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Fly 150 ESE4000US3 SPARE PARTS CATALOGUE Fly 150 4T 2007-2009 (USA) Chassis prefix: ZAPM44302 Engine prefix: M573M

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Fly 150 ESE4000US3

SPARE PARTS CATALOGUE

Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 2 / 69

Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine........................................................................................................................................................................................... 10

Table 01.02 - Engine, assembly..............................................................................................................................................10

Table 01.05 - Crankcase..........................................................................................................................................................11

Table 01.06 - Crankshaft.........................................................................................................................................................13

Table 01.07 - Cylinder-pistston-wrist pin unit........................................................................................................................14

Table 01.10 - Head unit - Valve..............................................................................................................................................15

Table 01.11 - Rocking levers support unit............................................................................................................................. 16

Table 01.12 - Cylinder head cover......................................................................................................................................... 17

Table 01.13 - Driving pulley................................................................................................................................................... 18

Table 01.14 - Driven pulley.................................................................................................................................................... 19

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 20

Table 01.18 - Oil pump...........................................................................................................................................................21

Table 01.20 - Stater - Electric starter..................................................................................................................................... 23

Table 01.21 - Flywheel magneto............................................................................................................................................ 24

Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 25

Table 01.25 - Reduction unit..................................................................................................................................................26

Table 01.35 - Rear brake - Brake jaw.....................................................................................................................................27

Table 01.39 - Carburettor, assembly - Union pipe................................................................................................................. 28

Table 01.40 - Carburetor's components.................................................................................................................................29

Table 01.42 - Silencer............................................................................................................................................................. 30

Table 01.45 - Air filter............................................................................................................................................................ 31

Table 01.46 - Secondary air box.............................................................................................................................................32

Frame - Plastic parts - Coachwork...............................................................................................................................................34

Table 02.01 - Frame/bodywork.............................................................................................................................................. 34

Table 02.25 - Stand/s..............................................................................................................................................................35

Table 02.26 - Front shield...................................................................................................................................................... 36

Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................38

Table 02.31 - Central cover - Footrests..................................................................................................................................40

Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 41

Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 43

Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 44

Table 02.37 - Rear cover - Splash guard................................................................................................................................ 45

Table 02.38 - Plates - Emblems..............................................................................................................................................47

Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................48

Table 02.45 - Driving mirror/s................................................................................................................................................ 49

Table 02.46 - Locks................................................................................................................................................................. 50

Table 02.47 - Fuel tank...........................................................................................................................................................51

Table 02.61 - Anti-percolation system................................................................................................................................... 52

Handlebars/Steering.....................................................................................................................................................................54

Table 03.01 - Handlebars coverages...................................................................................................................................... 54

Table 03.02 - Meter combination - Cruscotto........................................................................................................................55

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 3 / 69

Table 03.06 - Handlebars - Master cil....................................................................................................................................56

Suspensions - Wheels.................................................................................................................................................................. 57

Table 04.01 - Swinging arm....................................................................................................................................................57

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 58

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 59

Table 04.11 - Front wheel...................................................................................................................................................... 60

Table 04.12 - Rear wheel....................................................................................................................................................... 61

Braking system - Transmissions................................................................................................................................................... 62

Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 62

Table 05.03 - Transmissions....................................................................................................................................................63

Electrical system...........................................................................................................................................................................64

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................64

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................65

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 66

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 67

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 68

Table 06.08 - Main cable harness.......................................................................................................................................... 69

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 4 / 69

Finished products

Code ValidityESE4000US2ESE4000US3ESE4000US4ESE487CUS4 Vehicle colour:Optic White (2009)[724]ESE490CUS4 Vehicle colour:Shiny Black (2008)[94]ESE490DUS3 Vehicle colour:Shiny Black (2008)[94]ESE4A3DUS3 Vehicle colour:Sideral Blue (2008)[280]ESE4DECUS4 Vehicle colour:Midnight Blue (2009)[222/A]ESE4F2CUS4 Vehicle colour:Excalibur Grey (2008)[738/A]ESE4F2DUS3 Vehicle colour:Excalibur Grey (2008)[738/A]ESE4R7DUS3 Vehicle colour:Dragon Red (2008)[894]

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 5 / 69

Code No. table Pos.000267 01.21 7000674 01.05 12002440 02.25 6002440 04.01 21002440 04.10 5003054 06.04 15003055 06.03 11003056 01.45 4003058 02.39 9003751 04.02 14006078 06.03 12006416 04.01 8006635 01.15 4006652 01.25 5006965 06.03 6006966 04.01 19006975 01.21 10006976 01.20 5008370 01.13 3008372 06.03 3008457 03.01 5011109 04.02 15012112 06.03 13012528 06.06 10012533 01.45 3012543 03.06 4012789 04.12 8013763 02.37 11013763 02.37 21013763 02.37 5013861 01.42 13013880 04.01 18013950 02.37 8013958 02.45 4015330 03.06 3015585 01.18 15015760 01.46 12015760 01.46 28015784 06.04 10015856 06.06 9016195 01.42 6016404 02.37 20016406 02.47 10016408 04.10 8018538 01.11 14018575 01.05 22018575 01.21 5018591 02.37 19018639 01.12 2018639 01.20 2018639 01.39 4018639 06.06 5018640 01.45 2020008 04.10 11020104 02.37 10020104 02.37 22021108 04.10 7030115 02.25 5031091 01.12 2031091 01.20 2031091 01.39 4031091 06.06 5031092 02.47 9060201 01.21 11090958 02.47 20092517 04.12 4097733 01.21 11

Code No. table Pos.123394 03.06 16127927 05.01 11127927 05.01 9129953 06.04 2145298 01.15 14145298 01.39 9145298 02.61 11145298 06.08 5145298 06.08 8178149 04.10 2178150 04.10 6178790 03.06 5179640 05.03 10180859 02.37 10181351 02.33 13181746 06.03 16181746 06.03 19181746 06.04 5181746 06.04 8181747 06.03 10181747 06.03 8184142 02.34 4194423 04.12 5196868 02.47 6199190 01.15 20217280 02.61 27217280 05.03 14223605 03.06 2231027 02.47 12231370 04.01 6231590 05.03 2232108 02.25 6232108 04.01 7232108 04.10 5239388 01.05 3239388 01.15 5239397 01.10 3248419 02.61 30252420 02.30 5252945 06.08 3253937 02.46 7254485 01.45 5254485 01.46 5254485 02.31 11254485 02.32 9254485 02.33 8254485 02.34 6254485 02.34 8254485 02.61 5254485 06.05 3257134 02.47 17257134 05.03 3257134 06.08 7257614 02.30 6257617 02.30 7258146 01.45 12258146 01.46 2258146 02.30 11258146 02.30 15258160 02.47 4258249 02.31 5258249 02.32 13258249 02.37 4258249 02.37 9259151 01.21 9259348 02.30 14259349 01.15 18

Code No. table Pos.259349 02.26 10259349 02.30 12259349 02.31 2259349 02.31 7259349 02.32 10259349 02.32 12259349 02.34 10259349 02.34 3259349 05.01 6259349 06.05 5259577 01.46 17259830 01.46 12259830 02.39 6259832 02.47 3263381 04.01 15265249 03.06 14265451 05.01 10265451 05.01 8266040 05.03 12266724 01.35 5266725 01.35 4267038 04.10 4267115 06.04 14267948 03.06 15268158 04.10 3268304 02.47 11269755 01.25 14270310 05.03 11270793 01.15 9270793 02.32 8270793 02.37 3270793 03.01 3270793 03.02 5270991 04.11 9270991 04.12 2271147 04.11 11271740 04.11 2271807 04.01 5272176 04.01 16272750 04.01 11272836 02.26 8272836 02.37 15272921 01.25 4273099 04.12 7273460 04.01 10273754 02.25 7274246 01.14 17274489 03.06 8274491 03.06 9277916 01.05 19277916 01.10 11277916 01.18 10285536 01.23 2285846 01.10 10287913 01.23 10288245 05.03 6288474 01.23 4289731 01.15 12289731 01.15 16289731 01.18 6290404 06.08 2290860 06.08 3292022 06.04 13292723 06.03 2292823 03.01 4294341 06.01 1295528 02.30 8

