software for furnace tracker insight software.pdf · • calibrated thermocouples placed...

Software as Simple as Click and PrintDatapaq® once again sets a new standard for temperature profiling software. Designed for all user levels, the Insight™ for Furnace Tracker® starts in Wizard mode and guides the user through the basic setup of a furnace profile. For the line operator, the Download Plus feature downloads, analyzes,

stores, and prints your Standard Report with a single click. New 32 Bit system architecture allows any file naming convention, and can be read in Windows® Explorer for easier file storing, copying, moving, and emailing. Alarms automatically alert the user when a process comes too close to acceptable tolerances. You can’t miss them!

Temperature Profiling Has Never Been Easier • Insight™ Wizards guide you step-by-step through all the frequently used

profiling functions. Training and setup time is significantly reduced.• Open multiple Paqfiles and instantly compare data from one run to another.• Analysis Tabs run along the bottom of the screen (similar to Microsoft® Excel®) to facilitate the following functions: Max/Min, Time at Temperature, Rise/Fall, Slopes, Peak Difference, Temperature Uniformity Survey, View Data and Alarms.

• Set up Process Files with furnace, product and recipe information with the help of a Wizard. These details are saved and can be modified at any time.

• On-Screen Help – each screen has a context sensitive help button that will take you directly to the help category for that function.

• Setup your own ‘alarm’ system to alert you when a process is out of specification.

Survey Quickly and Easily Without Interruption • Surveying furnaces during production allows the user to continuously run the furnace without having to

shut it down for cooling.• Calibrated thermocouples placed strategically in the furnace guarantee that the temperatures set are

within the “working range”.• During the survey, automatic calculations are performed to confirm the uniformity of the furnace.• Survey results can be easily output for a hard copy to be kept on file.• To ensure validity, audit trails on the data are generated to give users the added assurance that the results have not been tampered with.

Powerful Software for the Experienced User • Telemetry – using RF transmission, or hard wired – you can see what is happening inside the furnace in real time!

• Calibration Reminder lets you know when your logger is due for calibration – important for ISO9000 traceability.

• Tolerance/Reference Curve Overlay, Advanced Data Export/Import, Enhanced Process Files and Customized Reporting

• Data can be exported to Microsoft Excel/Word®, and can also be imported.• Files easily located and emailed• All previous paqfiles easily read with Insight™ software• Print to PDF and share report easily with anyone• Print Report Wizard to customize reporting with ease

software for Furnace Tracker®

Europe and AsiaDATAPAQ Limited,Deanland House, 160 Cowley Road,Cambridge CB4 OGU, UKTel: +44 (0)1223 423 141 Fax: +44 (0)1223 423 306 E-mail: [email protected] Web: www.datapaq.com

North and South AmericaDATAPAQ Inc,187 Ballardvale Street, Willmington, MA 01887, USATel: +1 978 988 9000 Fax: +1 978 988 0666 E-mail: [email protected] Web: www.datapaq.com

GermanyDATAPAQ GmbH,Valdorfer Straße 100D-32602 Vlotho, DeutschlandTel: +49 5733 9107 0 Fax: +49 5733 9107 27 E-mail: [email protected] Web: www.datapaq.de

www.datapaq.com© 2011 Datapaq (2119 Rev B) 3/2011

Datapaq, the Datapaq logo and FurnaceTracker are registered trademarks of Datapaq.

Specifications subject to change without notice.

The Worldwide Leader in Temperature Profiling

Minimum computer specifications• Windows XP, Vista (32 and 64-bit), Windows 7 (32 and 64-bit)

• 1 GHz Processor• 512MB RAM

(1GB RAM for 32-bit Vista and Windows 7, 2GB RAM for 64-bit Vista and Windows 7)

• 1024 x 768 screen resolution• USB port and DVD drive

Process FilesCreate templates that describe your firing processes (Furnace, Recipe, Product). Set up a process just once to avoid repetitive input, making operation quicker and easier. The template is automatically applied to your profile for complete error proof analysis.

Paqfile TabOpen multiplefiles together

DistanceAxis

Splitter BarResize View

Analysis Tabs Analysis (with Red Alarm Markers)

PASS

FAIL

Profile QA

Probe ToolbarSwitch On/Off

Probe Image

NotesMouse Zoom

Analysis OptionsAnalysis Options

Quartz Inversion

Display Options

Display the following Results:

Heating Slope

Parameters

Upper Limit:

Lower Limit:

Offset:

Offset:

Alarms

Maximum Heating (°F/min) is greater thanMaximum Cooling (°F/min) is greater thanQI Heating Index is greater thanQI Cooling Index is greater than

0.000.0000

None SelectedNone SelectedNone SelectedNone Selected

Alarm Condition Limit Probe

HelpCancelOK

Value:

