sinumerik 810d software version 4 -...

SINUMERIK 810DSoftware Version 4

Manual 10.2000 Edition

Configuring CCU1/CCU2

Manufacturer/Service Documentation

User Documentation

SINUMERIK

840D/810D/FM-NC

SINUMERIK

Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (10.00)

Brochure Catalog Ordering InfoNC 60 *)

Description ofFunctions Drive Functions *)

Description of Functions– Basic Machine *)– Extended Functions– Special Functions

SINUMERIK

611D840D/810D

SINUMERIK

840D/840Di/810DFM-NC

Accessories

CatalogAccessoriesNC-Z

SINUMERIKSIROTECSIMODRIVE

840D/840Di810D/FM–NC

Lists *)Installation &Start–up Guide *)– FM-NC– 810D– 840D/611D– MMC/HMI

SINUMERIK

840D

Description ofFunctionsDigitizing

611D

SINUMERIK

SINUMERIK

840D/810D/FM-NC

Configuring KitMMC100/101– Configuring

Syntax– Development Kit

SINUMERIK

840D/810D/FM-NC

Screen KitMMC100/101SW Update andConfiguration

SINUMERIK

840D/840Di/810D/FM-NC

SINUMERIK

840D/840Di/810D

OperatorComponents(HW) *)

840D/840Di/810D/FM-NC

Description ofFunctionsSINUMERIKSafety Integrated

SINUMERIKSIMODRIVE

SINUMERIK

840D/840Di/810D/FM-NC611, Motors

SIMODRIVE

DOC ON CD *)The SINUMERIK System

General Documentation

Electronic Documentation



SINUMERIK

840D/810D/FM-NC

SINUMERIK

840D/810D

User Documentation

DiagnosticsGuide *)

Operator’s Guide – HT 6 (+ 840Di)– HPU– Unit Operator Panel

AutoTurn– Short Guide– Programming (1)– Setup (2)

SINUMERIK

840D/840Di/810D/FM-NC

Program. Guide– Short Guide– Fundamentals *)– Advanced *)– Cycles– Measuring Cycles

Description ofFunctions– ManualTurn– ShopMill

Description of FunctionsSynchronizedActions

840D/810D

SINUMERIK

Operator’s Guide– ManualTurn– Short Guide ManualTurn– ShopMill– Short Guide ShopMill

840D/810D


SINUMERIK

840D/810D

Desc. of Functions– Computer Link– Tool Data

Information System

*) These documents are a minimum requirement for the control

Operator’s Guide– Short Guide– Operator’s Guide*)

SINUMERIK

840D/840Di/810D/FM-NC

Configuring (HW) *)– FM-NC– 810D– 840D

SINUMERIK

SINUMERIK

840D/840Di/810D

SINUMERIK

840D/810D/FM-NC

Description ofFunctionsOperator InterfaceOP 030

Description ofFunctionsTool Management

SINUMERIKSIMODRIVE

SINUMERIKSIMODRIVE

SINUMERIKSIMODRIVE

SINUMERIKSIMODRIVE

SINUMERIKSIMODRIVE

840D611D

840D611D

Description ofFunctionsLinear Motor

Description of Functions– Hydraulics Module– Analog Module

SINUMERIKSIMODRIVESIROTEC

EMC Guidelines


SINUMERIK

Description of FunctionsISO Dialects for SINUMERIK

840D/840Di/810D

SINUMERIK

Description of FunctionsCAM IntegrationDNC NT-2000

SINUMERIK

Manual(HW + Installationand Start-up)

840Di

SINUMERIK

System Overview

840Di

840D/840Di/810D/

Valid for

Control Software versionSINUMERIK 810D 4SINUMERIK 810DE (export version) 4DriveSIMODRIVE 611D 5

10.00 Edition

SINUMERIK 810DSoftware Version 4

Configuring CCU1/CCU2

Manual

System Overview 1

Connection Conditions 2

Design and Assembly 3

Description 4

Axis Extension 5

I/O Modules 6

NCU Terminal Block 7

DMP Compact Modules 8

Servicing and Maintenance 9

Abbreviations A

References B

EC Declaration of Conformity C

Index

SINUMERIK Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column:

A New documentation.. . . . . B Unrevised reprint with new Order No.. . . . . C Revised edition with new status. . . . . .

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

Edition Order No. Remarks12.95 6FC5 297-1AD10-0BP0 A07.96 6FC5 297-1AD10-0BP1 C08.97 6FC5 297-2AD10-0BP0 C12.98 6FC5 297-3AD10-0BP0 C08.99 6FC5 297-3AD10-0BP1 C04.00 6FC5 297-3AD10-0BP2 C10.00 6FC5 297-4AD10-0BP0 C

This manual is included in the documentation on CD-ROM (DOCONCD)Edition Order No. Remarks10.00 6FC5 298-6CA00-0BG0 C

TrademarksSIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIK and SIMODRIVE are trademarks ofSiemens. Other product names used in this documentation may be trademarks which, if used by third par-ties, could infringe the rights of their owners.

Further information is available on the Internet under:http://www.ad.siemens.de/sinumerik

This publication was produced with Interleaf V 7

The reproduction, transmission or use of this document or itscontents is not permitted without express written authority. Offenderswill be liable for damages. All rights, including rights created by patentgrant or registration of a utility model or design, are reserved.

Siemens AG 1995–2000. All rights reserved.

Other functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.

We have checked that the contents of this document correspond tothe hardware and software described. Nonetheless, differences mightexist and therefore we cannot guarantee that they are completelyidentical. The information contained in this document is, however,reviewed regularly and any necessary changes will be included in thenext edition. We welcome suggestions for improvement.

Subject to changes without prior notice.

Siemens AktiengesellschaftOrder No. 6FC5 297-4AD10-0BP0Printed in the Federal Republic of Germany

v Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

Preface

The SINUMERIK documentation is organized on 3 levels:

General documentation

User documentation

Manufacturer/service documentation

For more detailed information on SINUMERIK 810D publications and other pub-lications covering all SINUMERIK controls, please contact your local Siemensoffice.

You will also require the following References: /PJU/ SIMODRIVE Planning Guide

This manual provides you with the relevant information required to set up a SI-NUMERIK 810D control system and perform maintenance and servicing proce-dures.

Configuring engineers, electricians and fitters

Servicing and operating personnel

The following safety notices are devised to protect your personal safety on theone hand and, on the other, to protect the product described or the connectedequipment and machines against damage.

!Warning

Hazardous voltages are present in this electrical equipment during operation.

Hazardous voltage is still present for at least 5 minutes in the DC link of all SIMODRIVE modules after all voltage sources have been disconnected. See Instruction Manual.

Persons who are not qualified should not be allowed to handle theequipment/system. Non-compliance with safety notices and warnings can resultin severe personal injury or damage to property. Only appropriately qualifiedpersonnel who are trained to install, assemble, start up or operate the productshould be allowed to handle this equipment/system.

Structure ofdocumentation

About the manual

Who is the manualintended for?

Safety notices

12.95

vi Siemens AG 2000. All rights reserved.

SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

If you need to carry out measurements or checks when the equipment is live,please observe the guidelines and instructions given in accident preventionregulation VBG 4.0, in particular § 8 “Acceptable deviations when working onlive parts”. Appropriate electrical tools must be used.

!Danger

This symbol in the document indicates that death, severe physical injury orsubstantial property damage will result if proper precautions are not taken.

!Warning

This symbol in the document indicates that death, severe physical injury orsubstantial property damage may result if proper precautions are not taken.

!Caution

This symbol appears in the document indicating that minor physical injury orproperty damage can result if proper precautions are not taken.

Caution

This symbol (without a warning triangle) indicates that properly damage canresult if proper precautions are not taken.

Notice

This symbol indicates that an undesired event can occur if the correspondingnote is not observed.

!Important

This symbol appears in the documentation to draw special attention to an im-portant point.

Note

This symbol appears in the documentation to draw your attention to a relatedtopic.

Further notes

Manual Configuring SINUMERIK 810DPreface

10.00

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vii Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

!Warning

Repairs to equipment supplied by us may only be carried out by SIEMENSCustomer Service personnel or by repair centers authorized by SIEMENS. Only items contained in the spare parts list may be used to replace parts or components.

Always interrupt the power supply before you open the device.

Emergency tripping devices as stipulated in EN 60204 IEC 204 (VDE 0113)must remain operative in all operating modes of the automation equipment.Resetting the emergency tripping device must not result in any uncontrolledor undefined restart of the equipment.

Wherever faults occurring in the automation equipment can lead to sub-stantial damage or even grievous bodily injury, i.e. are potential dangerousfaults, additional external precautions must be taken or facilities must beprovided ensuring or enforcing safe operation even when a fault occurs(e.g. independent limit switches, mechanical interlocks, etc.).

!Caution

Install power supply and signal cables in such a way as to prevent inductiveand capacitive interference voltages from affecting the automation functions.

!Warning

Perfect and safe operation of this equipment assumes professional transport,storage, mounting and installation as well as careful operator control and servicing.

Failure to observe safety notices can result in severe personal injury or sub-stantial property damage.

Warning

Printed circuit boards contain components which can be destroyed by electro-static discharge. Before you touch a PCB, make sure that your own body hasbeen electrostatically discharged. The simplest way of doing this is to touch aconductive, earthed object immediately beforehand (e.g. bare metal part of aswitchboard, protective earth contact of a socket outlet).


12.95

viii Siemens AG 2000. All rights reserved.


ElectroStatic Discharge Sensitive Boards

!Important

Handling ESDS boards:

When handling components which can be destroyed by electrostatic dis-charge, make sure that personnel, the workstation and packaging are wellgrounded.

As a general rule, electronic boards should only be touched when abso-lutely necessary. Do not touch the boards in such a way that your handscome into contact with pins or printed conductors.

You may only touch ESDS components if

– you are continuously grounded via an ESDS bracelet,

– you are wearing ESDS shoes or ESDS shoe grounding strips in con-junction with an ESDS floor surface.

Boards may only be placed on conductive surfaces (desk with ESDS sur-face, conductive ESDS foam rubber, ESDS packing bag, ESDS transportcontainers).

Boards may not be brought close to data terminals, monitors or televisionsets (a minimum of 10 cm should be kept between the board and thescreen).

Boards may not be allowed to come into contact with electrically insulatingmaterials such as plastic films, insulating table tops or clothing made of syn-thetic fibers.

Measurements may be taken on the boards only if

– the measuring instrument is properly earthed (e.g. equipment groundingconductor), or

– before measuring with a potential-free measuring instrument, the probeis briefly discharged (e.g. touch the unpainted metal parts of the controlhousing).

The device may be used only for the applications specified in the manual andonly in conjunction with external equipment and components recommended orauthorized by SIEMENS.

If you should encounter problems in using this Manual or have any other quer-ies, please contact the responsible department named on the query sheet at theback of the document.

ESDS instructions

Proper use

Further assistance


07.96

12.95

ix Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

1 System Overview 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 System configuration 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Markings and labels 1-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Connection Conditions 2-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Ambient conditions 2-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 Electromagnetic compatibility (EMC) 2-22. . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.2 Ambient climatic and mechanical conditions in operation 2-23. . . . . . . . . . 2.1.3 Shipment and storage conditions 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.4 Stressing by pollutant contamination 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.5 Power supply 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.6 Earthing concept 2-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.7 RI suppression measures 2-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.8 Protective separation 2-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.9 Technical data of individual components 2-31. . . . . . . . . . . . . . . . . . . . . . . . 2.1.10 MPI connecting cable 2-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 MPI/OPI networking rules 2-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Design and Assembly of the 810D Control 3-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Design of the SINUMERIK 810D 3-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Installing the SINUMERIK 810D 3-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Conversion for external cooling, 2-axis CCU box (SW 5 and later) 3-40. .

3.3 Mains infeed (NE) 3-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Description of the SINUMERIK 810D 4-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Components of the SINUMERIK 810D 4-43. . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Interfaces on the SINUMERIK 810D 4-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 Overview of interfaces on CCU1/CCU2 4-45. . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Description of interfaces on the CCU1/CCU2 4-47. . . . . . . . . . . . . . . . . . . . 4.2.3 Cable distributor 4-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Measuring system 4-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.1 Assignments between measuring systems and motor

connections 4-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2 Interpretable encoder systems 4-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Measuring channels, indirect and direct measuring system 4-60. . . . . . . .

4.4 Integrated power sections: 3-axis CCU box 4-65. . . . . . . . . . . . . . . . . . . . . .

4.5 Integrated power sections: 2-axis CCU box 4-67. . . . . . . . . . . . . . . . . . . . . .

4.6 PLC module 4-68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 PCMCIA card (memory card) 4-68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 CCU1: 6th axis (SW 3.2 and later) 4-69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

10.00 Manual Configuring SINUMERIK 810DContents

12.95

x Siemens AG 2000. All rights reserved.


5 Axis Extension 5-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Plug-in axis extension unit 5-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Axis extension with SIMODRIVE 611D control module 5-74. . . . . . . . . . . .

6 I/O Modules 6-77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Single I/O module (EFP) 6-77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 DSB with 5 incoming supplies for drive module 6-85. . . . . . . . . . . . . . . . . .

7 NCU Terminal Block 7-103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 DMP Compact Modules 8-109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 DMP compact module 16 I (6FC5 111-0CA01-0AA0) 8-109. . . . . . . . . . . . .

8.2 DMP compact module 16 O (6FC5 111-0CA02-0AA1) 8-111. . . . . . . . . . . .

8.3 DMP compact module 8 O (6FC5 111-0CA03-0AA1) 8-113. . . . . . . . . . . . .

8.4 DMP compact module 1 I analog (6FC5 111-0CA04-0AA0) 8-115. . . . . . . .

8.5 DMP compact module 1 I NC analog (6FC5 211-0AA10-0AA0) 8-118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.6 DMP compact module 1 O analog (6FC5 111-0CA05-0AA0) 8-121. . . . . . .

9 Servicing and Maintenance 9-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Safety Notices 9-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Battery replacement (6FC5 247-0AA18-0AA0, GWE-570 665 000 101) 9-124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Abbreviations A-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B References B-129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C EC Declaration of Conformity C-141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index Index-145

10.00Manual Configuring SINUMERIK 810DContents

1.1 System configuration12.95

1-11 Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

System Overview

1.1 System configuration

A complete SINUMERIK 810D system comprises various individualcomponents. These are listed below.

A description of the components marked with 1) can be found in:References: /BH/, Operator Components Manual

Table 1-1 810D components in maximum configuration (excluding motors)

Component Order no. Description

Mains Supply (MS) See References:/PJ2/ SIMODRIVE Plan-ning Guide

Mains Supply for the electronic equipment and drives. As eitheropen-loop control (OI 5 kW–28 kW) or closed-loop control as aninfeed/regenerative feedback module, 16 kW–120 kW and over; filtermodules as option.

SINUMERIK 810D– CCU box

(3 axes)

– CCU box(2 axes)

6FC5447-0AA00-0AA0

6FC5447-0AA01-0AA1

Subrack for holding the CCU1/2 with 3 integrated power modules: 1 x18/36A (FDD) or 24/32A (MSD) and 2 x 6/12A (FDD), internal coolingonlySubrack for holding the CCU1/2 with 2 integrated power modules: 2 x9/18/A (FDD), internal or external cooling

– CCU (Compact Control Unit)

6FC5 410-0AA00-0AA0CCU1/21

Contents of CPU in 810D:NCK, PLC AS 314, communications functions, standard digitalclosed-loop control

– CCU 2 (Compact Control Unit)

6FC5 410-0AX02-1AA0CCU1/22

Contents of CPU in 810D:NCK, PLC AS 315, communications functions, standard digitalclosed-loop control

Additional features:– 8 MB DRAM, 2 MB SRAM– Handling with 5 axes– 2nd channel with 5 axes– Connection for HPU

– CCU 1 (Compact Control Unit)

6FC5 410-0AX01-0AA0 Contents of CPU in 810D:NCK, PLC AS 314, communications functions, standard digitalclosed-loop controlAdditional features:– 8MB DRAM, 2 MB SRAM– Connection for HPU

Operator panel 1) Display, keyboard and 810D operation

MMC module1) Operator panel computer (integrated in operator panel),– MMC 103 with hard disk– MMC 100.2 without hard disk

Machine controlpanel1)

SIEMENS MCP or interface for customer MCP, V_03_01_01 orhigher

ISA adapter1) Allows AT modules to be operated in conjunction with the MMC 103module (integrated in the operator panel)

Full CNCkeyboard1)

Full keyboard can be connected to the MMC module

Components

1 System Overview

1

08.97

12.951.1 System configuration

1-12 Siemens AG 2000. All rights reserved.


Component DescriptionOrder no.

Memory card(PCMCIA)

Slot for PCMCIA card on the CCU1/2,PCMCIA card for software upgrades and SW 3.xCCU1/2 system software is stored on an internal Flash Eprom forSW versions < 3.1

Floppy disk unit1) Rack-mounting unit for connection to the MMC module

Cable distributor 6FX2 006-1BA01 Connection of two handwheels and two probes to the CCU1/2/2 RC

Cable References: /Z/, Accessories Catalog NC Z

Plug-in axisextension unit

6FC5 412-0FA10-0AA0 For mounting in a SIMODRIVE 611 power module (1- or 2-axis),References: /PJ/, SIMODRIVE 611 Planning Guide

SIMATICcomponents

References: /S7H/, Manual

Single I/O module(EFP)

6FC5 411-0AA00-0AA0 PLC I/O module with 64 inputs and 32 short-circuit-proof outputs

NCU terminalblock1)

6FC5 211-0AA00-0AA0 High-speed digital and analog NC I/O devices on the SINUMERIK810D drive bus

Hand-held unit(HHU)1)

6FX2 007-1AC.. Handheld unit withhandwheel, EMERGENCY STOP button, keyswitch, override, enab-ling switches, display, user-assignable keysConnection via MPI bus and cable distributor

Handheld program-ming unit (HPU)1)

6FX2 007-1AC.. Handheld programming unit (HPU) with – Keyboard + travel key block, – Enabling switches,– LCD display (240 x 64 pixels) with LED brightness control,

LED background lighting,– EMERGENCY STOP button, – V.24 interface,

Connection via X103 with 15-way SUB D plug with ribbon cable link

Distribution box1) 6FX2 006-1BC00 For linking the handheld unit to the MPI bus. Connection for EMER-GENCY STOP circuit, enabling switches, handwheel, 24 V DC

Mini hand-heldunit1)

6FX2 006-1BG00 Mini handheld unit for setting up and operating simple machines inthe JobShop sector or similar applications.

Suitable for use with 810D, 840C, 840D and FM-NC.

Distribution board(DSB, see Section 6.2)

6FM8 180-1AA00-0AA0 Distribution board consisting of – one single I/O module (EFP; 64 inputs, 32 outputs),– one basic module (24 outputs) and– one drive module (5 outputs)

A description of the components marked with 1) can be found in:References: /BH/, Operator Components Manual

1 System Overview 04.00



MCP

Floppy diskunit

Operator panel

Plug-inaxis extensionunit

I/RF MSD FDD

Handwheel (2x)

Measurement(2x) *)Cable

distributor

Single I/Omodule

810D

3x

Motor encoder cable

Terminal block

1FT6 / 1FK6 /1PH motors

Distribution box

Motor cable

QWERTYkeyboard

5x

UE

or

1x 1x

MPIcable

SIMATICIM cable

611 powermodule

Encoder lead, directmeasuring system

Direct measuring system(e.g. at X416)

Distributionboard

Step7-300

ÄÄÄÄ

Handheldunit

Handheld programming unit

HHU or HPU or Mini HHU

14

15

14

*) One measurement input can be replaced by a 3rd handwheel

Fig. 1-1 SINUMERIK 810D system

1 System Overview04.00




X3

Floppy1)

X4X6

X10

MCP

Pow

er s

uppl

y

PG740 programming device

Cable distributor

QWERTY

MPI bus lead

MPI cable

X20

Operator panel MMC

ISA adapter

(rear view)

X8

X9

1) X8/X9 on MMC 101/102 only

X8: Parallel interface 1)

ÄÄÄÄ

Distribution box

HHU

Handwheel HHU

X4

X1

X2

X5

X7: COM2 interfaceX6: COM1 interfaceX5: VGA interface

X7 X5

CCU1/2/2-H

MPI bus lead 2

3

4

1

5

6

Handwheel

Sensor

(with MMC 103

HPU

16

or

Shield

(rear view)

in this diagram)

Fig. 1-2 SINUMERIK 810D connection configuration for the MPI bus, HPU and cable distributor

1 System Overview



CCU1/2

IM

SIMATIC S7-300 I/Os

PS SMs

X2

SIMATIC S7-300 IM connecting cable 8

8

9 9

Shielded connecting cable

Single I/O module (EFP)

Terminal block

Drive bus lead 7

Do not exceed maximum configuration !!1)

1)

8

Terminator

Distributionboard (DSB)

EFP EFP

Fig. 1-3 SINUMERIK 810D connection configuration for PLC I/Os and NCU terminal block





The following connecting leads are used on the SINUMERIK 810D

Table 1-2 Connecting cables for the SINUMERIK 810D

No. Order no. Designation

1 6FX2 002–4EA0–10 1) MPI bus lead from operator panel to MCP and CCU1/2

2 6ES7 901-0BF00-0AA0 MPI bus lead from distribution box (HHU) to CCU1/2

3 6FX2 002–4AA21–10 1) Connecting lead from distribution box to cable distributor on theCCU1/2 (for handwheel pulses from HHU)

4 Included in the scope of sup-ply of the PG740

MPI bus lead to PG

5 6FX2 002-4AA41-1AB0 Sensor connecting lead to cable distributor, length: 5 m

6 6FX2 002–4AA21–10 1) Connecting lead for electronic handwheel to cable distributor onCCU1/2

7 6FX2 002-1CB01-1AB0 Drive bus lead (1 m) to connecting up the NCU terminal block

8 6ES7 368–30–0AA0 1) Connecting lead for Step7-300 I/Os (IM361 or single I/O module)

9 6FC5 411-0AA80-0AA0 Shielded connecting lead for single-tier installation with several singleI/O modules

10 6FC5 412-0FA80-0AA0 Cable set for external SIMODRIVE 611 closed-loop control; forconnection of device and drive buses

11 6FX2003-0DA00-0AA0 Terminator for drive bus (only when a drive bus is used)

12 1) Ribbon cable to terminal strip converter

13 2) Motor encoder cable – incremental– absolute

146FX2002-2CG00-1AA06FX2002-2CH00-1AA0

Cable for connecting direct measuring systems to the CCU1/2– incremental– absolute

15 2) Power leads for motor

16 1) Ribbon cable from HPU to distribution box

Each cable has its own number.You can find these numbers (1 to 16) in the above diagrams.