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 6 / 69

Code No. table Pos.296743 02.39 2297275 02.30 3297498 01.46 21297498 02.26 7297498 02.26 9297498 02.30 10297498 02.30 4297498 02.32 7297498 02.37 4297498 06.04 17298497 02.34 11298548 01.15 17298581 02.46 6298604 02.01 2298729 02.39 3298731 02.46 4298838 02.46 2298903 02.46 1299602 02.46 5327187 04.11 4351782 02.61 10411295 01.05 2411296 01.10 14411311 01.05 28414837 01.18 21414838 01.11 6414838 01.35 8430264 01.15 7430585 01.14 4431065 01.05 24431089 01.14 10431093 01.14 5

4310935 01.14 5431860 01.05 6431860 01.15 2432142 01.05 18433122 01.42 7433232 01.14 6433391 01.13 4433800 01.42 2434345 01.18 12434541 01.18 19434541 02.37 13434541 05.03 5434541 06.05 2434541 06.06 3434716 01.10 2434855 01.13 10

4348555 01.13 10434885 01.13 5435571 01.10 15435629 01.10 3436438 01.10 4436695 01.23 12436783 01.13 7436783 01.21 6436919 06.06 12436947 01.42 12478115 01.05 15478984 01.25 3478985 01.15 3479132 01.45 8479882 02.37 12479986 01.18 9482291 01.15 15482335 01.07 2483226 01.14 13

Code No. table Pos.483706 01.10 7483707 01.10 8483711 01.10 6483767 01.05 20483775 01.18 11483776 01.23 6483785 01.05 9483841 01.23 3483914 01.10 5483915 01.10 9483918 01.18 24484034 01.05 5484123 01.11 13484123 02.61 29484819 01.11 3485047 01.05 21485603 01.10 13485655 01.05 25485703 01.25 15485868 01.18 20485879 01.25 10485912 01.05 7485912 01.25 2485913 01.05 8485995 01.25 11486075 01.23 9486081 01.05 10486082 01.18 2486140 01.21 2486294 01.07 4486295 01.07 5486324 01.14 18486331 01.11 15486336 01.11 4486339 01.11 10486355 01.07 6486972 01.46 19486974 01.11 16487115 01.25 16487211 01.25 8487665 01.42 4487824 01.18 7487832 01.11 7487833 01.11 5487936 01.14 7487937 01.18 16487989 01.12 7494518 03.02 2494519 03.02 3494521 03.02 4497100 04.02 956147R 04.11 756213R 04.02 156294R 01.35 356297R 04.02 1356298R 04.02 12563246 04.11 10563324 04.10 9563728 04.12 656395R 04.11 10563977 04.01 12564134 01.35 2

5641365 01.35 1564215 01.35 6564475 04.11 3564527 04.11 6564606 02.39 8

Code No. table Pos.564645 05.03 8564683 03.06 17564813 04.01 21573052 06.06 11573057 02.30 9573512 02.46 3

5743990038 02.38 25743990095 02.38 2

574771 02.38 1575249 02.31 10575249 02.32 6575249 02.33 2575249 02.33 4575249 02.33 7575249 02.34 7575321 02.47 5575819 02.31 4576188 06.04 16576189 01.15 18576189 02.26 9576189 02.30 13576189 02.31 7576189 02.32 10576189 02.32 12576189 02.34 10576189 05.01 6576189 06.05 5576454 02.61 13576468 02.61 1576702 02.38 5576704 02.38 6576705 02.38 7576708 02.38 8576953 02.38 9577492 02.39 5577557 02.47 758002R 06.05 958057R 06.01 558058R 06.01 658059R 01.21 1580621 02.46 8580653 06.08 458083R 06.06 758090R 06.06 158093R 06.05 158100R 06.06 2581049 06.05 1158115R 06.05 4581248 02.25 3581249 02.25 4581560 02.25 8582030 06.06 4582043 06.08 9582058 02.37 14582298 02.25 2582691 02.37 18583332 06.04 12583575 06.01 2583895 06.06 8583921 02.61 2584078 02.33 10584079 02.33 12584083 02.33 9584084 02.33 11584332 06.04 5584332 06.04 8584690 01.21 3

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 7 / 69

Code No. table Pos.584695 01.21 2584810 06.05 7597374 04.01 2597374 04.01 4597495 04.01 1598180 04.02 5598181 04.02 6598277 04.11 8598277 04.12 3598919 05.01 3600293 02.33 1

6002930087 02.33 16002930090 02.33 160029300A3 02.33 160029300DE 02.33 160029300F2 02.33 160029300R7 02.33 1

600297 05.01 5600309 04.01 20600315 05.03 1600480 04.02 8600481 04.02 7600482 04.02 9600484 04.02 3600485 04.02 11600490 04.02 10600495 04.02 16600632 04.12 1600945 04.02 10601031 04.11 11601205 04.12 9601298 04.10 1601401 04.02 5601462 04.11 8601462 04.12 3601569 04.02 4601620 04.01 9601645 02.39 10601708 02.25 1601744 04.01 3601983 04.02 2

6219415 03.06 1621976 02.34 2621978 02.34 9

6219790012 02.39 1621980 02.26 1

6219800087 02.26 16219800090 02.26 162198000A3 02.26 162198000DE 02.26 162198000F2 02.26 162198000R7 02.26 1621981000C 02.30 1621981000D 02.30 1621982000C 02.30 2621982000D 02.30 2

621983 02.26 26219830087 02.26 26219830090 02.26 262198300A3 02.26 262198300DE 02.26 262198300F2 02.26 262198300R7 02.26 26219840043 02.32 1621985000C 02.31 9621985000D 02.31 9

621986 02.32 2

Code No. table Pos.6219860087 02.32 26219860090 02.32 262198600A3 02.32 262198600DE 02.32 262198600F2 02.32 262198600R7 02.32 2

621987 02.32 46219870087 02.32 46219870090 02.32 462198700A3 02.32 462198700DE 02.32 462198700F2 02.32 462198700R7 02.32 4621988000C 02.31 1621988000D 02.31 1621989000C 02.31 6621989000D 02.31 6621990000C 02.32 3621990000D 02.32 3621991000C 02.32 5621991000D 02.32 56219920043 02.26 56219930043 02.26 6621994000C 02.39 76219940043 02.39 7

621996 02.33 3621997000C 02.30 10621997000D 02.30 10

621998 02.33 6622267 01.15 19622268 02.37 2622275 02.38 3622278 02.38 4622840 02.26 3622996 02.61 3622997 02.61 14623004 02.39 8623132 02.47 8623206 02.61 28623369 02.38 10623460 02.34 1623503 02.37 1

623503000C 02.37 1623503000D 02.37 1

624085 02.37 7638626 06.01 4638628 06.01 3638782 06.04 6638782 06.04 9638784 06.04 6638784 06.04 9638791 06.04 3638852 01.12 11639082 06.05 8639100 06.03 1639101 06.03 15639102 06.03 18639103 06.04 7639104 06.04 4639105 06.04 1639106 03.02 1639163 06.03 9639164 06.03 7639217 06.03 20639218 06.03 17640476 06.08 1640753 06.04 2

