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    REPORT

    66/33/11 kV Substation Design Report

    Northern Region, GreaterNoida(GIS Substation)

    Abstract-This report outlines the need of the GIS

    technology integration in the power system in areas

    like GREATER NOIDA, It gives a study reportregarding an installation of distribution GIS

    substation. The report includes space consideration

    with other technical information of substation

    erection.

    I. SITE PROFILE

    Greater Noida or new Okhla industrial

    development area are came into being as Industrial

    Township in 1976 catering to Delhis commercial

    needs and addressing its concern over polluting

    industries. Greater Noida is the Planning Marveland an emerging Dream Township. The Total

    Notified Area: 36,000 hectares Already urbanized

    in Phase I: 5,000 hectares Organisable area: 12,000

    hectares (by 2011) City planned for a population

    of: 0.7 million (by 2011) & 1.2 million (by 2021)

    Industry led development: 3000 hectares (to be

    developed by 2011) Strategic Location within NCR

    * Well linked to domestic & international markets.

    The year 2010-11 proved to be a bad year

    for industrial development in Noida and Greater

    Noida. A total of 319 units shut operations during

    the last financial year, more than 50% up from the

    figure of 205 a year ago. Also, in 2009-10, a totalof 1,610 new units came up. But in the last

    financial year, only 1,360 units were set up. Poor

    power supply and deteriorating law and order

    situation remained the main issue.

    Greater Noida Industrial Development

    Authority falls within the National Capital Region

    of Indias capital - New Delhi and is adjacent to

    Noida, one of the largest industrial townships in

    Asia. It conceptualizes the needs of a fast

    developing city of the future. The Action Plan and

    execution is at par with global standards and is

    aimed at accelerating the growth of industrial, IT

    and institutional sectors in the country.Ecotech is

    Greater Noida's exclusive Industrial area..Industrial

    investment taking place in Greater Noida is now

    over Rs. 10,000 crores. It has now become one of

    the favoured locations for good industrial

    investment especially of multinational investment

    because of its good infrastructure near Delhi and

    effective single window system of speedy decision

    making and clearances.

    To sustain this increase in demand of

    power consumption more and more challenges are

    faced by the government authorities to maintain the

    power quality and integration of new technologies

    in the power system to make it more reliable. As a

    part of this problem substation technologies have

    come up with up gradation from Air Insulated

    substation to the GIS (Gas Insulated Substation).

    Gas insulated switchgear (GIS) is a proven

    technology used throughout the world that offers

    many advantages over a conventional substation. A

    primary advantage is its compactness, which allows

    a GIS to be placed closer to a load centre, and it ismore aesthetically attractive, resulting in quicker

    installation time, reduced maintenance, higher

    reliability and safety, and excellent ability to

    withstand seismic events.

    When all these advantages are taken into

    consideration, a gas-insulated substation is a cost-

    effective to a convention in an urban community

    and NOIDA region also demand such new

    technologies to be implemented considering the

    rate of the industrialisation and urbanisation.

    The problem of power quality has been a

    major threat, causing interruption of supply and

    voltage sags which ultimately have led to declining

    production and profitability of the industries. As

    the reference of this background Uttar Pradesh

    Power Corporation Limited (UPPCL) has proposed

    many GIS substation to be installed and one of

    them is being decided to be erected at the

    GREATER NOIDA which takes power from the

    substation PALI located about 30km. PALI

    substation draws power from the generation plant

    650 km far situated at Rihand Thermal power plant

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    Fig 1: Single Line Diagram of Proposed GIS substation:

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    II.LAYOUT AND DESIGN CONEPT

    The proposed substation is connected to

    Pali substation and draws power at 66kV and fed

    power with in all four outgoing feeders with

    voltage levels 33kV and 11kV.The proposed layout

    is given in Fig. 1.The specification covers scope of

    design, electrical specification of the components

    used, monitoring system, safety and precaution

    standards considering the climatic condition of the

    site. It is desirable to have the INDOOR gis

    considering the scarcity of land and also the high

    cost of the land. The scope also covers provision of

    modular design considering future expansion in the

    load demand.

    A. Material and design

    Aluminium or aluminium alloys shall be

    used preferably for the enclosures. The material

    and thickness of the enclosure shall be selected to

    withstand an internal arc and to prevent a burn-

    through or puncturing of the housing within thefirst stage of protection, referred to a short-circuit

    current of 40 kA.

    For supervision of the gas within the

    enclosures, density monitors with electrical

    contacts for at least two pressure levels shall be

    installed. The circuit-breakers, however, might be

    monitored by density gauges fitted in circuit-

    breaker control units.

    The manufacturer assures that the pressure

    loss within each individual gas compartment and

    not referred to the total switchgear installation only

    will be not more than 1% per year per gascompartment.Each gas-filled compartment shall be

    equipped with static filters of a capacity to absorb

    any water vapour penetrating into the switchgear

    installation over a period of at least 25 years.

    B. SF6

    Sulphur hexafluoride is an inert, nontoxic,

    colourless, odourless, tasteless, and non-flammable

    gas consisting of a sulphur atom surrounded by and

    tightly bonded to six fluorine atoms. It is about five

    times as dense as air. SF6 is about 100 times better

    than air for interrupting arcs.

    SF6 is a strong greenhouse gas that couldcontribute to global warming. At an international

    treaty conference in Kyoto in 1997, SF6 was listed

    as one of the six greenhouse gases whose emissions

    should be reduced. Field checks of GIS in service

    for many years indicate that the leak rate objective

    can be as low as 0.1% per year when GIS standards

    are revised.