1) For length code, see References: /Z/ Catalog NC Z

2) see References: /PJ2/SIMODRIVE Planning Guide

There are 4 possible variants:

HPU without MMC/MCP

MMC + MCP MPI bus lead with cable no. 1

MMC MPI bus lead with cable no. 2

MCP MPI bus lead with cable no. 2

Connectingleads

MMC, MCP andHPU




The SINUMERIK 810D can be expanded up to five drives (see below for SW 3.1) by an axis extension feature. There are two possible expansion methods, i.e.

either a plug-in axis extension unit and SIMODRIVE 611 powermodule connected at the axis extension terminal

or SIMODRIVE 611D closed-loop control plug-in unit with SIMODRIVE 611 power module connected to the drive bus/unit bus (see Fig. 1-4)

The appropriate axis expansion method is primarily determined by the numberof measuring channels required.

Plug-in axis extension units are used whenever a maximum of six measuringchannels are needed on the SINUMERIK 810D. The unit is plugged into a SIMODRIVE 611 power module. Plug-in axis extension units are designed for1-axis and 2-axis power modules. The plug-in unit is supplied with all necessaryribbon cables.

If an application requires more than the six standard measuring channels on theSINUMERIK 810D, further channels can be connected by installing SIMODRIVE 611 closed-loop control units in the SIMODRIVE 611 power mod-ules (connected via drive bus with drive bus terminator). When 611D closed-loop control modules are used, it may be necessary to connect the NCU terminal block to the free drive bus connector on the 611D control.

SIMODRIVE

810D Powersection

Mains Supply(I/RF or OI)

SIEMENS

611D closed-loop control unitDevice bus

Cable set 10

Drive bus

Bus terminator

Fig. 1-4 Axis extension on a SINUMERIK 810D with SIMODRIVE 611D closed-loopcontrol

Axis extensionfeature on 810D

Plug-in axisextension unit

Axis extension viaclosed-loopcontrol units





Axis extension units can be connected to 1-axis or 2-axis power modules.2-axis power modules are suitable for both axes and spindles. Power modulesmust always be installed on the right of the SINUMERIK 810D modules.

With SW version 3.1 and earlier, it is not possible to combine the two methodsof axis extension. The number of drives is limited to five.With SW 3.2 and later, the number of axes is limited to 6. In this case, the 6thaxis is a combination.

Configurations from 1 to 5 drives can be obtained by many combinations. If thespindle is to be operated on the internal power module, then it must be con-nected to the 24A/32A power section (A1).

Table 1-3 Possible combinations for 1–5 drives on the SINUMERIK 810D

Number of drives Internal drives1 x 18/36A (FDD) or 24/32A (MSD)

2 x 6/12A

Drives providedby axis extension

1 1 0

0 1

2 2 0

1 1

0 2

3 3 0

2 1

1 2

0 3

4 3 1

2 2

1 3

5 3 2

2 3

Mains Supply: 55 kW (07.99 and later: 120 kW).

The DC link busbar on the 810D has an effective load capability of 120 A(07.99 and later: 200 A).

The ribbon cable on the plug-in axis extension unit is long enough for amodule width of 100 mm (07.99 and later: 150 mm).

The length of the cable set for the plug-in axis expansion with 611D closed-loop control unit is:62 mm for the drive bus and 150 mm for the device bus.

Power modules

Combinations

Restrictions


1.2 Markings and labels12.95


1.2 Markings and labels

If you have any technical queries or require servicing assistance, pleasehave all the rating plate data available when you contact your local Siemenssales office.

One of the following labels will be attached to the components and modules:

Example: Component number: 570 573.9001.00Product version: B (last cross)

A B

Example: Component name: OP 031MLFB (order number): 6FC5203-0BA10-0AA0Component number: GE.570 038.9001.00

Example: Component name: CCU1MLFB: 6FC5410-0AA00-0AA0Component number: GE.570039.9001.01

!

Example: Component name: SINUMERIK 810DPower section module 2x15A+1x50AMLFB: 6FC5447-0AA00-0AA0Product status: A (last cross)

SINUMERIK 810D

Power section module

2x15A + 1x50A

6FC5 447-0AA00-0AA0

"#$%"$&

Screen printing onPCBs

OP, MMC, HD, ISAadapter, PCMCIA

CCU1 plug-in unit

CCU box

1 System Overview

12.951.2 Markings and labels



Warning

Printed circuit boards contain components which can be destroyed by electro-static discharge. Before you touch a PCB, make sure that your own body hasbeen electrostatically discharged. To discharge your body, touch a conductive,grounded object (e.g. the unpainted metal parts of the switching cabinet,ground contact of outlet).

ESDS symbol

1 System Overview

2.1 Ambient conditions12.95


Connection Conditions

2.1 Ambient conditions

The 810D numerical control system is checked for compliance with the ambientconditions listed below. Fault-free operation can be guaranteed only if

these ambient conditions are satisfied in operation and duringtransportation,

original components and spare parts are used. This applies in particular tothe use of specified cables and connectors,

the equipment is installed correctly to specification.

The system must not be started up until conformity with the standards specifiedin Directive 89/392/EEC has been verified.

References: /EMC/, Description

The relevant connection conditions must be satisfied in the overall plantinstallation. If you require further support and advice, please contact yourSiemens sales partner.

Compliance withconnectionconditions

Additional information

Support andadvice

2 Connection Conditions

2

12.952.1 Ambient conditions



2.1.1 Electromagnetic compatibility (EMC)

Applicable standards: EN 55011, EN 55022 (with limit value class B only)

Table 2-1 Limit values of emitted interference

Limit value according to

Cable-conducted RI suppression Limit value class A for industrialapplications

Interference radiation Limit value class A for industrialapplications

To information about satisfying limit value class B (residential areas), pleasecontact your local Siemens sales office.

Note

The operator must assess the interference radiation in relation to the wholeplant. Special attention must be paid to cabling.For support and advice, please contact your Siemens sales partner.

Applicable standards: ENV 50140, ENV 50141, ENV 50204, EN 61000-4-8,EN 61000-4-2, EN 61000-4-4

Table 2-2 Extract defining interference immunity according to EN 50082-2

Limit value

Cable-conductedinterference (power supply and signalleads via coupling networks or clamp)EN 61000-4-4

Test voltage: 2 kV

Static discharge (via air gap)EN 61000-4-2

Test voltage onuser interface: 12 kV

Test voltage on device: 4 kV (contact)Test voltage on device: 8 kV (air)Test duration: 10 discharges

at 1 discharge/s

Radiated radiofrequency fieldsEN 50140

Test field strength: 10V/mFrequency: 80–1000 MHz

For a complete list of limit values to be applied, please refer to Generic NormEN 50082-2.

Note

The emitted interference and interference immunity are determined by thewhole plant. As a result, the control system must be installed in the overall plantin compliance with the EMC Directive and the appendix containing the Declaration of Conformity.

Emitted interference

Interferenceimmunity

2 Connection Conditions 10.00



2.1.2 Ambient climatic and mechanical conditions inoperation

IEC 68-2-1, IEC 68-2-2, IEC 68-2-3, EN 60721

If the specified values cannot be guaranteed, then a heat exchanger orair-conditioning unit must be provided.

Table 2-3 Ambient climatic conditions

Temperature range Lower limit temperature See Section 2.1.9

Upper limit temperature See Section 2.1.9

Permissible change inrelative air humidityEN 60721-3-3, Class 3K5

Within 1 minute max. 0.1 %

Condensation Not permissible

Temperature change Within 1 minute max. 0.2 K

Within three minutes 1 K

Air pressure At site altitudes of up to1500 m above s. l. Atgreater altitudes the upperlimit temperature must bereduced by 3.5°C/500m.

860 hPa to 1080 hPa

Table 2-4 Ambient mechanical conditions

Vibrational stressing (to IEC 68-2-6)

Frequency range10–58 Hz

betw. 58–500 Hz

Const. deflection0.075 mmAmpl. of acceleration9.8 m/s2

Shock stressing(Test Group E, test Ea acc.to IEC 68, Part 2-27)

Acceleration 15 g

Acceleration for screenunits

2 g

Duration of nominal shock 11 ms / 30 ms for drives

Acceleration for drivecomponents

0.5 g

Applicable standards

Ambient climatic conditions

2 Connection Conditions12.98




2.1.3 Shipment and storage conditions

IEC 68-2-1, IEC 68-2-2, IEC 68-2-3

The following data apply to modules in original packaging:

Table 2-5 Climatic conditions

Temperature range Lower limit temperature See Section 2.1.9

Upper limit temperature See Section 2.1.9

Dewpoint temperature tdand relative air humidity U

Annual average U = 75%, td = 17°C

On 30 days (24 hours) inthe year (days distributedover annual period)

U = 95%, td = 24°C

On 30 days (24 hours) inthe year (days distributedover annual period)

U = 85%, td = 20°C

CondensationThe following cases canapply simultaneously asregards condensation:

Rare, brief, slight

Max. period ofcondensation

3 hours

Frequency of condensation Annual average: 3 / max.: 10

Briefest sequence ofcondensation cycles

1 day

Temperature change Within one hour 20 K

Air pressure The specified valuescorrespond to a shipmentaltitude of 3265 m above s.l.

660 hPa to 1080 hPa

Table 2-6 Mechanical conditions for shipment in original packaging

Vibrational stressing(acc. to IEC 68-2-6)

Frequency range5–9 Hz

betw. 9–500 Hz

Const. deflection3.5 mmAmpl. of acceleration10 m/s2

Backup batteries must always be transported in their original packaging. Nospecial approval needs to be obtained to transport backup batteries. The lithiumcontent is approximately 300 mg.

Note: The backup battery belongs to Dangerous Materials Class 9 according toair freight haulage regulations.

!Warning

Improper handling of backup batteries can cause them to ignite, explode orcombust!


Modules inoriginal packaging

Transport ofbackup batteries




The following regulations must be adhered to:Backup batteries must not be

charged

heated up or burned

drilled into or crushed

manipulated in any other way, either mechanically or electrically!

The hard disk unit on the MMC is fitted with shock absorbers. Nevertheless, thefollowing rules must be applied when handling the unit:

!Important

The hard disk unit must always be transported in its original packaging, must not be thrown or subjected to other shocks, and must not be removed from the mechanical casing in which it is

supplied. The disk support springs must not be adjusted!

2.1.4 Stressing by pollutant contamination

DIN 40046, Parts 36 and 37

Table 2-7 Gases which may impair operation

Sulphur dioxide (SO2)Test conditions: Severity 10 cm3/m3 0.3 cm3/m3

Temperature 25 °C 2 °C

Relative air humidity 75% 5%

Test duration 4 days

Hydrogen sulfide (H2S)Test conditions: Severity 1 cm3/m3 0.3 cm3/m3

Temperature 25 °C 2 °C

Relative air humidity 75% 5%

Test duration 4 days

If the control is to be operated in areas where its function may be impaired bydust, it must be installed in a cubicle with a heat exchanger or with adequatecooling air supply.

Rules for handlingbackup batteries

Rules for handlingthe MMC 103


Dust which mayimpair operation





2.1.5 Power supply

810D and SIMODRIVE components are supplied via the device bus and the DClink busbar from the SIMODRIVE mains supply module. No provision is madefor connecting a supply voltage in any other way and any attempt to do so coulddamage the equipment.

For information about electrical connection conditions of mains supply modulesas well as typical circuits, technical data and setting options, please refer to

References: /PJ2/ SIMODRIVE Planning Guide

The 810D is integrated as a compact module into the SIMODRIVE modulenetwork (power supply or mains supply module, feed modules, main spindlemodules). The power supply is connected via the device bus. The total powermust be calculated for the total module network. This must not exceed thepower supplied by the power supply module. To facilitate the power calculation,each module has 2 weighting factors that specify the power requirement of themodule (electronics points EP and control points AP). These must be entered inthe table below in order to form the product weighting factor number ofmodules. The sum of the products must not be greater than specified on thedata sheet of the power supply module.

Note

The data of the SIMODRIVE components can be found in References: /PJ1/, Planning Guide.For assistance in configuring the 611D/611A system, useful information can befound in References: /SP/, SimoPro V5.x configuration program.The version which also supports the SINUMERIK 810D is available fromapproximately 10.96 (to be notified via PRODOK). The SimoPro program canrun under MS WINDOWS (3.1 and later) on any IBM-compatible PC.

The EP and AP points for the power section modules are valid only incombination with the SINUMERIK 810D (axis extension). When SIMODRIVE611D modules with plug-in closed-loop control are used, the EP and AP pointsfrom Catalog NC60.1 apply.

Table 2-8 EP and AP points for 810D components

Component Electronics points(EP)

Control points (AP)

810D 2 4.5

EnDat encoder 0 0.3

Power section module 50A 0.6 0.5

Power section module > 50A 80A 0.75 1.0

Power section module > 80A, 120A 1.5 1.5

611D module MSD or FDD See Catalog NC 60.1 See Catalog NC 60.1

Mains connection810D / SIMODRIVE

Connection andpower losscalculations forthe 810D

Configuring the810D powerconsumption




Table 2-9 Example of how to calculate the supply power 4 axes / 1 spindle for 810D

Electronics points (EP) Control points (AP)

Module Weightingfactor forsingle module

Number ofmodules

Product Weightingfactor forsingle module

Number ofmodules

Product

810D 2 1 2 4.5 1 4.5

EnDat encoder 0 2 0 0.3 2 0.6

LTM 50A 0.6 1 0.6 0.5 1 0.5

LTM 80A 0.75 1 0.75 1 1 1

Sum ofproducts

3.35 Sum ofproducts

6.6

With16 kW I/RF unit 7.5 With16 kW I/RF unit 16.50

MMC, MCP and I/Os require an external 24 V DC supply.

!Warning

The DC supply is always referred to ground and must not be generated bymeans of an autotransformer.

In order to ensure safe electrical separation of the user interface, the DCsupply must be protectively separated. See Section 2.1.8.

Table 2-10 Requirements of the DC supply

Rated voltage acc. to IEC 65A (Co) 22-I

Voltage range (mean value)

Voltage ripple at rated voltageand rated current peak/peak

Runup time after Power ON

24 V DC

20.4 V DC to 28.8 V DC

3.6 V

any

Harmonic content acc. to DIN VDE 0160 10%

Transient overvoltages Magnitude of overvoltage

Period of overvoltage

Recovery time

Events per hour

35 V

500 ms

50 s

10

Brief voltage dips Period of voltage dips

Recovery time

Events per hour

5 ms

10 s

10

Power supply for MMC/MCP/I/Os





2.1.6 Earthing concept

The 810D system consists of a number of individual components, each ofwhich complies with the EMC and safety regulations in its own right.

CCU box and SIMODRIVE components are bolted to a metallic cubicle wall. Itmust be possible to create a low-impedance contact around the bolts betweenthe CCU box and the cubicle wall. Insulating paint must be removed whereverpossible. The contact point must be kept free of corrosion.The electronics grounds of the modules must be interconnected via the deviceand drive buses and taken to terminal X131 on the mains infeed module aswell.

References: /EMV/, EMC Guidelines

Operator panel

ÏÏÏÏÏÏÏÏ

PA PA

Powerelectronics

Machine base

Earthing bar

Central earthing bar

PAM

E

PA

Driveelectronics

CCU

PE in motor cable

Machine

control panel

PLC I/Os

PA

MB

MB: Shielded signal cable with ground reference

PA: Equipotential bonding conductor

PE: PE conductorS: Mains connection

M: MotorE: Encoder

MMC

PA

NCU terminalblock

PA

Distributionbox

Cross-sections (mm2) 10

Mains connection S PE minimum

S 1616 < S 35S > 35

S16S / 2

Large-area conductive connection with earthed housing

Equipotential bonding conductor ( 30cm)to earthed housing, A=10mm2

Fig. 2-1 Earthing concept




2.1.7 RI suppression measures

In addition to the protective earthing of the plant components in accordance withVDE, special supplementary measures for ensuring reliable, fault-free operationof the installation must be implemented. These measures include shieldedsignal cables, special equipotential bonding and ground connections.

To ensure reliable, fault-free operation of the plant, the cables specified inindividual circuit diagrams must be used (shield connected at both ends).

Note

If external devices are connected (printers, programming devices, etc.), it ispermissible to use standard cables with shield connection at one end.

However, external devices of this type must not be connected to the controlsystem in normal operation. If it is impossible to avoid using them in operation,their cable shields must be connected at both ends. The external device mustalso be connected to the control system via an equipotential bonding conductor.

Line filters for RI suppression according to CE Standard, see

References: /PJ2/ SIMODRIVE 611D Planning Guide

Definition:

Signal cables (e.g.)

– Data cables (MPI, sensor cables, etc.)

– Binary inputs and outputs

– Emergency Stop cables

– Motor and power cables

Load cables (e.g.)

– Low-voltage supply cables (230 V AC, +24 V DC etc.)

– Supply cables for contactors (primary and secondary circuits)


The following EMC measures must be implemented to ensure the greatestpossible interference immunity of the overall installation (control system, power section, machine).

The largest possible clearance must be left between signal and load cables.

Signal and load cables may cross one another (if possible, at an angle of90°), but must never be laid in close proximity to one another or parallel.

Shielded signal cables

Filter modules

Cabledefinitions

Assemblyguidelines





Only cables supplied by SIEMENS may be used as the signal cables fromand to the NC or PLC.

Signal cables must not be laid close to strong permanent–magnetic fields(e.g. motors and transformers).

If signal cables cannot be effectively separated from interference sources,they must be installed in shielding cable ducts (metal).

The distance (interference coupling surface) between the following cablesmust be as short as possible:

– Signal cable and signal cable

– Signal cable and associated equipotential bonding conductor

– Equipotential bonding conductor and accompanying PE conductor.

!Important

For further information about suppression measures and connecting shieldedcables, please see


2.1.8 Protective separation

User interfaces and interfaces for servicing, start-up and maintenance form partof the overall system.

The term “UI” refers to all interfaces which are freely accessible to the machineoperator, i.e. for which no tools or ancillary equipment are required. These userinterfaces are designed in accordance with EN 60204-1 and DIN VDE 0160 tobe protectively separated.

These interfaces are provided solely for servicing, maintenance and start-uppurposes. They are not protectively separated.

Table 2-11 Service interfaces

Component Interface designation Function

810D CCU module X341, X342, X351, X352 DAC test sockets for analogsignals

Userinterfaces (UI)

Interfaces forservicing/Start-up/Maintenance




2.1.9 Technical data of individual components

Table 2-12 Mechanical data and temperature ranges

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Component

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

DimensionsWidth x height x

depth in mm

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Weight approx.in g

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Degree ofprotection to

DIN 40050

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Temperature rangesOperation or

storage/transportin °C

CCU box 3 axes2 axes

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

150 x 490 x 268Internal cooling

Internal and externalcooling

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

9800 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

IP 20 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

0...55

–20...60


CCU (Compact Con-trol Unit)

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

150 x 307 x 220ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

1600ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Front panel:IP 20


0...55

–20...60ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



50 x 374 x 153ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

1700ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

IP 20ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

0...55

–20...60


NCU terminal block ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

257 x 89.4 x 36.1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



0...55

–20...60


Distribution board(DSB) ÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁÁ

150 x 440 x 268 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



0...55

–40...70

Table 2-13 Electrical data

ComponentsLine voltage and tolerance

Max. power loss atrated voltage

Max. currentProtect. classDIN VDE 0160

CCU box 3 axes2 axes

––

Approx. 350 WInternal/external/total69/ 111 / 180 W

See table 2-9 1

CCU Power supply via SIMO-DRIVE 611 mains supply(I/RF or OI module).Power may not be suppliedby other devices.