Code No. table Pos.640958 03.01 1

6409580087 03.01 16409580090 03.01 164095800A3 03.01 164095800DE 03.01 164095800F2 03.01 164095800R7 03.01 1

641166 06.04 1641167 06.04 7641168 06.04 4

646686T 04.11 1646803 03.06 12646833 03.06 12647078 05.01 2647384 01.35 4648078 05.03 7649602 03.06 10649603 03.06 7649658 05.03 4649951 04.02 10649952 04.02 11650430 04.02 8650431 04.02 7650432 04.02 9650983 05.01 2651502 05.01 10651502 05.01 8652695 02.39 4

652742000C 03.01 2652742000D 03.01 2

653119 02.01 1654610 02.47 1654612 02.61 24654613 02.61 25654632 02.47 14655435 02.38 4655436 02.38 24655437 02.38 23655438 02.38 25655554 03.06 2664044 02.46 5664182 02.39 1664183 02.38 14664184 02.38 15664185 02.38 16664186 02.38 17664187 02.38 18664188 02.38 19664189 02.38 20664190 02.38 21709047 02.33 5709047 05.01 4709532 01.39 3709532 01.39 7709532 01.45 11709674 04.01 17709674 05.03 982518R 01.14 15825363 01.12 3825364 01.12 5825368 01.12 1282538R 01.18 1382539R 01.05 1482540R 01.05 29825430 01.21 8825481 01.23 8825620 01.18 14

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 8 / 69

Code No. table Pos.825643 01.42 10825726 01.14 8825758 01.25 982580R 01.23 7825952 01.18 2582611R 01.20 182612R 01.20 3826161 01.23 7826165 01.23 1826275 01.12 14826275 01.12 1682635R 01.23 5826396 01.11 882643R 01.18 2682649R 01.18 2882650R 01.18 1782682R 01.10 12

8270280001 01.07 18270280002 01.07 18270280003 01.07 18270280004 01.07 1

827041 01.07 7827085 01.05 27827090 01.25 1282731R 01.46 22827386 01.13 682743R 01.14 1827499 01.14 982751R 01.14 16827526 01.42 382753R 01.14 1482777R 01.10 182782R 01.18 27827831 01.45 1382783R 01.18 29828146 01.07 8828147 01.07 8828148 01.07 882817R 01.11 282823R 01.23 1828308 01.18 23828325 02.61 21828583 01.46 18828653 01.12 8828662 01.21 4828662 01.46 14828708 01.12 11828717 01.14 11828766 01.05 1182877R 01.18 182878R 01.05 14828831 01.40 9828843 01.40 6828844 01.40 16828862 01.35 782898R 01.05 29829001 01.39 6829008 01.12 6829134 01.11 9

8291345 01.11 9829278 01.10 5829280 01.10 7829281 01.10 8829282 01.10 9829593 01.18 3829661 01.05 13829817 01.12 4

Code No. table Pos.830056 01.45 9830056 02.31 3830061 01.05 4830128 01.18 5830580 01.14 12831259 01.46 11832130 01.05 26832703 01.46 4832715 01.13 2832943 01.46 7833308 01.11 12833722 01.23 11833722 02.61 15833722 02.61 4833802 01.46 6834065 06.03 5834187 01.42 9834473 01.46 1834476 01.46 20840113 01.46 23840510 01.18 22841213 01.13 8

8412985001 01.06 18412985002 01.06 1

8413805 01.15 1842041 06.03 14842204 01.13 11842360 01.10 16842514 01.40 13842517 01.40 10842521 01.40 18842522 01.40 12842523 01.40 15842530 01.40 7842737 01.12 9843194 01.45 6843195 01.45 7843264 01.15 8843364 01.18 8843443 01.12 15843757 01.46 3843761 01.18 4843841 01.42 5843849 01.45 10843962 01.40 14844049 01.14 16844116 01.46 9844191 01.42 8844349 01.12 1844470 01.42 11844483 04.10 10844489 01.11 1844582 01.05 16844669 01.25 13844964 01.15 13845212 01.05 17845395 01.15 6845607 01.13 1

8457485 01.42 1845861 01.05 23

8459325 01.11 11846004 01.25 1846766 01.46 8847116 01.18 11847778 01.46 16847928 01.18 18847929 01.18 2

Code No. table Pos.847930 01.25 7849286 01.45 1849465 01.39 2871167 01.39 5871314 01.39 8871458 01.15 11871470 01.15 1

8714705 01.15 1871760 01.12 13872997 01.42 8873409 01.46 8873682 01.15 6

8738745 01.25 10873940 01.25 6873980 01.25 18875112 01.07 8875113 01.07 8876657 01.05 11879057 01.13 8963486 01.07 3969296 01.20 4969296 01.20 6969296 06.05 10969296 06.06 6969348 06.06 13

CM001904 01.12 10CM001904 01.25 17CM001904 01.46 12CM001904 01.46 13CM001911 01.46 15CM001911 01.46 27CM001911 02.61 18CM001912 01.46 26CM001912 02.47 15CM001912 02.47 19CM001914 02.61 20CM001914 02.61 26CM001914 02.61 8CM002901 01.46 10CM002901 02.47 16CM002910 01.45 14CM006105 01.46 25CM006302 02.30 3CM006904 02.61 6CM006905 02.61 22CM006905 06.08 10CM007504 02.61 16CM013201 02.61 9CM013203 02.61 17CM017403 06.03 4CM017409 03.01 6CM017409 06.05 6CM017410 02.26 11CM017410 02.26 4CM017410 02.30 13CM017410 02.30 16CM017410 02.31 8CM017410 02.32 11CM017410 02.32 14CM017410 02.34 4CM017410 02.34 5CM017410 02.37 6CM017410 05.01 7CM017410 06.04 11CM017809 02.61 19CM017902 01.46 24CM022202 06.08 6

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 9 / 69

Code No. table Pos.CM025706 02.47 2CM027004 02.45 2CM027005 02.45 3CM027006 02.45 1CM027916 02.47 18CM028204 02.61 12CM061303 04.02 13CM061304 04.02 12CM063601 03.06 11CM063804 03.06 13CM067801 04.01 14CM067802 04.01 13CM068301 05.01 1CM068310 05.01 1CM074901 03.06 11CM076902 04.11 5CM079717 03.06 6

CM1038015 01.13 12CM126955 01.02 1CM129914 01.40 1CM140101 01.40 2CM140205 01.40 8CM140302 01.40 4CM140903 01.40 11CM142904 01.40 5CM144002 01.14 2

CM1440025 01.14 2CM144401 01.13 9

CM1485135001 01.05 1CM1485135002 01.05 1

CM149403 01.40 17CM155101 01.15 10CM156005 01.39 1CM156709 01.40 3CM177902 02.61 23CM177902 02.61 7CM178401 02.47 13CM178407 01.40 19

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 10 / 69

Group EngineCode 01.02

Description Engine, assemblyService 1

Pos. Code Description Qty Variants

1 CM126955 MOT.150 4T/2V E2 "FLY" USA OEM 1

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 11 / 69

Group EngineCode 01.05

Description CrankcaseService 1

Pos. Code Description Qty Variants

1 CM1485135001 Crankcase assembly 11 CM1485135002 Crankcase assembly 12 411295 Stud bolt 43 239388 Pin 6,5x9,5x15 24 830061 Screw w/ flange 45 484034 Nozzle 16 431860 Bush 17 485912 Radial bearing 15x42x13 28 485913 Radial bearing 20x47x14 19 483785 Springs fixing pin 110 486081 Silent-block 211 828766 Plate 111 876657 Plate 112 000674 Snap ring 113 829661 Oil pressure valve 114 82539R Gasket ring 114 82878R Gasket ring 115 478115 Locating dowel 11x8,1x10 216 844582 Nozzle 117 845212 Half crankcase gasket 118 432142 Screw M6x60 1119 277916 Locating dowel 120 483767 Paratia olio inferiore 121 485047 Paratia olio superiore 122 018575 Screw M5x10 123 845861 Inserto porta filtro 124 431065 Gasket 125 485655 Spring 1

