solar hot water hydronics - hydronic heat pump

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Solar Coil Air Handler Radiant Convector Capacities 130,000 BTU 199,000 BTU 80 gallon 119 gallon Heating Supply Heating Return Hot Water Recirculation Solar Heat Exchanger Cold Potable Expansion Tank Hot Water Solar Pump Module Solar Solar P1 10K Sensor Electric Element Solar Coil Solar Tank Closed Loop Conventional Gas Water Heater Cold Potable Expansion Tank Hot Water Expansion Tank Solar Pump Module P1 P2 Drain Taco 003 IFC Recirc Supply Recirculate Excess Solar Heat To Gas Fired Tank 10K Sensor Electric Element 10K Sensor Connects Circulator to Control Circulator & Check Valve Solar Coil 92% Efficient Hot Water Coil To Hydronic Heating Hot Water Cold Potable Expansion Tank Solar Pump Module 92% AFUE Munchkin Boiler 10K Sensor Electric Element Boiler Solar Boiler Solar www.stssolar.com STS Solar Storage Plus System More Solar, Less Gas STS Solar Storage Plus System More Solar, Less Gas Solar Hot Water & Hydronics Sizing and Selection Guide List Prices 2009 Contractors • Wholesalers Solar Hot Water & Hydronics Sizing and Selection Guide List Prices 2009 Contractors • Wholesalers www.stssolar.com Solar Booklet_0409

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Coil

Air HandlerRadiantConvector

Capacities130,000 BTU199,000 BTU

80 gallon119 gallon

Heating Supply

Heating Return

Hot WaterRecirculation

Solar Heat ExchangerCold

PotableExpansion

Tank

HotWater

Solar PumpModule

Solar

Solar

P1

10KSensor

ElectricElement

Solar Coil

Solar Tank Closed Loop Conventional Gas Water Heater

ColdPotable

ExpansionTank

HotWater

ExpansionTank

Solar PumpModule

P1P2

Drain

Taco003IFC

Recirc Supply

Recirculate ExcessSolar Heat To

Gas Fired Tank

10KSensor

ElectricElement

10KSensor

Connects Circulator to Control Circulator &Check Valve

Solar Coil

92% EfficientHot Water Coil

ToHydronicHeating

HotWater

Cold

PotableExpansion

Tank

Solar PumpModule

92% AFUEMunchkin

Boiler

10KSensor

ElectricElement

BoilerSolar

BoilerSolar

www.stssolar.com

STS Solar Storage Plus

SystemMore Solar, Less Gas

STS Solar Storage Plus

SystemMore Solar, Less Gas

Solar Hot Water&

Hydronics

Sizing and Selection GuideList Prices 2009

Contractors • Wholesalers

Solar Hot Water&

Hydronics

Sizing and Selection GuideList Prices 2009

Contractors • Wholesalers

www.stssolar.com

Solar Booklet_0409

Page 2 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Introduction Solar Thermal Systems

Solar Booklet_0409

Solar and hydronics, million dollar California stock.

Retail List Pricing Pages 14-17

About STSSTS is a California and Nevada primary packager of certified solar hotwater systems, solar collectors, tanks and other solar products serving thewholesale, contracting and specification, community. Our products arerepresented exclusively by Manufacturers Representative JTG/Muir. Fortechnical information, literature and a list of distributors please call 800-493-8432 and visit our web site at www.stssolar.com.

ExperienceOur company has a combined 55 years of solar thermal experience. Weare committed to providing quality systems and components with excel-lent performance designed to operate reliably and durably.

Total System EfficiencyAll solar hot water systems are designed to preheat water for a conven-tionally fired system. STS solar systems are designed not just for solar hotwater collection but for the most efficient integration with the conven-tionally fired hot water heater for the very best system efficiency.

Complete SRCC PackagesSTS provides simple SRCC OG300 certified packages for simplicity ofinstallation and quality of all components that can be easily selected inthis booklet.

