steve global olefin september 2014
TRANSCRIPT
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Information | Analytics | Expertise
© 2014 IHS / ALL RIGHTS RESERVED
GLOBAL OLEFINSCost, Demand, Price and Trade
SEPTEMBER 2014
Steve Lewandowski, Global Business Lead [email protected]
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© 2014 IHS
Ethylene and Propylene
Where arethey comingfrom?
Whereare they
going?
AGENDA
Energy Outlook
Ethylene View
Propylene View
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Base Energy
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© 2014 IHS
Energy: Global Crude / North American NG
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4
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1012
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20
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2 0 1 2
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2 0 1 4
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2 0 1 8
WTI Crude Brent Crude Henry Hub Gas
Constant 2012 Dollars Per MMBtu
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Energy: North America Natural Gas Liquid’s Mont Belvieu NGLs Price Playing Field – Global Redesign
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WTI Crude Henry Hub Gas Ethane Propane Butane USGC Light Naphtha
`$/MMBTU
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ETHYLENE
Technology
Cost and MarginsSupply:
Regional
Feed typeTrade
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Primary Ethylene Production Routes
Natural Gas
Syn Gas
CoalMTO/MTP Ethylene
Propylene
MTO
CTO
NaturalGasoline
PropaneButanes
NaphthaGas Oil Propylene
PygasBenzeneToluene/XyleneHeavy Aromatics
C5/C6 Non Aromatics
Crude C4ButadieneMixed Butylenes
Fuel Oil
Ethane
CrudeOil
Refinery
Gas ExtractionplantNGL
Fractionator
Ethylene
Methane/Hydrogen
Ethylene
Unit
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0.0
2.5
5.0
Ethane Propane Light Naphtha Gas OilEthylene PropyleneCrude C4 Pygas (BTX & Heavy Aromatics)Hydrogen Methane FuelFuel Oil
Ton/Tons of Ethylene
Cracker: Co-Product Yields and Feed Rate
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Process Flow: Coal and Natural Gas to Olefins
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Coal
Gasification
Syngas
Methanol
DME
MTO Reactor
Ethylene Natural Gasoline
Fuel Gas
Crude C4’s
PG Propylene
PG Propylene
LPGs Natural Gasoline
Fuel Gas
Natural gas
Reformer
MTP Reactor
Acetyl Ethanol
Oxylate EsterMEG
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© 2014 IHS
Ethylene Cash Cost SnapshotDifferent Technolog ies around the world
(Cash cost = Feed +VC + FC – co-product)
0
225
450
675
900
1125
1350
1575
WesternCanada
U.S. Ethane U.S.Weighted Average
US GTO China CTO West EuropeNaphtha
Northeast Asia Naphtha
Southeast Asia Naphtha
China MTO US MTO
U.S. Dollars Per Metric Ton U.S. Cents Per Pound
Ethylene Cash Costs FromEthane in Saudi Arabia
2013 2023
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Regional Ethylene Cash Costs
0
200
400
600
800
1,000
1,200
1,400
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
NAM Ethane WEP Naphtha SEA Naphtha
Cents Per Pound
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© 2014 IHS
Ethylene Demand
N.America34,125
S. America,5,599
W.Europe,23,726
C. Europe,2,324
CIS &Baltics,4,017
Africa,1,850
MiddleEast,
29,363
Indian
Subcontinent, 4,080
NEAsia,
37,921
SE Asia,10,725
2013 2023
N.America,
44,843
S. America,7,738
W.Europe,17,914
C. Europe,1,814
CIS &Baltics,8,287
Africa, 1,643
MiddleEast,
39,134
IndianSubc., 8,038
NEAsia,
50,964
SE Asia,13,944
133 Million Metric Tons 194 Million Metric Tons
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© 2014 IHS
