solution for the feedstock reshuffle: technology ... · •naphtha •coal •biomass technology...
TRANSCRIPT
IHS Chemical Prospectus
IHS CHEMICAL
Solution for the Feedstock Reshuffle:
Technology & Economic Analyzer
Special Report Prospectus
This prospectus is for the recipient’s internal use only. No part can be copied, distributed, or republished. © 2015 IHS
.
IHS CHEMICAL
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Contents
Contents ..................................................................................................................................... 2
Study Objective .......................................................................................................................... 3
Study Scope ............................................................................................................................... 4
Sample questions the model can answer ................................................................................... 8
Examples of investment options the model can evaluate ........................................................... 8
Deliverables................................................................................................................................ 8
Qualifications .............................................................................................................................. 9
About IHS Chemical ................................................................................................................. 10
About IHS ................................................................................................................................. 11
Contact Information .................................................................................................................. 12
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.
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Study Objective
As more geographical regions emerge with low cost feedstock and new technologies are developed to allow
conversion of more feedstocks to basic chemicals, companies need to determine where to focus for future
investments.
New technologies are developing for the production of ethylene and ethylene derivatives to capitalize on
advantaged feedstocks. More resources are emerging as possible feedstocks for production of ethylene and
derivatives enabled by new technologies. Over the last five years, coal has become a key feedstock for
olefin production through the rapid commercialization of the coal to olefin technology (CTO). More recently,
new technology developed by Siluria offers the potential to covert of methane to ethylene through oxidative
coupling.
Feedstocks are also becoming more heavily traded. Countries without low cost feedstock are considering
importing feedstocks from countries that do. Several companies have proposed ethane or methanol import
projects.
IHS Chemical has a long history of using its knowledge and database to provide project optimization
assessments, often leading to “bankable” project feasibility studies. Our success is based on our multi
disciplinary and independent approach as shown below. Specifically, we draw on our deep and broad
commercial, technical and economic data and forecast analytics to model and assess absolute and relative
project performance.
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.
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This special report aims to provide companies with a reliable, independent and efficient solution to evaluate
the ever-increasing number of investment options for ethylene and ethylene derivatives.
This report will provide a live cash flow model fully populated with IHS data, analytics and methodology,
which
Captures the impact of feedstock/product price changes over the lifetime of the investment
Takes into account the impact from capital investment
Offers a direct and normalized view of a pro forma project returns on investments
Provides the cornerstone for a preliminary feasibility study
Study Scope
The heart of the study is an interactive Excel cash flow model that will allow evaluation of various
investment options along the ethylene value chain.
Customizable fields
In the interactive Excel cash flow model, clients of this study will be able to make selections for the
following fields. Client can choose pre-set values for:
Location
•US
•Western Canada
•Western Europe
•Middle East
•Singapore
•Indonesia
•China – East Coast
•China – West
•India
•Russia
•West Africa
•Brazil
•Argentina
•Australia
Feedstock
•Methane
•Methanol (imported)
•Ethane
•Ethane (imported)
•Naphtha
•Coal
•Biomass
Technology
•Natural gas to olefins (integrated)
•Methane to Olefins direct synthesis
•MTO (Methanol to olefins)
•Ethane Cracking
•Naphtha Cracking
•CTO (Coal to Olefins)
•CTM (Coal to MEG)
•Biomass to ethylene
Product
•Ethylene
•High Density Polyethylene (integrated)
•Ethylene Glycol (integrated)
Product Destination
•Export (one export destination designated for each location)
•Domestic
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The table below shows the feedstock/location combinations that will be available for selection in the
model:
Column1 US
W. C
an
ad
a
W.
Eu
rop
e
Mid
dle
East
Ind
on
esia
Ch
ina -
East
Ch
ina -
West
Ind
ia
Ru
ssia
West
Afr
ica
Bra
zil
Arg
en
tin
a
Au
str
ali
a
Methane (Oxidative Coupling) x x
x x
x x
x x
Methane to methanol to olefins x x
x x
x x
x x
Methanol (imported)
x Methanol (merchant market in China)
x
Ethane x x
x
x
x Ethane (imported)
x
x
x
Naphtha x
x
x
x
x Coal
x x
Biomass
x
IHS Chemical will provide the data for the following fields based on extensive research by experts in several programs. Users will also be able to input their own values as desired for more customized results.
- Feedstock price
o Natural gas
o Methanol
o Ethane
o Naphtha
o Coal
o Biomass
- Product price
o Ethylene
o High-density Polyethylene (HDPE)
o Ethylene Glycol (MEG)
- Utility price
o Electricity
o Fuel
o Water
o Other
- Capital cost
- Debt Equity Ratio
- Interest Rate
- Plant Capacity
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.