Solar and Hydronic HeatingSTS provides packages for easy integration of solar hot water heatingand hydronic heating for maximum system efficiency and easy installa-tion.

We look forward to working with you…

Solar Thermal System Selection Guide

Package TypesPhoenix Solar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Boiler Solar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Solar Storage Plus . . . . . . . . . . . . . . . . . . . . . . . . . .7Types of Systems . . . . . . . . . . . . . . . . . . . . . . . . . . .8Single Tank/Dual Tank . . . . . . . . . . . . . . . . . . . . . .9

System Selection & List PricingPackage Components . . . . . . . . . . . . . . . . . . . . . .10System Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Building a Package . . . . . . . . . . . . . . . . . . . . . . . .13Package Pricing . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Component Pricing and Data SheetsComponent List Pricing . . . . . . . . . . . . . . . . . . . . .17Flatplate Collectors . . . . . . . . . . . . . . . . . . . . . . . .21Flatplate Solar Racking . . . . . . . . . . . . . . . . . . . . .23Evacuated Tube Collectors . . . . . . . . . . . . . . . . . .25Evacuated Tube Racking . . . . . . . . . . . . . . . . . . . .27Solar Tanks and Diagrams . . . . . . . . . . . . . . . . . . .28Drain Back Tanks . . . . . . . . . . . . . . . . . . . . . . . . . .45Solar Pool Heater . . . . . . . . . . . . . . . . . . . . . . . . . .47Solar Preplumbed Module . . . . . . . . . . . . . . . . . .50Solar Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Solar Circulators . . . . . . . . . . . . . . . . . . . . . . . . . . .57Flexible Stainless Steel Insulated Piping . . . . . . . .59

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 3

Table of ContentsSolar Thermal Systems

Solar Booklet_0409

PackageTypes

SystemSelectionand ListPricing

ComponentList Pricingand DataSheets

Page 4 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar & Hydronics Solar Thermal Systems

Solar Booklet_0409

Phoenix Solar Heating Distribution96% Water Heating / 96% Space Heating / Solar

Solar & Hydronics

Phoenix Solar combines the superb features of the Phoenix 96% mod-ulating stainless steel combi water heater with solar thermal…all inone SRCC OG300 performance certified appliance! This merging ofexisting technologies not only provides superb energy performancebut excellent value by eliminating redundant components, makinginstallation easier and saving space.

The Optimum Mix - All In OnePhoenix Solar Systems provide the optimum financial mix of highsolar domestic hot water solar fraction (65% to 75% of total load), asmall, cost effective solar space heating solar fraction (10% to 20% oftotal load ) and very high efficiency utilization of conventional fuelsources.

New Construction ValueThe addition of solar to the Phoenix water heater provides an excel-lent investment while producing ample Title 24 credit and displacingTONS of carbon emissions over 10 years.

Single Tank DesignThe Phoenix Solar is designed as a fully stratified one tank system.While solar can heat all the tank, the gas fired storage is completelythermally isolated in the top ? of the tank to provide primary hotwater and space heating requirements. Care should be taken in sizingthe system. For example, a 119 gallon Phoenix Solar tank will have 60gallons of gas fired storage available, so care should be taken in esti-mating the peak hot water loads for the building, with special atten-tion to whirlpool baths. Rated input of the heater can be increased toprovide greater hot water recovery, if required.

Residential and CommercialA single Phoenix Solar system is available in a variety of capacitiesthat can serve the needs of a 2000 sq ft home or a 6000 sq ft man-sion. For commercial applications, large loads combined with the 30%uncapped federal solar hot water tax credit and ultra high efficiencyutility rebates, in some areas, make for very attractive returns oninvestment for a wide range of commercial building owners. MultiplePhoenix Solar heaters can meet large water and space heating loads.

