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Simulation and PLM Interoperability using SimMgr and PROSTEP OpenPDM Cross Domain Integration and Exchange in Real Time Paul W. Downing / VP / PROSTEP Inc. [email protected] / www.prostep.com REFERENCE

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Page 1: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

Simulation and PLM Interoperability using SimMgr and PROSTEP OpenPDMCross Domain Integration and Exchange in Real Time

Paul W. Downing / VP / PROSTEP [email protected] / www.prostep.com

REFERENCE

Page 2: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

22/04/2009 2

Presentation Overview

• This presentation will provide an example of real world integration projects between the domains of simulation and engineering. By using proven tools based on open ISO standards, dramatic results in time savings, accuracy, and other efficiencies will be achieved.

• Our example will show a joint project between MSC and PROSTEP for an automotive OEM for the integration of SimManager and the OEM’s PLM Environment.

• The first project phase of this project (the integration of SimManager with VPM) was successfully concluded in April. Lessons learned from this project and best practices will be provided to help with planning and performing future SimManager integration projects in a distributed and heterogeneous PLM environment

Page 3: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

• Since it’s foundation in 1993, PROSTEP has become a leading provider of turn-key solutions for engineering processes in the areas of product data integration, data migration and supply chain communication for manufacturers and suppliers.

• Interoperability between PDM to (PDM, CAD, ERP, CAE, Legacy) product structure interchange and conversion.

• PROSTEP is a major driving force behind STEP and OMG PLM Services adoption throughout Europe and the US.

Company Overview

Owners

Page 4: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

Integration for Product Data

• Integration over different domains

Org C

Org B

Org A

EngineeringSimulationDesign

Location

EngineeringScope

1Z

23

45

x Simulation Tool x

Testing

Product Information

EngineeringSimulation

Design

Testing

Common Product

Information

A complete new level of complexity!

Page 5: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

Design

Release

Verificationsuch as DMU or CAE

Design Workflow

New Statefor Design

Ready toRelease

RequestVerification

Simulation Workflow

Component Perspective

ComponentDefinition

Component

+definitions

+components

+component

Discretization Perspective

Discrete Load

Discrete Result

+results

Discrete Constraint

Discrete Element

+results +constraints

Discrete Kinematic Constraint

+loads

Discretization

+elements+discretizations

Simulation Process PerspectiveResult Set

Load Case

Simulation Process

+result+load cases

Simulation Data Cluster

+target

Prepare Datafor Simulation

Evaluate and feed back Results

Setupand Run

Simulation

Structure + Geometry

Analysis Result

Cross Domain Integration CAD-CAE

Page 6: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

MSC.Software and PROSTEP AnnounceSimManager Enterprise Connect™

MSC.Software and PROSTEP AG Announce the Industry's Most Robust Enterprise Access to Simulation Information

Enterprise Simulation Leader to Introduce SimManager Enterprise Connect(TM) Powered by PROSTEP OpenPDM

Newswire SANTA ANA, Calif., Oct. 12 /PRNewswire-FirstCall/ -- MSC.Software (Nasdaq: MSCS), the leading global provider of enterprise simulation solutions including simulation software and services, today announced that the company has extended their partnership with PROSTEP, the leading PLM product data integration specialist, to offer SimManager Enterprise Connect. This new product will allow users to connect MSC SimManager to other enterprise PLM-solutions (including Enovia, TeamCenter, Windchill, MatrixOne, SAP), and Requirements Management (including Telelogic Doors).

Page 7: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

SimManager “Enterprise Connect”Powered by OpenPDM

3rd Party Apps

(Excel, Matlab, Abaqus, etc.

MSC Engineering

Products

Telelogic Doors

TeamCenter

ENOVIA

WindchillPro/I

Matrix

Test Data

Application Interface to Sim

ulation Services

SOA Interface

ProcessManager

SecurityManager

Component Framework

Enterprise Connect

SimManager Federated Database(s)

SimManager R3:Basic Use Case

•On Demand Pull of Product Structure and CAD from PDM to SimManager

•On Demand Comparison and Update of Product Structure and CAD

•On Demand Publish of Simulation Report to PDM

Page 8: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

22/04/2009 8

Demonstration (AVI)

• We start with an Engineering user inside of VPM

• The use selects a top level assembly to export to MSC

• Next, the user fires up the PROSTEP Client in order to apply some specialized filters (this is not a requirement, and can be fully automated)

• Finally the Simulation user starts MSC and can browse the product structure from VPM.

• This can be implemented in and “unmanned mode” as well as push or pull modes.

