functions which can simply be activated, e.g. time-staggered restart of the drives after a power failure. SIMOCODE pro has the following standard function modules:

Table 1-4: Standard function modules

SIMOCODE

Service pro C (BU1)

pro V(BU2)

Baud rates up to 12 MBit/s Automatic baud rate recognition Cyclic services (DPV0) and acyclic ser-vices (DPV1)

Warnings according to DPV1 Time synchronization via PROFIBUS DP

Table 1-3: PROFIBUS DP services

SIMOCODE

Standard function modules pro C (BU1)

Number

pro V(BU2)

Number

Test 2 2

Reset 3 3

Test position feedback (TPF) 1 1

External fault 4 6

Operational protection off (OPO) 1

Power failure monitoring (UVO) 1

Emergency start 1 1

Watchdog (monitoring PLC/DCS) 1 1

Timestamping 1SIMOCODE proGWA 4NEB 631 6050-02 1-13

System Description

1.5.5 Operating, service and diagnostic dataSIMOCODE pro supplies a lot of operating, service and diagnostic data:

Operating data

motor switching state all phase currents all phase voltages phase asymmetry phase cycle motor power/cos phi time to trip motor temperature remaining cooling down time etc.

Service data

Among other things, SIMOCODE pro yields the following information for maintaining relevant data: motor operating hours motor stop times number of motor starts number of overload trippings internal comments saved in the device reason for switching off signals warnings faults etc.

Diagnostic data

numerous detailed early warning signals and fault signals device-internal error protocolling with timestamp etc.SIMOCODE pro

1-14 GWA 4NEB 631 6050-02

System Description1.5.6 Additional signal processing with freely programmable logic modules

If you need any other additional functions for your application, you can use the logic modules which can be programmed freely. These can be used, for example, to implement logical functions, time relay functions and counter functions.Depending on the device series, the system offers several logic modules which can be parameterized freely:

SIMOCODE

Logic module pro C (BU1)

Number

pro V(BU2)

Number

Truth tables 3 inputs/ 1 output 3 6

Truth tables 2 inputs/ 1 output 2

Truth tables 5 inputs/ 2 outputs 1

Timers 2 4

Counters 2 4

Signal conditioners 2 4

Non-volatile elements 2 4

Flashing 3 3

Flickering 3 3

Limit monitor 4

Table 1-5: Logic modules which can be programmed freelySIMOCODE proGWA 4NEB 631 6050-02 1-15

System Description1.6 Overview of system components

Devices

SIMOCODE pro

Connectablesystem components

pro C (BU1)

pro V(BU2)

Application

Operator panel (OP) Installation in the cabi-net door. Additional control station and display. With system interface for connec-ting a PC

Current measurement modules (IM) 0.3 A up to 3 A2.4 A up to 25 A

Current measure-ment with push-through system. Basic unit can be snapped open

Current measurement modules (IM) 10 A up to 100 A

Current measurement modules (IM) 20 A up to 200 A

Current measure-ment with push-through system or a rail connection system

Current measurement modules (IM) 63 A up to 630 A

Current measure-ment with a rail con-nection system

Current/voltage measurement modules (UM) *

0.3 A up to 3 A2.4 A up to 25 A

Mounting only next to the basic unit, other-wise similar to the current measurement modules, also:- voltage

measurement- power measurement- power factor (cos

phi) measurement- phase cycle

Current/voltage measurement modules (UM) *

10 A up to 100 A

Current/voltage measurement modules (UM) *

20 A up to 200 A

Current/voltage measurement modules (UM) *

63 A up to 630 A

Table 1-6: System components, devices SIMOCODE pro

1-16 GWA 4NEB 631 6050-02

System DescriptionDigital modules (DM)24 V DC monostable110 V up to 240 V AC/DC monosta-ble24 V DC bistable110 V up to 240 V AC/DC bistable

Additional binary inputs and outputs. Maximum 2 DMs pos-sible

Analog module (AM) *

Additional inputting and outputting as well as monitoring of ana-log values

Earth-fault module (EM) *

For connecting a 3UL22 external sum-mation current trans-former for earth-fault monitoring