Use slope in QI Index calculation

QI Index:

Sort by

File

Probe

Value:

°F

°F

Quartz Inversion Temperature: 1063.4 °F

Cooling Slope Cooling QI Index

Heatig QI Index

Colors

36.0 1099.4

1027.436.0

Options

Brazing Zone

Dryer

KEY FUNCTIONS

Data Collection Details:

Created By Download Number of Probes 8 Sample Interval 1:30.00 (mm:ss.t) Data Loaded 20/12/1994 15:38:00 Collection Started 31/12/1999 00:01:06 Logger ID #1000 Operator EEC Process Furnace Recipe Product slab Time Printed 17/06/2011 08:56:23


Created By Download Number of Probes 8 Sample Interval 1:30.00 (mm:ss.t) Data Loaded 20/12/1994 15:38:00 Collection Started 31/12/1999 00:01:06 Logger ID #1000 Operator EEC Process Furnace Recipe Product slab Time Printed 17/06/2011 08:56:23

Notes:

first run in slab reheat furnace temperatures set zone 1 1250 zone 2 1250 zone 3 1255

Probe Map:

8

7

6

5

43

2

1 Line Speed:

0.05 m/min 0.05 m/min 0.05 m/min

Zone:

Length (m):

Upper (°C):

Lower (°C):

pre heat

5.84

0.0

0.0

pre heat 2

5.11

0.0

0.0

zone 1

2.82

0.0

0.0

zone 2

3.25

0.0

0.0

zone 3

3.52

0.0

0.0

Datapaq Insight Furnace Tracker v7.05 Copyright (C) Datapaq 2002-2011 PN2101 Page 1 of 1

File: Steel slab reheat.paq Com pany: DATAPAQ

Site: CAMBRIDGE Process: Product: slab

ProbeMaximum / MinimumMaximum / MinimumMaximum / MinimumMaximum / Minimum


Probe Maximum(°C)

Max. Reached(hh:mm:ss)

Mean(°C)

Deviation From0.0°C

ProbeProbeProbeProbeProbeProbe

#1 (°C) centre slab left

#2 (°C) centre slab middle

#3 (°C) top slab left

#4 (°C) top slab centre

#5 (°C) bottom slab left

#6 (°C) top slab right

#7 (°C) centre slab right

#8 (°C) bottom slab right

Maximum / MinimumMaximum / Minimum

Maximum(°C)

1219.0

1236.0

1256.0

1273.0

1261.0

1264.0

1219.0

1251.0



06:48:00

06:52:30

06:42:00

06:40:30

06:49:30

06:37:30

06:52:30

07:03:00


Mean(°C)

870.0

884.3

997.5

991.6

935.0

1009.1

874.8

928.1



+1219.0

+1236.0

+1256.0

+1273.0

+1261.0

+1264.0

+1219.0

+1251.0

Time at TemperatureTime at TemperatureTime at TemperatureTime at TemperatureTime at TemperatureTime at TemperatureTime at TemperatureTime at Temperature

Time Above1093.3°C (hh:mm:ss)

Time To Reach1093.3°C (hh:mm:ss)



Time at TemperatureTime at Temperature


03:01:30

03:21:00

04:12:00

04:19:30

03:57:00

04:27:00

03:01:30

03:43:30



03:58:30

03:43:30

02:48:00

02:39:00

03:07:30

02:37:30

04:03:00

03:21:00



02:12:00

02:40:30

03:31:30

03:54:00

03:33:00

04:00:00

02:12:00

03:07:30



04:43:30

04:24:00

03:24:00

03:01:30

03:31:30

02:58:30

04:48:00

03:57:00

SlopesSlopesSlopesSlopes

Positive Slope(°C/min)

Mean Slope(°C/min)

SlopesSlopes


***

***

***

***

***

***

***

***

SlopesSlopes

Mean Slope(°C/min)

2.58

2.70

2.04

2.31

2.68

2.10

2.50

2.55

Peak DifferencePeak DifferencePeak DifferencePeak DifferencePeak DifferencePeak Difference

PeakDifference (°C)

Time Reached(hh:mm:ss)