Ethylene Capacity AdditionsCapaci ty addi t ions in s ync wi th demand g rowth forecast
-10.0
-5.0
0.0
5.0
10.0
15.0
90 92 94 96 98 00 02 04 06 08 10 12 14 16 18
Million Metric
Tons
Total Asia OthersMiddle East West EuropeNorth America Annual Demand Increase
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0%
2%
4%
6%
0.0
50.0
100.0
150.0
200.0
250.0
08 09 10 11 12 13 14 15 16 17 18
Ethane (7.6/4.9) Propane (7.2/2.6)Butane (3.1/4.7) Naphtha (1.5/2.2)Gas Oil (-5.9/3.7) Methanol to Olefins (0.0/24.2)Coal to Olefins (0.0/38.5) Others (4.8/9.8)Total Capacity (3.4/3.7) Percent from non steam cracker
Million Metric Tons Percent non cracker
Global Ethylene SupplyCapacity, Feed Stock, and Percent Production from non-Traditional Sources
Ethane and Naph tha
St il l the work horses
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Low Cost Regions Will Push Excess Supply To OtherRegions
-40
-30
-20
-10
0
10
20
30
40
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
North America South America West Europe Middle EastIndian Sub. Northeast Asia Southeast Asia Others
Net Expo rts
Net Imp orts
Million Metric Tons
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Deep Dive into North America
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Unprecedented capacity additions in North America due toample ethane supply
Ethylene Capacity Additions
2014 2015 2016 2017 2018 2019 2020
Total Additions
Projected North American Ethylene (2014 - 2020) (ThousandMetric Tons per Year)
through 2020
Company Location
BASF/Total Port Arthur. TX 170 170
ChevronPhillips Cedar Bayou, TX 150 1350 1500
Dow Freeport, andPlaquemine 220 600 900 1720
Eastman Longview, TX 17 17
Equistar All Locations 385 114 363 862
ExxonMobil Baytown, TX 750 750 1500
FHR PT Arthur 100 100
Formosa Point Comfort, TX 1150 1150
Oxy/Mexichem Ingleside, TX 137 413 550
Sasol Lake Charles, LA 387 1163 1550
Westlake All Locations 94 122 216
Williams Geismar, LA 258 258
Braskem Idesa Mexico 1000 1000
Nova Sarnia 168 168
Firm: 666 814 1363 918 4674 2326 0 10761
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© 2014 IHS
Capacity addition announcement continue
Ethylene Capacity Additions
2016 2017 2018 2019 2020 2021 2022 2023 2024+
Total Additions
Projected North American Ethylene (2014 - 2020) (Thousand MetricTons per Year)
Company Location
Aither Chemicals WV. 200 200
Appalachian Resins Salem Township, OH 275 275
Ascent WV. 1000 1000
Axiall/Lotte Lake Charles, LA 500 500 1000
Formosa Louisiana 0 0
Hanwha TBA 1000 1000
PTTCG TBA 1000 1000
ShinTech Louisiana 500 500
Shell Monaca, PA 1500 1500
Total TBA 1000 1000 Williams Geismar, LA 750 750 1500
Other 2 0
Announced: 0 0 0 1775 3450 1750 2000 0 0 8975
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(4,000)
(2,000)
----
2,000
4,000
6,000
8,000
10,000
12,000
2012 2013 2014 2015 2016 2017 2018 2019 2020
Net Feeds New Ethylene Capacity New Ethylene Consuming Capacity
US – Capacity Integration
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Global Ethylene Prices
20
0200
400
600
800
1,0001,200
1,400
1,600
1,800
2,000
12 M M J S N 13 M M J S N 14 M M J S N 15 M M J S N
$US Per Metric
Ton
NAM Ethylene Avg. Acq WEP Ethylene Contract Pipeline
SEA Spot CFR SE Asia
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PROPYLENE
Technology
Cost and MarginsSupply:
Regional
Feed typeTrade
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Direct Refinery Grade chemical consumption
Alkylation
Unit
High Octane Motor
Gasoline
Other Fuel Uses
MotorGasoline
PurificationSplitter Unit
Propylene toconsumers
CrudeOil
Steam Cracker(Olefins Plant)NGL*
Naphtha
Ethylene& Olefins
Refining Industry
CrudeUnit
MotorGasoline
Chemical Industry
On-Purpose
FCC /CokerUnits
Key Routes to Produce Propylene
Nat.Gas
* Ethane, Propane, Butane, Lt Nap.
