snow thrower identification - images-na.ssl …snow!thrower!operator’s!manual!4!! important safety...

#5662 SNOW THROWER OPERATOR’S MANUAL 2

SNOW THROWER IDENTIFICATION

For information and questions, please contact Customer Service by calling 1-800-232-1195. Certain information will be requested by a Customer Service Representative. Please fill out the information below and have it accessible prior to calling.

Refer to name plate on your Snow Thrower for the Serial Number. Record your Snow Thrower's information below.

DATE OF PURCHASE: __________________________________________ PURCHASED FROM: __________________________________________ SNOW THROWER ITEM #: __________________________________________ SNOW THROWER SERIAL NUMBER: _________________________________________


TABLE OF CONTENTS

Specifications ………………………………………………………. 3 Important Safety Instructions ………………………………………. 4 Know Your Snow Thrower’s Components ………………………… 7 Assembly Instructions ……………………………………………… 8

Unpacking ………………………………………………….. 8 Middle Frame Assembly …………………………………… 8

Upper Frame Assembly …………………………………….. 9 Discharge Chute Assembly …………………………………. 10 Lower and Upper Chute Crank Assembly ………………….. 10

Operation ……………………………………………………………. 11 Securing the Extension Cord ………………………………… 11 Powering On and Off ………………………………………… 12

Plowing the Snow ……………………………………………………. 13 Changing Snow Discharge Chute’s Direction ……………………….. 14 Maintenance ………………………………………………………….. 15

Use and Care …………………………………………………. 15 Snow Thrower Lubrication …………………………………... 15 Storage ………………………………………………………… 15

Exploded View ………………………………………………………… 16 Parts List ………………………………………………………………. 17 Warranty ………………………………………………………………. 19

SPECIFICATIONS

13 Amp 18" Electric Snow Thrower

Item #: 5662 Motor: 120V, 60Hz, 13Amp Speed: 2200 rpm (no load) Clearing Width: 18" Clearing Height: 10" Wheel Size: 5" Weight: 41 lbs.


IMPORTANT SAFETY INSTRUCTIONS

Warning: Do not plug in the Snow Thrower until the following steps have been read and understood.

READ ALL INSTRUCTIONS BEFORE USING YOUR SNOW THROWER Electrical Instructions Your Snow Thrower has a polarized male plug, with one prong in the switch-housing socket slightlylonger and wider than the other. The extension cord female end also should be polarized, so that theextension cord fits snugly into the switch-housing socket.

WARNING: Your Snow Thrower is intended for outdoor, residential use only. Do not use itindoors or for commercial or industrial purposes.

DO NOT ABUSE THE CORD. Never use the cord for carrying, pulling or unplugging your SnowThrower. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangledcords increase the risk of electric shock.

Warning: To prevent electric shock, use your Snow Thrower only with an extension cordsuitable for outdoor use.

Make sure your extension cord is in good condition. When using an extension cord, be sure to use oneheavy enough to carry the current your product will draw. An undersized cord will cause a drop in linevoltage resulting in loss of power and overheating. The table below shows the correct size to use according to cord length and nameplate ampere rating (13 A in the case of the Snow Thrower).

UL Suggestions for Minimum gauge of Extension Cords (AWG) (When using 120V only)

Ampere Rating Total Length of Cord in feet

More Than Not More Than

25 ft. 50 ft. 100 ft. 150 ft.

12 A 16 A 14 gauge 12 gauge Not Recommended by UL


Personal Safety Stay alert, watch what you are doing and use common sense when operating your Snow Thrower.

Do not use your Snow Thrower while you are tired or under the influence of drugs, alcohol, ormedication. A moment of inattention while operating the Snow Thrower may result in seriousbodily injury.

NEVER LEAVE YOUR RUNNING SNOW THROWER UNATTENDED. Turn the power switch toOFF. Do not leave your Snow Thrower until it has come to a complete stop.

