sirius 3rw5 soft starters

Unrestricted © Siemens AG 2018

siemens.com/softstartersUnrestricted © Siemens AG 2018

SIRIUS 3RW5 Soft StartersAs versatile as your application

SIRIUS Soft Starters - New portfolio


SIRIUS Soft Starters - New portfolio

SIRIUS 3RW5 Soft Starters

High-Feature 3RW44

3-phase control

Functionality

Internal © Siemens AG 2018Power rating [kW] at 400 V

56055 250 1000 1200

3RW30

3RW40

5,51,5 15

Standard

2-phase control

3-phase control

S0-S3S6-S12

S00-S3




3RW553RW52

SIRIUS 3RW5 Soft Starters in the futureOur portfolio will be complete

Functionality

3RW55 (√3)

3RW44

High performance

3-phase control

Size 1 Size2/3 Size4 Size5

Internal © Siemens AG 2018

3RW30

3RW40 3RW50

S00-S3

S0-S3 S6-S12

3RW52 (√3)

Power rating [kW] at 400 V0 5,5 120015 551,5 315 710250 560

2-phase control

General performance

Basic performance


Market introduction in 3 steps

SPS ’17FY17 FY18 FY19HM ’19SPS ’18HM ’18

In step 1 we will cover the biggest part of the 3RW44 market and

additionally close the market gap

• 3RW52 (Sizes 1-4) as the new 3-phase controlled line (DR: Mar-18)

• 3RW55 (Sizes 1-4) as successor of 3RW44 (DR: Sep-18)

• 3RW59 Standard-HMI (DR: Mar-18), 3RW59 High-Feature-HMI (DR: Oct-18)

1

Pre-Launch Launch

12-17 03-18

Internal © Siemens AG 2018 1) SPS fair in Nuremberg; 2) HM fair in Hannover

In step 2, we will complete all of our sizes and accessories

• 3RW59 communication modules PN-HF, MB-RTU, ETH-IP (DR: Feb-19)

• 3RW55 (Size 5) (DR: Feb-19)2

In step 3 we will expand our innovation leadership

• 3RW50 (S6-S12) as successor of 3RW40 (S6-S12) (DR: Jul-2019)

• 3RW55-F as the first failsafe soft starter in the market (DR: Oct-2019)3

• 3RW59 Standard-HMI (DR: Mar-18), 3RW59 High-Feature-HMI (DR: Oct-18)

• 3RW59 Com-Modules PN-Std, PB (DR: 05-2018), MB-TCP (DR: Jul-2018)



Functionality

3RW55 (√3)

3RW44

High performance

3-phase control



3RW30

3RW40 3RW50

S00-S3

S0-S3 S6-S12

3RW52 (√3)


2-phase control

General performance

Basic performance



3RW55(5.5 … 1.200 kW)

(√3)

ph

as

e c

on

tro

lle

d

TIA

in

teg

rati

on

Heavy loads (CLASS 30E)

ramp-up time

1 … 360sHigh

Pro

du

cts


3RW52(5.5 … 560 kW)

(√3)

3RW30(1.5 … 55 kW)

3RW40(5.5 … 55 kW)

3RW50(55 … 315 kW)

3-p

ha

se

co

ntr

oll

ed

TIA

in

teg

rati

on

2-p

ha

se

co

ntr

oll

ed

Standard loads (CLASS 10E)

ramp-up time

1 … 20s

General

Basic

Heavy loads (CLASS 20E)


SIRIUS 3RW Soft Starters – As versatile as your applicationskey message portfolio

Engineered with TIA PortalP

rod

uct

s

3RW55

Torque Control

Braking

Condition Monitoring

Autoparameterization


Voltage Ramp and Current Limitation1

3RW30/40/50

3RW52

Basic Performance 1.5 - 315 kW General Performance 5.5 - 560 kW High Performance 5.5 – 1.200 kW

1) 3RW40 2) optional …

Slow speed and reversing

Soft Torque

Analogue Output2

0..10 V or 4..20 mA

Electronic and thermal2

motor protection

HMI and Communication module as accessories


SIRIUS 3RW5 Soft StartersFrame sizes overview

Size 1Size 2/3Size 4

3RW55


3RW52

Depth

< 200 mm

Size 1Size 4 Size 2/3

SIRIUS 3RW5 Soft StartersTechnical data overview (up to date)