• 96% Gas Fired Efficiency • Stainless Steel Tank

• Single Tank Solution • Super Quiet

• Low Standby Loss (.5% hr) • PVC Venting

• Load Matching Modulation • Sealed Combustion

• Small Footprint • Preplumbed Solar Module

• Finned Cupernickel SolarHeat Exchanger

SINGLE TANK SOLUTION

The Ultimate

Green Machine

Total System Efficiency

Phoenix Solar Package: A Complete SRCC OG300 Certified SystemEach System Includes: Collector(s): STS Flatplate or Evacuated Tube , Phoenix Solar Tank and Solar Installation Kit. Refer to“Building a Package” in this booklet.Phoenix Solar Ready?The Phoenix Solar may also be purchased and installed for high efficiency water heating and hydronic heating, permitting the client to add solar collectors in the future at a much lower installed cost.

AWARD WINNING SYSTEM

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 5

Solar & HydronicsSolar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

Solar Booklet_0409

SEE PAGE 31 FOR SYSTEM DIAGRAMS

A 96% gas fired water heating, spaceheating and solar heating appliance

Water Heating Space Heating

Page 6 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar & Hydronics Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

Solar Booklet_0409

Solar Integration with a Hydronic BoilerIntegrating a condensing boiler with solar hot water heatingprovides the great efficiency advantages of 95%+ combinedhydronics with renewable energy in one lean package which isa far superior solution to tankless or conventional hot waterheaters.

Single Tank Systems: Save Space and $A single tank systems employ a storage tank with two hotwater heat exchanger coils, the solar one in the bottom of thetank and the indirect fired coil in the upper portion of thetank. These tanks are designed for thermal isolation of the topand bottom portion of the tank. This system is very popular inEurope because it saves both space and the additional cost ofa separate tank.

Single Tank SizingBecause only one of the storage tank can be counted upon forgas fired water heating storage, care should be taken in sizingthe system. For example, a 119 galloon tank will have 60 gal-lons of gas fired storage available, so care should be taken inestimating the peak hot water loads for the building, with spe-cial attention to whirlpool baths. Generally speaking, homeswith more than 3 bathrooms should employ a two tank sys-tem design.

Two Tank High Capacity SystemsTwo tank Boiler/Indirect systems work very much like a con-ventional solar system with a gas fired water heater backup,except that the gas fired portion of the system is far more eff-cient. These systems provide both extra solar and gas firedstorage for high capacity systems used in large homes. Thissystem can also use the Storage+ control and piping strategyto further expand solar utilization.See Solar StoragePlus System on the next page.

The single tank Boiler Solar System saves space and installation costs using a single tank for solar andconventional hot water.

The dual tank Boiler Solar System provides more solarstorage for high capacity hot water systems.

OG300Performance

Certified Systems92% Efficient Appliance

Water Heating • Space Heating and Solar Hot Water

92% EfficientWater Heating Space Heating plus Solar Hot Water

OG300 Performance Certified Systems

BoilerSolar

BoilerBoilerSolar Solar

Total System Efficiency

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 7

Solar Hot WaterSolar Thermal Systems

Solar Booklet_0409

The Way Its BeenSolar hot water systems usually deliver solar hotwater to a conventional water heater only whenthere is domestic hot water demand. If there isno domestic demand a conventional gas firedwater heater is usually turning on and off dueto standby losses and recirculation pump losses,even while hot solar water can be readily avail-able.

Extra Solar Storage: StoragePlus

Reduced Stagnation Time.Using the conventional water heater for auxil-iary storage reduces system stagnation time andvirtually eliminates the use of auxiliary heat dur-ing most months of the year. When the solartank has reached operating limit during the day,a second circulator pulls solar hot water into thegas water heater, keeping the solar system oper-ating at acceptable temperatures.

