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Softening at production plant Rodenhuis
Ontharding op zuiveringsstation
Rodenhuis te Bergambacht
Ruud Kolpa, research departement
Jan van Eekeren, maintenance departement
10-09-2010
Softening at production plant Rodenhuis 2
Subjects:
Oasen and softening policy
Research at Oasen
ZS Rodenhuis
14/09/2010 | Oasen watercompany 4
Oasen: Facts and figures
317.000 customers, 750.000 inhabitants
Water consumption
47 Mm3 water per year
per person: 45 m3 per year
36 municipals
7.200 companies
14/09/2010 | Oasen watercompany 5
Oasen: the organisation
250 employees
60 cars
8 production plants
7 distributions stations
1 water towers
1 mainoffice
Softening at production plant Rodenhuis 7
Typical Riverbank infiltration purification scheme
(intensive) aeration
filtration (wet/dry)
aeration
filtration (wet/dry)
softening
Carry-over filtration
activated carbon
UV-desinfection
Softening at production plant Rodenhuis 8
Softening policy of Oasen
Less copper and lead
Beter consumer comfort
Less energy consumption
Less use of washing powder
No use of home softening units
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
% v
an
het
gep
rod
uceerd
e w
ate
r
1995
2000
2005
2008
(ver
wac
ht)
2010
(ver
wac
ht)
2012
(ver
wac
ht)
Voortgang implementatie ontharding
niet onthard
onthard
Softening at production plant Rodenhuis 9
Subjects:
Oasen and softening policy
Research at Oasen
ZS Rodenhuis
Understanding of mechanisms
Basic Approach Oasen
14
Cleaning network
Optimizing
current purification
Adding
Purification
steps
Short - term
Long - term
Network Purification
Redesign
network
Understanding mechanismsSampling sediment
Why sampling sediment?
• Hypothesis: biology in sediment
• Good indication of total amount of biology in distribution system.
Case study
• Sediment sampled in 3 different areas
• Different treatment plant different water quality
• Different biology?
• ATP, Aeromonas, TSS and other parameters
15
Optimizing current purification:
Reduce ATP / biology /AOC by
• Optimizing filter backwash procedures
• ??
But First: develop new on-line measurements!
• Because old methods are:
– Time consuming (Biofilm monitor)
– Expensive (AOC)
– Not quick enough (ATP, CFU) 16
Improving future purification(research)
Prevent regrowth by improving treatment process
• Remove particles/cells/nutrients
– Membrane filtration
– Ion Exchange
– Biological treatment
17
Cooperation with PDAM Pontianak
Main topics:
-Water quality
-Coagulation and filtration
-Leakage control
-Pipeline materials
-Salt intrusion Kapuas river
Softening at production plant Rodenhuis 18
Softening at production plant Rodenhuis 19
Subjects:
Oasen and softening policy
Research at Oasen
ZS Rodenhuis
ZS Rodenhuis: Facts and figures
Source: Bank infiltrated ground water from river Rhine
Raw water quality: Fe: 1,9 mg/l Mn: 0,6 mg/l NH4: 1,0 mg/l
Total hardness: 2,4 mmol/l, Bentazone: 0,11 ug/l.
Production (2007): 11,3 Mm3/a (=1290 m3/h)
Proces scheme:
1. Aeration and filtration: removal of Fe, Mn, NH4
2. Softening: Reduction of total hardness
3. Aeration and filtration: removal of carry-over
4. Activated Carbon filtration: removal of pesticides
5. UV-desinfection: safety barrier. Softening at production plant Rodenhuis 21
Softening at production plant Rodenhuis 28
pers
zuig
overstort
By-pass
op
tioneel
Ruw water
Filtraat FF
Softening at production plant Rodenhuis 33
Filtraat FF
Toevoer FK
1e filtraat
spoelwater
Onthard water
ruw
Onthardingsreactor – de aspecten
-Natronloog
-Entzand (toevoer)
-Pelletaftap
-Korrelbedbeheer
Softening at production plant Rodenhuis 36
Korrelbedbeheer
Aspecten:
-Gewenste korrelgrootte
-Gewenste expansie
-Eén of tweelagensysteem
-Entzandtoevoer: frequentie en hoeveelheid
-Pelletafvoer: frequentie en hoeveelheid
Softening at production plant Rodenhuis 38
Simulatiemodel Pelletbedbeheer Rodenhuis
OASEN, CGT, 13 jun
entzand: dosering
(50 kg per 10 000 m3)
Calciumconcentratie IN
Calciumconcentratie UIT
(mmol/l)
aftapregime
(1050 kg per 10 000 m3)
Beginsituatie
aantal korrels + diameters
MODEL
0.00
0.50
1.00
1.50
2.00
2.50
3.00
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
0 20 40 60 80 100 120 140 160 180 200Dagen
D10 (mm) L
D50 (mm) L
D90 (mm) L
Cu (D60/D10) R
0
20000
40000
60000
80000
100000
120000
140000
160000
180000
200000
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0 20 40 60 80 100 120 140 160 180 200Dagen
Bedhoogte rust (m) LBedhoogte bij 350 m3/u (m) LSpec. Opp. (vbv/m3 bed in rust) LTotaal bedoppervlak (m2) R
Korrelgrootteverdeling entzand
Dimensionering reactor
Research anaerobic softening RH
- Advantanges:
- Less sludge, less energy, less process steps
- Experiences / literature:
- Fe or PO4 can cause fluffy pellets
- Pilot research was OK
- Research plan:
- With existing installation
- Dosing curve
- Test for several month
Softening at production plant Rodenhuis 40
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50
dosering natronloog in l/m3 influent
ijze
rge
ha
lte
in
mg
/l
0,00
0,15
0,30
0,45
0,60
0,75
0,90
1,05
ma
ng
aa
ng
eh
alt
e i
n m
g/l
ijzer mangaan
0,0
0,5
1,0
1,5
2,0
2,5
3,0
0,00 0,10 0,20 0,30 0,40 0,50
dosering natronloog in l/m3 influent
tota
le h
ard
he
id i
n m
mo
l/l