Temperature module (TM) *

For monitoring tempe-rature via additional Pt100, PT1000, KTY... sensors

* Available from the middle of 2005

SIMOCODE pro

Connectablesystem components

pro C (BU1)

pro V(BU2)

Application

Table 1-6: System components, devices (cont.)SIMOCODE proGWA 4NEB 631 6050-02 1-17

System Description

AccessoriesSoftware

For parameterization, control, diagnostics and testing

SIMOCODE basic unit

Connectablesystem components

pro C pro V Application

Connecting cable in 4 different lengths ranging from 0.025 m up to 2 m

For connecting system components via system interfaces

System interface cover For covering system interfaces not in use

Memory module For saving the device parameters. In the case of device repla-cement, parameteriza-tion without a PC

Addressing plug For configuring the PROFIBUS DP address without a PC

PC cable For connectingSIMOCODE pro to a PC

Door adapter For leading out the system interfacee.g. from a switchgear cabinet

Table 1-7: System components, accessories

SIMOCODE basic unit

Software components pro C pro V Application

SIMOCODE ES Smart Access via the system interface on the device

SIMOCODE ES Professionalwith Object ManagerOM SIMOCODE pro

Access via the system interface on the device and PROFI-BUS DP

SIMOCODE ES Graphic * Graphical parameteri-zation per Drag&Drop

* Available from the middle of 2005

Table 1-8: System components, softwareSIMOCODE pro

1-18 GWA 4NEB 631 6050-02

System Description1.7 Description of the system components

1.7.1 Basic units

The basic units are the fundamental components of the SIMOCODE pro system. Basic units are always required when using SIMOCODE pro. They have the same enclosure width of 45 mm and are equipped with detachable terminals:

Figure 1-5: Basic units

Basic unit 1 (BU1)

Basic unit 1 is the fundamental component of the SIMOCODE pro C device series. The following motor control functions are supported: direct starters and reversing starters circuit breaker activation

Basic unit 2 (BU2)

Basic unit 2 is the fundamental component of the SIMOCODE pro V device series. The following motor control functions are supported: direct starters and reversing starters star-delta starters, also with reversal of the direction of rotation 2 speeds, motors with separate windings (pole-changing switches), also with

reversal of the direction of rotation 2 speeds, motors with separate Dahlander windings, also with reversal of the

direction of rotation slide control valve control circuit breaker control soft starter control, also with reversal of the direction of rotation

Basic unit 1 (BU1) Basic unit 2 (BU2)SIMOCODE pro C device series SIMOCODE pro V device seriesSIMOCODE proGWA 4NEB 631 6050-02 1-19

System Description

Basic unit 2 offers the following options:

increasing the device functionality if necessary using expansion modules of

22.5 mm width using a current/voltage measurement module instead of the current measure-

ment module used additional inputs and outputs if necessary

1.7.2 Operator panel (OP)

The operator panel is often integrated into the front panels of motor control centers. It can be used with the SIMOCODE pro C device series as well as with the SIMOCODE pro V device series. It contains all the status LEDs which are on the basic units, the test/reset button and makes the system interface externally available.It also offers the option of controlling the motor feeder from the cabinet. For this, the operator panel is equipped with 5 buttons, of which 4 can be parameterized freely 10 LEDs, of which 7 can be parameterized freely

The following figure shows an operator panel:

Figure 1-6: Operator panel

The operator panel can be connected to the basic unit or to the expansion module via the system interface on the back. The voltage is supplied by the basic unit.A PC with SIMOCODE ES or the memory module and the addressing plug can be connected using the PC cable via the system interface on the front (with a cover for IP54).The power is supplied by the basic unit.

Operator panelSIMOCODE pro CSIMOCODE pro V

Device seriesSIMOCODE pro

1-20 GWA 4NEB 631 6050-02

System Description1.7.3 Current measurement modules (IM)

Current measurement modules are used with the basic units of the SIMOCODE pro C and SIMOCODE pro V device series. The current measurement module must be selected according to the set current to be monitored (rated operating current of the motor). The current measurement modules cover current ranges between 0.3 A and 630 A, with interposing transformers up to 820 A.The following figure shows the different current measurement modules:

Figure 1-7: Current measurement modules The current measurement module is connected to the basic unit via a con-necting cable which also supplies the power. Current measurement modu-les up to 100 A are suitable for standard rail mounting or can be fixed directly to the mounting plate using additional push-in lugs. The basic units can be snapped directly onto the current measurement modules. The cur-rent measurement modules up to 200 A can also be mounted on the stan-dard rail or, optionally, they can be fixed directly to the mounting plate with the screw attachments which are integrated into the enclosure. The current measurement module up to 630 A can only be mounted using the integra-ted screw attachments.