StoragePlus Increase Total System EfficiencyBy using the conventional water heater for auxiliary solar storage, the use of gas or elec-tricity is significantly reduced by reducing standby and recirculation losses and addingmore solar energy for domestic hot water

How It Works: STS systems use Taco SmartsThe STS control/pump module uses the Taco VT variable speed solar control. This controlnot only increases solar collection effectiveness by 20% but also has the ability to switchon a secondary circulator when the solar tank reaches operating limit, pumping solar hotwater into the gas water heater, sensing the temperature in the conventional waterheater and turning off the secondary circulator when the operating limit is satisfied orsolar energy is no longer available.

Conventional Tank Hot Water Heater or Tankless?The SolarPlus System results in far less firing of the convention water heater thusgas/electric tank inefficiency is far less relevant economically. A tankless is more efficientthan a standard tank but is far more costly. A tankless is much more likely to need de-liming and general servicing than a conventional water heater. Conventional waterheaters accommodate hot water recirculation systems most effectively.

STS Solar StoragePlusSystem

More Solar, Less Gas

More Solar, Less Gas or Electricity

Total System Efficiency

Page 8 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Types of Systems Solar Thermal Systems

Solar Booklet_0409

Active Systems or Passive SystemsActive solar systems are those that employ a circulator and solar control to actively circulatewater through the solar collector(s). Passive Systems are those without a circulator/control thatrely on natural thermosyphon of heat from a tank or direct heating of a tank on the roof (batchheating). STS provides active systems because they are typically more efficient, more estheticallyattractive, and can store solar energy more efficiently.

Freeze ProtectionMany thousands of solar systems where lost to freezing collectors and water corrosion in the1980s’. This is why we recommend only systems that are isolated from potable water and havepositive freeze protection.

Closed Loop/ Glycol: STS Preferred SystemsThese systems use a heat exchanger to isolate domestic hot water fromthe solar collectors. They use anti freeze within the solar loop to pro-vide the best positive freeze protection. This type of system alsoreduces system corrosion for a long system service life.

DrainbackDrainback systems are designed to drain the water in the system fromthe solar collector(s) so there is no fluid to freeze in the collectors.These are very effective systems when adding additional solar surfacearea to a system for space heating or other applications. The pipesmust be slanted correctly to assure draining the collectors.

Open LoopThese solar systems circulate potable water directly through the solarcollectors. Due to freeze problems and corrosion in the past, STS doesnot recommend the use of these systems in California/Nevada.

Single Tank and Two Tank System DesignA single tank design, which is very popular in Europe, stores both the solar and conventional hotwater in a single tank with special thermal traps. These systems save both equipment costs, spaceand offer the advantage of incorporating very high efficiency gas fired conventional systems sim-ply and effectively. Single tank systems, with reduced storage for gas fired hot water, will meettheir capacity with roughly three bathrooms or about 4,000 sq ft. Consult us for hot waterdemand sizing. Two tank designs are useful for large homes with very large hot water demands orwhen a client wants a larger solar space heating participation with a Phoenix Solar system.

EXAMPLES: Single Tank Systems-Standard Capacity

EXAMPLES: Double Tank Systems-High Capacity

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 9

Single/Dual TankSolar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

Solar Booklet_0409

Page 10 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Package Components Solar Thermal Systems

Solar Booklet_0409

Solar Hot Water Package ComponentsSTS supplies SRCC listed solar packages that include the tank, solar collector(s), racking, SolarPump/Control module and selected accessories. These packages permit easy, predictable, pre-engi-neered installation of solar hot water systems.

SOLAR COLLECTORSSTS Flateplate: OG100 CertifiedSTS provides our own brand of OG100 certified quali-ty 4’x8’ and 4’x10’ flateplate solar collectors availablein both black paint and selective surface options.These collectors offer proven efficiency, skylight aes-thetics and ease of installation.

HTP Evacuated Tube: OG100 Certified STS provides 30 tube evacuated tube solar collectorsthat can provide high temperatures and excellent per-formance in fog or diffuse sunlight. These collectorsmust be sized carefully to avoid over heating the sys-tem.