Approx. 25 W See Table 2-9 1


24 V for logics supply, 24 V for load supply,

0.3 A12 A

1

NCU terminal block 24 V for logics supply, loadsupply direct to the DMPmodule

0.5 A 1

Distribution board(DSB)

24 V for logics supply 24 V for load supply

30.2 W30 W

1 A2 A

1





2.1.10 MPI connecting cable

MPI connecting cables are available in different lengths. They can be used tomake the following connections:

CCU to operator panel

Operator panel to MCP

PLC (S7) to PG740

CCU to handheld unit via distribution box

You can use the MPI connecting cable to link one node to the next by insertingthe MPI connector on the outgoing cable in the MPI connector of the incomingcable.

Switch on the terminating resistor in the MPI connector of the first and lastnodes. Switch off the resistors on all other nodes.

O

N

Terminating resistorOff On

O

N

46 46

55

Fig. 2-2 MPI connector

References: /Z/, Accessories and Equipment for Special-Purpose Machines

Cables withswitchableterminatingresistor


2.2 MPI/OPI networking rules12.95


2.2 MPI/OPI networking rules

The following basic rules governing network installations must be observed:

1. The bus line must be terminated at both ends. To do this, switch on the ter-minating resistor in the MPI connector on the first and last nodes and allothers off.

Note

Only two terminators may be switched on.

Bus terminating resistors are integral components of the HHU and HPU.

2. At least 1 terminator must be supplied with a 5V voltage.This supply can be provided by connecting the MPI connector with activeterminating resistor to a unit that is switched on.

Note

The NC unit is best suited for this purpose.

3. Spur lines (supply cable from bus segment to node) should be kept as shortas possible.

Note

Unused spur lines should be removed if possible.

4. Each MPI node must be connected up first, and then activated.If you wish to disconnect a node, you must deactivate the link first and thenremove the connector.

5. One HHU and one HPU or two HHUs or two HPUs can be connected toeach bus segment. No bus terminators may be inserted in the distributionboxes of an HHU or HPU.If necessary, an intermediate repeater can be inserted to connect more thanone HHU/HPU to a bus segment.

6. The following cable lengths for MPI or OPI for standard application withoutrepeater must not be exceeded:

MPI (187.5 kbaud): Max. cable length in total 1000 m

OPI (1.5 Mbaud): Max. cable length in total 200 m


12.952.2 MPI/OPI networking rules




Notes

04.00

3.1 Design of the SINUMERIK 810D12.95


Design and Assembly of the 810D Control

3.1 Design of the SINUMERIK 810D

The SINUMERIK 810D comprises three components:

CCU module 3-axis CCU box 2-axis CCU box

Fig. 3-1 Components of the SINUMERIK 810D

1. CCU module (Compact Control Unit).

2. 3-axis CCU box (metal casing with 3 integrated power sections for holdingthe CCU module) with internal cooling

3. 2-axis CCU box with external and internal cooling (metal casing with 2 integrated power sections for holding the CCU module).Delivery state: Internal cooling.Conversion: Unscrew mounting bracket using a screwdriver (Torx for M6)and mount the 4 grounding springs (see assembly instructions)

3 Design and Assembly

3

12.98

12.953.2 Installing the SINUMERIK 810D



3.2 Installing the SINUMERIK 810D

You will need the following tools to install the SINUMERIK 810D:

Screwdriver for slotted screw sizes 0 and 1

Screwdriver for Torx screws M4 and M5

The CCU box must be installed directly on the right of the SIMODRIVE mainssupply module.

The CCU box is installed on the right of the mains supply module. It should bemounted by means of 4 M5 screws.

1. Remove the plastic cover over the DC link busbars. To do this, loosen it byinserting a flat screwdriver in the recess on the top edge and then fold itdown forwards.

2. Using two M4 screws, connect the DC link bars of the mains supply unit andthe CCU box and, if applicable, the next module.Check that all DC link connecting screws are correctly positioned.

3. Replace the cover so that the plastic lugs are resting in the correct recessesand then close the DC link by swinging the cover backwards until the latchon the top engages correctly.

SIMODRIVE

810D Power sectionMains Supply(I/RF or OI)

SIEMENS

Plug-in axis extension unit

Fig. 3-2 Plug-in axis extension unit with SIMODRIVE 611 power modules

Preparations forassembly

Position withinthe overall system

Installing theCCU box

3 Design and Assembly 07.96

3.2 Installing the SINUMERIK 810D12.95


Installation sequence:

1. Connect up the battery on the CCU module

2. Place the CCU module on the guide rails in the CCU box and secure

You must tighten the slotted screws (1) (see Fig. 3-3) in order to guaranteevibration resistance and compliance with EMC regulations.

DC-linkbusbars

1

1

CCU CCU box

PE conductor terminal

Battery

Fig. 3-3 Assembling the SINUMERIK 810D

Installing the CCU





Please observe the following points when installing the SINUMERIK 810D:

1. Approx. 80 mm of free space for cooling air at top and bottom

2. The shields of the motor cables must be connected once the shielding plateis installed, see Section 2.1.6.

3. The equipotential bonding conductor must be connected on each motor

4. Extra mounting depth is needed to fit connectors.

5. The specified screw tightening torque must be observed.

6. All the screws on the DC-link busbars must be tightened.

The shielding plate is attached to the bottom of the 2-axis CCU box by means of3 screws; for 2-axis CCU box, see Fig. Mounting the shielding plate). Theshielding plate is supplied with the box. The tube clip for the shield connection isincluded in the scope of supply of the pre-assembled SIEMENS motor connect-ing cable.

480

443

150

10025

466

Additional connection option forshield support M5x10

Please observe thefollowing tighteningtorques for moduleassembly screws !!M3 : 0.8 NmM4 : 1.8 NmM5 : 3 NmM6 : 6 Nm

80

Free spacefor coolingair 80 mm

Shielding plate

80

Free space for cooling air 80 mm130

288

Equipotential bonding terminal

120

A3 A2 A1

Motor terminal

Fig. 3-4 Dimension drawing of 3-axis CCU box

Assembly info

Mounting theshielding plate




8080

24.8 ± 0.2 100 ± 0.2149.5 ± 0.2

6±

0.1

466

±0.

348

08

±0.

190

100 ± 0.2150

24.7 ± 0.2

130

120

1107757232

289

2044

3

(included in the scope of supply of ourpre-assembled Siemens motor cable)

X

Free space for cooling air

Free space for cooling air

M3

M4

Tube clampfor shield

e.g. made by Rasmussen GmbHD–63461 MaintalP. O. Box 1149Tel.:++49-6181-403-0Fax: ++49-6181-403-210

Caution! The shield supportdoes not provide for cable strain relief

X

Shielding plate

Screw M2.5x8

5)

Heat sink

Seal

Combi–screw M5x10

Shield connecting busMLFB: 6SN1162-0FA00-0AA0

Support point for cable shields(e.g. control lead for function terminals)

Please observe thefollowing tighteningtorques for moduleassembly screws !!M3 : 0.8 NmM4 : 1.8 NmM5 : 3 NmM6 : 6 Nm

Fig. 3-5 Dimension drawing of 2-axis CCU box

3 Design and Assembly12.98




Shielding plate assembly

Fig. 3-6 2-axis CCU box: Shielding plate assembly

3.2.1 Conversion for external cooling, 2-axis CCU box (SW 5 and later)

Conversion for external cooling

Fit the grounding springs(packed in flat bag)

Undo M6 screwsand remove bracket

Fit the grounding springs(packed in flat bag)

Undo M6 screwsand remove bracket

Fig. 3-7 2-axis CCU box: Conversion for external cooling




ÁÁÁÁÁÁÁÁÁÁÁ

Á

Motor cables

Option for fitting plug-inconnector for motorbrake

Shielding plate

Equipotentialbondingterminal

Equipotential bonding terminal

Tube clamp

A3A2A1

Connector type for connection* motor brake:PHÖNIXType: MSTB 2.5/2-STF-5.08-BD1-2SOOrder No.: 1863 631Type: MVSTBU 2.5/2-GFB-5.08Order No.: 1788 347

*included in scope of supplyof SIEMENS motor cable

Shield terminal

Fig. 3-8 Connection of motor and encoder cables (3-axis CCU box)

3 Design and Assembly12.98

12.953.3 Mains Supply (MS)



3.3 Mains Supply (MS)

Mains Supply (MS) are available as a closed-loop-control infeed/regenerativefeedback module or as an open-loop-control infeed module (OI). They supplythe required operating voltages and power for the relevant system in a variety ofrating classes.

With I/RF modules, excess DC link current (e.g. during braking) can be returnedto the system. OI modules discharge the braking energy via a pulsed resistor.

The OI module is installed as the first module on the left in the drive configuration.

Line filters must be fitted to ensure compliance with EMC regulations stipulatedby the CE Standard.

“Ready to run” signal from NC and drive.Terminals 72 and 73 are closed in the error-free status.

Mains Supply: OI 5 kW, OI 10 kW, OI 28 kW,I/RF 16 kW, I/RF 36 kW, I/RF 55 kW (from 07.99: 120 kW)

SIMODRIVE filter modules or commutating reactor

Note

The mains supply and filter modules/reactors are described in the PlanningGuide 6SN1 197-0AA00 (setting options, technical data, typical circuits).

!Warning

Hazardous voltage is still present for at least 5 minutes after all voltage sourceshave been disconnected.

Terminals 72, 73, 74

Permissiblemodules


4.1 Components of the SINUMERIK 810D12.95


Description of the SINUMERIK 810D

4.1 Components of the SINUMERIK 810D

The SINUMERIK 810D is designed to be compatible with the modular SIMO-DRIVE 611 digital product range. The SINUMERIK 810D is operated on theSIMODRIVE 611 mains supply module (OI or I/RF modules).

Basic housing with fan for holding the CCU1/2 module with 3 integrated powersections, 1x18A/36A (FDD) or 24A/32A (MSD) and 2x6A/12A (FDD), and a slotfor the CCU1/2 module (internal cooling).

Basic housing with fan for holding the CCU1/2 module with 2 integrated powersections, 9A/18A (FDD), and a slot for the CCU1/2 module (internal and exter-nal cooling).

The CCU (Compact Control Unit) module on the SINUMERIK 810D performs allCNC, PLC, communications and closed-loop control tasks. It has 6 measuringchannels and can digitally control up to 5 drives (5 x FDD or 4 x FDD and 1 xMSD). Each drive requires its own measuring channel for the motor measuringsystem. If there are any measuring channels left spare on the basic unit afterconnection of the drives, these can be freely assigned as direct measuringchannels, e.g. for the spindle.

Additional measuring channels can be provided by means of a 611D closed-loop control module (1- or 2-axis closed-loop control unit) with or without a directmeasuring system (DMS). In this case, the drive is controlled by the 611D mod-ule. Any unused measuring channels can be assigned freely by the user.

SW 2.x and earlier: The system software for the SINUMERIK 810D is stored on an internal FlashEPROM and included in the standard scope of supply. The PCMCIA card needonly be used when the software is upgraded.

SW 3 and later: The NC card containing the system software must be left in the appropriateslot during operation.In addition to SW upgrades, the PCMCIA card can also be used as a storagemedium for series start-up processes; see References: /IAC/ 810D Installation and Start-Up Guide

With SW 3.2 and later, the CCU1 is capable of operating a 6th axis, see Section 4.8.

3-axis CCU box

2-axis CCU box(02.99 and later)

CCU1 / CCU2module

PCMCIA card (NC card)

6th axis (SW 3.2 and later)

4 Description of the SINUMERIK 810D

4

08.99

12.954.1 Components of the SINUMERIK 810D



The closed-loop control is identical to the 611D standard closed-loop controlwith the following restrictions:

No star/delta switchover

No operation under V/Hz control

No speed setpoint filter switching via PLC

No parking axis

No variable signalling functions

No torque feedforward control, weight compensation

Speed controller I component cannot be switched

Only one power and one torque limit

Closed-loopcontrol

Restrictionsvis-à-vis 611Dstandardclosed-loopcontrol

4 Description of the SINUMERIK 810D 08.99

4.2 Interfaces on the SINUMERIK 810D12.95


4.2 Interfaces on the SINUMERIK 810D

4.2.1 Overview of interfaces on CCU1/CCU2

The interfaces on the CCU1/CCU2 modules are as follows:

Optical encoders (max. 6 measuring systems for voltage raw signal encod-ers, 1VPP, incremental/absolute with EnDat interface )

3 axis extension terminals for up to 3 ext. power sections

Drive bus for axis extension with 611D modules and connection of NCU ter-minal block

PCMCIA slot

Onboard backup battery

Connection for cable distributor (handwheel, sensor)

MPI interface for operator panel, programming device, ...

PLC I/O device bus (P/K bus)

Option: PROFIBUS DP on the CCU2 with SW 3 and later

Ext. group pulse enable for all 5 drives

Starting lockout terminals AS1, AS2

BERO input for ext. zero marker (spindle)

Indicators for error, status, booting

Operator elements for start-up, general reset and reset

3 test sockets for diagnostics

Device bus connection

Note

On 1FK6 motors with optical encoders, optimum torque utilization is supportedby automatic identification processes. In this case, travel motions of <5mechanical degrees are not exceeded. The identification run is carried outevery time the system runs up.

Brief descriptionof interfaces

4 Description of the SINUMERIK 810D12.98

12.954.2 Interfaces on the SINUMERIK 810D



Location of interfaces, control and display elements

Reserved

PLC I/O deviceconnection(P bus)

MPI interface

I/O deviceinterface(cable dis-tributor)

Various error andstatus LEDs(H1/H2)

7-segmentdisplay (H3)

RESET button(S1)

PLC start-upswitch (S4)

NCK start-upswitch (S3)

SIMODRIVE611D drive bus

PCMCIA slot

Device bus interfaceX151

AxisextensionconnectionX304–X306

Test sockets

Measuringsystem con-nectionX411–X416

Terminal blockX431

Profibus DP on CCU2 (from 06.99)

Fig. 4-1 SINUMERIK 810D, location of interfaces for control and display elements

Overview




4.2.2 Description of interfaces on the CCU1/CCU2

PROFIBUS-DP interface

Connector name: X102Connector type: 9-way subminiature D socket connectorMax. cable length: 200 mSpecial features: Electrical (safety) isolation

12 MB

Table 4-1 Pin assignment of connector X102

X102

Pin Name Type Pin Name Type

1 Not assigned 6 VP VO

2 M24ext VO 7 P24ext VO

3 RS_PROFIBUSDP B 8 XRS_PROFIBUSDP B

4 RTSAS_PROFIBUSDP O 9 RTSPG_PROFIBUSDP I

5 DGND VO

Signal names

XRS_PROFIBUSDP,RS_PROFIBUSDP Differential RS485 data – PROFIBUSDPRTSAS_PROFIBUSDP Request to Send AS – PROFIBUSDPRTSPG_PROFIBUSDP Request to Send PG – PROFIBUSDPDGND Signal ground, floatingVP +5V, floatingP24ext, M24ext 24V supply voltage

Signal type

B BidirectionalO OutputVO Voltage OutputI Input

P bus (PLC I/O bus)Connection of S7–300 I/Os, single I/O module and distribution board

Connector name: X111Connector type: 25-way subminiature D socket connectorMax. cable length: 10 mSpecial features: Non-floating, no safety isolation

Reserved

I/O device interface (cable distributor for handwheel and sensor)

X102(from 06.99, CCU2 only)

X111

X113/X114

X121





Connector name: X121Connector type: 37-way subminiature D plug connectorMax. cable length: 25 m for all functionsSpecial features: Non-floating handwheels

For pin assignments, see Section 4.2.3. Cable distributor.

MPI interface (187.5 Kbaud)

Connector name: X122Connector type: 9-way subminiature D socket connectorMax. cable length: 200 m

Table 4-2 Pin assignments of connector X122

X122


1 Not assigned 6 P5EXT VO

2 M24EXT VO 7 P24EXT VO

3 RS_BTSS B 8 XRS_BTSS B

4 ORTSAS_BTSS O 9 IRTSPG_BTSS I

5 M5EXT VO

Signal names

RS_BTSS, XRS_BTSS Differential RS485 data – K bus from PLCORTSAS_BTSS Request to Send PLC

– K bus from PLCIRTSPG_BTSS Request to Send programming device

– K bus from PLCM5EXT Ground 5VP5EXT 5 VP24EXT 24VM24EXT Ground 24V

Signal type

B BidirectionalO OutputVO Voltage OutputI Input

SIMODRIVE 611D drive bus interface and I/O extension

Connector name: X130Connector type: 36-way Micro RibbonMax. cable length: 10 mSpecial features: Non-floating, no safety isolation

Reserved

Device bus interface (power supply)

X122

X130

X131

X151




Connector name: X151Connector type: 34-way ribbon cable connector, plug connector

Connection for plug-in axis extension unit

Connector name: X304, X305, X306Connector type: 20-way ribbon cable connector, plug connector

Test sockets for the output of 3 analog signals. Measured values are as-signed to the sockets via a software function.

Connector name: X341, X342, X351, X352Connector type: Test socket 2 mm

Table 4-3 Assignment of test sockets X341 to X352

Test socket Location on CCU Meaning Range

X351

DAC 1 0–5V

X352

DAC 2 0–5V

X341

DAC 3 0–5V

X342

Ground for all DACs

6-way measuring system connection for indirect and direct position sensing

Connector name: X411–X416Connector type: 25-way subminiature D plug connectorSignals on a gray background are not required with direct measuring systems.

Table 4-4 Pin assignment of measuring system connection X411–X416

X411–X416


1 PENC1/2 VO 14 PENC1/2

2 M M 15 ENCDATi B

3 APi I 16 M

4 ANi I 17 RPi I

5 M V 18 RNi I

6 BPi I 19 CPi I

7 BNi I 20 CNi I

8 M V 21 DPi I

9 Not assigned 22 DNi I

10 ENCCLK O 23 XENCDATi B

11 Not assigned 24 M V

X304, X305, X306

X341, X342,X351, X352

X411–X416





Table 4-4 Pin assignment of measuring system connection X411–X416

X411–X416

12 XENCCLK O 25 THMOTCOM I

13 THMOTi I

Signal names

PENC1/2 Encoder power supply (PENC1: X411–X413, PENC2:X414–X416)

APi Incremental signal AANi Incremental signal ABPi Incremental signal BBNi Incremental signal BCPi Incremental signal C (not with direct measuring system)CNi Incremental signal C (not with direct measuring system)DPi Incremental sign D (not with direct measuring system)DNi Incremental signal D (not with direct measuring system)RPi Incremental signal RRNi Incremental signal RENCCLK Clock signalXENCCLK Clock signalENCDATi Data signalXENCDATi Data signalTHMOTi Motor temperature (not with direct measuring system)THMOTCOM Motor temperature (not with direct measuring system)

Signal type

B BidirectionalO InputO OutputVO Voltage OutputV Voltage M Logic reference potential ground

Note

The encoder power supply is not stabilized which means “no remote/sense”mode. As a result, the encoder cable length is limited.

EQN 1325: 18 m

ERN 1387: 25 m

External encoder with power consumption 300 mA: 18 m

Terminal block for the connection of starting lockout, pulse enable (alldrives) and external zero marker (BERO)

X431




Table 4-5 Terminal signals drive X431

Terminal Function Cross-section

AS1 Starting lockout relay (checkback at term.663) 1.5 mm2

AS2 Starting lockout relay (checkback at term.663) 1.5 mm2

663 Pulse enable for all drives (FDD and MSD). Terminal 663switches the “Starting lockout” relay. When it opens, thecontrol pulses are disabled and the drive torque is cut off.

1.5 mm2

9 Enabling potential +24 V, reference terminal is term. 19 1.5 mm2

B Input for external zero marker (BERO) 1.5 mm2

19 Reference ground for enabling potential 1.5 mm2





The layout of the control and display elements on the module front panel can beseen in Fig. 4-1.

Table 4-6 Control and display elements on the CCU module

Desig-nation

Type Meaning

RESET(S1)

ButtonInitiates a HW RESET to reset the control system and drivesfollowed by rebooting.

S3Rotaryswitch

NCK start-up switchPosition 0: Normal operationPosition 1: NCK general resetPosition 2: NCK SW update from memory cardPositions 3...7: Reserved

S4Rotaryswitch

PLC mode selector switchPosition 0: PLC-RUNPosition 1: PLC-RUN-PPosition 2: PLC-STOPPosition 3: MRES

LEDs(left-handrow)

Green LED

Red LED

Red LED

Yellow LED

+5V: Lights up when the supply voltage is withintolerance range.

