Setup and Operation ManualStallion CWI-B1412

Features• Gold Anodized Dovetail Ceramic Blade Guides• Optional Dual Ball Bearing Blade Guides• Deluxe Easy Glide Ball Bearing Fence

• Bright Light LED Viewing Strip• Robust Cast Iron Table Trunnion Bracket• Cast Iron 14” Wheels

• Quick Release Blade Tension

• Blade Tracking View Window

• One Piece Welded Steel Frame for Rigidity

• Dual Voltage Motor with Overload Protection

Specifications• Blade Length: 112”• Blade Capacity: 1/8”–3/4”• Blade Speed: 3250 FPM• Table tilt range: –5° to 45°• Table Size: 16” x 20”• Floor to Table Height: 36.5”• Throat: 13.5”• Max Height of Cut: 12”• Fence: Steel w/ anodized aluminum sides, T-style• Dust port diameter: 4”• Motor speed: 1725 RPM• Floor Space: 33” x 30” x 72”• Shipping weight: 253 lbs• Motor (pre-wired 120V): 1.75 HP, 120/240V 14/7 A

Thank you for choosing this CWI Woodworking Technologies model B1412 14" Floor Model 1.5 HP Band-saw. This saw has been carefully tested and inspected before shipment and if properly used and maintained,

will provide you with years of reliable service. For your safety, as well as to ensure optimum performance please read this manual before assembling, installing and operating the unit.

This manual is not a substitute for formal woodworking instruction. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and

qualified sources, that it is safe to do so. Keep this manual for future reference.

CWI Woodworking Technologies1608 St. James Street, Winnipeg, MB

Canada R3H 0L21-888-389-4752 Ext 101 • 1-204-783-6867

Five Year Limited Warranty:All tools sold by CWI Woodworking Technologies used for hobby, or educational applications are warranted for a period of 5 years (60 months) from the date of purchase. CWI Woodworking Technologies agrees to repair or replace any part or component, which upon examination, proves to be defective in either workman-ship or material to the original purchaser during this 5-year warranty period, subject to the “conditions and exceptions” as listed below. This warranty may not be transferred.

To file a claim:To file a claim under our Standard 5-year Limited Warranty all defective parts, components or machinery must be returned freight or postage prepaid to CWI’s main warehouse or your closest CWI dealer for inspec-tion and approval for replacement.

A copy of the original proof of purchase must be sent with the return of the product being claimed for war-ranty. Include information clearly stating the model and serial number of the tool and an explanation of the complaint or defect in material or workmanship.

Conditions and Exceptions:This coverage is extended to the original purchaser only. This warranty does not apply to electrical com-ponents, CNC machinery, defects due directly or indirectly to misuse, abuse, negligence, accidents, dam-age in handling or transport, repairs, alterations, lack of maintenance or normal wear and tear. Under no circumstances will CWI be liable for incidental or consequential damages resulting from defective products. All other warranties, expressed or implied, whether of merchantability, fitness for purpose, or otherwise are expressly disclaimed by CWI. This warranty does not cover products used for commercial or industrial pur-poses. This limited warranty does not apply to accessory items such as blades, drill bits, sanding discs or belts and other related items. Repairs made without the written consent of CWI Woodworking Technologies will void all warranty.

CNC machinery, electrical components or tools used for commercial or industrial or purposes are warranted for a period of one year from date of original purchase.

Warranty Information

Table Of ContentsWarranty ...........................................................2

Safety Rules ...........................................................4

Electrical RequirementsGrounding Instructions ................................................5Circuit Capacity ...........................................................5Converting the Motor to 240V.......................................5Extension Cords ...........................................................5

Introduction ............................................................6

Identification of Main Parts and Components .........6

Unpacking List of Contents ..........................................................7Additional Tools Required .............................................7

Bandsaw AssemblyInitial Cleaning ............................................................8Mounting the Table .......................................................8Installing the Table Insert ..............................................9

Installing the FenceInstalling the Fence Brackets .......................................9Installing the Fence Rails ...........................................10

Measuring TapeInstalling the Measuring Tape .....................................10

Installing the BladeInstalling a Bandsaw Blade ........................................11Removing a Bandsaw Blade ......................................11Blade Orientation ........................................................12

Tensioning the BladeTension Scale .........................................................12Turning Tension On/Off ...............................................12Checking Tension .......................................................12

Adjusting Blade TrackingChecking Tracking ......................................................13Adjusting Blade Tracking ............................................13