Remove any adjusting key or wrench before turning the Snow Thrower on. A wrench or a key thatis left attached to a rotating part of the Snow Thrower may result in bodily injury.

DO NOT OVERREACH. Keep proper footing and balance at all times. This enables better controlof the Snow Thrower in unexpected situations. Hold the handles firmly to avoid injury.

When stepping backwards, be cautious about any obstacles beneath your feet or behind you toavoid falling.

Snow thrower Use and Care Know your snow thrower - Familiarize yourself with the main parts of your snow thrower. Read the operator’s manual carefully. Learn your snow thrower’s applications and limitations aswell as the specific potential hazards related to this machine. Do not use this machine for anypurpose other than the one for which it was designed. Otherwise, it may cause mechanicaldefaults, serious damage or personal injury.

Preliminary unit inspection - Thoroughly inspect the unit before use. Make sure all the parts aresecure and installed correctly. If you notice any abnormalities, do not use the machine until it hasbeen properly repaired. Always perform a test run the first time you use the snow thrower or afterreplacing parts to ensure that the unit is functioning properly.

Preliminary area inspection - Clear the area to be plowed before each use. Remove all objectssuch as rocks, broken glass, nails, wire, or string, which can be thrown by or become entangled inthe snow thrower. Keep the area of operation clear of other people and pets.

Excessive force - The snow thrower was designed to respond at a certain rate for various snowconditions for optimum safety and performance. Do not force it; keep pressure constant.

Malfunctioning switch - Do not use the snow thrower if the switch does not turn it on and off. Anyelectrical appliance that cannot be controlled by the switch is not safe to use and must be repaired.

Hitting an object - If the snow thrower accidentally strikes an object, stop the snow thrower; inspectfor damage; repair or replace any damaged part before restarting and operating the snow thrower.

Discharge chute safety - Never direct the snow discharge chute at the operator, at bystanders, atvehicles or at windows. Thrown snow and foreign objects accidentally picked up by the snowthrower can cause serious damage and personal injury. Do not use your hands to unclog thedischarge chute. Stop the motor before removing debris.


Abnormal operation - If you notice the snow thrower running in an unstable state or hear abnormalsounds from the motor, stop the machine, disconnect the power immediately, and contact our customer service department.

Noise control - When using the snow thrower, you must respect local laws and regulationsregarding noise control and environmental protection. To avoid noise disturbance, you shouldcarefully decide upon an appropriate operation time and consider the surrounding conditions. Disconnect the snow thrower from the power source when the machine is not in use, when changing accessories, or before performing any maintenance.

Store safely - Store snow thrower indoors in a dry area between uses. Keep in a locked areawhere children and unauthorized users cannot gain access. Do not store the machine while it isstill connected to the power source. It may cause damage and injury.

Maintain for safety and longevity - Check for misalignment or binding of moving parts, breakage ofparts, and any other conditions that may affect the unit’s operation. If damaged, repair or replacethe damaged part before use. Use only those replacement parts made for your model. Whenreplacing any parts, you must strictly observe the instructions and procedures described in thismanual. Special care should be paid to any rubber parts, since these parts may increase theengine load and decrease its mechanical power if damaged.

Symbols These symbols represent important information about the product or instructions on its use.

WARNING:The following warning symbol is to remind you of the safety precautions youshould take when operating the Snow Thrower.

Keep hands away from the moving parts of the Snow Thrower. The rotating parts couldcause bodily injury.


KNOW YOUR SNOW THROWER’S COMPONTENTS

1 LOWER FRAME 7 UPPER CHUTE CRANK 2 MIDDLE FRAME 8 POLARIZED PLUG 3 CARRYING HANDLE 9 CABLE CLIP 4 UPPER FRAME 10 CHUTE DEFLECTOR 5 HANDLE BAR 11 CHUTE 6 SWITCH

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5 6

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ASSEMBLY INSTRUCTIONS Unpacking 1. Carefully remove your Snow Thrower and all other items from box. 2. Your Snow Thrower comes with the following accessories.