NF: Lights up if the NCK or PLC watchdog has beentriggered

SF: Lights up in response to drive faults. Goes out after a system powerup in an error-free state.

CB: Lights up if data are being transferred via the MPI interface.

LEDs(right-handrow)

Green LEDRed LED Red LED

Yellow LEDYellow LED

PR: PLC-RUN statePS: PLC-STOP statePF: Lights up with PLC errorPFO: PLC-FORCE state–: No function (lights up briefly during

Reset).

H3 7-segmentSoftware-backed output of test and diagnostic signals

DAC 1

DAC 3

DAC 2

Ground

Fig. 4-2 DAC test sockets on the CCU1/2 modules

Control anddisplay elements

DAC test sockets




4.2.3 Cable distributor

Interface X121 of the CCU1/CCU2 is split in the cable distributor into

two connections for differential handwheel,

two connections for measuring pulse input,

in a maximum of seven individual cables.

Max. 2 cables for handwheel6FX2002–4AA21–0

90

bottom

topMax. 2 cables for sensor6FX2002-4AA41-0

7

1

Fig. 4-3 Cable distributor

The cable distributor (37-way) consists of a connector jacket (SINUMERIKdesign) for a 37-way subminiature D plug connector with enlarged interior.Seven cable inputs are located on the rear side of the jacket. Cables must beconnected to these as specified in Table 4-8.

Attach the cable to connectors X1 to X10 in the open cable distributor and placethe cable in the cable entry. The exposed shielding sheaths must be bondedover a large conductive area with the metallic contact surfaces, as shown in Fig.4-4. Insert the top terminal clamp in such a way that the “teeth” are facing the“teeth” in the bottom clamp and then secure the top half of the connector jacket.

Cable distributor(I/O deviceinterface)X121





The cable shields are thereby compressed and contacted between the contactsurfaces of the contact springs. When you attach the distributor to the frontpanel of the CCU, the shield potential is directed via the contact springs in thedistributor.

The DIP-FIX switches inside the cable distributor 6FX 2006-1BA01 must be setas follows:

Table 4-7 Setting the DIP-FIX switches (S1...S6) in the cable distributor

Switch S1 S2 S3 S4 S5 S6

opened x x x x

closed x x

X1 X2 X4 X5 X6 X7 X8 X9 X10X3

X11

Cable guides

Terminal clamp

Contact surfaces

Connectors X1...X10

S3S4S5 S1S2

Subminiature D socketconnector

S6

1 2 3 4 5 6 7

Fig. 4-4 Location of interfaces on cable distributor

Table 4-8 Connector assignments

Connector no. Cable run I/O devices

X1 1X2

1(top)

1st handwheel

X3

X42 2nd handwheel

X5 3 2nd sensor

X6

X74 Reserved

X8 5 Reserved

Location ofinterfaces

Connectors X1-X10




Table 4-8 Connector assignments

Connector no. I/O devicesCable run

X9 6 Reserved

X107

(bottom)1st sensor

Connector designation: X1...X10Connector type: DU-BOX plug connectors

Table 4-9 Terminal assignment, cable distributor

Pin no.37-wayconnec-

tor

Signalname

DU-BOXconnector

No./pin

Cable run Cable order no.6FX2002–4AA

Core color I/O device Terminal

9

10

–MEPUS 0

–MEPUC 0

X10/2X10/1X10/4X10/3

7 41–0

rdogbnbk

Shield

1st sensor

1st sensor

+24V signal

Referencesignal

120221

X9/2X9/1X9/4X9/3

6 41–0 Reserved

322423

X8/2X8/1X8/4X8/3

5 41–0 Reserved

524625726827

X7/2X7/1X7/4X7/3X6/2X6/1X6/4X6/3

4 21–0 Reserved

28

29

–MEPUS 1

–MEPUC 1

X5/2X5/1X5/4X5/3

3 41–0

rdogbnbk

Shield

2nd sensor

2nd sensor

+24V signal

Referencesignal

Terminalassignment





Table 4-9 Terminal assignment, cable distributor

Pin no.37-wayconnec-

tor

TerminalI/O deviceCore color

Cable order no.6FX2002–4AA

Cable runDU-BOXconnector

No./pinSignalname

1130123113321433

MPG1 AMPG1 AMPG1 5VMPG1 0VMPG1 5VMPG1 0VMPG1 BMPG1 B

X4/2X4/1X4/4X4/3X3/2X3/1X3/4X3/3

2 21–0

rdogbnbkgnyevtbu

Shield

2nd handwheel

6FC9320-5DB

AA

5 V0 V5 V0 VBB

1534163517361837

MPG0 AMPG0 AMPG0 5VMPG0 0VMPG0 5VMPG0 0VMPG0 BMPG0 B

X2/2X2/1X2/4X2/3X1/2X1/1X1/4X1/3

1 21–0

rdogbnbkgnyevtbu

Shield

1st handwheel

6FC9320-5DB

AA

5 V0 V5 V0 VBB

MPG0/1 5 V Supply voltage for handwheel 0/1, 5 V 1)

MPG0/1 0V Supply voltage for handwheel 0/1, 0 VMPG0/1 A/A Differential handwheel input 0/1 A/AMPG0/1 B/B Differential handwheel input 0/1 B/BMEPUS 0/1 Measuring pulse signal 0/1MEPUC 0/1 Measuring pulse common (reference ground) 0/1

1) total of max. 1 A, i.e. max. 500 mA per handwheel

Signal names


4.3 Measuring system12.95


4.3 Measuring system

4.3.1 Assignments between measuring systems and motor connections

There is a fixed assignment between each motor measuring system and motorconnection.

I/RF MSD FDD810D

OI

or

A1 A2 A3

M1 M2 M3

M4

M5

M6

Motor 1

Motor 2 Motor 3 Motor 4

Motor 5

Fig. 4-5 Assignment between measuring system and motor connection

Table 4-10 Assignment between measuring system and motor connection or axisexpansion

Measuring system connection

Motor terminal Axis expansion connection

X411 A1 –

X412 A2 –

X413 A3 –

X414 – X304

X415 – X305

X416 – X306

Motor measuringsystem andmotor connection


12.954.3 Measuring system



4.3.2 Interpretable encoder systems

Incremental systems with two sinusoidal voltage signals A and B in quadratureand a reference marker R.e.g. ERN 1387 (motor measuring system 1FT6, 1FK6)

Transmission: Differential signals

A, A; B, B and R, R

Amplitude A – A typ. 1 Vpp

Amplitude B – B typ. 1 Vpp

Amplitude R – R typ. 0.5 Vpp...1 Vpp

Voltage supply: 5 V ±5 %

Maximum supply current: 300 mA

Max. interpretable encoder signal frequency: 350 kHz

Note

With the above mentioned frequency, the signal amplitude must amount to 60% of the rated amplitude; the deviation of the phase displacementbetween track A and B is ideally 90 30.

Please note the frequency response of the encoder signals.

A–A

B–B

R–R

0

0

090el. 360 el.

Range of uniqueness

0.5V

0.5V

Fig. 4-6 Signal chart for incremental encoders with CW rotation

Incrementalmeasuringsystems




Single-turn, multi-turn and linear absolute measuring systems with twosinusoidal voltage signals A and B in quadrature and an EnDat interface,e.g. multi-turn EQN 1325 encoder, single-turn ECN 1313 encoder or a linearLC181 absolute measuring system.

Transmission of incremental signals: Differential signalsA, A and B, B

Amplitude A – A typ. 1 Vpp

Amplitude B – B typ. 1 Vpp

Transmission of serial signals: Differential signalsData, data and clock clock

Level: Acc. to EIA 485

Voltage supply: 5 V ±5 %

Maximum supply current: 300 mA

Max. interpretable encoder signal frequency: 350 kHz

Note

With the above mentioned frequency, the signal amplitude must amount to 60% of the rated amplitude; the deviation of the phase displacementbetween track A and B is ideally 90 30.

Please note the frequency response of the encoder signals.

A–A

B–B

0

090el.

360 el.

Fig. 4-7 Signal chart for incremental tracks with CW rotation

Absolute (EnDat)measuringsystems





4.3.3 Measuring channels, indirect and direct measuring system

The 6 measuring channels on the SINUMERIK 810D can be used for both indi-rect and direct position sensing. You can use a spare measuring channel, forexample, to connect a spindle measuring system. You can make additionalmeasuring channels available by installing a standard 611D closed-loop controlmodule with or without a direct measuring system.

The following connecting cables are used on the SINUMERIK 810D

Table 4-11 Connecting cables for the SINUMERIK 810D

No. Order no. Designation

1 6FX2 002–2CA31–10 1) Incremental motor measuring system cable with 25-way connector

2 6FX2 002–2CG00–10 1), 2) Connecting cable for a direct measuring system with 25-way connector(for connection to CCU1/CCU2 only)

3 6FX2 002–2CH00–10 1), 2) Connecting cable for a multi-turn absolute EnDat encoder with 25-wayconnector (for connection to CCU1/CCU2 only)

4 6FX2 002–2CA11–10 1) Connecting cable for a direct measuring system with 15-way connector(for connection to 611D control module only)

5 6FX2 002–2AD00–10 1) Connecting cable for a multi-turn absolute EnDat encoder with 15-wayconnector (for connection to 611D control only)

6 6FX2 002–2EQ00–10 1) Absolute motor measuring system cable with 25-way connector

7 6FX2 002–2EQ10–10 1) Absolute motor measuring system cable with 25-way connector

1) For length code see References: /Z/ Catalog NC Z

2) Measuring system side of circular connector

Each cable has its own number.You can find these numbers (1–7) in the diagrams below.

The motor measuring system is also used for position sensing.

Two encoder systems are available:

Optical/incremental (1FT6/1FK6 motor)

Optical/incremental and absolute multi-turn (1FT6 motor, EnDat).

Measuringchannels on theSINUMERIK 810D

Connectingcables

Indirect measuring systemFDD




1FT6

Incremental

SINUMERIK 810D CCU module

1FT6

Incremental andmulti-turn absoluteEnDat

X411


X411

Indirect position (motor rotor position) and motor speed sensing M: Max. possible measuring increments

G: Accuracy of encoder system

M = 128 x Z per 360 degrees mech.

Z...incrementsZ = 2048

G = 0.006 degrees



G = 0.006 degrees

Multi-turn absolute:4096 revolutions


1FT6

Incremental / ormulti-turn absoluteEnDat

Axis extensionvia 611D control



G = 0.006 degrees

Multi-turn absolute:4096 revolutions

X130

FDD

1

7

1

1 6

6

7

Fig. 4-8 Indirect position sensing with digital control FDD





The motor measuring system is used only to sense the motor position. A sec-ond measuring system, e.g. a scale, can be used for sensing the position at theload end.Incremental encoders, distance-coded incremental encoders or EnDat absoluteencoders are suitable as direct measuring systems (voltage signals).

M: Max. possible measuringincrements


Direct position sensingvia free CCU1/CCU2 measuring channel

1FT6

Linear measuring systemincremental/absolute

Voltage signals

X411

X416

M = 128 per encoder signalperiod or graduation

G is a function of the accuracy of theload-side encoder system.


Axis extensionvia 611Dcontrol

X130


Axis extensionvia 611D controlX130

1FT6

Linear measuring sys-tem, incremental or in-cremental and absolute

1FT6


Motor positionincremental/absolute

Incrementalmotor position

Incrementalmotor position

Linear measuring sys-tem, incremental or in-cremental and absolute

Direct position sensing with axis extensionvia external 611D control

Voltage signals andEnDat absolute

Voltage signals andEnDat absolute

M = 128 or 2048 with611D performance control per encoder signal period orgraduation

G is a function of the accuracy of theload-side encoder system.


G is a function of the accuracy of theoptional encoder system.

FDD

1

1

32 or

32 or

54 or

1

Fig. 4-9 Direct position sensing with digital control FDD

Direct measuring systemFDD




The motor measuring system is used as a position sensor.

One encoder system is available:

Optical/incremental (1PH motor)

Incremental


X411

Indirect position (motor rotor position) and motor speed sensing M: Max. possible measuring increments




G = 0.006 degrees


Incremental




G = 0.006 degrees

X130

1PH4/6/7

1PH4/6/7

MSD

1

1

Fig. 4-10 Indirect position sensing with digital control MSD

Indirect measuring systemMSD





The motor measuring system is used only as a motor position sensor. A secondmeasuring system, e.g. a rotary inducer, can be used for sensing the position atthe load end.Only voltage-signal encoders may be installed on the SINUMERIK 810D.

1PH4/6/7

Motor measuringsystem, incremental

BERO


X411



X130

1PH4/6/7

BERO



G = 0.006 degrees

M = 128 V Z per 360 degrees mech.


G = 0.006 degrees

M: Max. possible measuringincrements


Direct position sensingvia free CCU1/CCU2 measuring channel

Spindle measuring systemincremental

Voltage signals

X411

X416


G is a function of the accuracy of theoptional encoder system.


1PH4/6/7

MSD



X130

1PH4/6/7



G = 0.006 degrees

Spindle measuring systemincremental

Motor measuring system, incremental



X431

Direct position sensing with axis extensionvia external 611D control

1

1

1

1

4

1

Fig. 4-11 Direct position sensing on MSD

Direct measuring systemMSD


4.4 Integrated power sections: 3-axis CCU box12.95


4.4 Integrated power sections: 3-axis CCU box

3 integrated power sections are fitted to a heat sink in the 3-axis CCU box onthe SINUMERIK 810D:

Power section for 2x 6A/12A (FDD)

Power section for 1x 18A/36A (FDD) or 24A/32A (MSD)

Heat sink temperature sensor

Table 4-12 Assignment between motor connection and power section

Motor terminal Power section Continuous current, ratedcurrent (sine, r.m.s.)

A1 (rear) 18A/36A (FDD) or 24A/32A /MSD) 24A

A2 (center) 6A/12A (as FDD only) 6A

A3 (front) 6A/12A (as FDD only) 6A

Note

The spindle may only be connected to “A1” on the integrated power section.

All technical data apply only to ambient temperatures of up to max. 40C. Withambient temperatures of > 40C, currents must be reduced linearly similar tothe effect of an OI mains supply. At a maximum ambient temperature of 55C:Current reduction to 60 % of 40C value.

All specified load currents apply up to an installation altitude of 1000 m. For sitealtitudes of > 1000 m, load currents must be reduced as shown in the diagramfor mains supply via an OI module.

For use as an FDD power section (A1–A3)

t

I

0.2 s

10 s

Imax

In

Imax = peak currentIn = rated current

Fig. 4-12 Peak current load cycle with previous load for FDD

Description

Current reductionas a function of ambienttemperature

Current reductionas a function ofinstallationaltitude

Rated load cyclesFDD


12.954.4 Integrated power sections: 3-axis CCU box



t

I

Imax

In 4 s

10 s


Fig. 4-13 Peak current load cycle without previous load for FDD

For the MSD power section with 24A/32A only

t

I

In 4 min

10 min

Imax

0.7xIn

IS6


Fig. 4-14 S6 load cycle with previous load for MSD

t

I

In 10 s

60 s

Imax

0.7xIn

IS6


Fig. 4-15 S6 peak current load cycle with previous load for MSD

The mean operating current for power sections A2 and A3 must not exceed63% of their rated current with simultaneous continuous operation. A1 is notsubject to any simultaneity restriction.

Rated load cyclesMSD

Simultaneity factor


4.5 Integrated power sections: 2-axis CCU box12.95


4.5 Integrated power sections: 2-axis CCU box

2 integrated power sections are fitted to a heat sink in the 2-axis CCU box onthe SINUMERIK 810D:

Power section for 9A/18A (FDD)

Heat sink temperature sensor

The 2-axis CCU box can be installed with either internal or external cooling.

Table 4-13 Assignment between motor connection and power section

Motor terminal Power section Continuous current, ratedcurrent (sine, r.m.s.)

A1 (rear) 9A/18A (as FDD only) 9A

A2 (front) 9A/18A (as FDD only) 9A

Note

The third drive no. “A3” cannot be used for an axis and must not be assignedfor any other purpose. Encoder input X413 can be parameterized for a directmeasuring system.

All technical data apply only to ambient temperatures of up to max. 40C. Withambient temperatures of > 40C, currents must be reduced linearly similar tothe effect of an OI mains supply. At a maximum ambient temperature of 55C:Current reduction to 60 % of 40C value.

All specified load currents apply up to an installation altitude of 1000 m. For sitealtitudes of > 1000 m, load currents must be reduced as shown in the diagramfor mains supply via an OI module.

For use as an FDD power section (A1–A2)

t

I

0.2 s

10 s

Imax

In


Fig. 4-16 Peak current load cycle with previous load for FDD

Description

Current reductionas a function of ambienttemperature

Current reductionas a function ofinstallationaltitude

Rated load cyclesFDD


12.954.6 PLC module



t

I

Imax

In 4 s

10 s


Fig. 4-17 Peak current load cycle without previous load for FDD

References: /PJ1/ SIMODRIVE Planning Guide

4.6 PLC module

The PLC module is a PLC-CPU that is compatible with the S7-300 productfamily. Three external chains with up to either S7-300 I/O modules each can belinked via the PK bus X111. This bus can also provide the interface for a further3 single I/O modules (EFP). IM361s and EFPs may be operated together. References: /S7H/, ManualWith SW 3.2 and later, up to 3 distribution boards (DSB) can be connected, seeSection 5. IM361s and distribution boards may be operated together.

4.7 PCMCIA card (memory card)

The CCU features a slot for standard PC cards via which all type II Flash cardsup to 8 MB memory capacity may be operated. Recommendation: Use Siemens PC cards.

The system software for the SINUMERIK 810D is stored on an internal FlashEPROM and included in the standard scope of supply.

SW2.x and earlier: The PC card is used only to upgrade the system software.

SW 3 and later: The PCMCIA card containing the system software must remain in the slotduring operation.In addition to software upgrades, the PC card can also be used as a storagemedium for series start-up processes; see References: /IAC/ 810D Installation and Start-Up Guide

!Caution

The PCMCIA card will be damaged if it is inserted or removed with the powersupply connected!

PLC module


4.8 CCU1: 6th axis (SW 3.2 and later)12.95


4.8 CCU1: 6th axis (SW 3.2 and later)

611 digital control 6SN1118–0D1–0AA

611D power module 6SN112–1AA0–0A1

Drive bus cable 6SN1161–1CA00–0A0

Terminator for the drive bus 6FX2003-0DA00

Device bus cable 6FC5247-0AA28-0AA0GWE: 462008006403

Infeed moduleDesign:

1 3-axis CCU box with CCU1

1 power section with plug-in axis extension unit (1-axis module)

1 power section with 611D closed-loop control module (2-axis module)

Fig. 4-18 Sample configuration

Requiredcomponents

Design


12.954.8 CCU1: 6th axis (SW 3.2 and later)



Design: Infeed module

3 power sections with plug-in axis extension unit (1-axis module)

1 power section with 611D closed-loop control module (1-axis module)

1 2-axis CCU box with CCU1

Fig. 4-19 Sample configuration with a large power section

Table 4-14 Recommended lengths for drive bus cable

Order number Module width in mm to bebridged

Comment

6SN1161-1CA00-0BA1 50 Drive bus cable, circular,shielded

6FC5247-0AA28-0AA0 50 Drive bus cable andGWE: 462008006403 50 device bus cable

Connecting cables


5.1 Plug-in axis extension unit12.95


Axis Extension

5.1 Plug-in axis extension unit

The plug-in axis extension unit is installed in a SIMODRIVE 611 power moduleand then connected to the axis extension terminal X304-X306 on the SINUM-ERIK 810D. The plug-in unit is designed for use in 1-axis and 2-axis powermodules.

SIMODRIVE


SIEMENS

Plug-in axis extension unit

Fig. 5-1 Axis extension on SINUMERIK 810D with SIMODRIVE 611 power modules

Note

In the case of power section modules of more than 50 mm in width with inte-grated device bus, the free end of the device bus must be inserted in the24-way device bus connector on the module.

Application

5 Axis Extension

5

12.955.1 Plug-in axis extension unit



SIMODRIVE 611Power section

Plug-in axis extensionunit

Fig. 5-2 Installing the plug-in axis extension unit in the power section

There are two connectors on the axis extension unit, X301 and X302. You mustconnect up X301 if the unit is inserted in a 1-axis power section. If you are usinga 2-axis power section, use connector C301 for the first axis and connectorX302 for the second axis.

Table 5-1 Ribbon cable connections on the plug-in axis extension unit

Ribbon cable connector 1-axis power section 2-axis power section

X301 1st axis 1st axis

X302 Free 2nd axis

Ribbon cable connectors

5 Axis Extension

5.1 Plug-in axis extension unit12.95


1. Push the ribbon cable for connector X301 through the slot on the front panelwith the notch facing forwards and connect.

