SHOVEL LUBE SYSTEM

SURVEY

P&H 4100 ELECTRIC SHOVEL

Pre-Survey Preparations

• COORDINATE WITH PLANNER AT

MINE FOR A PM DAY OR WHEN

SHOVEL IS NOT OPERATING

• BE SURE ALL PEOPLE INVOLVED

WITH SURVEY HAVE SAFETY

EQUIPMENT AND TRAINING

Safety Equipment Needed

Lanyard Harness

Lockout&ID Gloves

Safety Glasses

Safety Equipment

Steel Toe Boots

Hard Hat

P&H 4100 Shovel Lockout

Lock Out For Safety

Gather Base Data

• SERIAL AND MODEL NUMBERS OF

SHOVEL

• HOUR METER READING

• LUBE TIMER SETTINGS

• WORKING CONDITIONS (DUSTY,

WET, HIGH WALL CONDITION, ETC.)

Lube Room Equipment

List Lube Equipment

• PUMP TYPE, SIZE AND STYLE

• VENT VALVE TYPE AND STYLE

• TANK SIZES

• CONTROL PANEL TYPE (CLOCK, PLC)

• TYPE AND MANUFACTURER OF

LUBES BEING USED

Lube Room Equipment continued

More Lube Room

Gather Information

• START AT THE TOP OF MACHINE

• POINT SHEAVES AT THE TOP OF THE

BOOM

• OR YOU CAN START AT THE

GROUND LEVEL AND DO THE

PROPEL MACHINERY FIRST

Shovel Drawing

Boom Point Sheaves

Boom Point Sheave - A Closer Look

Support Ropes

Support Ropes – A Closer Look

Saddle Block

• Shipper Shaft Bushing

• Injectors

• Dipper Handle Spray

Saddle Block Area

• New P&H 4100 XPB

• Bel-Ray SF-100 Arctic

Saddle Block Area

Saddle Block

Top of Saddle Block

Injectors & Lube Lines

Saddle Block View

Shipper Shaft Bushing

Dipper Handles

Dipper Handles

Crowd and Shipper Shaft

Shipper Shaft

P&H 4100 Boom Foot Pins

P&H 1900 Boom Foot

A-Frame Assembly

A-Frame Assembly

House Lube Injectors

• HOIST PEDESTAL BEARING

• SWING

• GEAR CASE OIL SAMPLE ( HOIST,

CROWD, SWING)

• CENTER PIN

House Drawing

Injectors Feeding House Lube

House Injectors

Injector Tag

Swing Rack

Swing Rack

Swing Rack - P&H 1900

Swing Pinion

Swing Drawing

Swing Pinion

Rail and Rollers

Propel Machinery

• FRONT IDLERS/TAKE-UP TUMBLERS

• TRACK ROLLERS

• FINAL DRIVES

• PROPEL PLANETARY

• GEAR OIL SAMPLES IF NEEDED

Take-Up Tumblers

Track Rollers

Track Rollers

Injectors above

Track Rollers

Final Drives

Final Drive End Cap

Propel Injector Location

Propel Planetary