Table Stop AdjustmentSetting the Table Stop Bolt .........................................13Setting the Table Tilt Pointer .......................................13

Squaring the TableSquaring the Blade to the Miter Slot ...........................14

Squaring the FenceSquaring the Fence to the Miter Slot ..........................14Adjusting Fence Alignment .........................................14Adjusting the Fence Height ........................................14

Guide AlignmentGuide Depth from Gullet .............................................15Guide Distance from Blade.........................................15Thrust Bearing Adjustment .........................................15

Dust Collector ConnectionCollecting to a Dust Collector .....................................16

Ball Bearing Guides (optional accessory)Guide Depth from Gullet .............................................16Guide Distance from Blade.........................................16Thrust Bearing Adjustment .........................................17

Basic Controls On/Off Switch .........................................................17Starting the Saw .........................................................17Stopping the Saw .......................................................17Guard Height Adjustment ...........................................17Table Tilt Adjustment...................................................18

Basic OperationRip Cutting ..........................................................18Resawing ..........................................................18Adjusting for Drift ........................................................18Measuring Drift ..........................................................19Cross Cutting ..........................................................19Bevel Cutting .........................................................19 Cutting Curves .........................................................19Radius Chart ..........................................................19

MaintenanceBlades ..........................................................20Guide Bearings .....................................................20 Wheel Tires ..........................................................20 Lower Wheel Brush ..............................................20Motor Belt ..........................................................20

Parts List and Diagrams .................................... 21-25

To help ensure safe operation, take a moment to learn the machine’s applications and limitations, as well as po-tential hazards. CWI Woodworking Technologies disclaims any real or implied warranty and holds itself harmless

for any injury that may result from improper use of its equipment.

Rules for Safe Operation

15. Use suitable support when cutting stock that does not have a flat surface. Always hold stock firmly against table.16. Do not cut long stock without adequate outfeed sup-port. 17. Avoid working from awkward or off balance positions.Do not overreach while cutting, and keep both feet on the floor.18. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning, be sure it is properly reattached before using the saw again.19. Never leave the machine running when not in use.20. Use of parts and accessories NOT recommended by CWI may result in equipment malfunction or risk of injury.21. Never stand on machinery. Serious injury could result if the tool is tipped over or if the blade is unintentionally contacted.22. Always disconnect tool from power before servicing or changing accessories such as blades, or before perform-ing any maintenance, cleaning or adjustments, or if the machine will be left unattended.23. Make sure that switch is in the OFF position before plugging in the power cord.24. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.25. Do not use this saw for other than its intended use. If used for other purposes, CWI disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.

1. Do not operate the saw when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.2. The working area should be well lit, clean, and free of debris.3. Keep children and visitors at a safe distance when the saw is in operation; do not permit them to operate the saw.4. Childproof and tamper proof your shop and all machin-ery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.5. Give your work your undivided attention. Even a mo-mentary distraction can lead to serious injury.6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection.7. Do not wear loose clothing, gloves, bracelets, neck-laces, or other jewelry while the saw is in operation.8. Be sure that tools, scrap, drinks and other clutter are removed from the table surface before operating.9. Keep hands away from the blade and all moving parts. Use a brush, not your hands, to clear away chips and dust.10. Adjust and position upper and lower blade guides before cutting. Upper guard should be 1/8” above material to be cut.11. Adjust blade tension and tracking before cutting.12. Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents.13. Ensure blade has reached full speed before cutting.14. Bandsaw blade teeth must point down toward table.

4

BEFORE CONNECTING THIS SAW TO THE POWER SUPPLY, VERIFY THAT THE SUPPLY VOLTAGE MATCHES THAT OF THE MOTOR. INCORRECT SUPPLY VOLTAGE CAN RESULT IN SERIOUS INJURY TO THE USER AND DAMAGE TO THE MA-CHINE. IF YOU ARE UNSURE OF THE SUPPLY OR EQUIPMENT VOLTAGE, CONTACT A QUALIFIED ELECTRICIAN BEFORE

ATTEMPTING TO USE THE SAW. DO NOT EXPOSE THIS SAW TO RAIN OR USE IT IN WET OR DAMP LOCATIONS.

Electrical Requirements

If you are unsure about whether or not your receptacle is grounded, check with a qualified electrician or service person.