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 12 / 69

Group EngineCode 01.05

Description CrankcaseService 1

Pos. Code Description Qty Variants

26 832130 Astina livello olio completa 127 827085 Gasket ring 14,43x9,19x2,62 128 411311 Plug 229 82540R Gasket ring 129 82898R Gasket ring 1

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

30/11/2010 Page 13 / 69

Group EngineCode 01.06

Description CrankshaftService 1

Pos. Code Description Qty Variants

1 8412985001 Albero motore completo Cat.1 11 8412985002 Albero motore completo Cat.2 1

Fly 150ESE4000US3 - Fly 150 4T 2007-2009 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

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Group EngineCode 01.07

Description Cylinder-pistston-wrist pin unitService 1

Pos. Code Description Qty Variants

1 8270280001 Piston + piston pin 11 8270280002 Piston + piston pin 11 8270280003 Piston + piston pin 11 8270280004 Piston + piston pin 12 482335 Piston pin 13 963486 Snap ring 24 486294 Gasket ring 15 486295 Scraper ring 16 486355 Scraper ring 17 827041 Cyl.unit 18 828146 Cylinder base gasket 0,4 mm 18 828147 Cylinder base gasket 0,6 mm 18 828148 Cylinder base gasket 0,8 mm 18 875112 Cylinder base gasket 0,4 18 875113 Cylinder base gasket 0,6 1

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Group EngineCode 01.10

Description Head unit - ValveService 1

Pos. Code Description Qty Variants

1 82777R Cylinder head assembly 12 434716 Guarnizione testa-marmitta 13 239397 Stud bolt 23 435629 Stud bolt 24 436438 Valve gasket ring 25 483914 Scodellino superiore 25 829278 Scodellino superiore 26 483711 Scodellino inferiore 27 483706 Intake valve 17 829280 Intake valve 18 483707 Exhaust valve 18 829281 Exhaust valve 19 483915 Valve spring 29 829282 Valve spring 210 285846 Valve half-cone 411 277916 Locating dowel 212 82682R Cylinder head gasket 113 485603 Screw w/ flange 214 411296 Nut 415 435571 Locating dowel 216 842360 Plug M6x10 1

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Group EngineCode 01.11

Description Rocking levers support unitService 1

Pos. Code Description Qty Variants

1 844489 Rocker arm assy. 22 82817R Adjuster screw 13 484819 Nut 14 486336 Timing system gear 15 487833 Gasket 16 414838 Screw M6x35 17 487832 Washer 18 826396 Decompression bell 19 829134 Decompression counterweight 19 8291345 Decompression counterweight 110 486339 Rocker arms axis 111 8459325 Camshaft 112 833308 Lamierino albero a camme 113 484123 Screw w/ flange 214 018538 Screw w/ flange 115 486331 Contrappeso decompressore 116 486974 Spring 1

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Group EngineCode 01.12

Description Cylinder head coverService 1

Pos. Code Description Qty Variants

1 844349 Head cover 12 018639 Hex screw M6x20 42 031091 Hex screw M6x22 43 825363 Washer 14 829817 Packing 15 825364 Cylinder head gasket 16 829008 Oil breather valve 17 487989 Gasket 18 828653 Screw 49 842737 Oil breather pipe 110 CM001904 Hose clamp 111 638852 - CR7EB (NGK) 111 828708 - RG6YC (Champion) 112 825368 Spark plug cover 113 871760 Guard 114 826275 Spring plate 115 843443 Cuffia lato aspirazione 116 826275 Spring plate 1

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Group EngineCode 01.13

Description Driving pulleyService 1

Pos. Code Description Qty Variants

1 845607 Semipuleggia motrice fissa completa 12 832715 Plate 13 008370 Screw 34 433391 Plain washer 15 434885 Plain washer 17x32x1 16 827386 Bush 17 436783 Nut 18 841213 Cinghia trapezioidale (Mitsuboshi) 18 879057 Cinghia trapezoidale (Gates) 19 CM144401 Pulley, half 110 434855 Sliding block 310 4348555 Sliding block 311 842204 Roller contrast 112 CM1038015 Rollers kit 1

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Group EngineCode 01.14

Description Driven pulleyService 1

Pos. Code Description Qty Variants

1 82743R Pulley 12 CM144002 Gruppo frizione centrifuga completa 12 CM1440025 Gruppo frizione centrifuga completa 14 430585 Gasket 25 431093 Cup 15 4310935 Scodellino lato puleggia 16 433232 Ring nut 17 487936 Scodellino lato frizione 18 825726 Variator spring 19 827499 Adjustable pulley, half 110 431089 Gasket ring 211 828717 Guide pin L=12,5 412 830580 Fixed driven half pulley 113 483226 Snap ring 114 82753R Bearing 17x30x7 115 82518R Roller cage 20x29x18 116 82751R Drum 116 844049 Drum 117 274246 Flat washer 22x12,1x1 118 486324 Nut M12x1.25 1

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Group EngineCode 01.15

Description Crankcase cover - Crankcase coolingService 1

Pos. Code Description Qty Variants

1 8413805 Transmission cover cpl. 11 871470 Transmission cover cpl. 11 8714705 Variator carter cover 12 431860 Bush 13 478985 Bearing 14 006635 Snap ring 15 239388 Pin 6,5x9,5x15 26 845395 Hot air deflector 16 873682 Hot air deflector 17 430264 Self-tapping screw 18 843264 Cover 19 270793 Vite TBCIC 310 CM155101 Plug 111 871458 Mounting drift 312 289731 Screw w/ flange M6x30 913 844964 Hose clamp 114 145298 Fascetta a strappo 215 482291 Hose clamp 116 289731 Screw w/ flange M6x30 117 298548 Hose 118 259349 Screw M4,2x13 118 576189 Screw d4,2x16 119 622267 Pipe 120 199190 Slide piece 1

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Group EngineCode 01.18

Description Oil pumpService 1

Pos. Code Description Qty Variants

1 82877R Oil pump assembly 12 486082 Carter-oil pump gasket 12 847929 Carter-oil pump gasket 13 829593 Screw w/ flange 24 843761 Motor oil cup 15 830128 Sump gasket 16 289731 Screw w/ flange M6x30 77 487824 Fascetta di ritegno 18 843364 Oil plug assembly 19 479986 O-ring 110 277916 Locating dowel 311 483775 Timing system cover 111 847116 Timing system cover 112 434345 Oil pump chain drift 113 82538R Gasket ring 114 825620 Gasket ring 115 015585 Self-tapping screw 316 487937 Plain washer 317 82650R Tendicatena completo 118 847928 Gasket 119 434541 Screw w/ flange M6x16 220 485868 Spacer 121 414837 Screw w/ flange 122 840510 Chain tensioner rod 123 828308 Chain tensioner sliding block 124 483918 Rondella paraolio 125 825952 Gasket ring 126 82643R Camshaft chain 1

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Group EngineCode 01.18

Description Oil pumpService 1

Pos. Code Description Qty Variants

27 82782R Pignone catena distribuzione 128 82649R Oil pump chain 129 82783R Oil pump control pinion 1

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Group EngineCode 01.20

Description Stater - Electric starterService 1

Pos. Code Description Qty Variants

1 82611R Starter motor 12 018639 Hex screw M6x20 22 031091 Hex screw M6x22 23 82612R Starter motor gear 14 969296 Screw w/ flange 15 006976 Spring washer 16 969296 Screw w/ flange 1