SOLAR TANKSStainless or Coated Steel ConstructionSTS provides are range of open and closed loop solar tanks constructedwith either premium stainless steel or flow coated steel .

Closed Loop Storage TanksSingle Coil with Electric backup (Superstor or Contender)These tanks have immersed solar heat exchangers that provideexcellent performance with 240V electric elements for single tankelectric backup applications.

Double coil with Boiler Backup These tanks are designed for use with boiler for single tank efficiency and space saving.

Phoenix Solar TanksIntegrated Solar and Gas Fired Tanks available in 80 and 119 gallons and 130 and 199 MBH.

Drainback TanksSTS offers drainback tanks from 10-20 gallons, with or without an internal heat exchanger, all including a site glass.

CLOSED LOOP INSTALLATION KITSEach STS Installation Kit includes our pre-plumbed modules with the circulator,control, pressure relief valve, check valve, temp/pressure gauge, purge valves,expansion tank and expansion tank connection and tempering valve. Anti freezefluid must be purchased separately.

Drainback Installation KitsEach drainback system will require a drain-back tank, a bronze or stainless steel circu-lator and a solar control, in addition tothe solar tank and collector(s). The TacoVT series integrated pump/control is agood choice for drainback systemsbecause they use less energy. Drainbacktank size must be selected according to the water volume inthe solar system from the top of the drainback tank to thetop of the highest collector.

High efficiency Variable Speed Solar Control The control included in the STS module operates the circula-tor at variable speed which has been tested to enhance sys-tem performance by 20% and reduce circulator energy useby 50%. This control has many additional functions such asexcess heat dump and dual tank control. See theComponents section for details.

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 11

Package ComponentsSolar Thermal Systems

Solar Booklet_0409

STS SOLAR INSTALLATION KITS

AccessoriesSTS has a range of solar accessories including piping line sets, insulation covers, sensor wire andmuch more. Refer to the Components section of the Price List. Example:

Swimming Pool Stainless Steel Heat Exchanger TanksA perfect product for dumping excess heat from a solar system into the pool or spa. The 10 gallon stainless tank has 1-1/2” connections for the pool and 1” connections to the cupronickel finned tube heat exchanger immersed in thetank.

Page 12 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

System Sizing Solar Thermal Systems

Solar Booklet_0409

STS Residential Solar Hot Water SizingResidential solar hot water systems work within the daily rhythm of heating the water circulat-ing through the collector(s) during the day and storing the energy in a tank for use during theevening and the following morning. The system needs to offer the most economically sizedstorage tank and the proper amount of solar collector square footage to meet the hot waterdemands of a home. The objective is to provide a 65-75% annual solar fraction, which is theamount conventional fuel use avoided by the solar energy contribution. It is important to avoidproviding too many square feet of solar collector for a given amount of storage. Such over siz-ing can result in over heated systems resulting in reduced system longevity and poor econom-ics.

Systems are sized according to the daily hot water demand for a building which is determinedby the fixture count and the expected number of people to be occupying the building. Beloware standard equipment selection guidelines for different household occupancy inMediterranean zone California/Nevada. More exacting sizing, required for Title 24, can be uti-lizing by utilizing the F-Chart sizing program available through STS or the program can bedownloaded free of charge from the California Energy Commission web sitewww.energy.ca.gov/title24/swh_calculator/index.html

Recommended Tank/Collector Sizing: OG300 packages next page

Load /People 1-2 2-4 4-6 6-8

Tank Gallons 50-60 60-80 80-119 119

Collector Sq FtFlateplate 32-40 40-64 60-80 80-96

Evacuated Tube 1-30 Tube 1-30 Tube 2-30 Tube

This sizing presumes a 65%-75% solar fraction, 35 degree inclination and orientation within 15 degrees +/- of South.

If there are additional loads than domestic hot water, such as space heating, a spa or pool, thesolar collector surface area may be increased according to the size and occurrence of the addi-tional load (see Heat Dumping).