3RW44 3RW52 3RW55

Rated current 29-1280 A 11-570 A 11-570 A

Main voltage

200-480 V400-600 V400-690 V

200-480 V200-600 V

200-480 V200-690 V

Bypass system integrated (hybrid-technology)

Number of controlled phases 3

Connection type standard, inside delta


Connection type standard, inside delta

Control voltage115 V AC230 V AC

24 V AC/DC110 - 250 V AC

Electronic motor overload protection CLASS 5, 10, 15, 20, 30 CLASS 10A, 10E, 20E CLASS 10A, 10E, 20E, 30E

Thermal motor overload protection thermistor, temperature switchthermistor, temperature switch

(product variants)thermistor, temperature switch

Analog output --- 0-10 V, 4-20 mA (product variant) 0-10 V, 4-20 mA

Fieldbus protocol PB, PN-HF (accessories) PN-Std, PB, MB-TCP, PN-HF, ETH-IP, MB-RTU (accessories)

Communication modules (accessories) plug-in module

Operator panel / displayHMI

HMI Standard / High-Feature (accessories)

HMI High-Feature

accessory for cabinet door mounted in the soft starter / detachable for cabinet door

PCB coating all PCBs


SIRIUS 3RW52


SIRIUS 3RW52 General Performance Soft Starters


3RW52


SIRIUS 3RW5 Soft Starters Current and power ratings(400 V standard circuit)


SIRIUS 3RW52 Soft StartersInteraction interfaces


SIRIUS 3RW52 Soft StartersAccessories

3RW52 soft starter

HMI modules


HMI modules

Communication modules

Hinged lids

Fan covers

Connection covers

Push-in lugs for wall mounting

Door-mounting kit IP65

Connection cable

SIRIUS 3RW5 Soft Starters Communication and HMI modules

Co

mm

un

ica

tio

n

PROFINET-Std, EtherNet/IP,

52 55

PROFINET-HF

52 55

52 55

52 55


Co

mm

un

ica

tio

nH

MI


Modbus-TCP PROFIBUS Modbus-RTU

High-feature HMI Standard HMI

PROFINET-HF(switched Ethernet)

52 55

52 55

SIRIUS 3RW52 Soft Starters

Product variants: analog output or thermistor motor overload protection

Optional accessories: standard or high-feature HMI (operator panel) for mounting in the soft starter or in the cabinet door


Soft-torque functionality

Easy and fast parameterization via rotary knobs

3RW52

Optional fieldbus communication

SIRIUS 3RW52 Soft Starters: Product variantsAnalog output or thermistor motor overload protection

► Analog output

► For current measuring output

► Flexibility to choose from 4 – 20 mA or 0 – 10 V signal type

► Thermistor motor overload protection

► Complete motor protection with the combination of the electronic motor overload protection

► PTC thermistor or temperature switch (Klixon / Thermoclick) connection

Customer benefits


How to use it

► Simply order the corresponding article number:

► The 10th place in the order number defines the type:

► 3RW5213-1AC04 Analog output

► 3RW5213-1AT04 Thermistor motor overload protection

► Default scale according to the rated operational current of the device:

► 4 mA 0 % von Ie

► 20 mA 300 % von Ie

► With High-Feature HMI: change in the scale and signal type possible

► For the thermistor motor overload protection no parameterization is required

SIRIUS 3RW52 Soft StartersPlug-in communication modules

► Several communication modules available for almost every application

► High flexibility: the 3RW5 soft starters can be integrated in almost every automation system

► Available with the first delivery step:

► PROFINET Standard

► PROFIBUS

Customer benefits


How to use it

► PROFIBUS

► Modbus TCP

► The cover is first pressed from the lower side until the small restrainers are broken and then pulled up to break the rest of them. Then the cover can be disposed.

► The communication module is the inserted in the device and screwed 2 times.

► The module is automatically detected by the soft starter.

SIRIUS 3RW52 Soft StartersStandard or High-Feature HMI

► Selection between Standard or High-Feature HMI according to requirements

► Both HMI’s can be mounted in the device or the cabinet door.

► Different cable lengths available: 0,1 / 0,5 / 1,0 / 2,5 / 5 m.

Customer benefits

► Standard HMI:

► Display of measured values

► Start / Stop / Reset

► High-Feature HMI:

► Color display

► Start / Stop / Favorites / Navigation


How to use it

► Both HMI‘s are optional accessories for the 3RW52 and can be ordered separately.