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Group EngineCode 01.21

Description Flywheel magnetoService 1

Pos. Code Description Qty Variants

1 58059R Volano magnete completo 12 486140 Rotore completo (Mitsuba) 12 584695 Rotore completo (Kokusan) 13 584690 Statore completo (Kokusan) 14 828662 Screw M5x22 25 018575 Screw M5x10 26 436783 Nut 17 000267 Transmission key 18 825430 Fan 19 259151 Screw 310 006975 Washer 5,3x10x0,5 311 060201 Flat washer 5,3x14x1 311 097733 Flat washer 5,3x14x1 3

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Group EngineCode 01.23

Description Flywheel magneto cover - Oil filterService 1

Pos. Code Description Qty Variants

1 826165 Oil filter plug 11 82823R Oil filter plug 12 285536 O-ring 31,47x1,78 13 483841 Intake oil filter 14 288474 O-ring 20,35x1,78 15 82635R Oil filter 16 483776 Special screw 17 82580R Sensore pressione olio 17 826161 Sensore minima pressione olio (BITRON) 18 825481 Hose clamp 19 486075 Washer 16X10.5X2.5 110 287913 Oil pump gear 111 833722 Screw w/ flange 112 436695 Belleville spring 1

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Group EngineCode 01.25

Description Reduction unitService 1

Pos. Code Description Qty Variants

1 846004 GEAR BOX COVER 12 485912 Radial bearing 15x42x13 13 478984 Radial bearing 25x52x15 14 272921 Perno fulcro ganasce 15 006652 Snap ring 16 873940 Gasket ring 17 847930 Reduction unit cover gasket 18 487211 Screw w/ flange M8x45 69 825758 Screw M8x40 110 485879 Driven pulley shaft 110 8738745 Driven pulley shaft 111 485995 Countershaft 112 827090 Wheel axle 113 844669 Breather pipe 114 269755 Hex socket screw M8x12 115 485703 Washer 8.2x12x1 116 487115 Plug 117 CM001904 Hose clamp 118 873980 Screw w/ flange M8x40 1

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Group EngineCode 01.35

Description Rear brake - Brake jawService 1

Pos. Code Description Qty Variants

1 5641365 Brake lever shaft 12 564134 Gasket 23 56294R Brake shoes couple 14 266725 Brake shoes return spring 24 647384 Brake shoes return spring 25 266724 Plate 26 564215 Rear brake control lever 17 828862 Square nut 18 414838 Screw M6x35 1

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Group EngineCode 01.39

Description Carburettor, assembly - Union pipeService 1

Pos. Code Description Qty Variants

1 CM156005 Carburettor 12 849465 Raccordo di ammissione con P.I. 13 709532 Hose clamp 14 018639 Hex screw M6x20 24 031091 Hex screw M6x22 25 871167 Guarnizione raccordo di ammissione 16 829001 Manicotto carburatore cassa filtro 17 709532 Hose clamp 18 871314 Resistance 29 145298 Fascetta a strappo 1

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Group EngineCode 01.40

Description Carburetor's componentsService 1

Pos. Code Description Qty Variants

1 CM129914 Main jet 82 12 CM140101 Idle jet 35 13 CM156709 Vaschetta completa 14 CM140302 Diaphragm 15 CM142904 Automatic starter cpl. 16 828843 Plate 17 842530 Starter device 18 CM140205 Conical pin 19 828831 Petrol needle 110 842517 Scodellino spillo conico 111 CM140903 Gas valve spring 112 842522 Float kit 113 842514 Gas valve cover 114 843962 Drift 115 842523 Float chamber kit 116 828844 Cap 117 CM149403 PILOT SCREW 118 842521 Kit tubi 119 CM178407 HOSE 1

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Group EngineCode 01.42

Description SilencerService 1

Pos. Code Description Qty Variants

1 8457485 Exhaust pipe 12 433800 Self-tapping screw 33 827526 Flat washer 34 487665 Drift 35 843841 Protection 16 016195 Washer 17 433122 Screw w/ flange 18 844191 Screw 18 872997 Hex socket screw M8x55 19 834187 Spring washer 210 825643 Washer 211 844470 Screw 112 436947 Nut 213 013861 Plain washer 20x8,2x2,5 2

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Group EngineCode 01.45

Description Air filterService 1

Pos. Code Description Qty Variants

1 849286 Air box cpl. 12 018640 Screw 23 012533 Notched washer 6,6x11x0 24 003056 Washer 6,4x12x1 25 254485 Spring plate M6 26 843194 Air filter 17 843195 Gasket 18 479132 Knob 19 830056 Bush 410 843849 Bellows 111 709532 Hose clamp 112 258146 Self-tap screw M3x20 513 827831 Cap 114 CM002910 Hose clamp 1

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Group EngineCode 01.46

Description Secondary air boxService 1

Pos. Code Description Qty Variants

1 834473 Convogliatore aria completo 12 258146 Self-tap screw M3x20 43 843757 Bush 44 832703 Filtering element 15 254485 Spring plate M6 26 833802 Gasket 17 832943 Gasket 18 846766 Nut 28 873409 Special nut 29 844116 Tubo s.a.s. completo 110 CM002901 Hose clamp 111 831259 Tubo di raccordo s.a.s. 112 015760 Screw 212 259830 Screw m6x22 212 CM001904 Hose clamp 113 CM001904 Hose clamp 114 828662 Screw M5x22 315 CM001911 Hose clamp 116 847778 Hose clamp 117 259577 Screw 218 828583 Washer 219 486972 Screw 220 834476 Copertura coperchio volano 121 297498 Self tapping screw M3,5x13 322 82731R SAS valve 123 840113 Union 124 CM017902 TUBE 125 CM006105 Fuel pipe 1

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Group EngineCode 01.46

Description Secondary air boxService 1

Pos. Code Description Qty Variants

26 CM001912 Hose clamp 127 CM001911 Hose clamp 128 015760 Screw 2

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Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1

Pos. Code Description Qty Variants

1 653119 Telaio con p.i. 12 298604 Lock support 1

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Group Frame - Plastic parts - CoachworkCode 02.25

Description Stand/sService 1

Pos. Code Description Qty Variants

1 601708 Central stand 12 582298 Spacer 13 581248 Spring 14 581249 Spring 15 030115 Hex screw M10x130 16 002440 Self locking nut M10 16 232108 Self locking nut M10 17 273754 O-ring 28 581560 Drift 1

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Group Frame - Plastic parts - CoachworkCode 02.26

Description Front shieldService 1

Pos. Code Description Qty Variants

1 621980 Front shield 11 6219800087 Front shield bianco 1 Vehicle colour:Optic White (2009)[724]1 6219800090 Front shield nero 1 Vehicle colour: Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]1 62198000A3 Front shield 1 Vehicle colour:Sideral Blue (2008)[280]1 62198000DE Front shield blu 1 Vehicle colour:Midnight Blue (2009)[222/A]1 62198000F2 Front shield grigio 1 Vehicle colour: Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]1 62198000R7 Shield 1 Vehicle colour:Dragon Red (2008)[894]2 621983 Steering cover 12 6219830087 Steering cover 1 Vehicle colour:Optic White (2009)[724]2 6219830090 Steering cover 1 Vehicle colour: Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]2 62198300A3 Steering cover 1 Vehicle colour:Sideral Blue (2008)[280]2 62198300DE Steering cover 1 Vehicle colour:Midnight Blue (2009)[222/A]2 62198300F2 Steering cover 1 Vehicle colour: Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]2 62198300R7 Cover 1 Vehicle colour:Dragon Red (2008)[894]3 622840 Screw 14 CM017410 Spring plate 15 6219920043 Deflector l.h. grigio 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Sideral Blue (2008)[280]Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Shiny Black (2008)[94]Vehicle colour:Shiny Black (2008)[94]

6 6219930043 Deflector r.h. grigio 1 Vehicle colour: Optic White (2009)[724]Vehicle colour: Dragon Red (2008)[894]Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Midnight Blue (2009)[222/A]

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Group Frame - Plastic parts - CoachworkCode 02.26

