spare parts drawings for the sprint 3000 bookletmaker · spare parts drawings for the sprint 3000...

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C3001-fc.cdr 5.97 Appendix A Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A Houston, TX 77069 800-203-0233 www.Machine-Solution.com

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Page 1: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

C3001-fc.cdr 5.97

Appendix A

Spare parts drawings

for the

Sprint 3000 Bookletmaker

ProSource Packaging, Inc. 14911 Stuebner Airline Suite AHouston, TX 77069800-203-0233www.Machine-Solution.com

Page 2: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

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11 12,13

1. Panels

LHS

RHS

C3001-1a.cdr 5.97

240V 3A

14

15

Page 3: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

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Page 4: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

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Page 5: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

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Page 6: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

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Page 7: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

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Page 8: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

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Fig. 7: New Knife Drive Assembly.All Machines.

Main timing cam

Paper stop lift cam

Page 9: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

1.00 PANELS

1.01 Side Cover 11.02 Bottom Front Plate 11.03 Top Front Plate 11.04 Counter (not in view) 11.05 Fuse Holder 21.06 Fuse 21.07 Switch - Staple count 11.08 Staple delay knob 11.09 Reset Switch 11.10 Power Switch 11.11 Side Cover 11.12 Perspex Cover section 11.13 Cover frame 11.14 24v DC output socket 11.15 240v/110v AC output socket 1

Please quote machine model and serial number, with part number, on order.

Page 10: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

2.00 STAPLE SECTION

2.01 Stapling head actuator Bar 12.022.03 Saddle assembly (+ emitter and detector). Where fitted 12.04 Stapling Head 22.052.062.07 Side Guide RHS 12.08 Scale RHS 12.09 Paper Table 12.10 Scale LHS 12.11 Bearing Housing 12.12 Side Jog Shaft RHS 12.132.14 Bearing Block 12.152.162.172.182.19 Cup Bearing 12.20 Front Shaft for Paper Stop Assembly 12.212.222.232.24 Paper Stop Frame 12.252.26 Timing Pulley 12.27

2.392.40 Collar 12.41 Cup Bearing 12.422.43 Stapling Position Stop Belt 12.442.452.46 Side Jog Spring 12.47 Collar 12.48 Support Blocks 22.492.50 Collar 12.51 Bearing Housing 12.522.532.54 Side Jog Shaft LHS 12.55 Bearing Housing 12.56 Collar 12.57 Bottom Takeaway Shaft 12.58 Collar 12.59 Center Bearing Block 12.60 Bottom Takeaway Wheel 12.61 Side Guide Extension LHS 12.62 Side Guide LHS 12.63 Paper Deflector LHS 12.64 Second Paper Table 12.65 Side Guide clamping thumbscrew 22.66 Anvil 22.67 Anvil Bar 1

Please quote machine model and serial number, with part number, on order.

lisah
Cross-Out
lisah
Text Box
only f/5000
lisah
Typewritten Text
(2.67-3000)
lisah
Typewritten Text
(7B)
lisah
Typewritten Text
Page 11: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

2.68 Staple Stop Scale 12.69 Side Guide Extension RHS (not shown) 12.70 Paper Deflector RHS 12.71 Photocell Receiver 12.72 Stapling head return spring 22.73 Stapling Head Retaining Plate 12.74 Stapling head universal bar 12.75 Slide Bracket 22.76 Stapling head locking lever 22.77 Bearing Housing 12.78 Collar 22.79 Center guide 12.80 Pivot Shaft 12.81 Top Takeaway Wheel Lift Arm 12.82 Top Takeaway Wheel 12.83 Photocell Emitter 12.84 Carrier tube for emitter 12.85 Staple Out Light 12.86 Staple Out reset button 12.872.88 Staple centring adjustment screw block 12.89 Staple centring adjustment screw 12.90 Collar 22.91 Control wheel 12.922.93 Belt support plate 12.94 Spacer - short 32.95 Spacer - long 12.96 Clamping bolt 32.972.98 Bottom plate - runner assembly 12.99 Top plate - runner assembly 1

2.100 Slide plate - LHS 12.101 Spacer - medium 22.102 Slide plate - RHS 12.103 Staple stop plate 12.1042.1052.1062.1072.1082.1092.1102.111 Bottom Stop Bolt 12.112 Rubber Stop 12.113 Cam Lever 12.114 Clinch Activator Plate 12.115 Shaft 12.116 Clinch activator Arms 22.117 Block 22.118 Collar 22.119 Cup Bearing 22.120 Clinchers 42.121 Clinch Spacer Plate 22.122 Anvil Bar for Clinchers (replaces 2.67) 1