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Fixed Fields
The cash flow model will make the following assumptions:
Yield factors for each technology
Scale factors for each technology
Operating life – 15 years
Operating rates – 90 percent
Start-up year – 2020
Location factors
Transportation costs per location
Duties/Tariffs per location
Construction Period of 4 years
Tax rate by location
Owners cost
Working capital
Depreciation
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Cash Flow Model Output
Internal rate of return (IRR) and Net Present Value (NPV) Calculations
Cash flow statement for 4 years of construction and 15 years of operation (see below)
Graphics for side by side comparison of multiple case (see below)
Note: all years will be provided in the actual model deliverable (years omitted here to improve readability). Detailed breakdown of each item in the cash flow statement is also provided. For example, detailed feedstock costs calculations will be shown.
Column1 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2034
Product Revenue 0 0 0 0 0 301 593 608 636 668 686 793
Feedstock Costs 0 0 0 0 0 83 137 132 129 134 148 177
Gross Margin 0 0 0 0 0 219 456 476 506 534 538 616
Variable Operating Expense 0 0 0 0 0 12 24 24 25 25 26 31
Fixed Operating Expense 0 0 0 0 0 20 22 22 23 23 23 28
Total Operating Expenses 0 0 0 0 0 32 46 47 47 48 49 58
Operating Income (EBITDA) 0 0 0 0 0 187 410 429 459 486 489 557
Sustaining Capital Depr. 0 0 0 0 0 0 0 0 -1 -1 -1 -2
Capital Depeciation 0 0 0 0 0 -19 -19 -19 -19 -19 -19 -19
Total Depreciation 0 0 0 0 0 -20 -20 -20 -20 -20 -20 -21
EBIT 0 0 0 0 0 167 391 409 439 466 469 536
Net Income Taxes 0 0 0 0 0 54 132 139 150 160 161 188
Net Operating Cash flow 0 0 0 0 0 241 543 568 609 646 650 745
Sustaining Capital 0 0 0 0 0 -2 -2 -2 -2 -2 -2 -2
Capital Spending 0 -29 -116 -116 -29 0 0 0 0 0 0 0
Working Capital 0 0 0 0 0 -61 0 0 0 0 0 0
Change in WC 0 0 0 0 0 0 -55 -2 -4 -6 -5 -2
Cumulative Cash Flow 0 -29 -116 -116 -29 178 486 565 603 639 644 741
24% 21%
13% 13% 11%
-6% -10%
-5%
0%
5%
10%
15%
20%
25%
30%
Ethylene - HDPE BDH - Selling BDE Ethylene - MEG
BDH - Selling Isobutylene PDH - Selling Propylene BDH - MTBE
NGL: Returns (IRR, %) vs. Risk
Source: IHS © 2014 IHS
Investment Option Comparison, %IRR
Source: IHS © 2014 IHS
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.
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Sample questions the model can answer
Which chemicals feedstock will see the highest return on investment for producing ethylene
using state-of-the-art technologies in the US?
What is the IRR for an integrated ethylene to HDPE plant in Western China with coal as
feedstock and product delivered to coastal China?
For the countries with low cost ethane, which one will have the best return on investment for a
polyethylene plant with product delivered to China?
Which option provides the best IRR for a plant in Argentina?
Examples of investment options the model can evaluate
Polyethylene in east coast China through
o MTO (methanol to olefins) using merchant methanol sourced locally
o MTO (methanol to olefins) using imported methanol from US priced at US market price
plus freight
o Integrated CTO (coal to olefins) polyethylene plant in Western China product
shipped by rail to East Coast China
o Integrated ethane steam cracker polyethylene plant in the US shipped to East Coast
China
Polyethylene in Western Europe through
o Integrated naphtha cracker polyethylene plant in Western Europe
o US ethane shipped to Western Europe to feed ethane cracker in Western Europe
o Polyethylene produced in the US with ethane product shipped to Western Europe
o Integrated ethane cracker polyethylene plant in Russia product shipped to Western
Europe
Deliverables
Each client to this study will receive the cash flow model in Excel.
A PowerPoint file containing the study objective, methodology, cash flow and financial basis, and key
input data will also be included with this study. Key cases studies will also be analyzed in this
document. User support will be available to help run this model.
This prospectus is for the recipient’s internal use only. No part can be copied, distributed, or republished. © 2015 IHS
.
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Qualifications
The technology yield factors and capital costs used in the model will be based on the analysis by the IHS Process Economics Program (PEP).
