smarter field instrumentation life cycle management

Smarter Field Instrumentation Life Cycle Management

Dominique Choquet, Honeywell

2 © 2015 Honeywell International All Rights Reserved

Smart LifeCycle Management

Minimizing Project Risk and Schedule, Operation Cost

Single

Input Multiple

Inputs

Analytical future

Temperature

ST 800 Platform

User Interface

Buttons

Window

Cap

Display

(Basic/

Advanced)

Comm

Board

Terminal

Block

Sensor

Rear

Cap Wireless

Pressure

Smart

Multi-

Variable

Remote Seal

Flange Mount

Radar


Lifecycle Challenges

Planning:

Range, Different types of Sensors, Accuracy, Isolation,

Grounding, Certification, Protocol, Approval, Spare philosophy

Procurement

Technical vendor evaluation and model selection of options

Project Execution and Commissioning:

DCS integration, software, tools, loop test, configuration,

security of configured data

Minimize Risk… Minimize Schedule… Minimize Cost

Long term Operation and Maintenance:

Protocol support, easy to integrate, software tool, diagnostic


Range

Accuracy

SIL 2/SIL3 Compliance

Isolation

Stability

User Friendly

Cost

Certifications

Sensor selection

Protocol

Typical Device Selection Parameters

Field

Transmitters

Typical Device Specific Versus Lifecycle Approach

Mounting

Bringing LEAP Benefits To Field Instruments

Address Last Minute

Changes

Up to 30% reduction

Universal Transmitters

1. Multiple calibration ranges

2. Hot Swap modules – Address

last minute changes

Unique EPKS Integration

1. Fully eliminate wiring checks

2. Auto device Identification

3. Local transmitter interface

Cloud Application Tool

1. Error free ordering

2. Pre configured to install

3. Online collaboration

EPC

Honeyw

ell

Cloud Engineering

Platform for FI

Custom

er

Reduce Start-Up Time

Up to 50% on loop check Reduced Engineering

60% Config & set-up

Reducing Project Risk and Schedule

• Universal Range

• Simple Modularity

• Universal xmtr wiring

• Auto identification

• Preconfigured online

• Smart ordering tool



Multiple Factory Calibration Ranges

How is SmartLine Better?

• Reduce project risk – eliminate recalibration or rip and replace

• Minimize inventory and inventory complexity up to a factor of 3

Traditional

1000mmwc 1200mmwc 1500mmwc

Trial run Startup Ramp up

SmartLine

Three in one



Universal Transmitter Wiring


Either connection

will OPERATE

correctly

or

+ – Field Wiring**

+ –

+ Loop | Test (HART )

+ –

+

– + Field Wiring**

Loop | Test (HART)

• Eliminates all potential wiring re-work

• Faster Installation, Startup and Commissioning



• Specify only the minimum required

• Simple field upgrades

• Minimize end of project change cost

• Hot swap module change out; even in Div I.

• Simple and easy Modular replacement

• Minimize spare inventory, complexity and cost

SmartLine Modularity


Advanced

Display

B

a

si

c

D

is

p

la

y

Modularity Simplifies Field

Installation & Replacement


Smart Connected User Experience



• Transmitter Messaging + Maintenance Mode Indication

• Tamper Alerts

• Extended Diagnostics & FDM

• Comprehensive EPKS Integration Testing

+



Transmitter Messaging + Maintenance Mode


• Right work, right instrument, safe mode

• Quickly identify the right device and task

• Avoid costly and time consuming errors

• Faster Loop check


• Quickly identifying costly configuration changes

• SmartLine reports transmitter tamper attempts

• Attempted configuration changes

• Write-protect disablement

• Records event for investigation


Unique Tamper Alerts and Reporting



• Faster set-up and commission

• Quickly identify abnormalities

• High level or detail summary status at a glance


Field Device Manager Plant Area Views




• Problem free integration

• Faster Checkout, commission, startup

• Single DCS + instrumentation supplier

‒ Expect seamless compatibility

‒ Expect compatible tools, templates, work packages

‒ Expect lower risk and schedule

Comprehensive Integration Testing


+


Reduced Engineering

Cloud Configuration Tools


• Up to 60% reduction in specification time

• Eliminate duplicate engineering effort

• Eliminate errors

• Simple out-of-box experience from specification start to installation

• Minimize FAT/SAT/Commissioning=

Honeywell

order

system

Factory


Reduced Engineering

Field Setup Tools


Match to Skills

• Guided novice user experience

• Organized and expert mode

• Graphical tool for advanced configuration

• Live Echo Curve


Pressure Transmitters

Honeywell Field Instrumentation

• Absolute pressure transmitters

• Differential pressure transmitters

• Gauge pressure transmitters

• Remote seal transmitters

• Flanged / Level transmitters

• Multivariable transmitter

• Remote meters


Temperature Transmitters


• Flexible Mounting Options

- Field Mount - Single/Dual Compartment

- Head Mount

- DIN Rail Mount

• Single/Dual Input

• HART/DE/FF/ Profibus Protocol

• SIL2/3 Certification


Level Transmitters


• GWR technology

• Liquid level and interface measurement

• SIL 2/3 and Overfill Protection

• HART and FF output

• Basis for future models

• Solids

• High Temperature and Pressure


Flow Transmitters


• Magmeter

• Coriolis Mass Flow

• Vortex Shedding

• Clamp-On Ultrasonic


Wireless Transmitters


• Absolute pressure transmitters

• Differential pressure transmitters

• Gauge pressure transmitters

• High Level Analog and Digital

• Universal Input (3) – T, AI/DI/DO

• Valve Positioner

• HART Adapter

• Access points and routers

• Redundant Backbone Routers and Gateways

Reduce initial cost and complexity, provide flexibility

Application Validation Tool validates transmitter selection for tank application. Online collaboration

Modularity lets you pay for only what you need initially, and allows upgrades later

Startup & Commission

Reduce project startup time

Transmitter messaging eliminates the need for two people to perform point-to-point verification

Polarity insensitivity eliminates startup interruptions and rework due to polarity

conflicts

Planning and Procurement

** Available through Honeywell’s Field Device Manager

Operations

Lower operating costs, avoid unplanned downtime & improve product quality Modularity reduces spare parts inventory and allows faster replacements

Advanced display aids troubleshooting with up to 24-hour trend visibility

Diagnostic summary view provides early problem detection**

Total performance improves product quality through better control, faster response, and process static pressure & temperature compensation

Lower maintenance costs, reduce repair time

and enhance safety

Modularity speeds repairs by avoiding complete device replacement and line breaks

Transmitter messaging and maintenance mode indication helps avoid unit trips and provides additional communication between operations and field techs*

Advanced display clearly provides diagnostic information, PV views and trending

Platform approach across measurements minimizes training and support

* Available when used with Experion

Maintenance

Plant Lifecycle

Project Execution


Who says you can’t have it all?

At Honeywell, we say you can!

Our SmartLine transmitter just got smarter!

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