Current measurement modulesSIMOCODE pro CSIMOCODE pro V

Device series

0.3A - 3A2.4A - 25A

10A - 100A

20A - 200A 63A - 630ASIMOCODE proGWA 4NEB 631 6050-02 1-21

System Description

1.7.4 Current/voltage measurement modules (UM) for the SIMOCODE pro V

device series

The SIMOCODE pro V device series offers the option of using a current/ voltage measurement module instead of a current measurement module. As well as the motor current, current/voltage measurement modules can also monitor voltages up to 690 V evaluate and monitor the power and power factor (cos phi) monitor the phase cycle

The following figure shows the different current/voltage measurement modules:

Figure 1-8: Current/voltage measurement modules

The current/voltage measurement module is connected to the basic device via a connecting cable which also supplies the power. Current/voltage mea-surement modules up to 100 A are suitable for standard rail mounting or can be fixed directly to the mounting plate using additional push-in lugs. The cur-rent/voltage measurement modules up to 200 A can also be mounted on the standard rail or, optionally, they can be fixed directly to the mounting plate with the screw attachments which are integrated into the enclosure. Moun-ting is only possible via the internal screw attachments for the current/voltage measurement modules up to 630 A. Basic units can only be moun-ted separately next to the current/voltage measurement modules.

Current/ voltage measurement modulesSIMOCODE pro V

Device series

0.3A - 3A2.4A - 25A

10A - 100A

20A - 200A 63A - 630A

Monitoring voltages up to 690 VSIMOCODE pro

1-22 GWA 4NEB 631 6050-02

System Description1.7.5 Expansion modules for the SIMOCODE pro V device series

Expansion modules are intended as optional additions for the SIMOCODE pro V device series. The following expansion modules are available: digital modules (DM) analog module (AM) earth-fault module (EM) temperature module (TM)

All expansion modules have the same design with an enclosure width of 22.5 mm. They are equipped with 2 system interfaces (incoming/outgoing) and detachable terminals.The following figure shows an expansion module:

Figure 1-9: Expansion module

Digital modules (DM)

Digital modules offer the option of further increasing the types and number of binary inputs and outputs on basic unit 2, if required.For basic unit 2, the following digital modules are available:

Table 1-9: Variations of the digital modules

A maximum of two digital modules can be connected to basic unit 2, whe-reby all versions listed here can be combined with each other. SIMOCODE pro V can thus be extended to a maximum of 12 binary inputs and 7 relay outputs.

Inputs Supply Outputs

4 inputs 24 V DC, external 2 monostable relayoutputs

4 inputs 110 ... 240 V AC/DC, external 2 monostable relayoutputs

4 inputs 24 V DC, external 2 bistable relay outputs

4 inputs 110 ... 240 V AC/DC, external 2 bistable relay outputs

Expansion moduleSIMOCODE pro V

Device seriesSIMOCODE proGWA 4NEB 631 6050-02 1-23

System Description

Analog module (AM)The analog module offers the option of expanding basic unit 2 by an analog input (0/4-20 mA) and one analog output (0/4-20 mA). This makes it possible to read, process and monitor analog signals. The analog values can be pro-cessed internally and transmitted to the automation system. Any analog signal of 0/4-20 mA can be outputted via the analog output. 1 analog module can be connected to BU2 Analog input signal 0/4 to 20 mA Analog output signal 0/4 to 20 mA

Earth-fault modules (EM)

The earth-fault module offers the option of implementing powerful external earth-fault monitoring in connection with the 3UL22 summation current transformer (makes it possible to evaluate rated fault currents of 0.3 A, 0.5 A and 1 A). In addition to the internal earth-fault monitoring function, which is supported by both device series, SIMOCODE pro V can be expanded by an additional and more exact external earth-fault monitoring system. 1 earth-fault module can be connected to BU2