Description Front shieldService 1

Pos. Code Description Qty Variants

Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Sideral Blue (2008)[280]Vehicle colour:Shiny Black (2008)[94]

7 297498 Self tapping screw M3,5x13 68 272836 Screw M6x16 19 297498 Self tapping screw M3,5x13 29 576189 Screw d4,2x16 210 259349 Screw M4,2x13 211 CM017410 Spring plate 2

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Group Frame - Plastic parts - CoachworkCode 02.30

Description Front glove-box - Knee-guard panelService 1

Pos. Code Description Qty Variants

1 621981000C CONTROSCUDO (NERO OPACO 80) 1 Vehicle colour: Optic White (2009)[724]Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]

1 621981000D Front glove comp. 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Sideral Blue (2008)[280]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

2 621982000C Top case door 1 Vehicle colour: Optic White (2009)[724]Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]

2 621982000D Portello bauletto anteriore 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

3 297275 Gasket 13 CM006302 Gasket 14 297498 Self tapping screw M3,5x13 45 252420 Square 16 257614 Square 27 257617 Spring 18 295528 Hook 19 573057 Locking plate 110 297498 Self tapping screw M3,5x13 410 621997000C Rim 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]

10 621997000D Rim 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

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Group Frame - Plastic parts - CoachworkCode 02.30

Description Front glove-box - Knee-guard panelService 1

Pos. Code Description Qty Variants

11 258146 Self-tap screw M3x20 212 259349 Screw M4,2x13 413 576189 Screw d4,2x16 413 CM017410 Spring plate 414 259348 Screw 115 258146 Self-tap screw M3x20 216 CM017410 Spring plate 4

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Group Frame - Plastic parts - CoachworkCode 02.31

Description Central cover - FootrestsService 1

Pos. Code Description Qty Variants

1 621988000C Under seat cover 1 Vehicle colour: Optic White (2009)[724]Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]

1 621988000D Tyre 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Sideral Blue (2008)[280]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

2 259349 Screw M4,2x13 23 830056 Bush 24 575819 Bag holder hook 15 258249 Screw 4,2x19 26 621989000C Spark plug insp. door 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]

6 621989000D Spark plug insp. door 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

7 259349 Screw M4,2x13 27 576189 Screw d4,2x16 28 CM017410 Spring plate 29 621985000C Footrest 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]

9 621985000D Footrest 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

10 575249 Vite metrica M6x22 611 254485 Spring plate M6 6

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Group Frame - Plastic parts - CoachworkCode 02.32

Description Side cover - SpoilerService 1

Pos. Code Description Qty Variants

1 6219840043 Spoiler inferiore grigio 1 Vehicle colour: Optic White (2009)[724]Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Sideral Blue (2008)[280]Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

2 621986 Rear body side L.H. 12 6219860087 Rear body side L.H. 1 Vehicle colour:Optic White (2009)[724]2 6219860090 Rear body side L.H. 1 Vehicle colour: Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]2 62198600A3 LH SIDE COVER 1 Vehicle colour:Sideral Blue (2008)[280]2 62198600DE Rear body side l.h. 1 Vehicle colour:Midnight Blue (2009)[222/A]2 62198600F2 Rear body side L.H. 1 Vehicle colour: Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]2 62198600R7 Upper side panel 1 Vehicle colour:Dragon Red (2008)[894]3 621990000C Lower side panel l.h. 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]

3 621990000D Lower side panel l.h. 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Dragon Red (2008)[894]Vehicle colour: Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]

4 621987 Rear body side R.H. 14 6219870087 Rear body side R.H. 1 Vehicle colour:Optic White (2009)[724]4 6219870090 Rear body side R.H. 1 Vehicle colour: Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]4 62198700A3 RH SIDE COVER 1 Vehicle colour:Sideral Blue (2008)[280]4 62198700DE Rear body side r.h. 1 Vehicle colour:Midnight Blue (2009)[222/A]4 62198700F2 Rear body side R.H. 1 Vehicle colour: Excalibur Grey (2008)[738/A]

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Group Frame - Plastic parts - CoachworkCode 02.32

Description Side cover - SpoilerService 1

Pos. Code Description Qty Variants

Vehicle colour:Excalibur Grey (2008)[738/A]4 62198700R7 Upper side panel 1 Vehicle colour:Dragon Red (2008)[894]5 621991000C Lower side panel r.h. 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour:Shiny Black (2008)[94]

5 621991000D Lower side panel r.h. 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Sideral Blue (2008)[280]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

6 575249 Vite metrica M6x22 27 297498 Self tapping screw M3,5x13 28 270793 Vite TBCIC 29 254485 Spring plate M6 210 259349 Screw M4,2x13 810 576189 Screw d4,2x16 811 CM017410 Spring plate 412 259349 Screw M4,2x13 212 576189 Screw d4,2x16 213 258249 Screw 4,2x19 414 CM017410 Spring plate 6

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Group Frame - Plastic parts - CoachworkCode 02.33

Description Wheel huosing - MudguardService 1

Pos. Code Description Qty Variants

1 600293 Front mudguard 11 6002930087 Front mudguard v.bianco 1 Vehicle colour:Optic White (2009)[724]1 6002930090 Front mudguard v.nero 1 Vehicle colour: Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]1 60029300A3 AR MUDGUARD 1 Vehicle colour:Sideral Blue (2008)[280]1 60029300DE Front mudguard v.blu 1 Vehicle colour:Midnight Blue (2009)[222/A]1 60029300F2 Front mudguard v.grigio 1 Vehicle colour: Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]1 60029300R7 Front mudguard 1 Vehicle colour:Dragon Red (2008)[894]2 575249 Vite metrica M6x22 33 621996 Rear mudguard 14 575249 Vite metrica M6x22 15 709047 Washer 16 621998 Wheel compartment 17 575249 Vite metrica M6x22 18 254485 Spring plate M6 19 584083 Reflector 110 584078 Bracket 111 584084 Reflector 112 584079 Bracket 113 181351 Spring plate 4

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Group Frame - Plastic parts - CoachworkCode 02.34

Description Helmet huosing - UndersaddleService 1

Pos. Code Description Qty Variants

1 623460 Helmet compartment 12 621976 Flap 13 259349 Screw M4,2x13 14 184142 Spring plate 14 CM017410 Spring plate 15 CM017410 Spring plate 76 254485 Spring plate M6 27 575249 Vite metrica M6x22 48 254485 Spring plate M6 49 621978 Battery flap 110 259349 Screw M4,2x13 110 576189 Screw d4,2x16 111 298497 Plug 1

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Group Frame - Plastic parts - CoachworkCode 02.37

Description Rear cover - Splash guardService 1

Pos. Code Description Qty Variants

1 623503 Rear splash guard 11 623503000C Rear splash guard 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]

1 623503000D Rear splash guard 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

2 622268 Covers 13 270793 Vite TBCIC 24 258249 Screw 4,2x19 24 297498 Self tapping screw M3,5x13 35 013763 Washer 4,2x12x1 36 CM017410 Spring plate 27 624085 Spacer 28 013950 Washer 6,2x18x2 29 258249 Screw 4,2x19 210 020104 Nut 310 180859 Plate 211 013763 Washer 4,2x12x1 312 479882 Spacer 213 434541 Screw w/ flange M6x16 214 582058 Reflector 115 272836 Screw M6x16 218 582691 Number plate holder 119 018591 Screw 320 016404 Washer 321 013763 Washer 4,2x12x1 3

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Group Frame - Plastic parts - CoachworkCode 02.37

Description Rear cover - Splash guardService 1

Pos. Code Description Qty Variants

22 020104 Nut 3

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Group Frame - Plastic parts - CoachworkCode 02.38