Sizing single tank Phoenix Solar/ Boiler Solar: While the top of each tank in a single tank solar design is heated by conventional fuel (gas orelectric), solar will heat all the tank, including that portion in the top of the tank. Single tanksystem should be sized with the same methodology as shown above.

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 13

Building A PackageSolar Thermal Systems

Solar Booklet_0409

Package Prescriptions: SRCCResidential solar hot water packages should be listed under the SRCC OG300 system certifica-tion program. Under SRCC OG300, specific brands and sizes of collectors are matched with par-ticular tank sizes and pump/control assemblies. This makes system selection an easy task. Followthe instructions below.

STEP BY STEPSelect a Tank SizeThe number of bathrooms and people in the house will determine the tank size. (Refer to solar/sizing on the previous page).

Select a Tank Type (See system packages in next section)Glass Lined or Stainless ConstructionStainless steel tanks are very long lived but glassed lined or Flow Coated tanks are considerably less expensive.Single Heat Exchanger or DualDual heat exchanger solar tanks are employed for use with boilers in asingle tank design. Single heat exchanger tanks are used within dualtank designsPhoenix SolarTank sizing is the same for Phoenix as any solar system but the designermust also size load requirements for the gas fired portion of the systemseparately.

Select a Solar Collector TypeDetermine the type of solar collector, Flateplate or Evacuatedtube, desired for the project. See Components section and con-sult with your salesman for evaluation of the project demands.

Select SRCC OG300 Collector/Tank CombinationsTHE FOLLOWING COMBINATIONS ARE CERTIFIED BY SRCC:

Tanks STS Flatplate Collector(s) HTP Evacuated50 gallon 1-4x860 gallon 1-4x10 or 2-4x8 1-30 tube80 gallon 2-4x8 1-30 tube119 gallon 3-4x8 or 2-4x10 2-30 tube

Select an Install Package - Closed Loop or DrainbackSelect either a closed loop system with glycol freeze protection or a drainback systemthat uses water that drains from the collector(s). See page 11 for description.

Page 14 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Package Pricing Solar Thermal Systems

Solar Booklet_0409

Solar Package PricingResidential Solar Domestic Hot Water Systems Create a complete solar domestic hot water system by choosing the correct components to fit your application.

STEP 1 Select the tank style and size STEP 3 Select the collector STEP 2 Select the Install Package STEP 4 Select collector racking for proper roof mountingSTEP 2a Select Drainback Package

Need Help? Call 800-493-8432

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 15

Package PricingSolar Thermal Systems

Solar Booklet_0409

What is NOT includedSTS Solar packages do not include plumbing components, except for the tempering valve, orhydronic heating components, pipe, insulation and covers, roof jacks, sensor wire, ball andcheck valves. Please refer to component price list in the components section for some ofthese items.

Page 16 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.comSolar Booklet_0409

ComponentsProduct Selection Guide

List Prices 2009

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 17

Component List PricingSolar Thermal Systems

Solar Booklet_0409

Page 18 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Component List Pricing Solar Thermal Systems

Solar Booklet_0409

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 19

Component List PricingSolar Thermal Systems

Solar Booklet_0409

Page 20 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Component List Pricing Solar Thermal Systems

Solar Booklet_0409

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 21

Flatplate CollectorsSolar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

Solar Booklet_0409

Proven TechnologyWe provide quality copper tube, aluminumframed flat plate solar collectors and racking sys-tems with over thirty years of excellent fieldservice. The best performance and most durablemethod for delivering solar thermal energy.