Peak DifferencePeak DifferencePeak DifferencePeak Difference


275.0275.0275.0275.0275.0275.0275.0275.0

Peak DifferencePeak Difference


02:34:3002:34:3002:34:3002:34:3002:34:3002:34:3002:34:3002:34:30

1086.0

811.0

Area Under CurveArea Under CurveArea Under CurveArea Under Curve

Area(°C)hr

Area (Zoom)(°C)hr

Area Under CurveArea Under Curve

Area(°C)hr

6176.57

6278.35

7081.69

7039.79

6638.47

7164.30

6210.95

6589.38


Area (Zoom)(°C)hr

6176.57

6278.35

7081.69

7039.79

6638.47

7164.30

6210.95

6589.38


Created By Download Number of Probes 8 Sample Interval 0:05.00 (mm:ss.t) Data Loaded 16/06/2011 12:09:00 Collection Started 16/06/2011 11:24:00 Max. Internal Temp. 71.0 °C Logger ID #1382 Operator EEC Process Annealing Furnace Recipe Product lehr new Time Printed 17/06/2011 08:58:11


Created By Download Number of Probes 8 Sample Interval 0:05.00 (mm:ss.t) Data Loaded 16/06/2011 12:09:00 Collection Started 16/06/2011 11:24:00 Max. Internal Temp. 71.0 °C Logger ID #1382 Operator EEC Process Annealing Furnace Recipe Product lehr new Time Printed 17/06/2011 08:58:11

Notes:

Number 8 probe lags in time behind other probes. Use probe alignment to align with other probes, if required.

Probe Map:

8

7654321

Line Speed:

0.67 m/min 0.67 m/min 0.67 m/min

Zone:

Length (m):

Upper (°C):

Lower (°C):

Zone #1

2.00

0.0

0.0

Zone #2

2.00

0.0

0.0

Zone #3

2.00

0.0

0.0

Zone #4

4.00

0.0

0.0

Zone #5

4.00

0.0

0.0

Zone #6

4.00

0.0

0.0

Zone #7

2.00

0.0

0.0


File: Glass Lehr (bottles)1.paq Com pany: Datapaq

Site: Cam bridge Process: Annealing Product: lehr new



Probe Maximum(°C)


Mean(°C)



#1 (°C)

#2 (°C)

#3 (°C)

#4 (°C)

#5 (°C)

#6 (°C)

#7 (°C)

#8 (°C)


Maximum(°C)

523.2

528.0

526.7

526.8

530.0

534.1

536.9

516.7



00:02:55

00:04:35

00:03:20

00:06:00

00:05:30

00:05:00

00:03:40

00:07:40


Mean(°C)

283.4

290.7

291.9

293.1

301.0

303.5

301.7

297.1



+523.2

+528.0

+526.7

+526.8

+530.0

+534.1

+536.9

+516.7








00:00:45

00:02:55

00:02:35

00:03:00

00:01:30

00:03:10

00:04:35

00:00:00



00:02:40

00:02:50

00:02:50

00:03:20

00:04:35

00:04:00

00:02:20

***



00:05:50

00:07:35

00:06:45

00:05:50

00:06:45

00:08:05

00:07:35

00:06:00



00:02:00

00:01:50

00:02:00

00:02:55

00:02:45

00:01:40

00:01:45

00:04:50



Mean Slope(°C/min)

SlopesSlopes


498.10

571.85

674.93

699.32

639.32

576.57

539.44

391.37

SlopesSlopes

Mean Slope(°C/min)

-14.72

-15.63

-15.66

-15.42

-15.03

-15.10

-15.36

-9.08






453.0453.0453.0453.0453.0453.0453.0453.0



00:01:4000:01:4000:01:4000:01:4000:01:4000:01:4000:01:4000:01:40

486.7

33.7


Area(°C)hr

Area (Zoom)(°C)hr


Area(°C)hr

138.11

141.85

142.58

143.12

147.28

148.36

147.53

146.27


Area (Zoom)(°C)hr

136.60

140.27

140.88

141.49

145.42

146.67

145.81

143.42

Datapaq Insight Furnace Tracker v7.05 Copyright (C) Datapaq 2002-2011 Page 2 of 2

File: Glass Lehr (bottles)1.paq Com pany: Datapaq

Site: Cam bridge Process: Annealing Product: lehr new

Alarms

1

2

3

4

Alarms

Analysis

Maximum / Minimum

Maximum / Minimum

Maximum / Minimum

Maximum / Minimum

Alarms

Probe

#2

#5

#6

#7

Alarms

Alarm Description

Measurement (°C) is greater than the maximum (528.0 > 527.0)





Created By Download Number of Probes 6 Sample Interval 0:05.00 (mm:ss.t) Data Loaded 17/06/2011 13:15:00 Collection Started 17/06/2011 11:08:28 Max. Internal Temp. 95.3 °C Logger ID #1057 Operator EEC Process Furnace Recipe Product condensor Time Printed 17/06/2011 11:01:55


Created By Download Number of Probes 6 Sample Interval 0:05.00 (mm:ss.t) Data Loaded 17/06/2011 13:15:00 Collection Started 17/06/2011 11:08:28 Max. Internal Temp. 95.3 °C Logger ID #1057 Operator EEC Process Furnace Recipe Product condensor Time Printed 17/06/2011 11:01:55