► An HMI cable needs to be ordered additionally accordingly the required length. For using an HMI mounted in the device, the 0,1 m cable is required.

► The HMI can be connected directly with the soft starter and is automatically detected and ready to use.

► Start / Stop / Reset

► Parameter view

► System LED’s


► Local interface (PC, Ethernet)

► Micro-SD card slot

► System LED’s

SIRIUS 3RW52 Soft Starters: rotary knobsQuick and easy parameterization

► Time saving due to easy parameterization over rotary knobs

► Improved precision of operational current setting thanks to 16 position rotary knob

► Quick overview of the rated operational currents for standard and inside-delta connection

► Optional: in combination with either HMI, the user can view the actual setting in the display for fine adjustment

Customer benefits


How to use it

► Just turn the rotary knob to the desired position between 1 and 16:

► Read out from the table the correspondent current value according to the connection type you have (the closest value to the motor operational current)

► With the “MODE” button you can activate / deactivate the Soft Torque function and choose the Reset Mode.

Simulation Tool for Soft Starters STS is well accepted…… and is continuously improved!

► App with same scope as the Desktop version

► Complete integration of 3RW5

► Supported operating systems:

SIRIUS STS - Desktop and App version


► Supported operating systems:

Desktop: Windos 7, 8.1 and 10

App: iOS and Android

► App suitable for smartphone and Sales Pad

Seite 23 Erich Fröhlich / DF CP PRM 2 3

With Soft Starter ES we expand the functionality of the 3RW5 Soft Starters

► Task Card for comfortable control of the soft

starters

► Device and Engineering Trace for advanced

analysis (also in real time)

Soft Starter ES TIA Portal


Seite 24

analysis (also in real time)

► Easy parameterization and backup of projects

► Advanced functionality of 3RW55 with user

account management

Erich Fröhlich / DF CP PRM 2 3

Hands-On with SIRIUS 3RW5 Soft StartersSpare parts: control units, power semiconductor modules, printed-circuit boards, etc.


SIRIUS 3RW52 Soft StartersApprovals

FY17 FY18 FY19HM ’19SPS ’18HM ’18

3 to 6 months after DR the approval

for the Chinese market will succeed:

• CCC: CE-approval in China

2

Pre-Launch Launch

DR

As of delivery release (DR) most of the necessary 1

SPS ’17 Q4 Q1

03.2018 Q4.FY18 Q1.FY19



(testing institute CQC)

6 to 9 months after DR the shipping approvals will succeed:

• GL: Germanic Lloyd (Germany)

• LRS: Lloyd’s Register of Shipping (Great Britain)

• BV: Bureau Veritas (France)

• DNV: Norske Veritas (Norway)

• ABS: American Bureau of Shipping (USA)

• PRS: Polski Rejestre Statkow (Poland)

3

As of delivery release (DR) most of the necessary

approvals for worldwide use will be available:

• CE: conformity mark of the European Union

• LOVAG: European-wide ALPHA-approval

(for a high product quality)

• UL: Underwriters Laboratories (USA)

• CSA: Canadian Standards Association (Canada)

• EAC (formerly GOST): Eurasian costums union

(Russia, Belarus, Kasakstan, Armenia)

• C-Tick: approval in Australia

• KCC: CE-approval in Korea

SIRIUS 3RW52 Soft StartersGeneral performance

Top highlights Feature / Function Benefit

Hybrid technology and 3-phase motor control

Minimal heat dissipation and symmetric/optimal motor control

TIA-Integration – communication module, operator panel optional

Efficient engineering and highest flexibility in many automation fields


Soft Torque Reduced mechanical stress and optimal pump stopping

Parameterization via rotary knobs/potentiometers

Fast and easy commissioning

Wide range control and main voltage

Less variants, high availability in weak power grids

SIRIUS 3RW55


SIRIUS 3RW55 High Performance Soft Starters



3RW55

SIRIUS 3RW5 Soft StartersCurrent and power ratings(400 V standard connection)

Size 1

Size 2

Size 3

Size 4



Size 4

Ie Rated motor current

P Rated motor power

SIRIUS 3RW55 Soft StartersInteraction interfaces

① SIRIUS 3RW55 soft starter

② 3RW5 HMI High Feature

③ LED display on 3RW55 soft starter

④ Fieldbus (via optional 3RW5 communication module)