Temperature module (TM)

The temperature module offers the option of expanding the thermistor motor protection for the SIMOCODE pro V device series by an analog tem-perature monitoring system. With this, up to 3 analog sensor measuring cir-cuits (three-wire system) can be evaluated. SIMOCODE pro V supports, among others, the PTC, NTC, KTY sensor types as well as PT100 and PT1000. 1 temperature module can be connected to BU2

Note:All modules can be used/connected in any sequence.SIMOCODE pro

1-24 GWA 4NEB 631 6050-02

System Description1.7.6 Accessories

The following figure shows accessories which are independent of the device series:

Figure 1-10: Accessories

PC cable

for the device parameterization, for connecting a PC to the system interface of a basic unit via its serial interface.

Memory module

for plugging onto the system interface and for fast reading in or out of the entire SIMOCODE pro parameterization, e.g. in the case of a unit replace-ment (for this, see chapter "Replace SIMOCODE pro components" on page 12-9).

Addressing plug

for the hardware transfer of the PROFIBUS DP address to a basic unit wit-hout a PC/programming device.

Connecting cable

in different lengths (0.025 m, 0.1 m, 0.5 m, 2.0 m) which are required for connecting the individual basic units with their current modules and, if necessary, with their expansion modules or operator panel. The total length of all connecting cables must not exceed 3 m per system!

Door adapter

for making the system interface of a basic unit available at an easily accessi-ble location (e.g. front panel), thus guaranteeing fast parameterization.

System interface cover

to protect the system interfaces from dirt or to seal them. In normal opera-tion, system interfaces which are not used must be closed.

PC cable

Memory module

Addressing plug

Connecting cable

System interfacecover

SIMOCODE pro CSIMOCODE pro V

Device series

Door adapterSIMOCODE proGWA 4NEB 631 6050-02 1-25

System Description

1.7.7 SoftwareSIMOCODE pro offers different software tools for thorough, time-saving parameterization, configuration and diagnostics:

SIMOCODE ES

SIMOCODE ES is the standard parameterization software for SIMOCODE pro, which is runnable on a PC/programming device under Win-dows 2000 or Windows XP. It is available in 2 versions: SIMOCODE ES Smart, for directly connecting the PC/programming device

(serial interface) to SIMOCODE pro with a PC cable via the system interface on the device (point to point)

SIMOCODE ES Professional, for connecting one or more devices via PROFIBUS DP and/or with PC cable via the system interface on the device

Object Manager OM SIMOCODE pro

Part of SIMOCODE ES Professional. When SIMOCODE ES Professional and the OM SIMOCODE pro are installed on a PC/programming device, SIMOCODE ES Professional can be called directly from Step7 HW configu-ration. Thus, a simple and thorough SIMATIC-S7 configuration is made pos-sible.

PCS 7 library SIMOCODE pro

With the PCS-7 library SIMOCODE pro, SIMOCODE pro can be connected easily and conveniently to the SIMATIC PCS 7 process control system.The PCS-7 library SIMOCODE pro contains the corresponding diagnostic and driver blocks with the diagnostic and driver

concept of SIMATIC PCS 7 the elements necessary for operator control and process monitoring (sym-

bols and faceplate)

Attention!Please observe the respective system versions!

GSD File

for the integration into SIMATIC S7 or into any DP standard master system (automation system). The GSD file is on the SIMOCODE ES CD ROM in the GSD directory. You will find the current German version on the Internet underhttp://www.ad.siemens.de/csi_d/gsd (under Schaltgerte, i.e. switchgear).You will find further information on the integration of DP slaves in the docu-mentation for the automation system.

Win SIMOCODE DP Converter

is a software tool for converting old Win SIMOCODE DP parameter files (3UF5 device series) into SIMOCODE ES parameter files for SIMOCODE pro.SIMOCODE pro

1-26 GWA 4NEB 631 6050-02

System Description1.8 Structural configuration of SIMOCODE pro

1.8.1 Function blocks

Characteristics

In the SIMOCODE pro system, there are internal function blocks e.g. for control stations, control functions and motor protection.Every function block has a name and is equipped with inputs and outputs.