2. Attach the ribbon cable for connector X302 (for 2nd axis if applicable).

Ribbon cable

X301

X302Notch

Metal cover Plug-in axis extension unit

Front plate

301 302

Fig. 5-3 Connecting the ribbon cables for the axis extension

3. Once you have inserted the axis extension unit and made the connection tothe CCU1/CCU2/CCU2-H, push any excess cable into the space providedunder the metal cover on the axis extension unit.

Connection

5 Axis Extension

12.955.2 Axis extension with SIMODRIVE 611D control module



5.2 Axis extension with SIMODRIVE 611D control module

The axis extension variant based on the SIMODRIVE 611D closed-loop controlmodule must be used if the standard number of measuring channels on theSINUMERIK 810D is insufficient.

The SIMODRIVE 611D module must be installed as the first module directly onthe right of the SINUMERIK 810D. All screws on the DC-link bars must be tight-ened (note tightening torque!) when they are connected.

A special cable set is required to connect up the SIMODRIVE 611D controlmodule. This cable set includes the connection to the drive bus and anotherdevice bus cable.

SIMODRIVE


SIEMENS

611D control moduleCable set:Device bus and drive bus

Fig. 5-4 Axis extension on the SINUMERIK 810D with SIMODRIVE 611D module

Note

To ensure CE-compliant installation you must use shielded motor cables incombination with the shield support plates provided for SIMODRIVEpower section modules, seeReferences: /PJ2/ SIMODRIVE Planning Guide

Application

Installation

Connection

5 Axis Extension

5.2 Axis extension with SIMODRIVE 611D control module12.95


Components required to connect the SIMODRIVE 611D closed-loop controlmodule:

Drive bus cable

Device bus cable

54 105

62

Fig. 5-5 Cable set for axis extension by means of a SIMODRIVE 611D module

Cable set for axisextension

5 Axis Extension

12.955.2 Axis extension with SIMODRIVE 611D control module



5 Axis Extension

Notes

04.00

6.1 Single I/O module (EFP)12.95


I/O Modules

6.1 Single I/O module (EFP)

The single I/O module has 64 inputs and 32 short-circuit proof outputs (floating).Each output has a load rating of 0.5 A. The simultaneity factor equals 75%.

You can connect a total of 3 EFP modules to the SINUMERIK 810D control; youmay also combine them with SIMATIC-S7-300 module chains.

The EFP (connector X3 IN) is connected to the SINUMERIK 810D (connectorX111). The connecting cable length is maximum 10 m. 2 different types of cablecan be used to interconnect two EFPs:

For a single EFP: 6ES7 368–30–0AA0

For single-tier configuration with several EFPs: 6FC 5 411-0AA80-0AA0,length 150mm,

810D

X111

ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ



IN OUT IN OUT IN OUT

EFP EFP EFP

X3 X3 X3

ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ

IM 361 or a second EFP

X40432 E

X40532 E

X40232 A

Terminal strip converter



6ES7 368–30–0AA06FC5 411–0AA80–0AA0, length 150mm

6ES7 368–30–0AA0

Ribbon cable

Ribbon cable

Ribbon cable

X3 IN

X3 OUT

SINUMERIK 810D6ES7 368–30–0AA0

EFP

Shielded connecting cable for single-tier configuration only6FC5 411-0AA80-0AA0, length 150mm

Fig. 6-1 Overview of connections for single I/O module on the SINUMERIK 810D

Brief description

Connection tothe 810D

6 I/O Modules

6

05.99

12.956.1 Single I/O module (EFP)



360

135

374

25

Ventilation clearance 50 mm

Ventilation clearance 50 mm 70

Space for frontconnector

25

P24LogicM24Lo.SHIELD

P24PowerM24PoSHIELD

Fig. 6-2 Dimension drawing of single I/O module

The EFP module features an equipotential bonding terminal on the front panel.You must connect a low-resistance, fine-cored conductor with a cross-section ofat least 10 mm2 to the grounding bar (see Section 2.1.6) as an interference cur-rent discharger. The connection must be as short as possible. When a joint pro-tective and interference discharge system is used, it must meet the PE conduc-tor specifications stipulated in VDE 0100 and VDE 0160.

EMC measures

6 I/O Modules 05.98



Table 6-1 Technical data of the single I/O module

Supply voltagefor LOGIC (X1) and POWER (X5)

– Rated value– Perm. range– Ripple– Reverse voltage

protection– Fusing

Power consumption – LOGIC– POWER

Power loss – LOGIC– POWER

24 V DC18.5 ... 30.2 V3.6 V ppyes

LOGIC: 1 A/250 VPOWER: notyp: 0.3 A, max. 1 Amax: 12 Atyp: 7.2 VA, max. 30.2 VAmax: 362 VA

InputsNo. of inputsSignal level for “0” signal Signal level for “1” signal Galvanic isolation

64 digital inputs –3 V to +5 V+15 V to +30 Vyes (optocoupler)

Input current “1” signalInput current “0” signalDelay time TPHLDelay time TPLHNoise immunity (DIN 57847)Cable length terminal block

2 – 15 mA, typ: 6 mA –9 mA to 1 mA 0.5 to 3 ms0.5 to 3 ms2 kVmax 3 m

OutputsNo. of outputsSignal level for “0” signalSignal level for “1” signalGalvanic isolationShort-circuit-proofMax. output current

Operating frequency

Noise immunity (DIN 57847)Cable length terminal block

32 digital outputsOpenUPower – 0.5 Vyes (optocoupler)yesohmic: 0.6 Ainductive: 0.6 ALamp: 6 WOhmic load: 100 HzInductive load: 2 HzLamp load: 11 Hz2 kVmax 3 m

Overtemperature protection Module-specific shutdown

Simultaneity factorSum of all rated currents, each within the 0.5 A group

75%

Insulation class to DIN 57110 b A

Humidity rating to DIN 40040 F

Weight 1.7 kg

Degree of protection to DIN 40050 IP 20

Vibration resistance to SN 29010 Class 12

Temperature rangeStorage:Operation:

–40°C to +70°C 0°C to +55°C

Technical data

6 I/O Modules07.96




The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type ter-minal connector (2.5mm2) to X1.

P24Logic (pin 1)M24Logic (pin 2)SHIELD (pin 3)


X1 LOGIC power supply

Pin Name Type

3 SHIELD

2 M24 Logic VI

1 P24 Logic VI

Signal names

P24 Logic External +24 V electronics power supplyM24 Logic Ground for external electronics power supply

Signal type

VI Voltage Input

The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type ter-minal connector (2.5 mm2) to X5.

P24 Power (pin 1)M24 Power (pin 2)SHIELD (pin 3)


X5 POWER power supply

Pin Name Type

3 SHIELD

2 M24 Power VI

1 P24 Power VI

Signal names

P24 Power External +24 V load power supplyM24 Power Ground for external load power supply

Signal type

VI Voltage Input

Connection ofthe electronicspower supply

Connection of theload power supply

6 I/O Modules 12.98



The inputs and outputs are connected by means of ribbon cables of max. 3 m inlength. You can use the following 34-way terminal strip converters for this pur-pose:see References: /Z/ Catalog NCZTerminal strip converter, without LED: 6FC9302-2AATerminal strip converter, with red LED: 6FC9302-2AB (0.5 A)

6FC9302-2AL (2 A)Terminal strip converter, with green LED: 6FC9302-2BB01The connector pin assignment of the ribbon cable is compatible with the I/Omodules (logic modules) on the SINUMERIK 810D.

The status of the EFP module is indicated via two LEDs.

Green LED: 5 V Power OK

Red LED: Group error

Connection of outputs

Connector name: X402 OUTPUT 0-31Connector type: 34-way DIN ribbon cable connectionLength of ribbon cable: Max. 3 m to terminal strip converter

Note

The outputs must be protected against surge voltages by means of externalinductive loads (free-wheeling diodes, RC elements, ...).

1 Not assigned 2 Not assigned

3 OUT00 O 4 OUT01 O

5 OUT02 O 6 OUT03 O

7 OUT04 O 8 OUT05 O

9 OUT06 O 10 OUT07 O

11 OUT10 O 12 OUT11 O

13 OUT12 O 14 OUT13 O

15 OUT14 O 16 OUT15 O

17 OUT16 O 18 OUT17 O

19 OUT20 O 20 OUT21 O

21 OUT22 O 22 OUT23 O

23 OUT24 O 24 OUT25 O

25 OUT26 O 26 OUT27 O

27 OUT30 O 28 OUT31 O

29 OUT32 O 30 OUT33 O

31 OUT34 O 32 OUT35 O

33 OUT36 O 34 OUT37 O

Signal names

OUTi[j] Output j of output byte i

Signal type

O Output

Connection of inputs/outputs

Meaning ofLEDs

X402Outputs 0-31

6 I/O Modules04.00




Connection of inputs 0–31

Connector name: X404 INPUT 0–31Connector type: 34-way DIN ribbon cable connectionLength of ribbon cable: Max. 3 m to terminal block


3 INP00 I 4 INP01 I

5 INP02 I 6 INP03 I

7 INP04 I 8 INP05 I

9 INP06 I 10 INP07 I

11 INP10 I 12 INP11 I

13 INP12 I 14 INP13 I

15 INP14 I 16 INP15 I

17 INP16 I 18 INP17 I

19 INP20 I 20 INP21 I

21 INP22 I 22 INP23 I

23 INP24 I 24 INP25 I

25 INP26 I 26 INP27 I

27 INP30 I 28 INP31 I

29 INP32 I 30 INP33 I

31 INP34 I 32 INP35 I

33 INP36 I 34 INP37 I

Signal names

INPi[j] Input j of input byte i

Signal type

I Input

Connection of inputs 32–63

Connector name: X405 INPUT 32–63Connector type: 34-way DIN ribbon cable connectionLength of ribbon cable: Max. 3 m to terminal block


3 INP40 I 4 INP41 I

5 INP42 I 6 INP43 I

7 INP44 I 8 INP45 I

9 INP46 I 10 INP47 I

11 INP50 I 12 INP51 I

13 INP52 I 14 INP53 I

15 INP54 I 16 INP55 I

17 INP56 I 18 INP57 I

19 INP60 I 20 INP61 I

21 INP62 I 22 INP63 I

23 INP64 I 24 INP65 I

25 INP66 I 26 INP67 I

X404Inputs 0–31

X405Inputs 32–63

6 I/O Modules



27 INP70 I 28 INP71 I

29 INP72 I 30 INP73 I

31 INP74 I 32 INP75 I

33 INP76 I 34 INP77 I

Signal names


Signal type

I InputThe 810D single I/Os as viewed by the PLC are the same as an S7-300 I/Ochain with the following configuration:

P bus interface IM-R

2 x 32 bit input module

1 x 32 bit output module

X404

X405

X406

X3 IN X3 OUT

32 inputs 0–31

32 inputs 32–63

32 outputs 0–31

The address space is as follows:

1. Input rangeInput byte (chain number *32) to (chain number *32) +7, i.e. from input byte32 to input byte 39 for operation in chain 1

2. Output rangeOutput byte (chain number *32) +8 to (chain number *32) +11, i.e. from out-put byte 40 to output byte 44 for operation in chain 1

Only one I/O module can be installed in each chain.

The address area is assigned automatically during power-up. No parametersneed be set for this purpose.

The 810D I/Os can be treated in AS-PARAM in the same way as a correspond-ing configuration of S7-300 modules.

Address space

6 I/O Modules07.96




SINUMERIK810D withintegratedAS314

X111

Chain 1

Chain 3

Chain 2P bus

EFP

EFP

EFP

Fig. 6-3 SINUMERIK 810D with 3 chains of I/O modules (max. configuration)

6 I/O Modules

6.2 DSB with 5 incoming supplies for drive module12.95


6.2 DSB with 5 incoming supplies for drive module

The DSB distribution board comprises

a single I/O module (64 inputs and 32 outputs) as an interface module,

a basic module (24 outputs – load rating 2 A, simultaneity factor 50%),

a drive module (5 outputs – with max. load rating of 8 A – for three-phaseAC motor connection).

The 64 inputs of the EFP module are taken directly to Phoenix-Combiconplug-in units via the basic module.

24 outputs of the 32 are also connected via relays to Phoenix-Combicon plug-inunits on the basic module. Each output has a load rating of 2 A. Three separatevoltages can each be connected to 8 outputs via three supply modules. Theremaining 8 outputs control the ON/OFF commands for 5 three-phase AC mo-tors as well as the change in rotational direction for three three-phase AC mo-tors. The voltage is supplied via 5 separate inputs. (A voltage supply via a com-mon connection depending on the fuse module used will be available soon.)

5 inputs are required for overcurrent monitoring (settable between 1 A and 8 A).

The distribution board can only be operated on a TN system with 3 AC 400.

The IN connector (socket) of the DSB is linked to connector X111 (socket) onthe SINUMERIK 810D by means of a connecting cable.

The maximum cable length is 10 m. One type of cable is available for intercon-necting two distribution boards:

Order no.: 6ES7 368–30–0AA0

Brief description

Connection to the810D

6 I/O Modules05.99

12.956.2 DSB with 5 incoming supplies for drive module



810D

X111

ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ



OUT

DSB DSB DSB

ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ

IM 361 or a second DSB or an EFP

X110-X117

X100

X120-X125

32 inputs

Incoming supply for X120-X125

3 x 8 2 A outputs

6ES7 368–30–0AA0

6ES7 368–30–0AA0

16 Phoenix screw-type terminal connectors,10-way

1 Phoenix screw-type terminal connector,6-way


IN

OUT

SINUMERIK 810D6ES7 368–30–0AA0

DSB

Shielded connecting cable

X201X203X205X207X209

Incoming supply for X202, X204, X206, X208, X210


X202X204X206X208X210

5 outputs 1-8 A, adjustable5 Phoenix screw-type terminal connectors,4-way

IN OUTIN OUTIN

Fig. 6-4 Connections on distribution board on the SINUMERIK 810D

6 I/O Modules 05.9905.99



P/K bus

Single I/Os

IN32I

OUT32I

32O

Display Basic module left rightX110, X111, X112, X113, X114, X115, X116, X117

INP00– INP37

INP40– INP77

OUT00– OUT27

OUT30/32/34/36/37

OUT31/33/35

Fuse module Drive module

X100

X120

X121

X122

X123

X124

X125

1U

2U

3U

1U

2U

3U

X201(C1)

X203(C2)

X205(C3)

X207(C4)

X209(C5)

Shutdown +reversing circuit

Current measurementsettable between1–8 A

Shutdown Current measure-ment settable be-tween 1–8 A

X202

X204

X206

X208

X210

Fig. 6-5 Block diagram of DSB with 5 incoming supplies for drive module

6 I/O Modules05.99




Clearance for connector/ventilation: 50 mm

Clearance for connector/fan: 50 mmSpace for changing fuse p.c.b.: 170 mm

Spa

ce fo

r fr

ont c

onne

ctor

: 70

mm

SHIELD

M24

P24 POWER

POWER OK

C5

C4

C3

C2

C1CURRENTLIMIT

5V FAULT

SHIELD

M24

P24 LOGIC

OUTIN

INPUT0–63

OUTPUT0–31 00

7 7

7 7

00

7

0

7

0

7

0

7

0

7

0

7

0

7

0

7

0

P243 P242P241 P240

P243 P242P241 P240

P247 P246P245 P244

P247 P246P245 P244

0–31INPUT

32–63INPUT

0 420

P243 P242P241 P240

P243 P242P241 P240

P247 P246P245 P244

P247 P246P245 P244

1 5

P243 P242P241 P240

P243 P242P241 P240

P247 P246P245 P244

P247 P246P245 P244

2 6

P243 P242P241 P240

P243 P242P241 P240

P247 P246P245 P244

P247 P246P245 P244

3 7

40

51

62

73

31

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

X110

X111

X112

X113

X114

X115

X116

X117

X106 X1

1 11

1 11

1 11

1 11

1 11

1 11

1 11

1 11

440

466

480

25

100

25

150268

Fig. 6-6 Dimension drawing of DSB with 5 incoming supplies for drive module

6 I/O Modules 05.99



Table 6-4 Technical data for distribution board

Supply voltagefor LOGIC (X1) and POWER (X5)

– Rated value– Perm. range– Ripple– Reverse voltage

protection– Fusing

Power consumption – LOGIC– POWER

Power loss – LOGIC– POWER

Supply lead fuse

24 V DC18.5 ... 30.2 V3.6 V ppyes

LOGIC: 1 A/250 VPOWER: noTyp: 0.3 A , max: 1 Amax. 2 ATyp: 7.2 W, max: 30.2 Wmax. 30 W3 A

InputsNo. of inputs

Signal level for “0” signal Signal level for “1” signal Galvanic isolation

64 digital inputs, of which59 are freely assignable –3 V to +5 V+15 V to +30 Vyes (optocoupler)

Input current “1” signalInput current “0” signalDelay time TPHLDelay time TPLHNoise immunity (DIN 57847)Cable length terminal block

2–15 mA, typ: 10 mA –9 mA to 1 mA 0.5 to 3 ms0.5 to 3 ms2 kVmax. 3 m

OutputsBasic module: No. of outputs

Number per incoming supplySimultaneity factorGalvanic isolationShort-circuit-proof

Output currentDrive module: No. of outputs

Number of incoming suppliesGalvanic isolationShort-circuit-proofOutput currentNoise immunity (DIN 57847)Cable length terminal block

24 relay outputs (freely assignable)8 outputs50%yes (relay)no (line-side fuse or 10 Am.c.b. required)max. 2 A5 three-phase outputs5 separateyes (contactor)yes (internal fuse)max. 8 A2 kVmax. 3 m

Overtemperature protection Module-specific shutdown

Simultaneity factor for relay outputsSum of all rated currents, each within the 2 A group

50%

Insulation class to DIN 57110 b A


Weight 1.7 kg

Degree of protection to DIN 40050 IP 20 with connectors pluggedin

Vibration resistance to SN 29010 Class 12

Temperature rangeStorage:Operation:

–40°C to +70°C 0°C to +55°C

Technical data

6 I/O Modules05.99




SHIELD

M24

P24 POWER

POWER OK

C5

C4

C3

C2

C1CURRENTLIMIT

5V FAULT

SHIELD

M24

P24 LOGIC

OUTIN

INPUT0–63

OUTPUT0–31 00

7 7

7 7

00

7

0

7

0

7

0

7

0

7

0

7

0

7

0

7

0

P243 P242P241 P240

P243 P242P241 P240

P247 P246P245 P244

P247 P246P245 P244

0–31INPUT

32–63INPUT

0 420

P243 P242P241 P240

P243 P242P241 P240

P247 P246P245 P244

P247 P246P245 P244

1 5

P243 P242P241 P240

P243 P242P241 P240

P247 P246P245 P244

P247 P246P245 P244

2 6

P243 P242P241 P240

P243 P242P241 P240

P247 P246P245 P244

P247 P246P245 P244

3 7

40

51

62

73

31

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

1A

8A

X110

X111

X112

X113

X114

X115

X116

X117

X106 X1

1 11

1 11

1 11

1 11

1 11

1 11

1 11

1 11

Fig. 6-7 DSB terminals, front view

Terminals

6 I/O Modules 05.99



3M 3U 2M 2U 1M 1U

X1001

13 2M 12 11 102M 2M 2M 07 1M 06 05 041M 1M 1M 03 1M 02 01 001M 1M 1M

X122 (2U) 1 X121 (1U) 1 X120 (1U) 1

U1 V1 W1X201 (C1)

1U1 V1 W1X203 (C2)

1U1 V1 W1X205 (C3)

1U1 V1 W1X207 (C4)

1U1 V1 W1X209 (C5)

1

Fig. 6-8 Terminals on bottom of DSB

X125 (3U) 1

23 3M 22 21 203M 3M 3M

X124 (3U) 1

17 2M 16 15 142M 2M 2M

X123 (2U) 1

27 3M 26 25 243M 3M 3M

X210 (C5)

W2 V2 U2

1 X208 (C4) 1 X206 (C3) 1 X204 (C2) 1 X202 (C1) 1

W2 V2 U2 W2 V2 U2 W2 V2 U2 W2 V2 U2

Fig. 6-9 Terminals on top of DSB

6 I/O Modules05.99




The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type ter-minal connector (2.5 mm2) to X1.

P24Logic (pin 1)M24Logic (pin 2)SHIELD (pin 3)

X1


X1 LOGIC power supply

Pin Name Type

3 SHIELD

2 M24 Logic VI

1 P24 Logic VI

Signal names

P24 Logic External +24 V electronics power supplyM24 Logic Ground for external electronics power supply

Signal type

VI Voltage Input

The 24 V DC load power supply is connected via a 3-way, angled Phoenixscrew-type terminal connector (2.5 mm2) to X5.

P24 Power (pin 1)M24 Power (pin 2)SHIELD (pin 3)

X106


X106 POWER power supply

Pin Name Type

3 SHIELD

2 M24 Power VI

1 P24 Power VI

Signal names

P24 Power External +24 V load power supplyM24 Power Ground for external load power supply

Signal type

VI Voltage Input

Connection ofthe electronicspower supply

Connection of theload power supply

6 I/O Modules 05.99



+24 V

Safety switch. . .