Circuit CapacityMake sure that the circuit used to power your saw is properly sized to handle the saw and any other equip-ment that is powered by the circuit. If the circuit breaker trips regularly, equipment connected to the circuit is drawing more amperage than the breaker can handle. Move some equipment to another circuit or have a licensed electrician install a higher capacity circuit. If the circuit is not overloaded and the breaker continues to trip when the saw is used, there may be a fault with the saw’s motor. Contact a licensed electrician or CWI.

Converting the Saw to 240VThe motor is pre-wired for use with a 120VAC power supply. The saw can be converted for use with 240V single phase, but it is recommended that a qualified electrician perform this conversion. Follow the wiring diagram below to change the motor to 240V. It is also recommended to change the saw’s plug to a NEMA 6-15P type plug to prevent accidental usage on a 120V circuit.

Minimum Wire Size of Extension Cord

Equipment Current Rating

(Amperes)

Length of extension cord (feet)115V 25 50 100 150230V 50 100 200 300

Wire size (AWG)5 or less 18 16 16 14

6-10 18 16 14 1210-12 16 16 14 1212-16 14 12 Not recommended

C

B

A

Grounding InstructionsIn the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the op-erator. The motor of this machine is wired for 120V and is equipped with a 3-conductor cord (A) and a 3-prong grounded plug (B) to fit a matching grounding type re-ceptacle (C).

Extension CordsIf you need to use an extension cord to power the saw, always use a 3-prong extension cord with grounding pin and a matching 3-prong receptacle. Repair or replace a damaged extension cord or plug immediately. Make sure the cord rating is suitable for the amperage listed on the motor ID plate. An undersized extension cord will cause a drop in line voltage resulting in loss of saw power and dangerous overheating of the extension cord. The table below shows the recommended mini-mum wire size for extension cord usage. The smaller the number, the heavier the gauge.

5

240V

Motor

120V

Switch

MotorTo Plug

Overload

LED Strip

Switch

To Plug

Overload

LED Strip

6

Identification of Main Parts and Components

A- 14” Woodworking BandsawB- Work TableC- Rip FenceD- On/Off SwitchE- Quick Release Blade Tension LeverF- 4” Dust Inlet

G- Gold Anodized Dovetail Ceramic Blade GuidesH- Rip Fence Locking HandleI- Blade Tracking View WindowJ- Wheel Door Lock KnobsK- LED WorklightL- 1.75 HP Motor

A

BCD

E

F

G

I

J

K

H

This saw has been designed for cutting solid wood as well as manufactured wood materials such as plywood, wood panelling, particleboard, MDF, and other wood based products. This saw is not designed for cutting metals or any other non-wood product.

This saw is designed for use with bandsaw blades having a width from 1/8” to 3/4”, and a length of 112”. With the ceramic blade guides raised to their highest position and the table set at 90º, the maximum resaw capacity is 12”. The work table can be tilted 5° to the left, and 45° to the right.

Pay close attention to the saw’s balance when lifting it; the saw is very heavy and could topple causing injury or ma-chine damage. Use a forklift to lift the saw and ensure another person helps guide the machine into place. Once set, the saw can be levelled and mounted to the floor or machine mounts for safety and stability.

Introduction

JL

Carefully unpack and remove the saw and its components from the box and check for damaged or missing items as per the list of contents below. Report any damaged or missing items to your CWI distributor imme-diately.

List of Contents Quantity

A- Saw ......................................................1B- Table ......................................................1C- Threaded lock knob .........................................2D- Table insert ......................................................1E- Table pin ......................................................1F- Stamped wrench ..............................................1G- Allen key ......................................................2H- Hex head bolt & flat washer .............................4I- Front rail tube ....................................................1J- Rear rail tube ....................................................1K- Rip Fence ......................................................1L- Large rail brackets............................................2M- Small rail brackets ...........................................2N- Lock knob with post .........................................4O- Square nut ......................................................4P- Measuring tape ................................................1 *Q- Upper ball bearing guide ................................1*R- Lower ball bearing guide ................................1

*Optional Accessory

Additional Tools RequiredIn addition to the tools supplied with the saw, you will need the following tools during assembly and setup:• Phillips Head Screwdriver• Machinist’s Square• Straight Edge• A Friend to Help Lift

Unpacking

^

j

h

A

D

B

E

J

N

H

K

O

7

C

F

M

G

I

Q R

P

L

Initial CleaningThe cast iron table is covered with a special protec-tive coating to prevent rusting during shipping. Re-move this coating using a rag and solvent (mineral spirits or paint thinner). Most of the coating can be carefully scraped off with a putty knife before solvent cleaning. Take care not to scratch the table when scraping.