Start Movie

Page 9: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

Page 10: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

SimManager – Import from VPM

Automotive OEM

Page 11: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

SimManager – Import from VPM

VPMMechanical Design

CAD Designer

VPM/CATIA

Meshing

SDM

PDMSDM

Thermo

Thermo

mecanical

VPM/SDM integration

selection of SDM relevant

data

Product structure transfer request by user or time based trigger

Data / CATIA file export. Merge of all marked data

Versioning of changed data based on delta calculation

CAA CATProduct generation

only changed data is imported, already imported

data is referenced

Page 12: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

Part 5 V1

Part 6 V1

Node 3 V1 (Portière)

Part 8 V1

Pos1

Node 1 V1

Node 2 V1

Node 4 V1

Part 7 V1

VPM

Initialization (first snapshot)

SimManager

Item/DV 5 V1Tag1

Item/DV 7 V1Tag1

Item/DV 8 V1Tag1

1: Initial Import

2: Initial Import

3: Initial Import

Item/DV 3 V1Snapshot1

Pos1Item/DV 1 V1Snapshot1

Item/DV 2 V1Snapshot1

Item/DV 4 V1Snapshot 1

4: Structure Initialization

Page 13: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

Delta Structure Update – Snapshot2

Part 5 V1

Part 6 V1

Node 3 V1 (Portière)

Part 8 V1

Node 1 V1

Node 2 V1

Node 4 V1

Part 7 V1

VPM SimManager

Item/DV 5 V1Tag1

Item/DV 7 V1Tag1

Item/DV 3 V1Snapshot1

Item/DV 1 V1Snapshot1

Item/DV 2 V1Snapshot1

Item/DV 4 V1Snapshot1

Item/DV 8 V1Tag1

Item/DV 8 V1Tag2

1: Incremental Update

2: Incremental Update

Item/DV 5 V1Tag2

Item/DV 3 V1Snapshot2

Item/DV 2 V1Snapshot2

3: Snapshot Request

Item/DV 1 V1Snapshot2

Item/DV 4 V1Snapshot2

Page 14: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

Project Summary and Results

• VPM 1.6 PTF8 / CATIA V5 R17 SP4– Several car platforms, up to 35 levels of product structure– One system used by production, one by preproduction– Scope: design

• MSC SimManager 3.1– Multiple simulation projects per car platform. – One system used by production, one by preproduction– Scope: simulation of whole cars or subassemblies (e.g. a door)

• PROSTEP OpenPDM 2009– PROSTPE Base Application– VPM Connector– MSC Connector– PROSTEP Persistence Module

• Effort– 3 Months to Design, Configure, Deploy and Test

• Results– Reduced Cycle Time– Reduced Error Rates– 500 leaf parts and 17000 assembly nodes forming up to 35 assembly levels.– The CATProduct generation for 17000 assembly nodes was tested to be done in maximum 2 hours.

• Next Steps for this customer– Integration of additional PDM systems– Expand Integration to backend (legacy) systems

Page 15: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

Conclusion / Take Aways

• Existing Commercial Technology

• Based upon Flexible ISO Standards

• Integration Platform for Enterprise Scalability

• Bi-Directional and Multi-System Support

• BPEL Workflow Processes

• SOA Based

• Rapid Deployment

Page 16: Simulation and PLM Interoperability using SimMgr …...MSC.Software Confidential • Since it’s foundation in 1993, PROSTEPhas become a leading provider of turn-key solutions for

MSC.Software Confidential

Want to learn more ?

Via the Web

2009 PROSTEP - T3 (Third Thursday Training) SeriesA comprehensive collection of free Webinars and optional Workshops designed to give your project a jump start in the right direction. These educational sessions cover basic and advanced concepts. Through these sessions, attendees will gain a better understanding of how their projects can be made more effective and achieved with less effort and fewer problems. By utilizing proven industry standards companies can build a robust platform for growth, affordability, and excellence.

PROSTEP Inc. 2009 Webinar and Workshop Schedule

February-19 Ready, Set, Migrate! March-19 Federate Don't Replicate!April-16 PDM Standards De-Mystified!May-21 Dassault Integration & Migration SecretsJune-18 PTC Integration & Migration Made EasyJuly-16 Siemens Integration & Migration StrategiesAugust-20 ERP, LEGACY, and PDM Integrations simplifiedSeptember-17 Simulation Integration Reality!October-15 Portal Power! Extended Enterprise PDM ExchangeNovember-19 Shipbuilding and InteroperabilityDecember-17 Aerospace and Defense Secure Integration Strategies

Visit www.prostep.com for registration

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MSC.Software Confidential

22/04/2009 17

Contact Details :

• For further information please contact

Paul W. Downing / V.P.PROSTEP, Inc.

100 W. Big Beaver RdSuite 200Troy, MI 48084USA

[email protected] / [email protected]