⑤ PC or programming device with configuration software of the controller (e.g. STEP 7)

⑥ Programmable logic controller (e.g. SIMATIC S7-1500)

⑦ PC with SIRIUS Soft Starter ES (TIA Portal) Premium via 3RW5 communication



⑦ PC with SIRIUS Soft Starter ES (TIA Portal) Premium via 3RW5 communication module

⑧ Motor

⑨ PC with SIRIUS Soft Starter ES (TIA Portal) via local interface at 3RW5 HMI High Feature

SIRIUS 3RW55 Soft StartersAccessories

3RW52 soft starter


Communication modules

Hinged lids

Fan covers

Connection covers

Push-in lugs for wall mounting

Door-mounting kit IP65

Connection cable

SIRIUS 3RW5 Soft Starters Communication and HMI modules

Co

mm

un

ica

tio

n


52 55

PROFINET-HF

52 55

52 55

52 55


Co

mm

un

ica

tio

nH

MI


Modbus-TCP PROFIBUS Modbus-RTU

High-feature HMI Standard HMI

PROFINET-HF(switched Ethernet)

52 55

52 55

SIRIUS 3RW55 Soft StartersPlug-in communication modules

► Several communication modules available for almost every application

► High flexibility: the 3RW5 soft starters can be integrated in almost every automation system

► Available with the first delivery step:

► PROFINET Standard

► PROFIBUS

Customer benefits


How to use it

► PROFIBUS

► Modbus TCP

► The cover is first pressed from the lower side until the small restrainers are broken and then pulled up to break the rest of them. Then the cover can be disposed.

► The communication module is the inserted in the device and screwed 2 times.

► The module is automatically detected by the soft starter.

SIRIUS 3RW55 Soft StartersHigh-Feature HMI

► High-Feature HMI included in scope of delivery of 3RW55

► HMI can be mounted in the device or the cabinet door.

► Different cable lengths available: 0,1 / 0,5 / 1,0 / 2,5 / 5 m.

Customer benefits

► High-Feature HMI:

► Color display



How to use it

► For door mounting option, an HMI cable needs to be ordered additionally according to the required length. For using an HMI mounted in the device, the 0,1 m cable is required (included in the scope of delivery of 3RW55)

► The HMI can be connected directly with the soft starter and is automatically detected and ready to use.


► Local interface (PC, Ethernet)

► Micro-SD card slot

► System LED’s

3RW55

Pump-specific functions:

Pump cleaning and stopping

Autoparameterization

Condition Monitoring

Increased IT security: User account management


Pump cleaning and stopping

Optional communication modules

3RW55 Size 1

Reversing operation

3RW55 – Autoparameterization


3RW55 – Autoparameterization

► Reduced complexity and parameterization time during commissioning

► The soft starter has a self-teaching function that selects the parameters in a way, so that the starting current of the application is maintained as low as possible in order to reach the desired ramp up time and guaranteeing a successful start.

► In case that the load characteristics change, the soft starter detects this during start up and the parameters are adjusted accordingly.

Customer benefits


How to use it

► After setting up the language, date and time during the first power up, you can directly continue with the autoparameterization and activate it.

► Alternatively: Parameters Soft starter Parameter set 1 Autoparameterization

► You can choose to enter only the desired starting time of the application or also an additional (optional) current limiting value.

► This function remains active, so that the best soft starter settings are guaranteed for the starting procedure.

► The autoparameterization has no effect in the stopping parameters. These settings need to be addressed by the user as a normal parameterization.

3RW55 – Condition Monitoring (CM)

► The CM function monitors the status of the complete application which is driven by the motor, in order to be able detect possible wear of the machine and plan a correspondent maintenance work in advance.

► With predictive maintenance, unplanned still stands can be avoided and a continuous operation can be ensured.

► Depending on each application, different warn and error limits can be set up, so that the user has enough time plan the maintenance works thus reducing the production costs.

Customer benefits


How to use it

► Power and current monitoring: the complete consumption of the starter is monitored and analyzed and as soon as one set limit is reached, the soft starter detects it and reports it either as warning or error, with a clear text on the HMI, the yellow LED (HMI and soft starter) and/or over communication.