Bandsaw Assembly

Do not apply solvent to painted metal or plastic sur-faces as this could damage these surfaces. Once the protective coating has been removed, a surface protector such as paste wax should be applied to the table for additional protection and to reduce friction between the workpiece and table during operation.

Use a screwdriver and solvent soaked rag to clean the coating out from the miter slots.

Mounting the TableWhen the bandsaw table is installed, the trunnions on the underside of the table (A) rest in the saw frame’s trunnion supports (B), and the left side of the table rests on the table tilt stop bolt (C).

8

A

A

C

BB

To install the table, first remove the table’s pin (D).

D

Attach the tilt support arm to the underside of the table using two hex head bolts (J). Tilt the table to make ac-cess easier. Once the support arm is attached, lower the table and tighten the trunnion knobs.

9

If a blade is already installed, guide the table onto the frame by first sliding the blade (E) through the table’s slot (F) until the blade is centered in the table’s insert hole (G). Then rotate the table so that it is mounted as shown below and rest it on the trunnion supports and tilt stop bolt.

View from rear

E

FG

While supporting the table, guide the trunnion bolts through the mounting holes on the trunnion supports (H).

H H

Thread the trunnion knobs onto the bolts, but do not tighten (I).

I I

J

Installing the FenceInstalling the Fence BracketsInstall the 2 large fence brackets on the front of the saw table using hex head bolts and washers (A). Ori-ent the brackets so that the recessed portion is paral-lel with the floor (B).

B

A A

Installing the Table InsertWith the table mounted, the table insert can be pushed into its mounting hole (K). The alignment tab lies on the left side of the blade.

K

10

Installing the Fence RailsInstall the large fence rail on the front of the saw. Slide a square nut into the fence’s slot (D), position over the mounting bracket, and thread knob into the square nut (E). Repeat with the second mounting knob and square nut.

E

D

Install the small fence rail on the rear of the saw. Slide a square nut into the fence’s slot (F), position over the mounting bracket, and thread knob into the square nut (G). Repeat with the second mounting knob and square nut.

F

G

Slide both fence rails over so that they line up with left hand side of the saw frame (H), and tighten the rail knobs on either side (I) to secure the rails.

H

I

Place the fence on the rails (J) and ensure that it slides left and right with ease. If the fence rests on the table instead of the rails, loosen the rail bracket mounting screws (K) and adjust the rails until the fence clears the table.

JK

Install the 2 small fence brackets on the rear of the saw table using hex head bolts and washers (C). Ori-ent the brackets so that the elongated mounting hole attaches to the saw table.

C

Install the Measuring TapeRemove its backing and stick the measuring tape down in the front rail’s recessed slot (A).

A

Measuring Tape

Installing the BladeInstalling a Bandsaw BladeAlways unplug the saw and release the tension lever before changing the blade on this bandsaw. Then, remove the table insert (A) and table pin (B).

A

B

D

C

Unlock the cover latches (C), and open the upper and lower wheel covers (D).

C

D

Slide the blade through the table slot (E), and slip it between the guides (F).

Re-install the table pin and insert, tension the blade, and adjust tracking as necessary. Every time a new blade is installed, the guide assembly will require mi-nor adjustment.

Removing a Bandsaw BladeBlade removal follows the same process as instal-lation, but in reverse. Always ensure that the saw is unplugged and tension released before removing a blade.

Slide the blade onto the upper (G) and lower wheels (H).

G

H

E

F

11

Blade orientationBandsaw blades must always be installed with the teeth pointing downwards and towards the operator. If the teeth cannot be rotated to face the correct direc-tion, the saw blade may be inside out. Put on protec-tive heavy gloves before turning a blade rightside out.

Tensioning the BladeTension ScaleInside the top wheel cover, there is a tension scale that indicates correct tension for various blade widths. Line the red pointer up with the correct blade width on the scale to set the blade to the proper tension.

To adjust the level of tension, turn the quick release tension lever. Turning the lever clockwise will increase tension, while turning it counter-clockwise will de-crease tension. Do not engage the tension spring on a blade without checking the tension scale first. Over tensioning a blade can cause damage.

Turning Tension On/OffThe quick release lever is used for both setting tension level, and turning tension on/off. Pull the handle down to set tension on (A), and push it upwards to release tension (B).