The following table shows the possible inputs/outputs:

Table 1-10: Possible inputs/outputs

Input Symbol Example

Plugs (digital) Function blocks in the basic unit can have digital plugs. These are connected via software to digital sockets. They are relevant for the parameterization e.g. with SIMOCODE ES.

Plugs (analog) Function blocks in the basic unit can have analog plugs. These are connected via software to analog sockets. They are relevant for the parameterization e.g. with SIMOCODE ES.Example: 2-byte word for cyclic signaling data.

Screw terminals Screw terminals are outside e.g. function block BU - input. Control devices and auxiliary switches are usually connected there.

Control data from PROFIBUS DP

From the DP master to SIMOCODE pro e.g. function block cyclic control data.

Output Symbol Example

Sockets (digital) Function blocks in the basic devices can have digital sockets. These are assigned via software to digital plugs. They are relevant for the parameterization e.g. with SIMOCODE ES.

Sockets (analog) Function blocks in the basic devices can have sok-kets. Sockets are assigned via software to analog plugs. They are relevant for the parameterization e.g. with SIMOCODE ES.Example: 2-byte word max. current I_max.

Screw terminals Screw terminals are outside e.g. function block BU - output. Contactors, for example, are connected there.

Signaling data to PROFIBUS DP

From SIMOCODE pro to the DP master e.g. function block cyclic signaling data.

DP

DPSIMOCODE proGWA 4NEB 631 6050-02 1-27

System Description

Schematic of principle structural configurationThe following function block diagram shows the principal configuration of aSIMOCODE pro basic unit:

Figure 1-11: Principal configuration of a SIMOCODE-pro basic unit

Connecting plugs with sockets

NoteThe plugs and sockets of the function blocks have not already been connec-ted at the factory with the binary inputs and the relay outputs of the basic unit.The internal wiring (connecting the plugs and sockets) is determined by the user according to his respective application. *)

Attention!If external wiring has already been carried out, but SIMOCODE pro was not yet parameterized:If you now press a button, the contactors will not be activated!

*) If you select an application in SIMOCODE ES, e.g. reversing starter, all links and interlocks for the reversing starter are created in the basic unit.

1

2

3

1

2

Bit 0.0

Bit 0.1

Bit 0.2

Bit 0.0

Bit 0.1

Bit 0.2

IN1

IN2

IN3

IN4 4

OUT1

OUT2

OUT3

BU input

Cyclicsignaling data

Cycliccontrol data

BU output

3

DP DP

From the DPMaster

To the DPMaster

PROFIBUS DP

BU

PROFIBUS DP

Function block A

Function block C

Function block B

Inputs(terminals)

Outputs(sockets)

Inputs(plugs)

Outputs(sockets)

4

Outputs(terminals)

Inputs(plugs)

external BU internal

Standard function

Control function

Logic function

Standard function

Function block DSIMOCODE pro

1-28 GWA 4NEB 631 6050-02

Short Instructions for Configuringa Reversing Starter 2In this chapter

In this chapter you will find short instructions for configuring a reversing starter including an example. Most of the parameters are appropriately set as factory defaults for most of the applications. Only a few parameters have to be set.

Target groups

This chapter is addressed to the following target groups: planners configurators mechanics electricians commissioners.

Necessary knowledge

You need the following knowledge: basic knowledge about SIMOCODE pro (see chapter 1 System Description) basic knowledge of the SIMOCODE ES parameterization software.SIMOCODE proGWA 4NEB 631 6050-02 2-1

Short Instructions for Configuring a Reversing Starter2.1 Introduction and target of the example

Introduction

The following simple example of a reversing starter demonstrates step-by-step how to work with SIMOCODE pro. In this context, the reversing starter will be equipped with a local control station and then with a second control station with PROFIBUS DP

The SIMOCODE ES software is used for parameterization. The PC/programming device is connected to the basic unit via PC cable.

Target of the example

This example is intended to 1. Show you how to implement a standard switching operation of a reversing

starter with SIMOCODE pro in only a few steps2. Help you modify this example for your respective application 3. Help you easily implement other applications

Important steps

The two important steps with SIMOCODE are always: implementation of the external wiring (for control and feedback of main cur-

rent switching devices and control and signaling devices) implementation/activation of internal SIMOCODE functions, with control and

analysis of the SIMOCODE inputs/outputs (internal SIMOCODE wiring).