► Switching frequency monitoring: enables the user to monitor how many times the application has been switched on and off. Depending on the application, two different monitoring times can be set:

- between 2 start commands- between a stop command and the next start command

► Starting time monitoring: the time that the application takes to start up, which is from giving the start command until the rated operational speed is reached (different from the ramp time)

3RW55 – Pump cleaning


3RW55 – Pump cleaning*

► Enables the user to do maintenance and cleaning procedures in pumping systems:

► Debris, tissue paper and other solids collect themselves in the impellors of the pumps, especially in sump pumps. These can be cleaned / removed with the pump cleaning function.

► The soft starter initiates a cleaning function, where the soft starter starts the motor forward for a couple of seconds and then the direction of rotation is changed to a backwards operation also for a coupe of seconds. This process is then repeated several times (user defined).

► The application runs then normally and maintenance costs can be saved.

Customer benefits


How to use it

► The application runs then normally and maintenance costs can be saved.

3RW55 – Reversing operation (at full speed)

Customer benefits


How to use it

► Two digital outputs require to be parameterized with the respective actions “Reversing contactor right” and “reversing contactor left” and wired to the correspondent contactor.

► After this set up, the command “Motor left” is available in the start button of the HMI and in the menu.

► The creep speed mode is activated in the same way as today, over the process image (HMI, digital input or communication).

3RW55 – Pump stop function


3RW55 – DC Breaking


3RW55 – User account management (with Soft Starter ES)

► With the increasing demand of digitalization and the communication capable devices, an increase in the security requirements is also necessary, in order to protect the facility from possible attacks.

► The integrated user account management (UAM) offers the possibility to the user to create an account management in the starter with usernames and passwords and different roles: user administrator, maintenance, operator and diagnostic personnel.

► Quick access over HMI is also possible by activating an HMI PIN.

Customer benefits


How to use it

► The UAM can only be set up with Soft Starter ES V15 SP1 (or newer).

► The engineering software is required only for the commissioning of this feature. For the operation it is not necessary.

► When setting up the UAM, HMI PINs can be assigned to the users so that a quick access over the High Feature HMI module is possible, instead of entering a username and password.

SIRIUS 3RW55 Soft StartersApprovals

FY17 FY18 FY19HM ’19SPS ’18HM ’18

3 to 6 months after DR the approval for

the Chinese market will succeed:


2

Pre-Launch Launch

DR

As of delivery release (DR) most of the necessary 1

SPS ’17 Q1 Q2

06.2018 Q1.FY19 Q2.FY19



(testing institute CQC)

approx. 6 months after DR the approval for ATEX / IEC-Ex will be available,

6 to 9 months after DR the shipping approvals will succeed:

• GL: Germanic Lloyd (Germany)

• LRS: Lloyd’s Register of Shipping (Great Britain)

• BV: Bureau Veritas (France)

• DNV: Norske Veritas (Norway)

• ABS: American Bureau of Shipping (USA)

• PRS: Polski Rejestre Statkow (Poland)

3

As of delivery release (DR) most of the necessary

approvals for worldwide use will be available:

• CE: conformity mark of the European Union

• LOVAG: European-wide ALPHA-approval

(for a high product quality)

• UL: Underwriters Laboratories (USA)

• CSA: Canadian Standards Association (Canada)

• EAC (formerly GOST): Eurasian costums union

(Russia, Belarus, Kasakstan, Armenia)

• C-Tick: approval in Australia

• KCC: CE-approval in Korea

SIRIUS 3RW55 Soft StartersHigh performance

Top highlights Feature / Function Benefit

Autoparameterization Easy and adaptive commissioning even in changing load profiles

Hybrid technology and 3-phase motor control

Minimal heat dissipation and symmetric/optimal motor control


TIA-Integration – communication module, operator panel optional

Efficient engineering and highest flexibility in many automation fields

Operator panel with color display, local Ethernet interface, micro-SD

High flexibility in user-interface and intuitive menu structure

Pump stopping and Soft Torque Reduced mechanical stress and optimal pump stopping


Functionality

3RW55 (√3)

3RW44

High performance

3-phase control



3RW30

3RW40 3RW50

S00-S3

S0-S3 S6-S12

3RW52 (√3)


2-phase control

General performance

Basic performance

Thank you for your attention

Huynh Tan Thanh (Mr.)

Electrical & control products

Siemens Vietnam Limited

33 Le Duan St., Ben Nghe ward, District 1, HCMC


siemens.com

E-mail: [email protected]

sirius 3rw5 soft starters

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