Tension Off

Tension OnA

B

Checking TensionWhile the integrated tension scale will provide an accurate reference for setting blade tension, differ-ent blades may require extra adjustment. To confirm adequate tension, unplug the saw and open the upper wheel cover, then push against the saw blade near the left hand frame slot (C). The blade should deflect about 1/4” with moderate pressure when properly tensioned.

C

12

Checking TrackingEnsure a blade is installed and properly tensioned, and the saw is unplugged before adjusting the track-ing. To reduce vibration and blade wear, the saw blade’s gullet should track along the crown (the high-est point) of the upper wheel (A).

Adjusting Blade Tracking

B

C

Make minor adjustments to the tracking knob while rotating the upper wheel by hand (D). The blade’s tracking position will shift as the wheel rotates, so pay close attention to the blade’s position to avoid over ad-justment. Once the blade is tracking correctly, tighten the tracking knob’s jam nut to lock the blade in place. Blade tracking should be checked every time a new blade is installed.

A

Adjusting Blade TrackingTo adjust the blade’s tracking, first loosen the tracking knob’s jam nut (B), then turn the tracking knob (C) to shift the blade’s position.

D

13

Table Stop AdjustmentSetting the Table Stop BoltThe table stop bolt allows you to easily return the table to 90° after tilting. To adjust the 90° stop bolt, first make sure the blade is correctly tensioned, and unplug the saw. Then loosen the table trunnion knobs (A) and the stop bolts locking hex nut (B).

BA

A

Raise the upper blade guard assembly, and place a square on the table against the blade (C). Adjust the stop bolt to lower or raise the table until the table is square to the blade. Re-tighten the stop bolt’s lock nut to fix the stop bolt in place.

C

Adjust the Table Tilt PointerWith the blade tensioned and the table set square to the blade, loosen the pointer screw (D) and set the pointer to 0°. Re-tighten the pointer screw to secure the pointer

D

14

Squaring the TableSquaring the Blade to the Miter SlotTo ensure cutting accuracy, the miter slot must be made parallel to the bandsaw blade. This alignment is best performed with the largest blade size the saw allows. To square the table, ensure the saw blade is correctly tracking and unplug the saw. Then, loosen the 6 trunnion bolts on the underside of the table (A).

Place an accurate straightedge along the blade (B). The straightedge should lightly touch both the front and back of the blade without touching the blade’s teeth. Use a fine ruler to gauge the distance between the straightedge and the miter slot. The distance should be the same at both the front and back ends of the miter slot (C&D).

A

A

A

A

B

C

D

If the distance between miter slot and straight edge at both the front and back of the table is not the same, adjust the table by lightly tapping it with a mallet (E) until the distance between the blade and miter slot is equal at both ends. Re-tighten the trunnion bolts to lock the table in place.

E

Adjusting Fence AlignmentIf the fence is not equidistant from the miter slot at both ends, loosen the two bolts on top of the fence (B), and adjust the fence’s alignment by lightly tapping the opposite end of the fence (C) until it is parallel to the mitre slot. Re-tighten the fence bolts and double check the alignment at both ends of the fence.

Squaring the FenceSquaring the Fence to the Miter SlotThe fence should be aligned parallel to the table’s miter slot. Ensure that the miter slot is parallel to the blade, then mount the fence close to the edge of the miter slot and lock it in place. Measure the distance between fence and miter slot at both ends of the table (A).

A

A

Adjusting the Fence HeightThe fence should ride smoothly across the rails with-out touching the table. Ensure the fence clears the table, then using a combination square, measure the distance between rail bracket and table top (D). If the distance is not the same on either end of the table, loosen the hex nut (E) and adjust the rail’s height.

B

C

D

E

Perform the same measurements and adjustment on the rear of the saw to ensure the fence sits above the table equally across its entire surface.

These same adjustments need to also be made at the lower blade guide assembly underneath the table. Fol-low the previous instructions to adjust the lower guides (G) and thrust bearing (H).

H

G

15

Guide AlignmentThe saw comes with ceramic blade guides installed; these must be adjusted for optimal performance of the saw. Ensure the blade is properly installed and ten-sioned and the saw unplugged before making these adjustments.

A

Guide Depth from GulletThe front edge of the ceramic guides should be set 1/16” behind the blade’s gullet. To adjust this distance, loosen the allen screw (A) and slide the guide assem-bly backwards or forwards as required (B). Retighten the allen screw once depth is set.

B

Rotate the wheels by hand to ensure 1/16” clearance is maintained along the entire blade, and re-adjust if necessary.

Rotate the wheels by hand to ensure guide position is maintained along the entire blade, and re-adjust if necessary.