Process Economics Program (PEP)
The Process Economics Program (PEP) is the core technology and cost analysis program for the chemical and related industries at IHS Chemical. PEP provides thorough and up-to-date technical and economic evaluations of both state-of-the-art commercial processes and potentially promising processes under development. The program’s evaluations cover both commodity and specialty chemicals and polymers. Within the PEP program olefin processes, naphtha, gas and fuel oil cracking processes, polymer processes, and almost all process for major derivatives of cracker complexes have been evaluated on many occasions. PEP has a team of highly experienced engineers that study process economics (production and capital cost estimates) through: • Fundamental process design • Process simulation • Full mass and energy balance • Detailed equipment accounting Single-Client Consulting Work IHS Chemical has also performed various single-client consulting work that includes detailed financial analysis. The following projects are a few examples of the single client work that IHS Chemical has conducted in the last couple years with cash flow analysis similar to what is proposed in this study. Methanol Feasibility Study - a private equity firm sought the assistance of IHS to conduct a high-level feasibility study into a world scale methanol plant in Africa. As part of this study, IHS provided a cash flow model that generated key financial indicators including IRR, NPV. Year on year cash flow for the duration of the project was also provided. All assumptions used in the calculations were explicitly stated. Sensitivities in graphical output that included changes in input and finished product pricing, reduced demand and higher capex costs, were also included. Refining and Petrochemical Complex Study – IHS Chemical collaborated with IHS Energy to design the optimal refining and petrochemical complex based on the client’s crude oil of choice. Various refining and petrochemical configurations were analyzed through a cash flow model to determine the most optimal options. Ethylene, propylene and derivatives were included in the analysis. Overseas Investment Options Study – A large integrated player in Asia looked for investment opportunities overseas to take advantage of low cost feedstock for production of methanol, ethylene, propylene and/or C4’s. IHS Chemical developed a detailed cash flow model that analyzed over 100 options across four countries.
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About IHS Chemical
Best-in-Class Brands
IHS Chemical now combines the former CMAI
and SRI Consulting groups together with
Chemical Week Magazine, Harriman Chemsult,
IntelliChem and PCI Acrylonitrile into one
integrated business unit comprising its
multiclient and single client services. IHS
Chemical’s experts, analysts and researchers
who are well respected throughout the industry
for their deep-rooted analysis and forecasts,
extends the value that IHS can now offer by
connecting clients with the vast resource of
insight and expertise that exists across IHS
including energy, supply chain and economics.
Comprehensive Coverage
IHS Chemical provides the most comprehensive
chemical market content and industry expertise in
the world. The company has more than 200
dedicated chemical experts working together to
create a consistent and integrated view across
more than 300 industrial chemical markets and
2,000 chemical processes for 95 industries. Ensure
that your decisions are based on broad,
comprehensive information, forecasts, intelligence,
and analysis.
IHS has assembled a team of chemical experts
that offers an unprecedented coverage level for
core chemical markets and technologies. Backing
them is a larger IHS community of experts covering
related markets, from energy and the macro
economy to the world's largest chemical-using
industries, such as automotive, construction and
others. IHS Chemical’s intellectual capital is built
on an operating model that utilizes over 1,800
consultants, researchers and economists to
advance cross-disciplinary collaboration and
analysis.
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About IHS
IHS is the leading source of information, insight and analytics in critical areas that shape today’s business landscape. Businesses and governments in more than 165 countries around the globe rely on the comprehensive content, expert independent analysis and flexible delivery methods of IHS to make high-impact decisions and develop strategies with speed and confidence. IHS has been in business since 1959 and became a publicly traded company on the New York Stock Exchange in 2005. Headquartered in Englewood, Colorado, USA, IHS is committed to sustainable, profitable growth and employs more than 8,000 people in 31 countries speaking 50 languages around the world. IHS serves businesses and all levels of governments worldwide ranging from 85% of Global Fortune 500 to small businesses. IHS provides comprehensive content, software and expert analysis and forecasts to more customers in more than 180 countries worldwide.
Information, analytics, and expertise
IHS offers must-have business information, advanced research and analytics, and deep expertise in core industry sectors, such as energy and natural resources, chemicals, electronics, and transportation. We focus on business-critical workflows that support our customers’ needs, including:
Strategy Planning & Analysis: Strategic Planning, Corporate Development, M&A, Investment Analysis, Risk Assessment
Energy Technical: Exploration-Production, Geoscience, Engineering, Commercial Development
Product Design: Engineering Design, Research and Development
Supply Chain: Procurement, Logistics, Operations, Manufacturing
Environmental Health, Safety & Sustainability: Sustainability, Regulatory, Environment Health and Safety
This interconnected information, expertise, and analytics across industries and workflows allows IHS to provide best-in-class solutions that power growth and value for our customers.
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Contact Information
To make an inquiry about this study, please reach out to the IHS Chemical Special Reports team at [email protected].
IHS Chemical Special Reports
IHS Chemical Special Reports address topical issues in the chemicals industry. Please find a list of
available Special Reports below. If you would like to learn more about any of these products, please
contact the Special Reports team at [email protected].
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