Conditions

Load feeder/motor present PLC/DCS control with PROFIBUS DP interface is present The main circuit for the reversing circuit including the current measurement

module is already wired. In this case, the 3 cables leading to the motor must be led through the push-through system openings of the current measure-ment module.

PC/programming device is present The SIMOCODE ES software is installed The basic unit has the basic factory default settings. In chapter "Configuring

the basic factory default setting" on page 12-10 you will learn how to imple-ment the basic factory default settings.SIMOCODE pro

2-2 GWA 4NEB 631 6050-02

Short Instructions for Configuring a Reversing Starter2.2 Reversing starter with motor feeder and local control station

Necessary components

The following table shows the components that are required for this example:

Table 2-1: Components needed for the example

Item Ordering data Order number

1 SIMOCODE pro C basic unit(SIMOCODE pro V also possible)

3UF7000-1AU00-0(3UF7000-1AU00-0)

2 Current measurement module 0.3 A up to 3 A 3UF7000-1AU00-0

3 Connecting cable for connecting the basic unit and the current measurement module, depending on the length

3UF7000-1AU00-0

4 SIMOCODE ES Smart or SIMOCODE ES Professional software for parame-terization via the system interface(also SIMOCODE ES Professional softwarefor parameterization via PROFIBUS and the system interface, including STEP-7 Object Manager possible)

3ZS1 312-1CC10-0YA0

(3ZS1 312-2CC10-0YA0)

5 PC cable for connecting the basic device to a PC/ pro-gramming device

3UF7000-1AU00-0

6 PROFIBUS DP cableSIMOCODE proGWA 4NEB 631 6050-02 2-3

Short Instructions for Configuring a Reversing Starter

Circuitry of the reversing starter with SIMOCODE proThe following schematic shows the circuitry of the main circuit and the con-trol circuit:

Figure 2-1: Circuitry of the main circuit and the control circuit with SIMOCODE pro

Main circuit Control circuit

3/N/PE ~ 50/60 Hz 400/230 VL1L2L3NPE

Q1

- K1

1 3 5

2 4 6

1 3 5

M3~

PE WVU

2 4 6

Current measurementmodule (IM)

L1/L+

F11

K1N/L

S0 S1

A1 A2

Motor, motor rated current e.g. 3 A

Basic unit (BU)3 push-throughsystem openings

Systeminterface

Connecting cable Systeminterface

S2

K2

CLASS 10Optional: thermistor

1 3 5

2 4 6- K2

IN1 IN2 IN3 24 V

OUT1 OUT2 1SIMOCODE pro

2-4 GWA 4NEB 631 6050-02

Short Instructions for Configuring a Reversing StarterCircuit diagram of the control circuit of a reversing starter

The following schematic shows the circuit diagram of the control circuit with a local control station for the commands LEFT OFF RIGHT.

Displays, signals, etc. are not taken into account.

Figure 2-2: Circuit diagram of the control circuit of a reversing starter

The necessary interlocks and links are carried out via the software in the basic unit.

Standard reversing starter Reversing starter w. SIMOCODE pro

Necessary interlocksand links

S0: LEFT button S1: OFF button S2: RIGHT button

K1: contactor clockwise rotationK2: contactor counterclockwise rotation

L1/L+

F11

K1N/L

S0 S1

A1 A2

Basic unit (BU)

K2

S2

L1/L+

N/LK2

K2

K1

S2

S1

K1

K2

S0

K1

IN1 IN2 IN3 24 V

OUT1 OUT2 1SIMOCODE proGWA 4NEB 631 6050-02 2-5

Short Instructions for Configuring a Reversing Starter2.3 Parameterization

The basics of parameterization

After the external connections have been carried out (contactor coils con-nected, current measurement module integrated in the main circuit), the second step is the parameterization of SIMOCODE pro. For this you need to know the following points:

Figure 2-3: Schematic of the different function blocks in SIMOCODE pro

Point Description

1 Function blocks are stored internally in the SIMOCODE pro system, e.g. for control stations and control functions with motor protection.