EMERGENCYSTOP

DSB X106P24 PowerM24 Power M

M

Fig. 6-10 Example circuit showing how to include the DSB in the EMERGENCY STOPloop

The status of the DSB module is displayed by means of three LEDs.

Green LED: 5 V Power OK (single I/Os)

Red LED: Group error

Green LED: POWER OK (drive module)

The control status of the inputs and outputs is indicated via 96 LEDs.

Green LED: INPUT 0-63

Green LED: OUTPUT 0-31

Meaning of LEDs

6 I/O Modules05.99




Inputs and outputs are connected via 10-way screw-type terminal connectors(1.5 mm2) to X110-X117.

Table 6-7 Pin assignment of connectors X110-X117

Inputs X110-X117 left

Pin Name Type

1 XX Input I

2 P24 Supply voltage VO1)

3 Shield Shield

4 XX Input I


6 XX Input I


8 Shield Shield

9 XX Input I


Inputs X110-X117 right

11 XX Input I


13 Shield Shield

14 XX Input I


16 XX Input I


18 Shield Shield

19 XX Input I


Signal type

VO Voltage Output

I Input

1) If required, e.g. to supply a floating contact or switch

21

Pin

InputP24 supply

I 2–15 mAExample:

Connection ofinputs/outputs

6 I/O Modules 05.99



The incoming supply for the 24 relay outputs X120-X125 is connected via a 6-way Phoenix screw-type terminal connector (4 mm2) to X100.

Note

Line-side fuse required (10 A m.c.b.)


Incoming supply X100

Pin Name Type

1 3M Reference potential at X124, X125 VI

2 3U Supply voltage at X124, X125 VI





The relay outputs are connected via six 12-way Phoenix screw-type terminalconnectors (2.5 mm2) to X120-X125.

Note

If required, connect inductive loads (e.g. with diodes, varistors, RC ele-ments) to prevent excessive transient voltages.

Table 6-9 Pin assignment of connectors X120-X125

Outputs X120-X125

Pin Name Type

1 M Reference potential O

2 XX Output voltage O

3 Shield Shield



6 Shield Shield



9 Shield Shield



12 Shield Shield

Incoming supplyfor relay outputsX120–X125

Connection ofrelay outputs

6 I/O Modules05.99




The incoming supply for the 5 motor-controlling contactor outputs X202, X204,X206, X208, X210 is provided as described below with:

Variant: Five separate incoming supplies

The incoming supply is provided via five 4-way Phoenix screw-type connec-tors (2.5 mm 2) to X201, X203, X205, X207, X209.

Table 6-10 Pin assignment of connectors X201/X203/X205/X207/X209

Incoming supply X201, X203, X205, X207, X209

Pin Name Type

1 U1 VI

2 V1 VI

3 W1 VI

4 Unassigned

Variant: One common incoming supply (available soon)

Contactor outputs are connected via five 4-way Phoenix screw-type terminalconnectors (2.5 mm2) to X202, X204, X206, X208, X210.

Note

If required, connect inductive loads (e.g. with diodes, varistors, RC ele-ments) to prevent excessive transient voltages.

Table 6-11 Pin assignment of connectors X202/X204/X206/X208/X210

Outputs X202, X204, X206, X208, X210

Pin Name Type

1 U2 Phase for motor connection O

2 V2 Phase for motor connection O

3 W2 Phase for motor connection O

4 Shield

There is an equipotential bonding terminal on the bottom of the DSB module.You must connect a low-resistance, fine-cored conductor with a cross-section ofat least 16 mm2 to the grounding bar (see Section 2) as an interference currentdischarger. The connection must be as short as possible. When a joint protec-tive and interference discharge system is used, it must meet the PE conductorspecifications stipulated in VDE 0100 and VDE 0160.

Incoming supplyfor contactoroutputs X202,X204, X206, X208,X210

Connection ofcontactor outputs

EMC measures

6 I/O Modules 05.99



Assignment of right-hand inputs of X110-X117 to signal names

Table 6-12 Assignment of signal names to X110-X117 (right-hand inputs)

Connector Name Type Remarks

X110.11 INP 4[0] I

X110.14 INP 4[1] I

X110.16 INP 4[2] I

X110.19 INP 4[3] I

X111.11 INP 4[4] I

X111.14 INP 4[5] I

X111.16 INP 4[6] I

X111.19 INP 4[7] I

X112.11 INP 5[0] I

X112.14 INP 5[1] I

X112.16 INP 5[2] I

X112.19 INP 5[3] I

X113.11 INP 5[4] I

X113.14 INP 5[5] I

X113.16 INP 5[6] I

X113.19 INP 5[7] I

X114.11 INP 6[0] I

X114.14 INP 6[1] I

X114.16 INP 6[2] I

X114.19 INP 6[3] I

X115.11 INP 6[4] I

X115.14 INP 6[5] I

X115.16 INP 6[6] I

X115.19 INP 6[7] I

X116.11 INP 7[0] I

X116.14 INP 7[1] I

X116.16 INP 7[2] I

X116.19 INP 7[3] I Checkback signal, overcurrent, channel 1





Signal names


Signal type

I Input

Assignment ofsignal names

6 I/O Modules05.99




Assignment of right-hand inputs of X110-X117 to signal names

Table 6-13 Assignment of signal names to X110-X117 (left-hand inputs)


X110.1 INP 0[0] I

X110.4 INP 0[1] I

X110.6 INP 0[2] I

X110.9 INP 0[3] I

X111.1 INP 0[4] I

X111.4 INP 0[5] I

X111.6 INP 0[6] I

X111.9 INP 0[7] I

X112.1 INP 1[0] I

X112.4 INP 1[1] I

X112.6 INP 1[2] I

X112.9 INP 1[3] I

X113.1 INP 1[4] I

X113.4 INP 1[5] I

X113.6 INP 1[6] I

X113.9 INP 1[7] I

X114.1 INP 2[0] I

X114.4 INP 2[1] I

X114.6 INP 2[2] I

X114.9 INP 2[3] I

X115.1 INP 2[4] I

X115.4 INP 2[5] I

X115.6 INP 2[6] I

X115.9 INP 2[7] I

X116.1 INP 3[0] I

X116.4 INP 3[1] I

X116.6 INP 3[2] I

X116.9 INP 3[3] I

X117.1 INP 3[4] I

X117.4 INP 3[5] I

X117.6 INP 3[6] I

X117.9 INP 3[7] I

Signal names


Signal type

I Input

6 I/O Modules 05.99



Assignment of outputs to signal names

Table 6-14 Assignment of signal names to X110-X117


X120.2 OUT 0[0] O

X120.5 OUT 0[1] O

X120.8 OUT 0[2] O

X120.11 OUT 0[3] O

X121.2 OUT 0[4] O

X121.5 OUT 0[5] O

X121.8 OUT 0[6] O

X121.11 OUT 0[7] O

X122.2 OUT 1[0] O

X122.5 OUT 1[1] O

X122.8 OUT 1[2] O

X122.11 OUT 1[3] O

X123.2 OUT 1[4] O

X123.5 OUT 1[5] O

X123.8 OUT 1[6] O

X123.11 OUT 1[7] O

X124.2 OUT 2[0] O

X124.5 OUT 2[1] O

X124.8 OUT 2[2] O

X124.11 OUT 2[3] O

X125.2 OUT 2[4] O

X125.5 OUT 2[5] O

X125.8 OUT 2[6] O

X125.11 OUT 2[7] O

X202 OUT 3[0] O CW rotation, channel 1

X202 OUT 3[1] O CCW rotation, channel 1







Signal names

OUTi[j] Output j of output byte i

Signal type

O Output

6 I/O Modules05.99




Overcurrent evaluation of 5 motor circuits.

The current value to be monitored is input via a potentiometer. If the current limitvalue is exceeded, a signal is generated and processed in the software. Thesignal must be linked to the PLC program for all 5 channels as shown in thefollowing example.

Address Decla-ration

Name Type Initialvalue

Comment

0.0 in EMERGENCY_STOP BOOL FALSE

0.1 in MOTOR_PROTECTION_TRIPPED BOOL FALSE Input byte n+7.bit 3 (1st drive)

0.2 in ON_CONDITION BOOL FALSE

2.0 out MACHINE_CONDITION BOOL FALSE Output byte n+11.bit 0 (1st drive)

2.1 out

in_out

temp

Block: FC35 AUX_DRIVE

Network: 1 AUX_DRIVE 1

A #MOTOR_PROTECTION_TRIPPEDJC M1

//A #ON_CONDITIONS #AUX_DRIVE_ON

//A #EMERGENCY_STOPO #MOTOR_PROTECTION_TRIPPEDJC #MACHINE_CONDITIONR #AUX_DRIVE_ON

//M1: A #MOTOR_PROTECTION_TRIPPED

JC #AUX_DRIVE_ON

The motor circuit is therefore cut off in the event of overcurrent. The tolerancefor the current settings is 10%.

!Warning

No motor shutdown function is implemented in the hardware.

Example

6 I/O Modules 05.99



Table 6-15 Address assignments as a function of layout in system

Rack 1 Rack 2 Rack 3 Assignment

I 32.0–I 35.7 I 64.0–I 67.7 I 96.0–I 99.7 Digital inputs 0–31

I 36.0–I 39.2 I 68.0–I 71.2 I 100.0–I 102.2 Digital inputs 32–58

I 39.3–I 39.7 I 71.3–I 71.7 I 102.3–I 103.7 Current monitoring 59–63

O 40.0–O 42.7 O 72.0–O 74.7 O 104.0–O 106.7 Relay outputs

O 43.0 O 75.0 O 107.0 1 motor circuit

O 43.1 O 75.1 O 107.1 1 motor circuit reversed







Addressassignments

6 I/O Modules05.99




6 I/O Modules

Notes

04.00

12.95


NCU Terminal Block6FC5 211-0AA00-0AA0

PEconductorterminal

Shielding plate

1 2 3 4 5 6 7 8

DMP compact module slots

X9: Connection for external 24 V logic supply3 2 1

24V

X20: Interface to drive bus X21: Interface to next NCU terminal block

40V

237

257

74.4

2.5mm2

Status LED green: 5V OKStatus LED yellow: internal error terminal boxStatus LED red: external error (drive bus link)

100

Depth: 40 mm or 130 mm (with DMP compact module)

Fig. 7-1 Front view of NCU terminal block

The terminal block is connected to terminal X20 on the drive bus of the lastdrive module via a round cable. These cables are available in different lengths(cable lengths 1 m, 2 m, 5 m and 10 m). You can operate a maximum of 2 termi-nal blocks (according to the available NCK addresses for high-speed analogand digital I/Os). The round cables are also used to connect individual terminalblocks.

!Important

Please make sure that the total length of cable connections does not exceed10 m.

Connection tothe drive bus

7 NCU Terminal Block

7

05.99

12.95



SIMODRIVE


SIEMENS

611D closed-loopcontrol module Max. 2 NCU terminal

blocks can be connected

Terminator

Drive bus, max.length 10 m

Note:In the event of EMC-related problems, the shieldof the drive bus cable must be bonded to thedrive module (top).

Fig. 7-2 Connection of NCU terminal block

The terminator for the drive bus must be inserted in slot X21 on the last NCUterminal block.

When a joint protective and interference discharge system is used, it must meetthe PE conductor specifications stipulated in VDE 0100 and VDE 0160.For PE conductor connection, see Fig. “Front view of NCU terminal block” onprevious page.

The PE conductor terminal also serves to discharge interference currents from

the shields of the DMP module holder,

the DMP compact plug-in modules and

the 24 V logic power supply.

To ensure the effectiveness of these RI suppression measures, you must makea low-resistance connection between the shielding plate and ground potential.

The low-resistance connecting lead must be a fine-cored conductor with across-section of at least 10 mm2 and a length of <30 cm if possible.

A maximum of 8 DMP compact modules can be connected for each NCU termi-nal block.

Terminator

PE conductor

EMC measures

DMP compactmodules

7 NCU Terminal Block 07.96

12.95


Module type Max. number Differentiation

DMP compact module 16 I 2 Digital inputs

DMP compact module16 O 2 Digital outputs 0.5 A

DMP compact module 8 O 4 Digital outputs 2.0 A

DMP compact module 1I analog 8 Analog input 13 bit

DMP compact module 1I NC ana-log IN

4 High-speed analog input 75s, 12 bit

DMP compact module 1O analog 4 Analog output 14 bit

Complement in max. 2 terminal blocks on a control:

I/O devices Number

Digital inputs 32

Digital outputs 32

Analog inputs 8

Analog outputs 8

!Important

A total of 4 analog outputs and 4 analog inputs may be inserted simultaneouslyfor each NCU terminal block.

!Caution

If the load power supply for the DMP compact modules is disconnected duringoperation, then the outputs do not switch through reliably again when the loadpower supply is connected again. If you cannot avoid disconnecting the supplyduring operation, then you must ensure that the DMP outputs are reset via thePLC program as the load supply voltage is disconnected. The outputs must bereset when the voltage is switched on again.

+5 V monitor

Temperature monitor 60C 3C

Configuration monitor

Sign-of-life monitor (watchdog) for microcontroller

Sign-of-life monitor for NC

Error Sensing Effect

Undervoltage (< 4.75 V)

Limit monitor Disabling of NC outputs, LED(green) off

Ambient temperature Temperature sensor Status signal to NC, screen display

NCU sign of life Cyclical message Disabling of NC outputs, LED(red) on

Monitoringfunctions


12.95



Watchdog Time recording Disabling of NC outputs, LED(red) on

HW combination HW configuration Disabling of NC outputs LED(red, yellow) on,status signal to NC

The binary and analog outputs are switched to a safe state (0V at output) by thesignal XOUTDS in response to disturbances or errors in the NCU or the micro-controller or a power failure!

24V DC (20.4 V DC to 28.8 V DC)Connector designation: X9Connector type: 4-way terminal block, 2.5mm2 connection


X9

Pin Name Type

1 P24 ext VI

2 P24 ext VI

3 M24 ext VI

4 M24 ext VI

Signal names

P24 ext External +24 V voltage supplyM24 ext Ground for external voltage supply

Signal type

VI Voltage Input

X Drive bus interface Connector designation: X20 (IN) X21 (OUT)Connector type: 36-way Micro RibbonSpecial features: Non-floating, no reliable isolationCaution: Max. length of drive bus is 10 m

Module connectorConnector designation: X11 ... X18 (slots 1 ... 8)Connector type: 30-way plug connector ELCO Microleaf

Power supply

X20 / X21

X11–X18


12.95


Table 7-2 Technical data for NCU terminal block

Mechanical data

Dimensions Height Width Depth

100 mm 257 mm 40 mm

Environmental conditions

Temperature ranges Service/operation Storage/transport

Limit values 0...55 °C –20...60 °C

Temperature change within 1 minute max. 0.2 K

Permissible change in relative air humidity EN 60721-3-3, Class 3K5

within 1 minute max. 0.1 %

7 NCU Terminal Block05.99

12.95




Notes

04.00

8.1 DMP compact module 16 I (6FC5 111-0CA01-0AA0)12.95

8-109Siemens AG 2000. All rights reserved.

SINUMERIK 810D Manual Configuring HW (PHC) -- 10.00 Edition

DMP Compact Modules

8.1 DMP compact module 16 I (6FC5 111-0CA01-0AA0)

The DMP compact module 16 I is an encapsulated module which can beplugged into a slot on the NCU terminal block.

P M 7 6 5

InputsIN 7 ... IN 0HIGH byte

X1

4 3 2 1 0

0 1 2 3 4 5 6 7 M P

StatusLEDs

Fasteningscrew

Labellingstrips

InputsIN 0 ... IN 7LOW byte

0V

X3

X2

0..7

X3

X2

LOW byte

0..7

HIGH byte

1.5

0V1.5

Fig. 8-1 Front view and side view of DMP Compact Module 16 I

S One 30-way connector X1 for insertion in the NCU terminal block.

S Two 10-pin terminals X2 and X3 (Phoenix, type MC1.5/10-ST-3.81 GREY,Order No. for X3 and X2: 18 28 171) for connecting the 16 inputs and theload supply voltage.

S The terminals can be plugged in and coded mechanically by the customer ifrequired.

S Terminal P (24 V) on the 24 V connection is not used

16 LEDs as a status display for the logical states of the inputs.

LEDs illuminated: Input ON.

Interfaces

Display elements

8 DMP Compact Modules

8

12.958.1 DMP compact module 16 I (6FC5 111-0CA01-0AA0)



Table 8-1 Technical data for DMP Compact Module 16 I

Number of inputs 16 digital inputs

Galvanic isolation yes

Supply voltage VLOAD

- Rated value 24 V DC- Perm. range 20.4 V to 28.8 V- Ripple 3.6 Vpp

Input voltage (rated value) 24 V DC

Input voltage

- for “0” signal –3 to +5 V- for “1” signal +13 V to +33 V

Input current with “1” signal +2 mA to +5 mA

Delay time for tpLH tpLH = typ 1 ms

Delay time for tpHL tpHL = typ 1 ms

Cable length max. 30 m

Weight approx. 125 g

Degree of protection to DIN 40050 IP20



8.2 DMP compact module 16 O (6FC5 111-0CA02-0AA1)12.95


8.2 DMP compact module 16 O (6FC5 111-0CA02-0AA1)

The DMP compact module 16 O is an encapsulated module which can beplugged into a slot on the NCU terminal block.

P M 7 6 5

OutputsOUT 7 ... OUT 0HIGH byte

X1

4 3 2 1 0

0 1 2 3 4 5 6 7 M P

StatusLEDs

Fasteningscrew

Labellingstrips

OutputsOUT 0 ... OUT 7LOW byte

0V

X3

X2

0..7

X3

X2

LOW byte

0..7

HIGH byte

24 VLOAD DC 1.5

0V24 VLOAD DC 1.5

Fig. 8-2 Front view and side view of DMP compact module 16 O

One 30-way connector X1 for insertion in the NCU terminal block.

10-pin terminals X3 and X2 (Phoenix, type MC1.5/10-ST-3.81 GREY, OrderNo. for X3 and X2: 18 28 171) for connecting the 16 outputs and the loadsupply voltage.

The terminals can be plugged in and coded mechanically by the customer ifrequired.

16 LEDs as a status display for the logical states of the outputs.On product version B and later, the LEDs go out if the load voltage fails.

LEDs illuminated: Output ON.

Table 8-2 Technical data for DMP Compact Module 16 O

Number of outputs 16 digital outputs




Signal level of outputs (typical)

- for “0” signal open- for “1” signal VLoad –250 mV

Interfaces

Display elements


12.958.2 DMP compact module 16 O (6FC5 111-0CA02-0AA1)




Output load rating with “1” signal (rated value)

- Ohmic load 500 mA- Lamp load 5 W- Inductive load 500 mA

Short-circuit protection yes

Power loss at 30 V max. 3.8 W

Operating frequency with

- Ohmic load 100 Hz- Lamps 11 Hz- Inductive load (at rated

load, high values are per-missible under lowerloads)

2 Hz

Total load capability at 55 C (referred to the sum of ratedcurrents of all outputs)

50%

Delay time for tpLH tpLH = max. 0.5 ms

Delay time for tpHL tpHL = max. 0.5 ms





!Important

With product version C and later, a new output driver is installed on the DMPCompact Module 16 O. The following new operating response must be noted:In the event of a fault initiated by overcurrent or a short circuit, the outputsswitch through again automatically once the fault has been cleared. (With ear-lier versions: Disabling with “storage” until the output is activated again by thePLC user program).With a short circuit on one output, the three other outputs of the same half-bytemight be disabled as well.There is no mutual interaction in normal operation at currents of < 0.7 A.

One power supply feeds 8 outputs in each case. For each set of8 outputs (2 x outputs 0 ... 7) the sum of the output currents must not exceed 2A (corresponding to a simultaneity factor of 50% when the individual outputs arefully loaded). All 16 outputs can be loaded simultaneously, e.g. with 0.25 A.

!Important

Switching voltage peaks must be suppressed by external free-wheeling diodeswhen inductive loads are used.


8.3 DMP compact module 8 O (6FC5 111-0CA03-0AA1)12.95


8.3 DMP compact module 8 O (6FC5 111-0CA03-0AA1)

The DMP compact module 8 O is an encapsulated module which can beplugged into a slot on the NCU terminal block.

X3 7 6 5

OutputsOUT 7 ... OUT 4

X1

4

StatusLEDs

Fasteningscrew

Labellingstrips

OutputsOUT 0 ... OUT 3

0V

X2

0..7

X3

X2

24 VLOAD DC 2.5

210

0V24 VLOAD DC 2.5

P M

PM3

Fig. 8-3 Front view and side view of DMP Compact Module 8 O

Terminal P M 7/3 6/2 5/1 4/0

X3 24 V 0 V OUT 7 OUT 6 OUT 5 OUT 4

X2 24 V 0 V OUT 3 OUT 2 OUT 1 OUT 0


6-pin terminals X3 and X2 (Phoenix, type MSTB2.5/6-ST-5.08 GREY OrderNo. for X3 :18 28 647 and for X2: 18 28 168) for connecting the 8 outputsand the load supply voltage.