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On-Purpose Propylene Production
PDH block flow Metathesis dimerization block flow
23
Propane
PDH Unit
Polymer GradePropylene
Fuel Gas
Hydrogen
Ethylene
Dimer Unit
Butene-2
OCU
Polymer GradePropylene
C4 Raffinate
Natural Gasoline
Raffinate
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On-Purpose: Coal and Natural Gas to Olefins
24
Coal
Gasification
Syngas
Methanol
DME
MTO Reactor
Ethylene Natural Gasoline
Fuel Gas
Crude C4’s
PG Propylene
PG Propylene
LPGs Natural Gasoline
Fuel Gas
Natural gas
Reformer
MTP Reactor
Acetyl Ethanol
Oxylate EsterMEG
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Propylene Market ViewUS PDH Margins Attracting New Investment –2013 cash costs
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
NAM GTP NAM GTO ChinaCTO
NAM PDH ChinaMTO
NAM MTONAM MTP
$US Per MetricTon
2013 2023Source: IHS © 2014 IHS
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Propylene Cash Costs
0.00
200.00
400.00
600.00
800.00
1000.00
1200.00
1400.00
1600.00
1800.00
NAM PDH NAM Splitter NAM Metathesis
WEP PDH NEA PDH China CTO
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Propylene Demand
2013 2023
N.America17,863
S. America,4,062
W.Europe,13,263
C. Europe,1,571
CIS &Baltics,4,800
Africa, 1,294
Middle
East,13,507
IndianSubc., 6,510
NEAsia,
53,679SE
Asia,9,618N.Americ
a,13,524
S. America,
2,996
W.Europe,13,569C. Europe,
1,501
CIS &Baltics,1,915
Africa, 1,067
MiddleEast,7,287
Indian Subc.,3,748
NEAsia,
31,949SE
Asia,6,231
83 Million Metric Tons 126 Million Metric Tons
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-8.0
-4.0
0.0
4.0
8.0
12.0
90 92 94 96 98 00 02 04 06 08 10 12 14 16 18
Million Metric Tons
North America Middle East
China West Europe
Others Other Asia
Capacity Overwhelms
Anticipated Demand Growth
Global Propylene Capacity Additions
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0%
5%
10%
15%
20%
25%
30%
0.0
50.0
100.0
150.0
200.0
08 09 10 11 12 13 14 15 16 17 18
Stm. Crackers (1.8/2.4) FCC Splitters (4.7/1.7) Dehydro (17.5/15.7)
Metathesis (17.9/2.2) Olefin Cracking (4.6/-0.3) Methanol to Olefins (0.0/24.3)
Coal to Olefins (0.0/39.9) Coal to Propylene (0.0/6.6) HS FCC (31.6/8.5)
Others On-Purpose (4.5/-0.2) Total Capacity (4.2/4.0) Total On-Purpose
Thousand Metric Tons Percent On-Purpose
Global Propylene SupplyCapacity, Source, and Percent Production from non-Traditional Sources
On Purpose supp ly
Becomes cr i t ical to balance
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© 2014 IHS
Global Propylene Net Equivalent Trade
-15.0
-12.0
-9.0
-6.0
-3.00.0
3.0
6.0
9.0
12.015.0
08 09 10 11 12 13 14 15 16 17 18 23
North America West Europe Middle East Asia (Ex China) China Others
Net Imports
Net Exports
Million Metric Tons
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© 2014 IHS
Polypropylene: Americas Trade Balance
-1.2
-0.9
-0.6
-0.3
0.0
0.3
0.6
0.9
1.21.5
2008 2010 2012 2014 2016 2018
South America Net Trade North America Net Trade NAM Exports - SAM Imports
Net Trade, Million Metric Tons
Propylene Market View
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0
200
400
600
8001,000
1,200
1,400
1,600
1,800
12 A J O 13 A J O 14 A J O 15 A J O
NAM Net Trans. Contract Price WEP Disc. Contract PriceSEA CFR Spot Price
Dollars Per Metric Ton
Propylene Market ViewLong Term Propylene Price Forecast
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Key Take-Away: cost, demand, trade
• Regional investments
are driven by: advantaged feedstock
cos t ($) or,
strong demand growth($).
• Ethylene andderivatives t radef lows will grow andwill flow fromadvantaged regions tothe rest of the world.
• Propylene andderivatives’ t rade
f lows will be flat ascapacity additions anddemand growth match.
North AmericaChina
Middle East