EF

Thrust Bearing AdjustmentThe thrust bearing should sit just behind the blade when it is spinning freely. During cutting, however, the blade is forced backwards into the thrust bearing for support.

Set the thrust bearing 1/16” behind the blade by loos-ening the allen screw (E) and sliding the bearing back-wards or forwards as required (F).

Rotate the wheels by hand to ensure 1/16” clearance is maintained along the entire blade, and re-adjust if necessary.

Guide Distance from BladePosition the guides so that they are nearly in contact with the blade but not touching. Their purpose is to prevent the saw blade from wandering during cutting. Set the distance between blade and guide to about the thickness of a business card by loosening the allen screws (C) and sliding the guides along their dovetail mounts (D).

DDC C

Connecting to a Dust CollectorIt is essential to always use a proper dust collection system when operating the saw. There is a 4" dust outlet located on the rear of the saw for connection to a dust collector (A).

A

Dust Collector Connection

To clean out dust trapped inside the saw cabinet, open the wheel cover doors and vacuum out the inside of the cabinet (B).

B

Ball Bearing GuidesFor simplified guide setup,optional ball bearing guides can be purchased from your CWI distributor. The bear-ing guides install on the same dovetail mount as the included ceramic guides, but are less prone to dam-age from improper setup.

Guide Depth from GulletLike the ceramic guides, the front edge of the roller guides should be set 1/16” behind the blade’s gullet. To adjust this distance, loosen the allen screw (A) and slide the guide assembly backwards or forwards as required (B). Retighten the allen screw once depth is set.

Rotate the wheels by hand to ensure 1/16” clearance is maintained along the entire blade, and re-adjust if necessary.

Guide Distance from BladeThe guides should just touch the blade when the saw is off (C). During operation, the roller bearings should spin along with the blade to help guide it during cut-ting. Position the guides by loosening the allen screws (D) and sliding the guides along their dovetail mounts.

Rotate the wheels by hand to ensure the guides just touch the blade throughout its entire length, and re-adjust if necessary.

DD

C

16

AB

EF

Rotate the wheels by hand to ensure 1/16” clearance is maintained along the entire blade, and re-adjust if necessary.

These same adjustments must be made to the lower ball bearing guides as well. Note that the lower guide with an angled corner mounts to the right of the blade to allow the work table to tilt without hitting the guides (G).

G

Starting the SawEnsure the yellow lockout tab is installed, and pull the red start switch outwards. Wait for the saw blade to reach full speed before cutting.

Stopping the SawPush on the red stop button and wait for the blade to come to a complete stop.

Basic ControlsOn/Off SwitchThis bandsaw has a large safety on/off switch with inte-grated lockout tab. Start the saw by pulling outwards on the switch (A). To stop the saw, push the button in. The yellow tab (B) can be removed to lockout the saw; the switch cannot be used to turn the saw on when the tab is removed.

B

A

Guard Height AdjustmentThe blade guard can be adjusted up and down to ac-commodate different thicknesses of wood. The guard should be set 1/8”–1/4” higher than the workpiece to limit blade flexing and slippage during cutting (C).

C

17

Thrust Bearing AdjustmentThe thrust bearing should sit just behind the blade when it is spinning freely. During cutting, however, the blade is forced backwards into the thrust bearing for support.

Set the thrust bearing 1/16” behind the blade by loos-ening the allen screw (E) and sliding the bearing back-wards or forwards as required (F).

To adjust the guard’s height, loosen the lock knob (D). The, turn the handwheel (E) clockwise to raise or coun-terclockwise to lower the blade guard. Once the guard is set correctly, retighten the lock knob. A scale on the guard indicates its current setting (F).

Table Tilt AdjustmentLoosen the two table trunnion knobs on the under-side of the table (G), and the tilt support knob (H), then tilt the table to the desired angle. With the angle set as, re-tighten the trunnion knobs.

The scale underneath the table will indicate the table’s angle setting from- 5° to 45°.

18

HG

D

E

F

G

• Ensure the blade is correctly installed and tensioned.• Set the guard no more than 1/4” above the workpiece.• Ensure the fence is locked and aligned for rip cuts.• Wear safety glasses whenever the saw is in use.• Use a blade appropriate for the type of cut being made.• Use a pushstick to guide material close to the blade.• Never attempt to cut wood that is not supported by the table, including round logs.• When using the rip fence, ensure it is locked in place before starting a cut.• Let the blade come up to speed before starting a cut.• If the workpiece is larger than the table, ensure it is adequately supported and you have space to work.