Please quote machine model and serial number, with part number, on order.

lisah
Cross-Out
lisah
Text Box
only f/5000
Page 12: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

3.00 FOLD SECTION

3.01 Staple & Fold stops adjust wheel 13.02 Bearing Housing 13.03 Fold Stop Tape Wheel 13.04 Fold Stop Tilt Thumbscrew 13.053.06 Spacer 13.07 Fold Stop Tilt Block 13.08 Fold Stop Shaft 13.09 Collar 13.10 Knife crank assembly bolt 13.11 Bearing Housing 13.12 'Knife In' Spring Plate 13.13 'Knife In' Cam Roller 13.14 Knife crank pivot bolt 13.15 Collar 13.16 Paper Stop Cam 13.17 'Knife In' Cam Block 13.18 'Knife In' Stop Blade 13.19 'Knife Out' Cam Roller 13.20 'Knife Out' Cam Block 13.21 Timing Shaft 13.22 Timing Collar 33.23 Roller Microswitch 33.24 Bearing Housing 13.25 Collar 43.26 Bearing Housing 13.27 Knife Shaft 13.28 Timing Pulley 13.29 Rubber sleeve 13.30 Knife Tie Bar 13.31 Knife Frame 13.32 Knife Blade Assembly 13.33 Knife Pivot Lever 13.34 Collar 23.35 Knife pivot shaft 13.36 Collar 23.37 Knife adjustment screw 23.38 Knife crank 13.39 Knife operating assembly 13.40 Clutch shaft 13.41 Collar 23.42 Bearing housing 23.43 Top front plate 13.44 Motor 13.45 Plate 13.46 Tie bar 13.47 Knife Return Spring Plate 13.48 Front angled bracket LHS 13.49 Front angled bracket RHS 13.50 Mains Inlet Cable 13.51 Plug 13.52 Fold Stop Retaining Mount 23.53 Bottom front plate 13.54 Fold stop guide 33.55 Fold stop 13.56 Castor 43.57 Castor bar 2

Please quote machine model and serial number, with part number, on order.

Page 13: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

3.583.59 Fold roll stub shaft 23.60 Fold stop retainer 23.61 Conveyor wheel assembly mount shaft 13.62 Fold stop guide retaining shaft 13.63 Fold Roll 23.64 Fold Roll Stub Shaft - bottom 13.65 Fold Roll Stub Shaft - top 13.66 Bearing housing 13.673.683.69 Pivot bar 13.703.71 Divert plate 13.72 Cover Plate 13.73 Center Deflector 13.74 Front Takeaway Wheel Shaft 13.75 Takeaway Wheel Block 13.76 Spring 13.77 Spring Load Collar 13.78 Front Takeaway Wheel 13.79 Tie Bar3.80 Fold Stop Tape 23.81 Bearing Housing 13.82 Takeaway Roll 13.83 Block mount 13.84 Lock block 13.85 Tape wheel 13.86 Locking thumbscrew 13.87 Rear angled bracket LHS 13.88 Rear angled bracket RHS 13.89 Top Cover Frame 13.903.91 Clinch cam block 1

Please quote machine model and serial number, with part number, on order.

Page 14: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

4.00 LEFT HAND SIDE

4.01 Bearing Housing 14.02 Sprocket 14.03 Chain 14.04 Sprocket 14.05 Sprocket 14.064.074.08 Ball race 14.09 Nylatron runner 14.10 Actuating Lever 14.11 Shoulder Screw 14.12 Block 14.13 Plate 14.14 Bar 14.154.16 Pressure Plate 14.17 Compression Spring 14.18 Chain 14.19 Sprocket 14.20 Sprocket 14.21 Chain - Fold Roll 14.22 PCB bracket 14.23 Sprocket - Idle 14.24 Sprocket - Fold Roll 14.25 Sprocket - Fold Roll 14.26 Sprocket - Idle 14.27 Sprocket 14.28 Control PCB (SPRINTx) replaces 4.29 on 24V dc machines4.29 Control PCB (PSKF01) 14.30 Mains line filter 14.31 Staple Out PCB (PSKF04) where fitted 14.32 Grommet 14.33 Fold Roll Tension Spring 14.34 Bearing Housing 14.35 Feed roll lever limit 24.36 Fold roll pivot lever 14.37 Collar 24.38 Collar 14.39 Spacer 14.40 Limit screw 24.41 Fold Roll Tension Spring 14.42 Fold roll pivot lever 14.43 Sprocket 14.44 Micro Switch Bracket 14.45 Cover MicroSwitch 14.46 Bearing Housing 14.47 Pivot Plate 14.48 Side Plate LHS 14.49 Actuating Lever - Cover M/S 14.50 Terminal Strip 14.51 Terminal Strip 14.52 Bearing Block 14.53 Side Jog Fork Plate 14.54 Spring 14.55 Potentiometer 14.564.57 Relay 1

Please quote machine model and serial number, with part number, on order.