2 Function blocks have names.

3 Function blocks can have settings, e.g. the control function and the set cur-rent. In the example: control function reversing starter and set current 3 A.

4 Function blocks have inputs and outputs. These are clearly designated.

5 You have to do the following in order to achieve the desired functionality: connect the function blocks by connecting specific plugs to specific sockets

(i.e put the plugs in the sockets) if required, set the values in the function blocks, e.g. the set current,

type of control function

6 The inputs of the function blocks in the basic device are designated and labe-led as plugs:

7 The outputs of the function blocks in the basic device are designated and labeled as sockets:

8 Plugs and sockets of the inputs and outputs of the devices are not connected as factory defaults. If you press a button now, the contactors are not activa-ted. SIMOCODE pro

2-6 GWA 4NEB 631 6050-02

Short Instructions for Configuring a Reversing StarterGeneral procedure for parameterizing a reversing starter

Parameterization means:1. Setting values2. Linking function blocks

In the example, this means the following: you must choose the control function reversing starter to implement all

interlocks and links in the basic device for the reversing starter. you have to determine the set current Ie in the function block Motor Protec-

tion. In this case, the set current corresponds to the motor rated current, here 3 A.

the BU - output function block must be connected to the sockets of the control/contactor function block via the software. This means

connect BU - output 1 to socket contactor control QE1 (right) connect BU - output 2 to socket contactor control QE2 (left)

the plugs of the control/contactors function block must be connected to the sockets of the BU - input function block via the software. This means

connect local control station [LC] ON< to socket BU - input 1 connect local control station [LC] OFF to socket BU - input 2 connect local control station [LC] ON> to socket BU - input 3

Figure 2-4: Schematic of parameterization in the example

The assignment of the contactor controls QE* depends on the parameteri-zed control function. See chapter 4 "Active control stations, contactor & lamp controls and status signal of the control functions"

SIMOCODE pro

Connectrelay outputs

1

2

1

2

3

BU - inputs

Local control station [LC] Contactor controls

Choose a reversing starter Determine Ie

Connect digital inputs

BU - outputs

QE1

QE2ON

Control/contactors

Ie = 3 A

Right

Left

SIMOCODE proGWA 4NEB 631 6050-02 2-7

Short Instructions for Configuring a Reversing Starter

Concrete procedure for parameterization with SIMOCODE ESCarry out the following steps:

Table 2-2: Parameterization with SIMOCODE ES

Step Description

1 Start SIMOCODE ES on your PC/programming device.

2 Choose the control function reversing starter as the application. When you select this application, a range of presettings will be automatically carried out that you will have to check later.

3 Under Device configuration, select either SIMOCODE pro C orSIMOCODE pro V. Deactivate the operator panel if not present.

4 Open the dialog Device parameters > Motor protection > Overload/ asymmetry/ blocking. Set the set current Ie1 to 3A.

5 Open the dialog Further function blocks > Outputs > Basic device and check the following settings: contactor control > contactor control QE1. contactor control > contactor control QE2.

6 Open the dialog Device parameters> Motor control > Control stations and check the following settings: local control [LC] ON: BU - input 3

Check if the releases for ON and OFF for the operating mode local2 are set.

7 Parameterization is finished. Store the parameter file on your PC/ pro-gramming device using Switchgear > Save.

The relay outputs are connected to the contactor controls. QE1

QE2

1

2

BU - outputControl/contactors

Note:By choosing a preset application (step 2), other presettings might be made when assigning the BU outputs to the contactor controls.

The control stationis now connected locally with the digital inputs.1

2

3

BU - input

ON

Control/contactorsSIMOCODE pro

2-8 GWA 4NEB 631 6050-02

Short Instructions for Configuring a Reversing StarterTransferring the parameters to the basic device and commissioning

After creating the parameter file, you can transfer it to SIMOCODE pro and start up the reversing starter. To do this, execute the following steps:

Table 2-3: Transferring the parameters to the basic unit and commissioning

AttentionIn this example, switching between right and left is only possible via OFF and after expiration of the preset interlocking time of 5 seconds.