• Type M Copper Riser Tubes and Manifolds

• Copper Absorber Plate

• Black Chrome or Moderately Selective

Black Paint Absorber Coating

• 1” standard and 1-1/2” special order manifolds

• Low Iron Tempered Glass

• Low-Binder Fiberglass Insulation

• Rigid Foam Insulation

• EPDM Grommets

• Riveted Corners

• Stainless Steel Fasteners

• Secondary Silicone Glazing Seal

• Extruded Anodized Aluminum Casing and

Capstrip

• Primary EPDM Glazing Seal

• Painted Aluminum Backsheet

• Vent Plugs

• 15% Silver Brazed Joints

STS Solar Collectors

Page 22 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Flatplate Collectors Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

Solar Booklet_0409

T hermal performance is obtained by multiplying the collector output for the appropriate application and insolation level by the total gross collector area.*Collector ratings are derived from the Solar Rating & Certification Corp (SRCC) Document RM-1 and Standard OG-100.

BC/BP48

BC/BP410

BC/BP410-415

48 1/8

48 1/8

48 1/8

98 1/4

122 1/4

122 1/4

3 1/4

3 1/4

3 1/4

32.79

40.81

40.81

29.81

37.33

37.33

106

141

150

93 5/8

115 5/8

115 5/8

1.00

1.20

1.61

0.83

1.04

1.04

160

160

160

51 3/8

51 3/8

51 3/8

1

1

1 1/2

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MOD EL BPSRCC THERMAL PERFORMANCE RATINGS*MOD EL BC

Category(Ti-Ta)

-

CLEARDAY2000

Btu/ft2/Day

MILDLYCLOUDY DAY

1500Btu/ft2/Day

CLOUDYDAY1000

Btu/ft2/DayTi = Inlet fluid tempTa = ambient air temp

Btu/ft2/Day

A(-9˚F)B(9˚F)C(36˚F)D(90˚)E(144˚F)

1,3321,2181,040

699390

1,005890720405137

680565402127

Category(Ti-Ta)

-

CLEARDAY2000

Btu/ft2/Day

MILDLYCLOUDY DAY

1500Btu/ft2/Day

CLOUDYDAY1000

Btu/ft2/DayTi = Inlet fluid tempTa = ambient air temp

Btu/ft2/Day

A(-9˚F)B(9˚F)C(36˚F)D(90˚)E(144˚F)

1,2841,189

984619280

971854677343

62

659542372

89

We have available a range of racking hard-ware and detailed drawings for tile, com-posite, shingle and T&G roofing systems forflat and sloped roofing conditions.

See Racking page.

Mounting & Racking Systems

Specifications: 4Õx8Õ ¥ 4Õx10Õ ¥ Black Paint ¥ Black Chrome

Se flat roof racking manualat www.stssolar.com

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 23

Flatplate Solar RackingSolar Thermal Systems

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Solar Booklet_0409

Flatplate Collector Solar RackingSloped RoofsOur sloped roof racking kits are used on asphalt, tile, shingle, and shake roofs. We understandthat there can be special roofing conditions, particularly with flat roofs. Please call for assistance inthese cases.

Components in racking kitsFlush mount racking for 1 collector using fast jacks in vertical array

4 Fast Jacks @4.5” high1 Black anodized aluminum solar strut channel @ 104.5” long

(to be cut in half and used for runners)4 Black anodized aluminum mounting clips

Flush mount racking for 2 collector using fast jacks in a side by side vertical array

6 Fast Jacks @4.5” high2 Black anodized aluminum solar strut channel @ 104.5” long

(to be cut in half and used for runners)8 Black anodized aluminum mounting clips

Page 24 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Flatplate Solar Racking Solar Thermal Systems

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Flat Roof RackingFor additional information, please consult our flat roofracking manual available at: www.stssolar.com

Components in Racking KitsFlat Roof Racking for 1 Collector using Fast Jacks in aVertical Array