Page 15: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

4.58 Relay base 14.59 Transformer 1

Please quote machine model and serial number, with part number, on order.

Page 16: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

5.00 RIGHT HAND SIDE5.01 Bearing Housing 15.02 Washer 15.03 Bearing Block 15.04 Side Jog Fork Plate 15.05 Timing Pulley 15.06 Bearing Housing 15.075.08 Pressure Plate 15.09 Bearing Housing 15.10 Compression Spring 15.11 Fold Roll Tension Spring 15.12 Block 25.13 Fold roll pivot lever 15.14 Collar 25.15 Bearing Housing 15.16 Collar 15.17 Limit screw 25.18 Fold Roll Pivot Lever 15.19 Fold Roll Tension Spring 15.205.21 Bearing Housing 15.22 Stacker Drive One-way Clutch Block 15.23 Stacker Drive Link 15.24 Collar 15.25 Stacker Belt Drive Block 15.26 Grommet 15.27 Timing Pulley - Clutch Drive 15.28 Timing Pulley - Motor 15.29 Clutch Solenoid 15.30 Clutch Assembly 15.31 Clutch Bracket 15.32 Clutch Retaining Bolt 15.33 Timing Belt - Clutch Drive 15.34 Spring 15.35 Timing Cam - Top Takeaway Wheel 15.36 Side jog cam plate 15.37 Side Jog Cam Follower 15.38 P-B Bush 15.39 Collar 15.40 Shaft 15.41 Block 15.42 Top takeaway roll actuating bar 15.43 Cam Follower 15.44 Timing Cam - Side Jog 15.45 Pivot Bracket 15.465.47 Timing Belt 15.48 Pulley 15.49 Shoulder Screw 15.50 Bearing Housing 15.51 Actuating Lever 15.52 Actuating Lever Return Spring 15.53 Side Plate RHS 15.54 Buffer 15.55 Spring retaining plate 15.565.57 Clutch pin 15.58

Please quote machine model and serial number, with part number, on order.

Page 17: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

5.59 Clutch Bracket (replaces item 5.31 on 240v AC m/c's) 15.60 Clutch drive collar (replaces item 5.57 on 240v AC m/c's) 15.61 Clutch Assembly (replaces item 5.29 & 5.30 on 240v AC m/c's) 1

NB:240v AC m/c's PCB have prefix 'PSKF'.24v DC m/c's PCB have prefix 'SPRINT'.

Please quote machine model and serial number, with part number, on order.

Page 18: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

kf_3001.xls 01/05/2002

3000 Part Quantity

6.00 OUTFEED CONVEYOR

6.016.02 Conveyor Mounting Bracket 26.03 Conveyor Belt Drive Rolls 36.04 Conveyor Drive Shaft 16.05 Conveyor Belt 16.06 Support Bar 26.07 Plate 26.08 Cup Bearing 26.09 Conveyor Belt Drive Rolls 36.10 Conveyor Front Shaft 16.11 Conveyor End Stop 16.12 Conveyor Table 16.13 Conveyor wheel 26.14 Spindle 16.15 Conveyor wheel shaft 16.166.176.186.196.206.21

Please quote machine model and serial number, with part number, on order.

Page 19: Spare parts drawings for the Sprint 3000 Bookletmaker · Spare parts drawings for the Sprint 3000 Bookletmaker ProSource Packaging, Inc. 14911 Stuebner Airline Suite A ... 4.07 4.08

7.00 New Knife Drive Assembly.

7.01 Shaft 17.027.03 Chain 17.04 Sprocket 17.05 Spring 17.06 Spring Retaining Collar 17.07 Timing Cam 17.087.09 Shaft 17.10 Clutch 17.11 Sprocket 17.127.13 Block 17.14 Collar 17.15 Tie Bar 17.16 Stub Shaft 17.17 Block 17.18 Block 17.19 Mounting Plate 17.20 Roller Microswitch 17.21 Spring Plate 17.22 Timing Cam 17.23 Roller Microswitch 1

Please quote machine model and serial number, with part number