Notes:

Typical run in furnace for brazing aluminium condensors Drying/Pre heat section in this furnace

Probe Map:

654

32 1

Line Speed:

1.80 m/min 1.80 m/min 1.80 m/min

Zone:

Length (m):

Upper (°C):

Lower (°C):

drying

14.05

205.0

195.0

pre-heat 1

10.97

505.0

495.0

pre-heat 2

7.02

565.0

555.0

braze

6.50

600.0

595.0

cool atmosphere

6.13

420.0

400.0

cool air

5.36

100.0

80.0


File: Alum inium Braze - Nocolok.paq Com pany: Datapaq

Site: Cam bridge Process: Product: condensor



Probe Maximum(°C)


Mean(°C)



#1 (°C) OUT PIPE

#2 (°C) FORWARD LEFT

#3 (°C) FORWARD RIGHT

#4 (°C) CENTER

#5 (°C) REAR LEFT

#6 (°C) REAR RIGHT


Maximum(°C)

604.1

606.7

607.1

606.7

603.6

608.0



00:21:00

00:21:05

00:21:00

00:21:10

00:21:20

00:21:15


Mean(°C)

331.3

336.6

336.6

340.1

335.0

337.9



+604.1

+606.7

+607.1

+606.7

+603.6

+608.0








00:00:35

00:00:55

00:00:55

00:00:55

00:00:35

00:01:05



00:20:40

00:20:30

00:20:25

00:20:30

00:21:00

00:20:35



00:00:50

00:01:20

00:01:30

00:01:25

00:01:05

00:01:40



00:20:30

00:20:05

00:19:55

00:20:05

00:20:35

00:20:05



Mean Slope(°C/min)

SlopesSlopes


138.60

291.00

187.20

195.00

175.20

178.20

SlopesSlopes

Mean Slope(°C/min)

10.29

10.59

10.22

10.24

11.35

11.38






185.5185.5185.5185.5185.5185.5



00:25:4000:25:4000:25:4000:25:4000:25:4000:25:40

275.6

90.1


Area(°C)hr

Area (Zoom)(°C)hr


Area(°C)hr

150.01

152.38

152.51

154.12

151.88

153.16


Area (Zoom)(°C)hr

147.01

149.49

149.47

151.11

148.74

150.10


Created By Download Number of Probes 6 Sample Interval 0:05.00 (mm:ss.t) Data Loaded 06/09/2004 13:24:00 Collection Started 06/09/2004 12:38:11 Max. Internal Temp. 36.0 °C Logger ID #9403 Operator EEC Process Furnace CAB Furnace 1 Recipe Product Time Printed 17/06/2011 12:37:18


Created By Download Number of Probes 6 Sample Interval 0:05.00 (mm:ss.t) Data Loaded 06/09/2004 13:24:00 Collection Started 06/09/2004 12:38:11 Max. Internal Temp. 36.0 °C Logger ID #9403 Operator EEC Process Furnace CAB Furnace 1 Recipe Product Time Printed 17/06/2011 12:37:18

Notes:

Only ambient temperatures measured.

Probe Map:

6

5

4

3

2

1

Datapaq Insight Furnace Tracker v7.05 Copyright (C) Datapaq 2002-2011 Page 1 of 1

File: Datapaq Radiator 04-09-06 12-38.paqp Com pany: DATAPAQ

Site: CAMBRIDGE Process: Product:



Probe Maximum(°C)


Mean(°C)



#1 (°C) right top

#2 (°C) right bottom

#3 (°C) centre top

#4 (°C) centre bottom

#5 (°C) left top

#6 (°C) left bottom


Maximum(°C)

601.5

598.0

595.5

596.0

599.5

600.5



00:30:05

00:30:00

00:29:55

00:30:20

00:29:35

00:29:50


Mean(°C)

268.9

265.1

263.1

258.4

268.1

264.5



+601.5

+598.0

+595.5

+596.0

+599.5

+600.5



Mean Slope(°C/min)

SlopesSlopes


93.00

99.00

90.00

87.00

99.00

114.00

SlopesSlopes

Mean Slope(°C/min)

3.89

3.74

4.06

3.92

4.12

3.85






89.089.089.089.089.089.0



00:20:5000:20:5000:20:5000:20:5000:20:5000:20:50

405.5

316.5


Area(°C)hr

Area (Zoom)(°C)hr


Area(°C)hr

181.92

179.03

177.56

174.10

181.29

178.63


Area (Zoom)(°C)hr

181.83

178.94

177.43

173.99

181.17

178.52

software for furnace tracker insight software.pdf · • calibrated thermocouples placed...

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