Description Plates - EmblemsService 1

Pos. Code Description Qty Variants

1 574771 Scudetto logo Piaggio 12 5743990038 "Piaggio" Plate 1 Vehicle colour: Shiny Black (2008)[94]

Vehicle colour:Midnight Blue (2009)[222/A]2 5743990095 "Piaggio" Plate 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour:Excalibur Grey (2008)[738/A]3 622275 "Fly" plate 24 622278 "150" Name plate 24 655435 150 STICKER (CHROME PLATED) 25 576702 Battery decal 16 576704 "Safety" plate 17 576705 Fuel decal 18 576708 Accessories sticker 19 576953 Name plate "No pets" 110 623369 Name plate "Press. pneum" 114 664183 Decalco ant.dx scudo 115 664184 Decalco ant. sx scudo 116 664185 Decalco parafango lato sx 117 664186 Decalco parafango lato dx 118 664187 Decalco fianchetto ant. dx 119 664188 Decalco fianchetto ant. sx 120 664189 Decalco fianchetto post. dx 121 664190 Decalco fianchetto post. sx 123 655437 Cornice laterale scudo (cromata) 124 655436 Cornice centrale scudo (cromata) 125 655438 Cornice fiancata laterale (cromata) 1

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Group Frame - Plastic parts - CoachworkCode 02.39

Description Saddle/seats - Tool rollService 1

Pos. Code Description Qty Variants

1 6219790012 Saddle 1 Vehicle colour: Optic White (2009)[724]Vehicle colour: Sideral Blue (2008)[280]Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Shiny Black (2008)[94]Vehicle colour:Shiny Black (2008)[94]

1 664182 Not available 12 296743 Bracket 13 298729 Hose clamp 14 652695 Lock body 15 577492 Drift 46 259830 Screw m6x22 27 621994000C Rear handle 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Midnight Blue (2009)[222/A]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]

7 6219940043 Battery handle 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Sideral Blue (2008)[280]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

8 564606 Hex socket screw 48 623004 Hex socket screw 49 003058 Washer 410 601645 Toolkit 1

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Group Frame - Plastic parts - CoachworkCode 02.45

Description Driving mirror/sService 1

Pos. Code Description Qty Variants

1 CM027006 Mirror couple 12 CM027004 LH rearview mirror 13 CM027005 RH rearview mirror 14 013958 Flat washer 1

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Group Frame - Plastic parts - CoachworkCode 02.46

Description LocksService 1

Pos. Code Description Qty Variants

1 298903 Block 12 298838 Molla ritegno cilindretto 13 573512 Cylinder set 14 298731 Gasket ring 15 299602 Key blank 15 664044 Sbozzato chiave 16 298581 Lock body 17 253937 Spring 18 580621 Key switch 1

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Group Frame - Plastic parts - CoachworkCode 02.47

Description Fuel tankService 1

Pos. Code Description Qty Variants

1 654610 Fuel tank 12 CM025706 Fuel level sensor 13 259832 Plug 14 258160 Gasket 15 575321 Faucet depression press fastener 16 196868 Gasket 17 577557 Hose clamp 18 623132 Tank cover 19 031092 Screw M6x25 310 016406 Spring washer 11,8x6,4x1 311 268304 Flat washer 6,5x21 312 231027 Spacer 313 CM178401 Pipe L=350mm 114 654632 Pipe cpl. 115 CM001912 Hose clamp 316 CM002901 Hose clamp 117 257134 Fascetta a strappo 118 CM027916 Pipe 3,25x8x420 119 CM001912 Hose clamp 220 090958 Plug 1

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Group Frame - Plastic parts - CoachworkCode 02.61

Description Anti-percolation systemService 1

Pos. Code Description Qty Variants

1 576468 Carbon filter 12 583921 Strip 13 622996 Bracket 14 833722 Screw w/ flange 25 254485 Spring plate M6 16 CM006904 Non return spring 17 CM177902 Pipe L=125mm 18 CM001914 Hose clamp 69 CM013201 Spring 210 351782 Upper rubber 111 145298 Fascetta a strappo 212 CM028204 "Roll-over" valve 113 576454 Support 114 622997 Valve support clamp 115 833722 Screw w/ flange 116 CM007504 Pipe 117 CM013203 Molletta bordi lamiera 218 CM001911 Hose clamp 119 CM017809 CLAMP 120 CM001914 Hose clamp 221 828325 Tee union 122 CM006905 Non return spring 123 CM177902 Pipe L=125mm 124 654612 R MIXER FEEDING PIPE 125 654613 R MIXER FEEDING PIPE 126 CM001914 Hose clamp 227 217280 Hose clamp 128 623206 Piastrina gruppo canister USA 1

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Group Frame - Plastic parts - CoachworkCode 02.61

Description Anti-percolation systemService 1

Pos. Code Description Qty Variants

29 484123 Screw w/ flange 130 248419 Spring plate 1

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Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1

Pos. Code Description Qty Variants

1 640958 Copertura manubrio anteriore (Pull-Pull) 11 6409580087 Copertura manubrio anteriore (Pull-Pull) 1 Vehicle colour:Optic White (2009)[724]1 6409580090 FF H/BAR COVER 1 Vehicle colour: Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]1 64095800A3 FF H/BAR COVER 1 Vehicle colour:Sideral Blue (2008)[280]1 64095800DE FF H/BAR COVER 1 Vehicle colour:Midnight Blue (2009)[222/A]1 64095800F2 FF H/BAR COVER 1 Vehicle colour: Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]1 64095800R7 FF H/BAR COVER 1 Vehicle colour:Dragon Red (2008)[894]2 652742000C Copertura posteriore manubrio (Pull-Pull) 1 Vehicle colour: Optic White (2009)[724]

Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]

2 652742000D Copertura posteriore manubrio (Pull-Pull) 1 Vehicle colour: Shiny Black (2008)[94]Vehicle colour: Excalibur Grey (2008)[738/A]Vehicle colour: Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

3 270793 Vite TBCIC 44 292823 VITE AUTOFILETTANTE 25 008457 Self-tap screw M4,2x19 16 CM017409 Spring plate 1

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Group Handlebars/SteeringCode 03.02

Description Meter combination - CruscottoService 1

Pos. Code Description Qty Variants

1 639106 Meter combination 12 494518 Speed. kms. cover 13 494519 Button 14 494521 Clock 15 270793 Vite TBCIC 4

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Group Handlebars/SteeringCode 03.06

Description Handlebars - Master cil.Service 1

Pos. Code Description Qty Variants

1 6219415 Handlebar 12 223605 Screw 12 655554 Hex socket screw M10x65 13 015330 Nut 14 012543 Rosetta elastica piana con dentatura interna

17x10,3x21

5 178790 Flat washer 22x10,3x2,5 16 CM079717 Throttle cpl. 17 649603 Closure throttle cable 18 274489 LH hand grip 19 274491 RH hand grip 110 649602 Opening throttle cable 111 CM063601 Pompa idraulica comando freno anteriore GRIMECA 111 CM074901 Front brakes pump assembly (Heng Tong) 112 646803 Fr. br. lever GRIMECA 112 646833 Brake lever 113 CM063804 Hose 114 265249 Vite 115 267948 Spring 116 123394 Vite con bussola 117 564683 Rear brake control lever 1

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Group Suspensions - WheelsCode 04.01

Description Swinging armService 1

Pos. Code Description Qty Variants

1 597495 Braccio oscillante lato telaio 12 597374 Roller cage 23 601744 Braccio oscillante lato motore completo 14 597374 Roller cage 25 271807 Hex screw M10x202 26 231370 Self locking nut 17 232108 Self locking nut M10 28 006416 Circlip 19 601620 Clamp 110 273460 Bush 211 272750 Silent-block 112 563977 Hex screw M10x245 113 CM067802 Spacer 114 CM067801 Spacer L=183 mm 115 263381 Screw 316 272176 Nut 317 709674 Hex socket screw M6x20 118 013880 Flat washer 16x6,5x1,5 119 006966 Spring washer 6,4x11x0,5 120 600309 Pin 121 002440 Self locking nut M10 321 564813 Spring 1