• T-bolt: 4 pieces • Saddle Washer: 4 pieces • Knob: 4 pieces • Cable Clip: 3 pieces • Upper Chute Crank: 1 piece

Middle Frame Assembly

For easier assembly, the handle frames are marked with yellow tape from the factory. This tape indicates the LEFT side of each handle’s part, as viewed from the operator’s position of the Snow Thrower.

Hold the middle frame with the yellow tape on the LEFT side so that the screw holes align with the holes on the lower frame. Note also that the hole and grommet of the eyebolt at the top of the middle frame are facing UP. (Fig. 1)

Insert a T-bolt into each hole with the head on the inside of the handle. Then attach a saddle washer and knob on the outside and tighten. (Fig. 2)

Repeat this step on the other side of the handle.

The bolts should be inserted from the inside of the frame of the unit so that the washers and knobs are fastened to the outside of the frame.

Note: Do not over-tighten the knobs.


Upper Frame Assembly

For easier assembly, the handle frames are marked with yellow tape from the factory. This tape indicates the LEFT side of each handles part, as viewed from the operator’s position of the Snow Thrower.

Hold the upper frame with the yellow tape on the LEFT side so that the screw holes align with the holes on the middle frame. (Fig. 3)

Insert a T-bolt into each hole with the head on the inside of the handle. Then attach a saddle washer and knob on the outside and tighten. (Fig. 4)

Repeat this step on the other side of the handle.

Locate the three Cable Clips in the parts bag. Secure the power cord to the frame of the unit by clipping them onto the frame at evenly spaced intervals. (Fig. 5)


Discharge Chute Assembly (Fig. 6) Lift the chute deflector so that it snaps and locks securely onto the discharge chute. Raise or lower the chute deflector to the desired height of the snow stream and tighten the chute deflector knobs. Note: Do not over tighten the chute deflector knobs.

Lower and Upper Chute Crank Assembly (Fig. 7)

Locate the upper chute crank in the parts bag. Loosen thescrew and nut located on the lower chute crank with screwdriver and wrench. Note: You may be able to unfasten the screw and nut by hand. Slide the upper chute into the lower chute crank, aligning the screw holes. Tighten the screw into the aligning holes usinga screwdriver. Tighten the nut with a wrench. Note: If the center hole is not lining up correctly, youhave the middle frame on backwards. The hole and grommet of the eyebolt should face up.


OPERATION

KEEP CHILDREN AND BYSTANDERS AT A SAFE DISTANCE while operating your Snow Thrower. Note: Before using the Snow Thrower, please make sure the power source you will use is in accordancewith the specifications shown in this manual. Securing the Extension Cord For safe and efficient use of your Snow Thrower, use only a UL-rated or CSA extension cord recommendedfor outdoor use (see page 4). To prevent the extension cord from disconnectingduring use, tie the female end of the extension cordinto a loose knot on the top right side of the middleframe before connecting to the male plug in theswitch-housing socket of the snow thrower. Note that the snow thrower has a polarized male plug with one prong slightly longer and wider than the otherin the switch-housing socket. The extensioncord female end should be similarly polarized so the extension cord fits snugly into the switch-housingsocket.


Powering On and Off To power on, first press and hold the switch button found alongside the switch housing. Pull the handle bar toward you and grasp hold ofit firmly with both hands to start the machine. Themachine can only be started by pressing the switchbutton before squeezing the handle bar. When the motor is on, release the switch button, and keep hold the handle bar. Note:Reverse operation cannot start the machine. To power off, release your grip on the handle bar.


PLOWING THE SNOW

WARNING: Keep the area of operation free of foreign objects that can become thrown bythe rotor blades. Perform a thorough inspection of the area since some objects may behidden from view by surrounding snow. If the Snow Thrower hits an obstruction or

picks upa foreign object during use, stop the Snow Thrower, disconnect the extension cord, removethe obstruction, and inspect the unit for damage. Repair or replace any damaged partsbefore restarting and operating the unit.