Basic Operation

Rip CuttingCutting a workpiece lengthwise to reduce its width is called ripping. To perform a rip cut, hold the workpiece with both hands and push it into the blade while keep-ing the side firmly against the rip fence so that it is cut straight (A).

A

ResawingA special type of rip cutting than is performed on a bandsaw is called resawing. This process can be used to cut thin veneer pieces out of a larger workpiece to reduce waste and produce bookmatched panels. To achieve the best results, a special resawing blade is typically used with a tall add-on fence for resawing.

Adjusting for DriftDrift while resawing or ripping wood is an issue com-mon to all bandsaws; the amount of drift varies with wood species, blade type and condition. To eliminate drift and provide a straight cut, adjust the fence’s angle from the blade by following the procedure on page 14. Instead of squaring the fence, angle it to support the workpiece and provide a straight cut even though it is at an angle from the blade.

19

B

Cross CuttingCutting against the grain to shorten the length of a board is called cross cutting. For better control during cross cutting, use a miter gauge (B). A miter gauge may be used in either table slot.

Bevel CuttingBoth rip and cross cuts can be made with the table set at an angle to provide a bevel cut (C). Ensure that the workpiece is adequately supported when making bevel cuts.

To set the table angle, loosen the trunnion knobs and the tilt support knob, and tilt the table as desired. Tighten all 3 knobs and re-check the table’s angle.

B

Cutting CurvesA bandsaw is especially useful in cutting curves. This type of cut is usually made without a fence or guide (B). Carefully turn the stock to ensure the blade doesn’t twist while following your cut. If the curve is too sharp and forces you to repeatedly cut new kerfs in the stock, use a narrower blade that can accommo-date a tighter radius.

When pulling a workpiece backwards to change a cut, don’t withdraw the workpiece from the blade entirely. Instead, turn the workpiece and cut through a waste area. When cutting long curved sections, make relief cuts as you go to prevent blade binding and twisting

When cutting circles, it is important to note that the saw blade’s width dictates the minimum possible radius of cut. Creating a tight curve requires a smaller blade than a large curve. The radius chart below shows typical saw blade widths and their correspond-ing minimum radius. Note that this chart shows the minimum radius only; larger radius cuts are possible.

3/4”

5/8”

1/2”

3/8”

1/4”

3/16”1/8”

3/16”5/16”5/8”1-1/2”2-1/2”4”5-1/2”

Blade Width

Min. Radius

Radius Chart

C

Measuring DriftPerform a test cut to determine how much drift is oc-curing, then set the fence’s angle to match the test cut angle. The saw will cut straight, but the fence will no longer be parallel to the blade or miter slot.

• Inspect the on/off switch before each use. If it’s dam-aged, replace the switch immediately.• Inspect the saw blade for damage or chipped teeth before each use. Never operate the saw with a dam-aged blade.• Keep the saw table clean and free of dust, pitch or glue. A light coating of paste wax should be periodi-cally applied to the table to help protect it. • Occasionally open the cabinet doors and brush off and vacuum out accumulated dust from inside the cabinet and on the wheels.• Periodically inspect the power cord for damage. To minimize the risk of electric shock or fire, never oper-ate the saw with a damaged power cord.• To minimize airborne dust particles, periodically inspect all dust collection fittings and re-tighten as needed.

Maintenance

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BladesReplace the bandsaw blade whenever it is worn out. Typical symptoms of a worn blade are that it’s unable to follow a line like it used to, or the cutting speed is noticeably reduced.

Guide BearingsCheck the thrust bearings and optional roller bearing guides whenever a blade is replaced. If the bearings do not spin freely, they should be replaced.

Wheel TiresWheel tires should be replaced when they become worn out or damaged. The saw blade will no longer track straight when the tires are worn.

Lower Wheel BrushThe lower wheel brush keeps the lower wheel free of dust and debris. Regularly check that the brush is in good condition and in contact with the lower wheel. If the brush becomes damaged or worn, replace it.

Motor BeltInspect the motor drive belt regularly; if it becomes damaged or worn, replace it immediately. Unplug the saw before changing this belt.