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Group Suspensions - WheelsCode 04.02

Description Fork/steering tube - Steering bearing unitService 1

Pos. Code Description Qty Variants

1 56213R Front fork assembly 12 601983 FORK PISTON ESCORTS 23 600484 SUSP. STEM 24 601569 Couple Sleeves 15 598180 Screw 25 601401 Screw 26 598181 Washer 27 600481 RH slider 17 650431 R.H. sleeve assy Wuxi top 18 600480 SLEEVE (L.H. - Fork) 18 650430 L.H. sleeve assy Wuxi top 19 497100 Screw 49 600482 Screw w/ flange 49 650432 Screw w/ flange Wuxi top 410 600490 Dust cover 210 600945 Dust cover 210 649951 Dust cover Wuxi top 211 600485 Paraolio forcella 211 649952 Oil seal Wuxi top 212 56298R Ralla inferiore 112 CM061304 Ralla inferiore 113 56297R Upper thrust ring 113 CM061303 Upper thrust ring 114 003751 Rondella dello sterzo 115 011109 Ghiera tubo sterzo 116 600495 Plug 2

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Group Suspensions - WheelsCode 04.10

Description Rear suspension - Shock absorber/sService 1

Pos. Code Description Qty Variants

1 601298 Rear shock absorber 12 178149 Lower buffer 13 268158 Screw w/ flange M10 14 267038 Flat washer 15 002440 Self locking nut M10 15 232108 Self locking nut M10 16 178150 Tampone superiore 17 021108 Nut 18 016408 Spring washer 13,75x8,15x4,5 19 563324 Clamp 110 844483 Hex socket screw M8x50 211 020008 Nut M8 2

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Group Suspensions - WheelsCode 04.11

Description Front wheelService 1

Pos. Code Description Qty Variants

1 646686T Front wheel 12 271740 Nut 13 564475 Cup 14 327187 Bearing 25 CM076902 Front wheel axle 16 564527 Distanziale ruota anteriore 17 56147R Spedometer socket 18 598277 Tyre (Sava) 120/70 R12 18 601462 Tyre (Pirelli) 120/70 R12 19 270991 Tubeless tyre valve 110 563246 Brake disc 110 56395R Front brake disc 111 271147 Hex socket screw M6x20 511 601031 Screw 5

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Group Suspensions - WheelsCode 04.12

Description Rear wheelService 1

Pos. Code Description Qty Variants

1 600632 Rear wheel Wanfeng 12 270991 Tubeless tyre valve 13 598277 Tyre (Sava) 120/70 R12 13 601462 Tyre (Pirelli) 120/70 R12 14 092517 Plug 15 194423 Cap 16 563728 Nut M16x13 17 273099 Plain washer 34,8x16,2x3 18 012789 Split pin 19 601205 Spacer 1

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Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1

Pos. Code Description Qty Variants

1 CM068301 Front brake caliper 11 CM068310 Front brake caliper 12 647078 Pads pair 12 650983 Brake pads kit 13 598919 Screw 24 709047 Washer 25 600297 Piping 16 259349 Screw M4,2x13 16 576189 Screw d4,2x16 17 CM017410 Spring plate 18 265451 Oil pipe screw 18 651502 Oil pipe screw 19 127927 Gasket 210 265451 Oil pipe screw 110 651502 Oil pipe screw 111 127927 Gasket 2

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Group Braking system - TransmissionsCode 05.03

Description TransmissionsService 1

Pos. Code Description Qty Variants

1 600315 Transmission 12 231590 Molletta elastica 13 257134 Fascetta a strappo 24 649658 TRANSMISSION ACCEL.CLAMP 15 434541 Screw w/ flange M6x16 16 288245 Self locking nut 17 648078 Rear brake cable 18 564645 Plate 19 709674 Hex socket screw M6x20 110 179640 Pin 111 270310 Registro freno posteriore 112 266040 Bush 114 217280 Hose clamp 1

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Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1

Pos. Code Description Qty Variants

1 294341 Headlight selector 12 583575 stop Button 23 638628 Pulsante indicatore direzione 14 638626 Button engine stop 15 58057R Start pushbutton 16 58058R Horn button 1

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Group Electrical systemCode 06.03

Description Front headlamps - Turn signal lampsService 1

Pos. Code Description Qty Variants

1 639100 Headlamp 12 292723 Lamp H4 60/55W 12V 13 008372 Screw d3,5x13 24 CM017403 Plate 25 834065 Screw 46 006965 Washer 5.3x10x10 47 639164 Tail lamp 18 181747 Bulb 12v-5w 19 639163 Tail lamp 110 181747 Bulb 12v-5w 111 003055 Plain washer 5,4x10x0,8 112 006078 Plain washer 113 012112 Nut 114 842041 Screw 115 639101 Indicatore direzione anteriore sx 116 181746 Lamp R10W 12v 117 639218 Blinker support 118 639102 Indicatore direzione anteriore dx 119 181746 Lamp R10W 12v 120 639217 Blinker support 1

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Group Electrical systemCode 06.04

Description Rear headlamps - Turn signal lampsService 1

Pos. Code Description Qty Variants

1 639105 Taillight 11 641166 Taillight assy 12 129953 Lamp 12V-21/5W 12 640753 Lamp 12V-5/21W 13 638791 Lampholder 14 639104 Turn sign. 14 641168 IND.DIREZ. POST.DX (FLY OEM '08 USA/CAN) 15 181746 Lamp R10W 12v 15 584332 Lamp, orange 16 638782 Lampholder 16 638784 Lampholder 17 639103 Turn sign. 17 641167 Indicatore direzione posteriore sx 18 181746 Lamp R10W 12v 18 584332 Lamp, orange 19 638782 Lampholder 19 638784 Lampholder 110 015784 Screw 211 CM017410 Spring plate 212 583332 Rear licence plate light 113 292022 Lamp 12V-5W 114 267115 Self tapping screw M4x16 115 003054 Washer 4,3x8x0,5 116 576188 Spacer 117 297498 Self tapping screw M3,5x13 2

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Group Electrical systemCode 06.05

Description Remote control switches - Battery - HornService 1

Pos. Code Description Qty Variants

1 58093R Horn 12 434541 Screw w/ flange M6x16 13 254485 Spring plate M6 14 58115R Starter relay 12V-80A 15 259349 Screw M4,2x13 15 576189 Screw d4,2x16 16 CM017409 Spring plate 17 584810 Battery 12V-9Ah 18 639082 Hose clamp 19 58002R Relay 12V-30A 110 969296 Screw w/ flange 111 581049 Breather pipe 1

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Group Electrical systemCode 06.06

Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1

Pos. Code Description Qty Variants

1 58090R Voltage regulator 12 58100R CONTROL DEVICE IGNI. 13 434541 Screw w/ flange M6x16 24 582030 Clamp 15 018639 Hex screw M6x20 25 031091 Hex screw M6x22 26 969296 Screw w/ flange 27 58083R Coil 18 583895 Clamp 19 015856 Screw M5x21 110 012528 Washer 111 573052 Fairlead 112 436919 Protection collar 113 969348 Screened cap 1

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Group Electrical systemCode 06.08

Description Main cable harnessService 1

Pos. Code Description Qty Variants

1 640476 CABLE HARNESS 12 290404 Cover 13 252945 Fuse 7,5A 43 290860 Fuse 15A 14 580653 Fuse holder 25 145298 Fascetta a strappo 16 CM022202 Gasket 17 257134 Fascetta a strappo 68 145298 Fascetta a strappo 89 582043 Fairlead 110 CM006905 Non return spring 1