8 LEDs as a status display for the logical states of the outputs. On product ver-sion B and later, the LEDs go out if the load voltage fails.

LEDs illuminated: Output ON.

Interfaces

Display elements


12.958.3 DMP compact module 8 O (6FC5 111-0CA03-0AA1)




Number of outputs 8 digital outputs




Signal level of outputs (typical)

- for “0” signal open- for “1” signal VLoad –80 mV

Output load rating with “1” signal (rated value)

- Ohmic load 2000 mA- Lamp load 25 W- Inductive load 2000 mA


Power loss at 30 V max. 3.1 W

Operating frequency with

- Ohmic load 100 Hz- Lamps 11 Hz- Inductive load (at rated

load, high values are per-missible under lowerloads)

2 Hz

Total load capability at 55 C (referred to the sum of ratedcurrents of all outputs)

50%

Delay time for tpLH tpLH = max. 0.5 ms

Delay time for tpHL tpHL = max. 0.5 ms





One power supply feeds 4 outputs in each case. The sum of the output currentsfor 4 outputs (outputs 0 ... 3 and 4 ... 7) must not exceed 4 A (corresponding toa simultaneity factor of 50% when the individual outputs are fully loaded). All 8outputs can be loaded simultaneously, e.g. with 1 A.

!Important

Switching voltage peaks must be suppressed by external free-wheeling diodeswhen inductive loads are used.


8.4 DMP compact module 1 I analog (6FC5 111-0CA04-0AA0)12.95


8.4 DMP compact module 1 I analog (6FC5 111-0CA04-0AA0)

The DMP Compact Module 1I Analog is an encapsulated module which can beplugged into a slot on the NCU terminal block. (maximum 4 modules per termi-nal block)

M2M1P2P1

24 V DC

6, 1 Shield2 Current source for

PT1003 Analog input In+4 Analog input In–5 Ground

X1

StatusLEDs

Fasteningscrew

Labellingstrips

POWERSUPPLY

O.K.

ANALOG

IN

TerminalsX3

X2

0 V

13 2

1 2

S1S2

2.5

2.5

6 . . 1 Terminal:

Fig. 8-4 Front view and side view of DMP Compact Module 1 I analog


4-pin terminal X3 (Phoenix, type MSTB2.5/4-ST-5.08 GREY, Order No. forX3: 18 48 407) for connecting the supply voltage for the analog section and6-pin terminal X2 (Phoenix, type MSTB2.5/6-ST-5.08 GREY, Order No. forX2: 17 87 076) for connecting the analog input.


1 LED as a status display for the power supply.

LED illuminated: Internal power supply o.k.

S1: Measuring range setting1–2 closed: + 10 V1–3 closed: + 500 mV

S2: Line frequency settingclosed: for 50 Hz systemsopen: for 60 Hz systems

Interfaces

Display elements

Jumpering


12.958.4 DMP compact module 1 I analog (6FC5 111-0CA04-0AA0)



Analog voltage measurement

U U

Measurement with PT100

Differential input(common-mode faultsare suppressed)

Unipolar(Standard)

PT100 with4way connection

PT100 with2way connection

S6

M5

–4

+3 2

S1

X2

S6

M5

–4

+3 2

S1

X2

S6

M5

–4

+3

S1

X2S6

M5

–4

+3

I2

S1

X2I2

Fig. 8-5 Typical circuits for DMP Compact Module 1 I Analog

If the power source is not required, it must be short-circuited.

Table 8-4 Technical data for DMP Compact Module 1 I Analog

Number of inputs 1 analog input


Supply voltage VLOAD - Rated value 24 V DC- Perm. range 20.4 V to 28.8 V- Ripple 3.6 Vpp

Rated value input rangesOverrange

10 V or 500 mV+20 V or 1 V

Power consumption (24V) 45 mA

Iconst for PT100 2.5 mA

Connection of sensors see below

Digital representation of input signal 12 bits + sign

Error message indicating range violation ( 20 V; 1 V)

yes

Basic errors 0.2%

Operational limits (0 C to 60 C) 0.5%

Cable length (shielded) max. 30 m




Typicalcircuits

Note


8.4 DMP compact module 1 I analog (6FC5 111-0CA04-0AA0)12.95


The DMP Compact Module 1 I Analog serves to input and digitize analog volt-age values. This voltage value is measured by a floating differential input.

PT100 resistance thermometers can be connected in conjunction with the inte-grated stabilized power supply (2.5 mA).

Table 8-5 Digital analog value representation on DMP Compact Module 1 I Analog

Input word IB m IB m+1 Analog input voltage

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 10 V range 500 mV range

Significance

VZ 211 210 29 28 27 26 25

24 23 22 21 20

0 0RPF

0 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 19.995 V 999.76 mV

: : : :

0 1 0 0 0 0 0 0 0 0 0 0 1 0 0 0 10.005 V 500.24 mV

0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 V 500 mV

0 0 1 1 1 1 1 1 1 1 1 1 1 0 0 0 9.995 V 499.76 mV

: : : :

Digital value 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0.005 V 0.24 mV

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 V 0 mV

1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 –0.005 V –0.24 mV

: : : :

1 1 0 0 0 0 0 0 0 0 0 0 1 0 0 0 –9.995 V –499.76 mV

1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 –10 V –500 mV

1 0 1 1 1 1 1 1 1 1 1 1 1 0 0 0 –10.005 V –500.24 mV

: : : :

1 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 – 19.995 V – 999.76 mV

0 = always 0

OR= Overflow bit, input voltage is higher than 20 V or 1 V (double input range)

PF = Failure of analog section power supply


12.958.5 DMP compact module 1 I NC analog (6FC5 211-0AA10-0AA0)



8.5 DMP compact module 1 I NC analog(6FC5 211-0AA10-0AA0)

The DMP compact module 1 I NC analog is an encapsulated, high-speedanalog input module with an access time of 75s. It can be plugged into a sloton the NCU terminal block (maximum 4 modules per terminal block).

M2M1P2P1

24 V DC

6, 1 Shield2 Ground3 Analog input In+4 Analog input In–5 Ground

X1

StatusLEDs

Fasteningscrew

Labellingstrips

POWERSUPPLY

O.K.

ANALOG

IN

TerminalsX3

X2

0 V

13 2

1 2

S1S2

2.5

2.5

6 . . 1 Terminal:

Fig. 8-6 Front view and side view of DMP Compact Module 1 I NC Analog


4-pin terminal X3 (Phoenix, type MSTB2.5/4-ST-5.08 GREY, Order No. forX3: 18 48 407) for connecting the supply voltage for the analog section and6-pin terminal X2 (Phoenix, type MSTB2.5/6-ST-5.08 GREY, Order No. forX2: 17 87 076) for connecting the analog input.




Interfaces

Display elements


8.5DMP compact module 1 I NC analog (6FC5 211-0AA10-0AA0)12.95


Analog voltage measurement

U UDifferential input(common-mode faultsare suppressed)

Unipolar(Standard)

S6

M5

–4

+3 2

S1

X2S6

M5

–4

+3 2

S1

X2M M

Fig. 8-7 Typical circuits for DMP Compact Module 1I NC Analog

Table 8-6 Technical data for DMP Compact Module 1I NC Analog

Number of inputs 1 analog input


Supply voltage VLOAD - Rated value 24 V DC- Perm. range 20.4 V to 28.8 V- Ripple 3.6 Vpp

Rated value input ranges 10 V

Power consumption (24V) 85 mA

Connection of sensors see below

Digital representation of input signal 11 bits + sign

Total error across temperature range 0..55 C including zeroerror

0.6%





The DMP Compact Module 1 I NC Analog serves to input and digitize analogvoltage values. This voltage value is measured by a floating differential input.

The converter result is made available as a two’s complement with a resolutionof 4.88 mV for one bit. The duration of a conversion cycle – from the momentthe conversion begins to the point at which the result is read out – lasts a maxi-mum of 75s.

Typicalcircuits

Analog valuerepresentation


12.958.5 DMP compact module 1 I NC analog (6FC5 211-0AA10-0AA0)



Table 8-7 Digital analog value representation on DMP Compact Module 1 I NC Analog

Input word IB m IB m+1 Analog input voltage

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 +/– 10V range

Significance

VZ 210 29 28 27 26 25 24

23 22 21 20

0 0 0PF

0 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 9.995 V

: : :

0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0.005 V

Digital value 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 V

1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 –0.005 V

: : :

1 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 –9.995 V

1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 –10 V

0 = Always 0

PF = Failure of analog section power supply


8.6 DMP compact module 1 O analog (6FC5 111-0CA05-0AA0)12.95


8.6 DMP compact module 1 O analog (6FC5 111-0CA05-0AA0)

The DMP compact module 1 O analog is an encapsulated module which can beplugged into a slot on the NCU terminal block. (maximum 4 modules per termi-nal block)

24 V DC

1, 4 ... shield2 ... analog output Out+

X1

StatusLEDs

Fasteningscrew

Labellingstrips

POWERSUPPLY

O.K.

ANALOG

OUT

TerminalsX3

X2

0 V

2.5

1.5

1234

P1 P2 M1 M2

Terminal:

3 ... analog output Out–

Fig. 8-8 Front view and side view of DMP Compact Module 1 O Analog


4-pin terminal X3 (Phoenix, type MC1.5/4-ST-3.81, Order No. for X3:1828126) for connecting the supply voltage for the analog section and X2(Phoenix, type MSTB2.5/4-ST-5.8 GREY, Order No. for X2: 18 40 942) forconnecting the analog output.




Interfaces

Display elements


12.958.6 DMP compact module 1 O analog (6FC5 111-0CA05-0AA0)



Table 8-8 Technical data for DMP Compact Module 1 O Analog

Number of outputs 1 analog output




Power consumption (24 V) 60 mA

Output ranges (rated value) DC 10 V

Output current 3 mA

Load resistance for voltage outputs min. 3.3 kΩDigital representation of output signal 13 bits + sign






Table 8-9 Digital analog value representation on DMP Compact Module 1 O Analog

Outputword OB m OB m+1

Analogoutputvoltage

Signif- 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0voltage

icance VZ 212 211 210 29 28 27 26 25 24 23 22 21 20 always 0

0 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 +9.9988 V

0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 +1.22 mV

Digitalvalue

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 V

1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 –1.22 mV

1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 –10 V


9.1 Safety Notices12.95


Servicing and Maintenance

9.1 Safety Notices

!Warning

Hazardous voltages are present in this electrical equipment during operation.

Failure to properly maintain the equipment can result in death, severe personalinjury or substantial property damage.

For this reason, please strictly observe all safety instructions in this Section andon the product itself when carrying out maintenance procedures.

Maintenance work on the equipment may only be carried out by qualifiedpersonnel.

Disconnect the unit from the power supply before you commence any main-tenance work (except battery replacement).

Use only spare parts authorized by the manufacturer.

The prescribed maintenance intervals and instructions for repair and re-placement must be strictly observed.

!Warning

Hazardous voltage is still present for at least 5 minutes on all modules after allvoltage sources have been disconnected. See Instruction Manual.

9 Servicing and Maintenance

9

12.959.2 Battery replacement (6FC5 247-0AA18-0AA0, GWE-570 665 000 101)



9.2 Battery replacement (6FC5 247-0AA18-0AA0, GWE-570665 000 101)

!Caution

You must never attempt to reactivate discharged batteries by heating them, etc.Charging batteries may cause them to leak and/or explode.

Failure to observe the above warning may result in personal injury or propertydamage.

Battery-backed SRAMS and clock batteries are installed on the CCU moduleand the MMC101/102. The back-up voltage is monitored by the control systemwhich outputs a monitoring signal. Once the monitor has responded, you have aperiod of 6 weeks to change the battery. The battery on the SINUMERIK 810Dcan be replaced without risk of data loss after disconnection of the controlpower and removal of the CCU module, since the data are backed up over of aperiod of approximately 15 minutes.

The batteries’ service life is at least 5 years.The battery must be removed before the module is stored.

Battery

Fig. 9-1 SINUMERIK 810D CCU module

Battery life

9 Servicing and Maintenance 05.98

9.2 Battery replacement (6FC5 247-0AA18-0AA0, GWE-570 665 000 101)12.95


The battery is located on the CCU module (see Fig. 9-1). Before removing theCCU module, please note the prescribed measures for handling ESD compo-nents in the preface of this Planning Guide.

Warning

Printed circuit boards contain components which can be destroyed by electro-static discharge. Before you touch a PCB, make sure that your own body hasbeen electrostatically discharged. To discharge your body, touch a conductive,grounded object (e.g. the unpainted metal parts of the switching cabinet,ground contact of outlet).

1. Switch off the control.

2. Read ESD handling instructions!

3. Remove all connectors (label beforehand if necessary).

4. Undo the 4 fastening screws on the CCU module and remove the module.

5. Take out the battery and pull out the battery plug. Data will be backed up bya capacitor for a period of approximately 15 minutes.

6. Connect up the new battery (check that polarity is correct) and insert it in thebattery compartment.

7. Insert the CCU module again and tighten the fastening screws.

8. Insert all connectors in their correct positions.

Replacement ofbattery on the CCUmodule

9 Servicing and Maintenance07.96

12.959.2 Battery replacement (6FC5 247-0AA18-0AA0, GWE-570 665 000 101)



9 Servicing and Maintenance

Notes

04.00

A-127 Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

Abbreviations

SIMATIC Parameterizing Tool

Compact Control Unit

Distributed Machine I/Os

Single I/O Module

Electromagnetic Compatibility

Absolute Encoder Interface (Heidenhain)

Electrostatically Sensitive Devices

Feed Drive

Hard Disk

Handheld Unit

Human Machine Interface: SINUMERIK operating functions for operating, pro-gramming and simulating. The meaning of HMI is identical with MMC.

Interface Module (SIMATIC S7–300)

Interface Module Address

Infeed/Regenerative Feedback Module

Industry Standard Architecture

Communication Bus

Light Emitting Diode

Power Section Module

Machine Control Panel

AS PARAM

CCU

DMP

EFP

EMC

EnDat

ESD

FDD

HD

HHU

HMI

IM

IM Address

I/RF

ISA

K Bus

LED

LT

MCP

A

12.95

A-128 Siemens AG 2000. All rights reserved.


Machine-Readable Product Designation

Human Machine Communication.The meaning of HMI is identical with MMC.

Multi-Point Interface

Mains Supply Module

Main Spindle Drive

Numerical Control

Non-Maskable Interrupt

Open-loop control infeed

Operator Panel

Operator Panel Interface

I/O Bus

Personal Computer Memory Card International Association

I/O module

Programming Device

Programmable Logic Controller

Power Supply (SIMATIC S7–300)

Signal Module SIMATIC S7–300, e.g. input/output modules

Software

User Interfaces

Video Graphics Adapter

MLFB

MMC

MPI

MS

MSD

NC

NMI

OI

OP

OPI

P Bus

PCMCIA

PER

PG

PLC

PS

SM

SW

UI

VGA

A Abbreviations 08.97

B-129 Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

References

General Documentation

SINUMERIK 840D/840Di/810D/802S, C, DOrdering Information Catalog NC 60Order No.: E86060–K4460–A101–A8 –7600

SIMATICSIMATIC S7 Programmable Logic ControllersCatalog ST 70Order No.: E86 060–K4670–A111–A3

SINUMERIK, SIROTEC, SIMODRIVEAccessories and Equipment for Special-Purpose MachinesCatalog NC ZOrder No.: E86060–K4490–A001–A7 –7600

Electronic Documentation

The SINUMERIK System (10.00 Edition)DOC ON CD (includes all SINUMERIK 840D/840Di/810D/FM-NC and SIMODRIVE publications)Order No.: 6FC5 298–6CA00–0BG0

/BU/

/ST7/

/Z/

/CD6/

B

12.95

B-130 Siemens AG 2000. All rights reserved.


User documentation

SINUMERIK 840D/810D/FM-NCAutoTurn Graphic Programming System (07.99 Edition)Part 2: SetupOrder No.: 6FC5 298–4AA50–0BP2

SINUMERIK 840D/810D/ FM-NCShort Guide AutoTurn Operation (07.99 Edition)Order No.: 6FC5 298–4AA30–0BP2

SINUMERIK 840D/810D/FM-NCAutoTurn Graphic Programming System (07.99 Edition)Part 1: ProgrammingOrder No.: 6FC5 298–4AA40–0BP2

SINUMERIK 840D/840Di/810D/FM-NCOperator’s Guide (10.00 Edition)Order No.: 6FC5 298–6AA00–0BP0

– Operator’s Guide MMC

– Operator’s Guide HMI Advanced

SINUMERIK 840D/810D/ FM-NCOperator’s Guide Unit Operator Panel (04.96 Edition)Order No.: 6FC5 298–3AA60–0BP1

SINUMERIK 840D/840Di/810DOperator’s Guide HT 6 (HPU new) (06.00 Edition)Order No.: 6FC5 298–0AD60–0BP0

SINUMERIK 840D/840Di/810D/FM-NCShort Operation Guide (10.00 Edition)Order No.: 6FC5 298–6AA10–0BP0

SINUMERIK 840D/810DOperator’s Guide ManualTurn (02.00 Edition)Order No.: 6FC5 298–5AD00–0BP0

SINUMERIK 840D/810DShort Guide ManualTurn (11.98 Edition)Order No.: 6FC5 298–2AD40–0BP0

/AUE/

/AUK/

/AUP/

/BA/

/BAE/

/BAH/

/BAK/

/BAM/

/KAM/

B References 10.00

12.95


SINUMERIK 840D/810DOperator’s Guide ShopMill (08.00 Edition)Order No.: 6FC5 298–5AD10–0BP1

SINUMERIK 840D/810DShort Guide ShopMill (01.98 Edition)Order No.: 6FC5 298–2AD30–0BP0

SINUMERIK 840D/840Di/810DOperator’s Guide Handheld Programming Unit (04.00 Edition)Order No.: 6FC5 298–5AD20–0BP1

SINUMERIK 840D/840Di/810D/FM-NCUser’s Guide Measuring Cycles (06.00 Edition)Order No.: 6FC5 298–5AA70–0BP2

SINUMERIK 840D/840Di/810D/FM-NCDiagnostics Guide (10.00 Edition)Order No.: 6FC5 298–6AA20–0BP0

SINUMERIK 840D/840Di/810D/FM-NCProgramming Guide Fundamentals (10.00 Edition)Order No.: 6FC5 298–6AB00–0BP0

SINUMERIK 840D/840Di/810D/FM-NCProgramming Guide Advanced (10.00 Edition)Order No.: 6FC5 298–6AB10–0BP0

SINUMERIK 840D/840Di/810D/FM-NCShort Guide Programming (10.00 Edition)Order No.: 6FC5 298–6AB30–0BP0

SINUMERIK 840D/840Di/810D/FM-NCProgramming Guide Cycles (10.00 Edition)Order No.: 6FC5 298–6AB40–0BP0

PCIN 4.4Software for Data Transfer to/from MMC ModuleOrder No.: 6FX2 060 4AA00–4XB0 (German, English, French)Order from: WK Fürth

SINUMERIK 840DiSystem Overview (01.00 Edition)Order No.: 6FC5 298–5AE40–0BP0

/BAS/

/KAS/

/BAP/

/BNM/

/DA/

/PG/

/PGA/

/PGK/

/PGZ/

/PI /

/SYI/

B References10.00

12.95




SINUMERIK 840D/840Di/810D/FM-NCSIMODRIVE 611DLists (10.00 Edition)Order No.: 6FC5 297–6AB70–0BP0

SINUMERIK 840D/840Di/810D/FM-NCOperator Components Manual (HW) (10.00 Edition)Order No.: 6FC5 297–6AA50–0BP0

SIMODRIVE SensorAbsolute Encoder with PROFIBUS-DPUser Guide (HW) (02.99 Edition)Order No.: 6SN1197–0AB10–0YP1

SINUMERIK, SIROTEC, SIMODRIVEEMC Installation GuidePlanning Guide (HW) (06.99 Edition)Order No.: 6FC5 297–0AD30–0BP1

SINUMERIK 810DConfiguring Manual (HW) (10.00 Edition)Order No.: 6FC5 297–4AD10–0BP0

SINUMERIK 840D NCU 561.2–573.2 Configuring Manual (HW) (10.00 Edition)Order No.: 6FC5 297–6AC10–0BP0

SINUMERIK FM-NC NCU 570 Configuring Manual (HW) (04.96 Edition)Order No.: 6FC5 297–3AC00–0BP0

SIMODRIVE SensorMeasuring System for Main Spindle DrivesConfiguring/Installation Guide, SIMAG-H (HW) (05.99 Edition)Order No.: 6SN1197–0AB30–0BP0

a) Lists

/LIS/

b) Hardware

/BH/

/BHA/

/EMV/

/PHC/

/PHD/

/PHF/

/PMH/

B References 10.00

12.95


SINUMERIK 840D/840Di/810D/FM-NCDescription of Functions, Basic Machine (Part 1) – (10.00 Edition) –(the various sections are listed below)Order No.: 6FC5 297–6AC20–0BP0