Keep children, pets, and bystanders away from the area of operation. Be aware that the normal noise of the Snow Thrower when turned on may make it difficult for you to hear approaching people.

When moving the Snow Thrower, use the wheels on one side as the pivot point. Slightly tilt theSnow Thrower on this pivot point to move it forward or backward.

Start your clearing path near the electrical outlet and work outward, throwing snow in a back andforth motion. To clear in the opposite direction, step over the cord and pivot the Snow Thrower on itswheels. Make sure to overlap clearing paths.

Note the wind direction. If possible, move in the same direction as the wind so that the snow is notthrown against the wind, back into your face or onto the recently cleared path.

While moving the Snow Thrower, move within a range the cable can reach.

DO NOT USE HANDS TO UNCLOG CHUTE. Stop motor before removing debris. Do not walk in front of a running Snow Thrower. Do not direct discharged snow towardsbystanders.

Do not push the Snow Thrower with excessive force. You should push the Snow Thrower gentlyand evenly in accordance with the unit’s throw rate.

Only use your Snow Thrower with the intention of moving snow. Other materials may hurt the machine and endanger users and bystanders.

Some parts of the Snow Thrower may freeze under extreme temperature conditions. Do not attemptto operate the Snow Thrower with frozen parts. If the parts freeze while the Snow Thrower is in use,stop the Snow Thrower, unplug the extension cord, and inspect it for frozen parts. Thaw all partsbefore restarting and operating the Snow Thrower. Never force parts or controls that have frozen.Never use an open flame of any sort to thaw frozen parts.

WORKING ON PEBBLES, GRAVEL, OR UNPAVED SURFACES: To avoid throwing loose surfacematerial along with the snow, push down on the handle to raise the scraper at the base of the unitabove the pebbles or gravel.


CHANGING SNOW DISCHARGE CHUTE’S DIRECTION

1. Never direct the snow discharge chute at the operator, bystanders, vehicles or nearby windows.The discharged snow and foreign objects accidentally picked up by the Snow Thrower can causeserious damage and bodily injury. Always point the discharge chute in the opposite direction of anything you don’t want to hit with snow and foreign objects.

2. The discharge chute can be adjusted 180º by rotating the chute crank.Rotate the chute control crank clockwise to move the discharge chute to the left and counterclockwiseto move the chute to the right.

3. The chute deflector on the top of the discharge chute controls the height ofthe snow stream.

Loosen both chute deflector knobs to rise or lower the deflector tothe desired height of snow you wish to throw. Tighten the knobs to secure the deflector.

Note: Do not over tighten the chute deflector knobs.

WARNING: Make sure that the chute deflector snaps and locks completely onto thedischarge chute. An opening between the discharge chute and the chute deflectormay allow foreign objects to be picked up by the Snow Thrower and thrown in thedirection

of the operator causing serious bodily injury. Do not advance the chutedeflector too far forward to where an opening appears between the deflector anddischarge chute. Do not over tighten the knobs on the chute deflector.


MAINTENANCE WARNING: Make sure to turn off the switch and disconnect the extension cord beforeperforming any maintenance task on your Snow Thrower.

Snow Thrower Use and Care 1. KNOW YOUR LIMITATIONS. Do not overload your Snow Thrower’s capacity by

attempting to clearsnow at too fast of a rate. 2. Use of the Snow Thrower for operations outside of intended usages could result in a

dangerous situation. 3. Do not attempt to repair the Snow Thrower unless you have the proper tools and instructions

fordisassembly and repair. 4. Check the bolts at frequent intervals for proper tightness to ensure that the equipment is in a

safeworking condition. 5. After each snow removal session, run the Snow Thrower for a few minutes to prevent

thecollector/impeller from freezing. Shut off the motor, wait for all revolving parts to stop completely,and wipe residual ice and snow off the unit. Rotate the chute crank several times to remove anyexcess snow.

