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Softening at production plant Rodenhuis Ontharding op zuiveringsstation Rodenhuis te Bergambacht Ruud Kolpa, research departement Jan van Eekeren, maintenance departement 10-09-2010

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Softening at production plant Rodenhuis

Ontharding op zuiveringsstation

Rodenhuis te Bergambacht

Ruud Kolpa, research departement

Jan van Eekeren, maintenance departement

10-09-2010

Softening at production plant Rodenhuis 2

Subjects:

Oasen and softening policy

Research at Oasen

ZS Rodenhuis

Softening at production plant Rodenhuis 3

Supply area

14/09/2010 | Oasen watercompany 4

Oasen: Facts and figures

317.000 customers, 750.000 inhabitants

Water consumption

47 Mm3 water per year

per person: 45 m3 per year

36 municipals

7.200 companies

14/09/2010 | Oasen watercompany 5

Oasen: the organisation

250 employees

60 cars

8 production plants

7 distributions stations

1 water towers

1 mainoffice

Softening at production plant Rodenhuis 6

Softening at production plant Rodenhuis 7

Typical Riverbank infiltration purification scheme

(intensive) aeration

filtration (wet/dry)

aeration

filtration (wet/dry)

softening

Carry-over filtration

activated carbon

UV-desinfection

Softening at production plant Rodenhuis 8

Softening policy of Oasen

Less copper and lead

Beter consumer comfort

Less energy consumption

Less use of washing powder

No use of home softening units

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

% v

an

het

gep

rod

uceerd

e w

ate

r

1995

2000

2005

2008

(ver

wac

ht)

2010

(ver

wac

ht)

2012

(ver

wac

ht)

Voortgang implementatie ontharding

niet onthard

onthard

Softening at production plant Rodenhuis 9

Subjects:

Oasen and softening policy

Research at Oasen

ZS Rodenhuis

Onderzoek: MJOP2010-2012

01-06-2010

Our knowlegde networkWetsus

Bioclear

TU / IHE

RheinEnergie

01-06-2010

PDAM Pontianak

Problem 1: Aeromonas Summer 2006

12

10% > 1000

28% > 500

Problem 2: hydro biology

0

1

2

3

4

2004

2005

2006

2007

Understanding of mechanisms

Basic Approach Oasen

14

Cleaning network

Optimizing

current purification

Adding

Purification

steps

Short - term

Long - term

Network Purification

Redesign

network

Understanding mechanismsSampling sediment

Why sampling sediment?

• Hypothesis: biology in sediment

• Good indication of total amount of biology in distribution system.

Case study

• Sediment sampled in 3 different areas

• Different treatment plant different water quality

• Different biology?

• ATP, Aeromonas, TSS and other parameters

15

Optimizing current purification:

Reduce ATP / biology /AOC by

• Optimizing filter backwash procedures

• ??

But First: develop new on-line measurements!

• Because old methods are:

– Time consuming (Biofilm monitor)

– Expensive (AOC)

– Not quick enough (ATP, CFU) 16

Improving future purification(research)

Prevent regrowth by improving treatment process

• Remove particles/cells/nutrients

– Membrane filtration

– Ion Exchange

– Biological treatment

17

Cooperation with PDAM Pontianak

Main topics:

-Water quality

-Coagulation and filtration

-Leakage control

-Pipeline materials

-Salt intrusion Kapuas river

Softening at production plant Rodenhuis 18

Softening at production plant Rodenhuis 19

Subjects:

Oasen and softening policy

Research at Oasen

ZS Rodenhuis

Softening at production plant Rodenhuis 20

Production plant C. Rodenhuis (<2004)

ZS Rodenhuis: Facts and figures

Source: Bank infiltrated ground water from river Rhine

Raw water quality: Fe: 1,9 mg/l Mn: 0,6 mg/l NH4: 1,0 mg/l

Total hardness: 2,4 mmol/l, Bentazone: 0,11 ug/l.

Production (2007): 11,3 Mm3/a (=1290 m3/h)

Proces scheme:

1. Aeration and filtration: removal of Fe, Mn, NH4

2. Softening: Reduction of total hardness

3. Aeration and filtration: removal of carry-over

4. Activated Carbon filtration: removal of pesticides

5. UV-desinfection: safety barrier. Softening at production plant Rodenhuis 21

Softening at production plant Rodenhuis 22

Richard Lagendijk

Softening at production plant Rodenhuis 23

Richard Lagendijk

Softening at production plant Rodenhuis 24

Softening at production plant Rodenhuis 25

Softening at production plant Rodenhuis 26

Softening at production plant Rodenhuis 27

spoellucht

ruw

optioneel

Softening at production plant Rodenhuis 28

pers

zuig

overstort

By-pass

op

tioneel

Ruw water

Filtraat FF

Softening at production plant Rodenhuis 29

afvalwater

Softening at production plant Rodenhuis 30

Softening at production plant Rodenhuis 31

Softening at production plant Rodenhuis 32

Softening at production plant Rodenhuis 33

Filtraat FF

Toevoer FK

1e filtraat

spoelwater

Onthard water

ruw

Impressie zs Rodenhuis6 reactoren à 500 m3/h, NaOH

34

Problemen pelletaftapsysteem

35

Onthardingsreactor – de aspecten

-Natronloog

-Entzand (toevoer)

-Pelletaftap

-Korrelbedbeheer

Softening at production plant Rodenhuis 36

De pelletaftap

Softening at production plant Rodenhuis 37

Korrelbedbeheer

Aspecten:

-Gewenste korrelgrootte

-Gewenste expansie

-Eén of tweelagensysteem

-Entzandtoevoer: frequentie en hoeveelheid

-Pelletafvoer: frequentie en hoeveelheid

Softening at production plant Rodenhuis 38

Simulatiemodel Pelletbedbeheer Rodenhuis

OASEN, CGT, 13 jun

entzand: dosering

(50 kg per 10 000 m3)

Calciumconcentratie IN

Calciumconcentratie UIT

(mmol/l)

aftapregime

(1050 kg per 10 000 m3)

Beginsituatie

aantal korrels + diameters

MODEL

0.00

0.50

1.00

1.50

2.00

2.50

3.00

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

0 20 40 60 80 100 120 140 160 180 200Dagen

D10 (mm) L

D50 (mm) L

D90 (mm) L

Cu (D60/D10) R

0

20000

40000

60000

80000

100000

120000

140000

160000

180000

200000

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

0 20 40 60 80 100 120 140 160 180 200Dagen

Bedhoogte rust (m) LBedhoogte bij 350 m3/u (m) LSpec. Opp. (vbv/m3 bed in rust) LTotaal bedoppervlak (m2) R

Korrelgrootteverdeling entzand

Dimensionering reactor

Research anaerobic softening RH

- Advantanges:

- Less sludge, less energy, less process steps

- Experiences / literature:

- Fe or PO4 can cause fluffy pellets

- Pilot research was OK

- Research plan:

- With existing installation

- Dosing curve

- Test for several month

Softening at production plant Rodenhuis 40

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50

dosering natronloog in l/m3 influent

ijze

rge

ha

lte

in

mg

/l

0,00

0,15

0,30

0,45

0,60

0,75

0,90

1,05

ma

ng

aa

ng

eh

alt

e i

n m

g/l

ijzer mangaan

0,0

0,5

1,0

1,5

2,0

2,5

3,0

0,00 0,10 0,20 0,30 0,40 0,50

dosering natronloog in l/m3 influent

tota

le h

ard

he

id i

n m

mo

l/l

Softening at production plant Rodenhuis 41

Thank you for your attention

Questions ?