Configuration with local control station is finished

The configuration with SIMOCODE pro is now finished. You now have a functional reversing starter with a local control station. If the wiring and parameterization is correct, the contactors for clockwise and counterclockwise rotation are activated when the corresponding but-tons are pushed.

Step Description

1 Switch on the voltage supply of the basic device.

2 Connect the serial interface of the PC/programming device and the system interface of the basic unit with the PC cable.

3 Observe the status LEDs on the basic unit. The Device LED must light up green. SIMOCODE pro can be started up.

4 Transfer the parameter file to the basic unit via the menu e.g. using Target system > Load in switchgear. Choose the RS232 interface with which SIMOCODE pro is connected to the PC via the PC cable.

5 After having transferred the data to the basic device, you will receive the message Download to the switchgear finished successfully.SIMOCODE proGWA 4NEB 631 6050-02 2-9

Short Instructions for Configuring a Reversing Starter2.4 Extending the reversing starter with a control station via PROFIBUS DP

In this section

In this section you will find out how the previously configured example can be extended by one control station via PROFIBUS DP. You have the option of using either the local control stations (local control) or PLC/ DCS (remote control). This enables SIMOCODE pro to be controlled locally via buttons as well as via PLC/ DCS. The necessary connections are preset as factory defaults in SIMOCODE pro. For this reason, you only have to set the PROFIBUS DP address for SIMOCODE pro so that it can be recognized correctly as a DP slave on the PROFIBUS DP.

Conditions

The following conditions must be fulfilled: the motor is switched off the supply voltage for the basic device is switched on. The Device LED

must light up green you connected the basic unit to the PROFIBUS DP. The PROFIBUS DP inter-

face is on the front side (9-pole SUB-D socket) you have integrated SIMOCODE pro in your automatization system.

You will find further information on the integration of DP slaves in the docu-mentation for the automation system.

Setting the PROFIBUS DP address

First you have to set the PROFIBUS DP address of the basic unit. The follo-wing option are available: via the addressing plug via SIMOCODE ES.SIMOCODE pro

2-10 GWA 4NEB 631 6050-02

Short Instructions for Configuring a Reversing StarterSetting the PROFIBUS DP address via SIMOCODE ES

Carry out the following steps:

Table 2-4: Setting the PROFIBUS DP address via SIMOCODE ES

Setting the PROFIBUS DP address via the addressing plug

Carry out the following steps:

Table 2-5: Setting the PROFIBUS DP address via the addressing plug

Step Description

1 Plug the PC cable into the system interface.

2 Start SIMOCODE ES.

3 Open the menu Switchgear > Open online.

4 Select RS232 and the corresponding COM interface.Press OK to confirm.

5 Open the dialog Device parameters> Bus parameters.

6 Select the DP address.

7 Save the data in the basic unit with Target system > Load to switchgear. The address is set. Confirm the change of the address.

Step Description

1 Set the desired valid address on the DIP switch. The switches are numbered. Example address 21: Put the switches 16+4+1 in the ON position.

2 If necessary, pull the PC cable out of the system interface.

3 Plug the addressing plug in the system interface.The Device LED lights up yellow.

4 Briefly press the test/ reset button. The set address is accepted. The Device LED blinks yellow for approx. 3 seconds.

5 Pull the addressing plug from the system interface. SIMOCODE proGWA 4NEB 631 6050-02 2-11

Short Instructions for Configuring a Reversing Starter

Additional internal components of the basic unitThe control local control station [LC] is already wired, the external compon-ents are connected and the required internal connections have been carried out.The following additional internal components that are already connected as factory defaults and do not have to be parameterized are required: PROFIBUS DP bit 0.0, bit 0.1 and bit 0.2 for the commands LEFT, OFF

and RIGHT PROFIBUS DP bit 0.5 for the switching between the control stations (local)

and the PLC/DCS (remotely) Bit0.5=0: local control station [LC] active Bit0.5=0: PLC/ DCS [DP] control station active.

The PLC/DCS [DP] control station and the switch-over (plug) are already con-nected with the bits (sockets) as factory defaults. The assignments can be found in SIMOCODE ES under Device parameters > Motor control > Control stations.

Figure 2-5: Schematic of internal components of the basic unit for the example

All pre-assigned cyclic signaling data is not shown. The assignment