speed control of induction motor using plc and vfd

17
PLC BASED SPEED CONTROL OF INDUCTION MOTOR”

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Page 1: speed control of induction motor using plc and vfd

“PLC BASED SPEED CONTROL OF INDUCTION MOTOR”

Page 2: speed control of induction motor using plc and vfd

COMPONENT OF SPEED CONTROL OF IM BY PLC

Miniature Circuit Breaker ( MCB ). Relay ( R ). Bus Bar ( BB ). Variable Frequency Drive ( VFD ). Switched Mode Power Supply ( SMPS ). Programmable Logic Controller (PLC). Induction Motor ( IM ).

Page 3: speed control of induction motor using plc and vfd

VARIABLE FREQUENCY DRIVE ( VFD )

BLOCK DIAGRAM OF VFD RATING OF VFD

Page 4: speed control of induction motor using plc and vfd

OPERATION OF VARIABLE FREQUENCY DRIVE

WORKING Ns = 120 (f/p) Rectifier Circuit. DC Link. Inverter Circuit. Control Circuit.

Page 5: speed control of induction motor using plc and vfd

SWITCHED MODE POWER SUPPLY ( SMPS )

INPUT Voltage = 100-240 AC Frequency = 50-60 Hz Current = 0.6-1.5 Amp Operational Voltage 85-264 /90-350 AC OUTPUT Voltage = 24 DC Current = 5Amp

Page 6: speed control of induction motor using plc and vfd

SWITCHED MODE POWER SUPPLY ( SMPS )

Definition Advantage Disadvantage Application

Page 7: speed control of induction motor using plc and vfd

HISTORY OF PLC The Hydromantic Division of the General Motors Corporation Specified the design criteria for the first programmable controller in 1968. Their primary goal was to eliminate the high costs

associated with inflexible, relay-controlled systems.

Page 8: speed control of induction motor using plc and vfd

PROGRAMMABLE LOGIC CONTROLLER (PLC)

PLC is programmed interface between input sensors &output devices.

The PLC is an assembly of solid state digital logic elements design to make logical decisions and provide outputs.

PLC

INPUTS

LAMPCONTACTOR

PUSHBUTTONS

Page 9: speed control of induction motor using plc and vfd

TYPES OF PLC Compact PLC – inbuilt power supply, processor, i/o’s Modular PLC- separate power supply, processor, i/o’s

From Size Small-64 I/O’S Medium - 1024 Large - 4096

Page 10: speed control of induction motor using plc and vfd

HARDWARE PART OF PLC

Central Processing Unit Input Modules Output Modules Power Supply Bus system Rack(Rail)

Page 11: speed control of induction motor using plc and vfd

COMPONENTS OF PLC

PROCESSOR

POWERSUPPLY

OUTPUTMODULE

PROGRAMMING DEVICE

From SENSORS

Pushbuttons,contactors,

Limit switches,etc.

Solenoids,Contactors,

alarms

INPUTMODULE

TO OUTPUTS

Page 12: speed control of induction motor using plc and vfd

MANUFACTURES OF PLC Allen Bradley Siemens Mitsubishi Hitachi Delta

Page 13: speed control of induction motor using plc and vfd

ALLEN BRADLEY PLC

Page 14: speed control of induction motor using plc and vfd

PROGRAMMING LANGUAGES OF PLC Ladder Logic ( LAD/LD ) Structured Text ( ST) Instruction List ( IL ) Sequential Function Chart ( SFC ) Function Block Diagram ( FBD )

Page 15: speed control of induction motor using plc and vfd

O:0/7

PLC SIGNAL FLOW

O:0/7

O:1/5

Output Devices

Output ModulesProcessor MemoryInput Module

Input DevicesLadder Program

O:0/7

O:1/5

I:0/6

I:1/4

O:1/51/5

I:0/6 SENSORS O:0/7

6I:1/4

I:0/6

I:1/4

Data InputImage Table

OutputImage Table

Page 16: speed control of induction motor using plc and vfd

SMPS

R1

R2

R3

R4

VFD

MCB2MCB1

PLC

1PHASE 230 V

3 PHASE 415 V

Page 17: speed control of induction motor using plc and vfd

THANKING YOU