Lifetime Lubrication Lubrication is not necessary and may damage the unit. The Snow Thrower is lubricated for lifetimeuse at the factory before shipment.

STORAGE 1. Clean the Snow Thrower of snow and ice buildup before storing or transporting. Be sure to

securethe unit while transporting. 2. Disconnect the extension cord from the Snow Thrower. 3. Inspect the extension cord closely for signs of wear or damage. Replace it if it is worn or

damaged. 4. Inspect the Snow Thrower carefully for worn, loose, or damaged parts. Check connections

andscrews and tighten if necessary. 5. Store the unit, along with the disconnected extension cord, in a locked, dry place out of the

reach ofchildren to prevent unauthorized use or damage. Cover loosely with a tarp for added protection.


EXPLODED VIEW


PARTS LIST Part# Stock# Description Part# Stock# Description

1 56663-001 Locknut M6 46 56663-046 Small Gear 2 56663-002 Washer 6 47 56663-047 Flat Key 3x12 3 56663-003 Right Fixing Plate 48 56663-048 Bearing 608-2Z 4 56663-004 TPU/Rubber Plate 49 56663-049 Gear Box 5 56663-005 Washer 6 50 56663-050 Bearing 6001-2Z 6 56663-006 Screw M6x16 51 56663-051 Screw ST4.2-65 7 56663-007 Left Fixing Plate 52 56663-052 Lower Motor Housing 8 56663-008 Screw M6x16 53 56663-053 Impeller 9 56663-009 Bearing 6202-2Z 54 56663-054 Stator

10 56663-010 Keep Plate 55 56663-055 Rotor 11 56663-011 Shaft Assembly 56 56663-056 Upper Motor Housing 12 56663-012 Small TPU/Rubber Plate 57 56663-057 Brush Holder 13 56663-013 Screw ST4.2x13 58 56663-058 Carbon Brush 14 56663-014 Right Cover 59 56663-059 Keep Plate 15 56663-015 Screw M5x12 60 56663-060 Screw ST3.2x9.5 16 56663-016 Snap Ring 15 61 56663-061 Shock Pad 17 56663-017 Bearing Housing 62 56663-062 Motor Keeper 18 56663-018 Right Collision Strip 63 56663-063 Screw ST4.2x16 19 56663-019 Main Housing 64 56663-064 Idler Arm Assembly 20 56663-020 Tapping Screw ST4.2x22 65 56663-065 Extension Spring 21 56663-021 Scraper 66 56663-066 Washer 4 22 56663-022 Left Collision Strip 67 56663-067 Screw M4x12 23 56663-023 Big Pulley 68 56663-068 Flat Idler 24 56663-024 Belt PJ670 69 56663-069 Bearing 6000-2Z 25 56663-025 Locknut M8 70 56663-070 Washer 5 26 56663-026 Left Cover 71 56663-071 Fixing Seat 27 56663-027 Screw M6x30 72 56663-072 Main Cover 28 56663-028 Washer 10 73 56663-073 Lever Keeper 29 56663-029 Right Metal Support 74 56663-074 Chute Direction Control Gear 30 56663-030 Spacer 75 56663-075 Resistance Washer 31 56663-031 Roller 76 56663-076 Chute 32 56663-032 Roller Shaft 77 56663-077 Handle 33 56663-033 Cotton Pin 2x20 78 56663-078 Knob 34 56663-034 Left Metal Support 79 56663-079 Screw M8x25 35 56663-035 Screw M4x16 80 56663-080 Chute Deflector 36 56663-036 Screw ST4.2x40 81 56663-081 Blade 37 56663-037 Small Pulley 82 56663-082 Screw ST4.2x9.5 38 56663-038 Bearing Housing 83 56663-083 Lever 39 56663-039 Bearing 6201-2Z 84 56663-084 Connector 40 56663-040 Output Shaft 85 56663-085 Shaft 41 56663-041 Semicircular Key 86 56663-086 Cotton Pin 2x14 42 56663-042 Big Gear 87 56663-087 Rivet 4x20 43 56663-043 Snap Ring 10 88 56663-088 Lower Chute Crank