A2 Various Interface SignalsA3 Axis Monitoring, Protection ZonesB1 Continuous Path Mode, Exact Stop and Look AheadB2 AccelerationD1 Diagnostic ToolsD2 Interactive ProgrammingF1 Travel to Fixed StopG2 Velocities, Setpoint/Actual-Value Systems, Closed-Loop

ControlH2 Output of Auxiliary Functions to PLCK1 Mode Group, Channel, Program Operation ModeK2 Axes, Coordinate Systems, Frames,

Actual-Value System for Workpiece, External Zero OffsetK4 CommunicationN2 EMERGENCY STOPP1 Transverse AxesP3 Basic PLC ProgramR1 Reference Point ApproachS1 Spindles V1 FeedsW1 Tool Compensation

SINUMERIK 840D/840Di/810D(CCU2)/FM-NCDescription of Functions, Extended Functions (Part 2) –(10.00 Edition)–including FM-NC: Turning, Stepper Motor(the various sections are listed below)Order No.: 6FC5 297–6AC30–0BP0

A4 Digital and Analog NCK I/OsB3 Several Operator Panels and NCUsB4 Operation via PG/PCF3 Remote DiagnosticsH1 Jog with/without HandwheelK3 CompensationsK5 Mode Groups, Channels, Axis ReplacementL1 FM-NC Local BusM1 Kinematic TransformationM5 MeasurementN3 Software Cams, Position Switching SignalsN4 Punching and NibblingP2 Positioning AxesP5 OscillationR2 Rotary AxesS3 Synchronous SpindlesS5 Synchronized Actions (up to and including SW 3)S6 Stepper Motor ControlS7 Memory ConfigurationT1 Indexing AxesW3 Tool ChangeW4 Grinding

c) Software

/FB1/

/FB2/

B References10.00

12.95



SINUMERIK 840D/840Di/810D(CCU2)/FM-NCDescription of Functions, Special Functions (Part 3) – (10.00 Edition) –(the various sections are listed below)Order No.: 6FC5 297–6AC80–0BP0

F2 3-Axis to 5-Axis TransformationG1 Gantry AxesG3 Cycle TimesK6 Contour Tunnel MonitoringM3 Coupled Motion and Leading Value CouplingS8 Constant Workpiece Speed for Centerless GrindingT3 Tangential ControlV2 PreprocessingW5 3D Tool Radius CompensationTE1 Distance ControlTE2 Analog AxisTE3 Master-Slave for DrivesTE4 Transformation Package for HandlingTE5 Setpoint ExchangeTE6 MCS Coupling

SIMODRIVE 611D/SINUMERIK 840D/810DDescription of Functions, Drive Functions (10.00 Edition)(the various sections are listed below)Order No.: 6SN1 197–0AA80–0BP6

DB1 Operational Messages/Alarm ReactionsDD1 Diagnostic FunctionsDD2 Speed Control LoopDE1 Extended Drive FunctionsDF1 Enable CommandsDG1 Encoder ParameterizationDM1 Calculation of Motor/Power Section Parameters and

Controller DataDS1 Current Loop ControlDÜ1 Monitors/Limitations

SINUMERIK 840D/SIMODRIVE 611 DigitalDescription of Functions ANA Module (02.00 Edition)Order No.: 6SN1 197–0AB80–0BP0

SINUMERIK 840DDescription of Functions Digitizing (07.99 Edition)Order No.: 6FC5 297–4AC50–0BP0

DI1 Start-UpDI2 Scanning with Tactile Sensors (scancad scan)DI3 Scanning with Lasers (scancad laser)DI4 Milling Program Generation (scancad mill)

/FB3/

/FBA/

/FBAN/

/FBD/

B References 10.00

12.95


CAM Integration DNC NT-2000Description of Functions System for NC Data Management and Data Distribution (05.00 Edition)Order No.: 6FC5 297–6AE50–0BP0

SINUMERIK 840D/840Di/810DDescription of Functions ISO Dialects for SINUMERIK (10.00 Edition)Order No.: 6FC5 297–6AE10–0BP0

SINUMERIK 840D/SIMODRIVE 611 DigitalDescription of Functions HLA Module (08.99 Edition)Order No.: 6SN1 197–0AB60–0BP1

SINUMERIK 840D/810DDescription of Functions ManualTurn (02.00 Edition)Order No.: 6FC5 297–5AD50–0BP0

SINUMERIK 840D/810D/FM-NCDescription of Functions Configuring of Operator Interface OP 030 (03.96 Edition)(the various sections are listed below)Order No.: 6FC5 297–3AC40–0BP0

BA Operator’s GuideEU Development Environment (Configuring Package)PS Online only: Configuring Syntax (Configuring Package)PSE Introduction to Configuring of Operator InterfaceIK Screen Kit: Software Update and Configuration

SINUMERIK 840DDescription of Functions C-PLC Programming (03.96 Edition)Order No.: 6FC5 297–3AB60–0BP0

SINUMERIK 840D/810DDescription of Functions SINCOM Computer Link (02.00 Edition)Order No.: 6FC5 297–5AD60–0BP0

NFL Host Computer InterfaceNPL PLC/NCK Interface

SINUMERIK 840D / SIMODRIVEDescription of Functions SINUMERIK Safety Integrated (05.00 Edition)Order No.: 6FC5 297–5AB80–0BP1

/FBDN/

/FBFA/

/FBHLA/

/FBMA/

/FBO/

/FBP/

/FBR/

/FBSI/

B References10.00

12.95



SINUMERIK 840D/810DDescription of Functions ShopMill (08.00 Edition)Order No.: 6FC5 297–5AD80–0BP1

SIMATIC (11.98 Edition)FM STEPDRIVE/SIMOSTEPDescription of FunctionsOrder No.: 6SN1 197–0AA70–0YP3

SINUMERIK 840D/840Di/810D(CCU2)Description of Functions Synchronized Actions (10.00 Edition)for Wood, Glass, Ceramics, PressesOrder No.: 6FC5 297–6AD40–0BP0

SINUMERIK 840D/810DDescription of Functions Tool Information SINTDI with Online Help (04.99 Edition)Order No.: 6FC5 297–5AE00–0BP0

SIMODRIVE 611 universalDescription of Functions (05.00 Edition)Closed-Loop Control Component for Speed Control and PositioningOrder No.: 6SN1 197–0AB20–0BP3

SINUMERIK 840D/840Di/810DDescription of Functions Tool Management (07.00 Edition)Order No.: 6FC5 297–5AC60–0BP2

SINUMERIK 840DiManual (06.00 Edition)Order No.: 6FC5 297–5AE60–0BP0

SINUMERIK 840D/810D/FM-NCScreen Kit MMC 100/Unit Operator Panel (06.96 Edition)Description of Functions: Software Update and ConfigurationOrder No.: 6FC5 297–3EA10–0BP1

SIMODRIVE 611 universalShort Description (05.00 Edition)Closed-Loop Control Component for Speed ControlOrder No.: 6SN1 197–0AB40–0BP3

/FBSP/

/FBST/

/FBSY/

/FBTD/

/FBU/

/FBW/

/HBI/

/IK/

/KBU/

B References 10.00

12.95


SIMODRIVEPlanning Guide Linear Motors (05.00 Edition)(on request)ALL General Information about Linear Motors1FN1 1FN1 Three-Phase AC Linear Motor1FN3 1FN3 Three-Phase AC Linear MotorCON ConnectionsOrder No.: 6SN1 197–0AB70–0BP1

SIMODRIVEPlanning Guide MotorsThree-Phase AC Motors for Feed and Main Spindle Drives (09.00 Edition)Order No.: 6SN1 197–0AA20–0BP4

SIMODRIVEPlanning Guide 1FE1 Synchronous Built-In MotorsThree-Phase AC Motors for Main Spindle Drives (03.00 Edition)Order No.: (on request)

SIMODRIVE 611–A/611–D Planning Guide Inverters (08.98 Edition)Transistor PWM Inverters forAC Feed Drives and AC Main Spindle Drives

Order No.: 6SN1 197–0AA00–0BP4

SIMODRIVE POSMO A (02.00 Edition)Distributed Positioning Motor on PROFIBUS DP, User ManualOrder No.: 6SN2197–0AA00–0BP1

SIMODRIVE POSMO A (12.98 Edition)Installation Instructions (enclosed with POSMO A)Order No.: 462 008 0815 00

SIMODRIVE POSMO SI/CD/CA (09.00 Edition)Distributed Servo Drive Technology, User ManualOrder No.: 6SN2197–0AA20–0BP0

SIMATIC S7–300 (10.98 Edition)– Manual: Assembly, CPU Data (HW)– Reference Manual: Module DataOrder No.: 6ES7 398–8AA03–8AA0

SIMATIC S7–300 (03.97 Edition)Manual: STEP 7, Basic Information, V. 3.1Order No.: 6ES7 810–4CA02–8AA0

/PJLM/

/PJM/

/PJMS/

/PJU/

/POS1/

/POS2/

/POS3/

/S7H/

/S7HT/

B References10.00

12.95



SIMATIC S7–300 (03.97 Edition)Manual: STEP 7, Reference Manuals, V. 3.1Order No.: 6ES7 810–4CA02–8AR0

SIMATIC S7–300 (04.97 Edition)FM 353 Step Drive Positioning Module Order in conjunction with Configuring Package

SIMATIC S7–300 (04.97 Edition)FM 354 Servo Drive Positioning Module Order in conjunction with Configuring Package

SIMATIC S7–300 (10.99 Edition)FM 357 Multi-Axis Module for Servo and Stepper DrivesOrder in conjunction with Configuring Package

SIMODRIVE 611 (01.98 Edition)Manual Single-Axis Positioning for MCU 172AOrder No.: 6SN 1197–4MA00–0BP0

SIMODRIVE 611–A/611–D,SimoPro 3.1Program for Configuring Machine-Tool DrivesOrder No.: 6SC6 111–6PC00–0AAOrder from: WK Fürth

SIMODRIVE 611AInstallation and Start-Up Guide (09.00 Edition)Order No.: 6SN 1197–0AA60–0BP5

SINUMERIK 810DInstallation and Start-Up Guide (10.00 Edition)(incl. description of SIMODRIVE 611D start-up software)Order No.: 6FC5 297–4AD20–0BP0

SINUMERIK 840D/SIMODRIVE 611DInstallation and Start-Up Guide (10.00 Edition)(incl. description of SIMODRIVE 611D start-up software)Order No.: 6FC5 297–6AB10–0BP0

SINUMERIK FM-NCInstallation and Start-Up Guide (04.96 Edition)Order No.: 6FC5 297–3AB00–0BP0

/S7HR/

/S7S/

/S7L/

/S7M/

/SHM/

/SP/

d) Installation and start-up

/IAA/

/IAC/

/IAD/

/IAF/

B References 10.00

12.95


SINUMERIK 840D/840Di/810DMMC/HMI Installation and Start-Up Guide (10.00 Edition)Order No.: 6FC5 297–6AE20–0BP0

IM1 Start-Up Functions for the MMC 100.2IM3 Start-Up Functions for the MMC 103IM4 Start-Up Functions for the HMI Advanced (PCU 50)HE1 Online HelpBE1 Supplement Operator Interface

/IAM/

B References10.00

12.95



B References 10.00

Notes

04.00

12.95

C-143 Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

Appendix A to EC Declaration of Conformity No.E002 V 26/03/99

A11: Typical plant configuration

SINUMERIK 810D

Line terminal

Metal cubicle

Machine base

Operator panel

QWERTY–keyboard

Machinecontr. panel

611Pow. sect.

mod.

El. handwheel

MG

MG

810DI/Os

810DI/Os

810DI/Os

NCKI/Os

SIN.810D

Fil-

ter**)

Supply

Terminalstrips

*) on I/RF module and OI module 28 kW**) Filter in module group or separately

*)

Reactor

Mains

All components which are authorized for the SINUMERIK 810D module net-work according to ordering information comply with Directive 89/336/EECwithin the network.

See Appendix C for conformity with standards

Note

The plant configuration sketch shows only the basic measures required for atypical plant configuration to comply with Directive 89/336/EEC.

In cases where the plant configuration is not typical, please follow the installa-tion guidelines for EMC-compatible plant design provided in the product docu-mentation and the EMC Installation Guidelines for SINUMERIK, SIROTEC andSIMODRIVE (Order No: 6FC5297-0AD30-0BP1).

08.99

12.95

C-144 Siemens AG 2000. All rights reserved.


Appendix C to EC Declaration of Conformity No.E002 V 26/03/99

C: The compliance of the products with the Directive of the Council 89/336/EEC has been verified throughinspection and testing according to the following product standards, basic specifications and standardscontained therein. Different product specifications apply to product categories SINUMERIK, SIMATIC, SI-ROTEC and SIMODRIVE.

C1: Product category SINUMERIK*), SIMATIC, SIROTEC:

Basic specification: EN 50081-2 dated 8/93 1)

Basic standards: Test subject:EN 55011 2) Radio interference

Basic specification: EN 50082-2 dated 3/95 3)

Basic standards: Test subject:EN 61000-4-3 4) Radiated high-frequency interference

(amplitude-modulated)ENV 50204 5) Radiated high-frequency interference

(pulse-modulated)EN 61000-4-6 6) Conducted disturbances induced by RF fieldsEN 61000-4-8 7) Magnetic fieldsEN 61000-4-2 8) Static dischargeEN 61000-4-4 9) Electrical fast transient bursts

C2: Product category SIMODRIVE, SINUMERIK 810D:,

Product standard: EN 61800-3 10)

C3: Other standards fulfilled by SINUMERIK 810D:

Re 1): VDE 0839 Part 81-2Re 2): VDE 0875 Part 11Re 3): VDE 0839 Part 82-2Re 4): VDE 0847 Part 4-3

ENV 50140Re 5): VDE 0847 Part 204Re 6): IEC 801-6

VDE 0847 Part 4-6IEV 1000-4-6ENV 50141

Re 7): VDE 0847 Part 4-8IEC 1000-4-8

Re 8): VDE 0847 Part 4-2EN 60801 Part 2IEC 801-2 VDE 0843 Part 2

Re 9): VDE 0843 Part 4VDE 0847 Part 4-4IEC 801-4

Re 10): VDE 0160 Part 100

*) except for SINUMERIK 810D

08.99

Index-145 Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

Index

Numbers3-axis CCU box, 4-65, 4-676th axis, CCU1, 4-69810D components, 1-11

AAir pressure, 2-23Ambient climatic conditions, 2-23Ambient conditions, 2-21Ambient mechanical conditions, 2-23Assembling the 810D, 3-37Assembly guidelines, 2-29Axis extension, 1-17, 5-71Axis extension with SIMODRIVE 611D closed-

loop control module, 5-74

BBackup batteries, 2-24Battery replacement, 9-124

CCable distributor, 4-53Cable distributor interfaces, location, 4-54Cable distributor, terminal assignment, 4-55Cable set for 611D closed-loop

control module, 5-75CCU box, installation, 3-36CCU, installation, 3-37CCU1: 6th axis, 4-69Combinations, 1-18Components of the SINUMERIK 810D, 4-43Connecting cables, 4-60Connecting leads, 1-16Connection conditions, 2-21Connection configuration for the MPI bus, HHU,

HPU, 1-14Connection configuration with PLC I/Os and NCU

terminal block, 1-15Connectors, 4-54Control elements, 4-52

Conversion for external cooling, 2-axis CCU box, 3-40

Current reduction, 4-65, 4-67

DDAC test sockets, 4-52DC supply, 2-27Description of the SINUMERIK 810D, 4-43Design of the SINUMERIK 810D, 3-35Device bus, X151, 4-48Dimension drawing of 2-axis CCU box, 3-39Display elements, 4-52Distribution board

Connections, 6-86with 5 incoming supplies for drive module

Address assignments, 6-101Assignment of signal names, 6-97Connection of contactor outputs, 6-96Connection of inputs/outputs, 6-94Connection of relay outputs, 6-95Connection of the electronics supply, 6-92Connection of the load power supply, 6-92EMC, 6-96Example, 6-100Incoming supply for contactor outputs

X202, X204, X206, X208, X210, 6-96Incoming supply for relay outputs

X120–X125, 6-95Technical data, 6-89Terminals, 6-90

with 5 inputs for drive module, Meaning ofLEDs, 6-93

DMP compact module 1 I analog, 8-115DMP compact module 1 I NC analog, 8-118DMP compact module 1 O analog, 8-121DMP compact module 16 I, 8-109DMP compact module 16 O, 8-111DMP compact module 8 O, 8-113DMP compact modules, 8-109Drive bus, X130, 4-48Dust, 2-25

EEarthing concept, 2-28EC Declaration of Conformity, C-141Electromagnetic compatibility, 2-22

12.95

Index-146 Siemens AG 2000. All rights reserved.


EMC, 2-22Encoder cables, connection, 3-41ESD symbol, 1-20

FFilter modules, 2-29

II/O device interface, X121, 4-47Incremental measuring systems, 4-58Installing the SINUMERIK 810D, 3-36Integrated power sections, 4-65, 4-67Interfaces for

servicing/Start-up/Maintenance, 2-30Interfaces for user, 2-30Interfaces on the SINUMERIK 810D, 4-45Interfaces, description, 4-47Interference immunity, 2-22Interpretable encoder systems, 4-58

LL2-DP interface, X102, 4-47Labels, 1-19Location of interfaces, 4-46

MMains connection, 2-26Mains infeed, 3-42Maintenance, 9-123Markings, 1-19Measuring channels, 4-60Measuring system, 4-57Measuring system, indirect, FDD, 4-60Measuring system, indirect, MSD, 4-63Measuring system,direct,FDD, 4-62Measuring system,direct,MSD, 4-64Measuring systems, absolute (EnDat), 4-59Mechanical data, 2-31Motor cables, connection, 3-41Motor connection, 4-57Motor measuring system, 4-57MPI connecting cable, 2-32MPI connector, 2-32MPI interface, X122, 4-48

NNCU terminal block, 7-103

Connection, 7-104DMP compact modules, 7-104EMC measures, 7-104PE conductor, 7-104Power supply, 7-106Terminator, 7-104X11–X18, 7-106X20/X21, 7-106

NCU terminal box, Monitoring functions, 7-105

OOverview display of 810D, 1-13Overview of interfaces, 4-45

PP bus, X111, 4-47PCMCIA card (memory card), 4-68PLC module, 4-68Plug-in axis extension unit, 5-71Pollutants, 2-25Position sensing, direct, MSD, 4-64Position sensing, indirect, MSD, 4-63Position sensing,direct,FDD, 4-62Position sensing,indirect,FDD, 4-61Power consumption, 2-26Power loss calculation, 2-26Power modules, 1-18Power supply, 2-26Protective separation, 2-30

RRadiated emissions, 2-22Rated load cycles FDD, 4-65, 4-67Rated load cycles MSD, 4-66References, B-129Relative air humidity, 7-107relative air humidity , 2-23Restrictions vis-à-vis 611D standard closed-loop

control, 4-44RI suppression measures, 2-29Ribbon cable, 5-73Ribbon cable connectors, 5-72

04.00

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Index-147 Siemens AG 2000. All rights reserved.SINUMERIK 810D Manual Configuring HW (PHC) – 10.00 Edition

SSafety notices, 9-123Servicing, 9-123Shielded signal cables, 2-29Shielding plate, Mounting, 3-38Shielding plate assembly, 2-axis CCU box, 3-40Shipment conditions, 2-24Shock stressing, 2-23Signal chart for incremental encoders, 4-58Simultaneity factor, 4-66Single I/O module, 6-77

Connections, 6-77Dimension drawing, 6-78Electronics power supply, 6-80EMC, 6-78Inputs/outputs, 6-81LEDs, 6-81Load power supply, 6-80Technical data, 6-79X402, 6-81X404, 6-82X405, 6-82

Single I/Os, Address space, 6-83Storage conditions, 2-24System configuration, 1-11System overview, 1-11

TTechnical data of individual components, 2-31Temperature range, 2-23Terminal block, X431, 4-50

VVibrational stressing, 2-23

XX102, 4-47X111, 4-47X113, 4-47X114, 4-47X121, 4-47X122, 4-48X130, 4-48X131, 4-48X151, 4-48X304, X305, X306, 4-49X341, X342, X351, X352, 4-49X411–X416, 4-49X431, 4-50

04.00

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SINUMERIK 810DSoftware Version 4Configuring CCU1/CCU2


Manual

Order No.: 6FC5 297-4AD10-0BP0Edition: 10.00

Should you come across any printing errors when reading this publication, please notify us on this sheet.Suggestions for improvement are also welcome.

SIEMENS AGA&D MC BMSP. O. Box 3180

D–91050 Erlangen(Tel. 0180 / 525 – 8008 / 5009 [Hotline] Fax +49 9131 / 98 – 1145email: [email protected])

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