4 Fast Jacks @4.5” high2 Black anodized aluminum solar strut channel @ 104.5”

long ( to be used for base channels)1 Black anodized aluminum solar strut channel @ 104.5”

long ( to be cut in half and used for runners)8 Stainless steel strut nuts2 Black anodized aluminum front pivoting feet2 Black anodized aluminum back telescoping legs w/

feet (24”-41” height range)4 Black anodized aluminum mounting clips

Flat Roof Racking for 2 Collectors using Fast Jacks in aVertical Array

6 Fast Jacks @4.5” high3 Black anodized aluminum solar strut channel @ 104.5”

long ( to be used for base channels)2 Black anodized aluminum solar strut channel @ 104.5”

long ( to be cut in half and used for runners)12 Stainless steel strut nuts3 Black anodized aluminum front pivoting feet3 Black anodized aluminum back telescoping legs w/

feet (24”-41” height range)8 Black anodized aluminum mounting clips

*Note: Tech screws for pivoting feet and telescoping legsnot included.

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 25

Evacuated Tube CollectorsSolar Thermal Systems

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Page 26 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Evacuated Tube Collectors Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 27

Evacuated Tube Solar RackingSolar Thermal Systems

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Solar Booklet_0409

Evacuated Tube Collector Racking

Evacuated Tube: HT 30 Tube Collector RackingThere are three stainless steel racking kits available for the HT 30 Tubecollectors: Low: 11-13 degrees inclination, Medium: 21-28 degree inclination, High: 27-52 degrees inclination.

Page 28 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 29

Solar TanksSolar Thermal Systems

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Page 30 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 31

XxxSolar Thermal Systems

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Solar Tanks

Solar Booklet_0409

Page 32 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 33

Solar TanksSolar Thermal Systems

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Page 34 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 35

Solar TanksSolar Thermal Systems

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Page 36 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 37

Solar TanksSolar Thermal Systems

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Page 38 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 39

Solar TanksSolar Thermal Systems

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Page 40 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

Solar Booklet_0409

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 41

Solar TanksSolar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

Solar Booklet_0409

Page 42 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 43

Solar TanksSolar Thermal Systems

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Page 44 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Tanks Solar Thermal Systems

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Solar Booklet_0409

High Capacity Drain Back Tanks

STS custom polypropylene lined, insulated tanksare ideal for multiple load designs includingdomestic hot water, pool heating, space heatingor spa heating.

air vent

steel frame

R-24 Insulation

Polypropylenelinner

solar suction

solar return

sight tube

sensor well

drain

sensor well

60 - 2000 Gallon Capacity

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 45

Drain Back TankSolar Thermal Systems

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Page 46 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Drain Back Tank Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

Solar Booklet_0409

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 47

Solar Pool HeaterSolar Thermal Systems

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Solar Booklet_0409

Page 48 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Pool Heater Solar Thermal Systems

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 49

Solar Pool HeaterSolar Thermal Systems

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Solar Booklet_0409

Page 50 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Preplumbed Module Solar Thermal Systems

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PREPLUMBED SOLAR MODULE

1 Taco VDT Variable Speed Solar Circulator

2 PRV

3 Purge Ports

4 Pressure Gauge

5 Flowmeter/Regulator

8 Thermometer

9 Insulation Clamshell

10 Check Valve/Shutoff

11 Expansion Tank Connection Kit

• Expansion Tank (not shown)

• Mounting Bracket (not shown)

Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 51

Solar Preplumbed ModuleSolar Thermal Systems

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Page 52 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Controls Solar Thermal Systems

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 53

Solar ControlsSolar Thermal Systems

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Page 54 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Controls Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 55

Solar ControlsSolar Thermal Systems

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Page 56 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Controls Solar Thermal Systems

CALL FOR A BROCHURE 800-493-8432

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 57

Solar CirculatorsSolar Thermal Systems

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Page 58 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

Solar Circulators Solar Thermal Systems

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Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com Page 59

Solar AccessoriesSolar Thermal Systems

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Flexible Stainless Steel Insulated Piping

Page 60 Solar Thermal Systems • 4723 Tidewater Avenue • Oakland, CA 94601 • t 800-493-8432 • f 510-434-3142 • www.stssolar.com

CALL FOR A BROCHURE 800-493-8432

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