44 56663-044 Oil Seal 89 56663-089 Locknut M4 45 56663-045 Nut M8 90 56663-090 Screw M4x20

Part# Stock# Description 91 56663-091 Eye Bolt 92 56663-092 Rubber Ring 93 56663-093 Upper Chute Crank 94 56663-094 Snap Ring 8 95 56663-095 Handle Grip 96 56663-096 Upper Frame 97 56663-097 Saddle Washer 98 56663-098 Middle Frame 99 56663-099 T-bolt

100 56663-100 Cable Clip 101 56663-101 Lower Frame 102 56663-102 Screw ST6.3x38 103 56663-103 Cable Jacket 7P-2 104 56663-104 Power Cord 105 56663-105 Big Cable Keeper 106 56663-106 Circuit Breaker 107 56663-107 Switch 108 56663-108 Switch Housing L 109 56663-109 Starter Button 110 56663-110 Spring 111 56663-111 Small Cable Keeper 112 56663-112 Switch Housing R 113 56663-113 Screw ST4.2x25 114 56663-114 Switch Seat R 115 56663-115 Switch Seat L 116 56663-116 Switch Actuator 117 56663-117 Spring 118 56663-118 Handle Bar


ONE (1) YEAR LIMITED WARRANTY

SNOW BLASTER™ is committed to building tools that are dependable for years. Our warranties are consistentwith our commitment and dedication to quality.

ONE (1) YEAR LIMITED WARRANTY OF SNOW BLASTER™ PRODUCTS FOR HOME USE.

GREAT LAKES TECHNOLOGIES, LLC (“Seller") warrants to the original purchaser only, that allSNOW BLASTER™ consumer power tools will be free from defects in material or workmanship for aperiod of one (1) year from date of purchase. Ninety (90) days for all SNOW BLASTER™ products, if thetool is used for professional use.

SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this One (1) Year Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repairor replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or misrepaired by persons other than Seller or AuthorizedService Center. To make a claim under this Limited Warranty, you must make sure to keep a copy of your proof of purchase that clearly defines the Date of Purchase (month and year) and the Place of Purchase. Place of purchase must be a direct vendor of Great Lakes Technologies, LLC. Third party vendors such as garage sales, pawn shops, resale shops, or any other secondhand merchant void the warranty included with this product. [email protected] or 1-800-232-1195 to make arrangements for repairs and transportation. When returning a product for warranty service, the shipping charges must be prepaid by the purchaser. The product must be shipped in its original container (or an equivalent), properly packed to withstand the hazards of shipment. The product must be fully insured with a copy of the warranty card and/or the proof of purchase enclosed. There must also be a description of the problem in order to help our repairs department diagnose and fix the issue. Repairs will be made and the product will be returned and shipped back to the purchaser at no charge. THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS THAT WEAR OUT FROM REGULAR USAGE OVER TIME INCLUDING BELTS, BRUSHES, BLADES, ETC. ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE (1) YEAR FROM DATE OFPURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOWLIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAYNOT APPLY TO YOU.IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THESALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCEIN CANADA AND FROM COUNTRY TO COUNTRY.THIS LIMITED WARRANTY APPLIES ONLY TO PORTABLE ELECTRIC TOOLS, BENCH POWER TOOLS, OUTDOOR POWER EQUIPMENT AND PNEUMATIC TOOLS SOLD WITHIN THE UNITEDSTATES OF AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTYCOVERAGE WITHIN OTHER COUNTRIES, CONTACT SNOW BLASTER™ CUSTOMER SUPPORT.

snow thrower identification - images-na.ssl …snow!thrower!operator’s!manual!4!! important safety...

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