Notes

Bandsaw Assembly

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22

Work Table Assembly

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Rip Fence Assembly

Ref. Description Ref. Description101 Hex bolt 5/16-18P*1” 135 Bearing 6004ZZ102 Washer 5/16-16 8*16 136 Key 5*5*35MM103 Spring 1.2*8.5*4*13 137 Lower Shaft104 Bracket 138 Lower Wheel- Cast Iron105 Bar Setting Plate 139 Hex Nut 3/4-16P(L.H.)106 Flat Washer 5/16-20*2.0mm 140 Lower Wheel Guard107 Special Washer 141 Hex Bolt 3/8*3108 Body 142 Hex Nut 3/8-16P109 Special Nut 3/8*4*40 143 Hex Bolt 5/16-18P*3/4”110 Spring 3.8mm*76*18 144 Lock Washer 5/16”111 Quick Handle Bar 145 Pin 6*16mm112 Bearing Cover 146 Guard Locking Knob114 Hex Bolt 8mm*118,1.25P 147 Phillips Head Screw 1/4*3/4115 Lock Nut M8-P1.25 148 Strain Relief116 Upper Wheel Base 149 Knob Bolt 5/16*1”117 Upper Wheel Base 150 Power Cord118 Upper Wheel- Cast Iron 151 LED Light Straight-Water Resistant AC119 C-Ring R35 152 Motor Cord120 Bearing 6202ZZ2 153 Washer 3/16”121 Flat Washer 1/4-16*1.2mm 154 Hex Nut 3/16”122 Tire 155 Hex Bolt 5/16-18P*1 “123 Blade 156 Adjusting Screw124 Lock Washer 1/4” 157 Nut 5/8”125 Upper Wheel Guard 158 Bearing Housing126 Pin 160 Set Screw 1/4-20P*1/4”127 Switch w/ Large Stop 161 Wheel Pulley128 Screw 3/16*3/8 162 Hex Bolt 1/4-20P*3/4”

128A Screw 3/16*3/4 163 Hex Nut 1/4-20P”129 Knob 5/16*2 “ 201 Motor Pulley130 Hex Nut 5/16-18P 202 Set Screw131 Hex Nut 1/2-20P 203 1/4” Nut132 Lock Washer 1/2” 204 3/8” Washer133 V-Belt M28 205 3/8” *1-1/4” Screw134 Cap Screw 1/4-20P*3/8” 206 Handle 3/8”

134A Hex Bolt 1/4-20*3/8” 207 Motor

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Parts List

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Ref. Description Ref. Description301 Guide Post 295mm F01 Fence Body303 Hex Bolt 1/4*1/2” F02 Cap Screw 10*16304 Blade Cover F03 Button Head Screw 5*10mm306 Flat Washer 1/4” F04 Fence Base307 Hex Bolt 1/4-20P*3/8” F05 Set Screw 1/4”*1/4”308 Table F06 External Retaining Ring S10309 Tapered Pin 6*38mm F07 Bearing310 Hex Bolt 3/8*2” F08 Concentric Shaft311 Trunnion Clamp Shoe F09 Pressure Plate312 Trunnion F10 Pin313 Hex Bolt 1/4-20P*3/4” F11 Scale316 Table Bracket F12 Fence Rail Front317 Table Lock Knob 3/8#40 F13 Square Nut 5/16”325 Table Insert Aluminum F14 Cap Screw326 Gauge F15 L Type Plate327 Hex Bolt 5/16-18P*1-1/4” F16 Knob 5/16*5/8

327A Hex Bolt 5/16-18P*1-1/4” F19 Pointer328 Flat Washer 5/16 F20 Hex Bolt 1/4”*3/4”

328A Hex Nut 5/16 (12*6) F21 Runner329 Pointer F22 Bearing Shaft330 Phillips Head Screw 3/16*1/4” F23 Lock MechanismS1 Sleeve F24 Hex Bolt 8mmS2 Shaft F25 Fence HandleS3 Dovetail Block F26 Rear RailS4 Set Screw 1/4” x 1/4” F27 Flat Washer 1/4”S5 Sliding Block - L F28 L BracketS6 Bearing ShaftS7 External Retaining Ring S10S8 Ball Bearing 6000ZZS9 Cap Screw 1/4” x 1/2”S10 Base - BS11 Base - SS12 ShaftS13 Dovetail Block - ChamferingS14 Cap Screw 1/4” x 5/8”S15 CWI-PRO-BS07-01 Ceramic Bandsaw Guide (pair)S16 Ceramic GuideS17 CWI-PRO-BS06-01 Upper Ball Bearing Guide SetS18 CWI-PRO-BS06-02 Upper Ball Bearing Guide SetS23 Special Screw 1/4” x 1/2”