    Fig. 2 GIS assembly

    C. Circuit Breaker

    GIS uses dead tank SF6 puffer circuit

    breakers. The nozzles on the circuit breaker

    enclosure are directly connected to the adjacent

    GIS module. Enclosure material will be aluminium

    alloy.Circuit breakers are equipped with self-blast

    interrupters. require minimum maintenance and

    only a low amount of switching energy.

    Table No.1

    (High voltage Alternating current circuit breakers: IEC

    62271-100)

    1 Rated voltage 72.5 kV

    2 Rated current 1600A

    3 Rated frequency 50Hz

    4 Rated short-circuit breaking current 25 kA rms,3 sec

    5 Rated break-time 3 cycle

    6 Rated short-circuit making current 62.5 kA peak

    D. Disconnector (Isolator)

    Disconnect switches have a moving

    contact that opens or closes a gap between

    stationary contacts when activated by an insulating

    operating rod that is itself moved by a sealed shaft

    coming through the enclosure wall. The moving

    contact velocity is relatively low and the disconnect

    switch can interrupt only low levels of capacitive

    current or small inductive currents.

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    Table No.2

    (Alternating current Disconnector (isolators) and earthingSwitch IEC 62271-102)

    1 Rated voltage 72.5 kV

    2 Rated current 1600 A

    3 Rated short-time current 25 kA rms, 3 sec

    4 Rated control and operatingvoltage 110/220 V DC

    5 Type of operating mechanism Motor operated

    Mechanically gangedOperated

    6 Rated insulation level

    a Power frequency withstand

    voltage- phase to phase, between phases

    rms

    - Across the isolating distance

    140 kV160 kV rms

    b Lightning impulse withstandvoltage

    - phase to phase, between phases

    350 kV peak

    E. High Speed Earthing Switch

    (IEC 62271102 class B) as mentioned above.

    Fast acting grounding switches shall be of

    three phase, encapsulated, three phase linkage

    group operated by a maintenance-free self-

    contained electrical motor. They shall also have

    facilities for emergency manual operation and the

    necessary operating handles or hand cranks shall be

    supplied.DC motor operation (220 V) completely

    suitable for remoteoperation and a manual

    emergency drivemechanism is required.

    F. Maintenance Earthing Switch

    (IEC 62271102 class B) as mentioned above.

    G. Current Transformers

    CTs are inductive ring types installed

    inside the GIS enclosure. The GIS conductor is the

    single turn primary for the CT. CTs inside the

    enclosure are shielded from the electric field

    produced by the high voltage conductor or high

    transient voltages can appear on the secondary

    through capacitive coupling.

    Table No.3

    H. Voltage Transformers

    VTs are inductive types with an iron core.

    The primary winding is supported on an insulating

    plastic film immersed in SF6. The VT has an

    electric field shield between the primary and

    secondary windings to prevent capacitive coupling

    of transient voltages.

    (IEC 60044)

    Table No.4

    1 Rated voltage 66kV

    2 Highest system voltage 72.5kV

    3 Rated frequency 50Hz

    4 P F(dry) withstand voltage 140kV

    5 Voltage factor 1.2 continuous

    6 1.2/50 micro sec. lightningimpulse withstand voltage

    350kVp

    7 Grounding Effective

    I.Bus

    To connect GIS modules that are not

    directly connected to each other, an SF6 busconsisting of an inner conductor and outer

    enclosure is used. Support insulators, sliding

    electrical contacts, and flanged enclosure joints are

    usually the same as for the GIS modules.

    J. Bushings

    Outdoor bushings shall be provided for

    connection of conventional external conductors to

    SF6 GIS. Suitable clamp & connectors shall be

    supplied with bushing. The dimensional and

    clearance requirements for the metal clad enclosure

    shall be maintained as per requirement of relevant

    standards.Only SF6 insulated composite silicon

    bushings will be provided. The terminals on the

    outdoor bushings shall be a solid stem with

    dimensions specified.

    K. GIS Connection

    x Gis to transformerTransformers will be connected to the GIS by

    termination of 66 kV XLPE power cable. The

    connection between GIS and high voltage cable at

    GIS end will be done through cable termination /

    cable sealing end. For transformer end connection

    the cable termination on structure shall be provided

    outdoor. The plug in cable sealing ends for XLPEcables will consist of gas tight plug in sockets and

    prefabricated plugs with grading elements of

    silicone rubber.

    x Gis to lineThe 66 kV line will be terminated to GIS by XLPE

    power cable.

    x 66 kV Power Cable connection

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    The connection between GIS and high voltage

    cable at GIS end is done through cable termination

    / cable sealing end. Plug in cable sealing ends for

    XLPE cables will consist of gas tight plug in

    sockets, and prefabricated plugs with grading

    elements of silicone rubber. A separate cable

    basement is provided for cable entry, its

    distribution and installation. All end cable moduleswill be suitable for connecting single core, XLPE

    specified cable.

    L. Metal-Enclosed Surge Arresters

    The 60 kV, hermetically sealed, Gapless,

    ZnO, Surge arrestor, suitable for use with GIS. for

    each phase, at the 66 kV line underground cable

    entry terminals of GIS shall be provided, if

    indicated in Schedule of requirements. Each Surge

    Arrester shall be provided with self-leakage current

    monitoring device at convenient elevation.

    M.Power Transformer

    Type and Ratings:

    x Max. Continuous capacity:ONAF 20 MVA

    x Number of phases 3x Frequency 50 Hz(5%)x Rated Voltage :HV side 66kV

    LV side 33kV

    x Connections :HV side StarLV side Star

    x ON load taps on HV side+5% to -15% in steps of 1.25% each

    Table No. 5

    Insulation Level 66kV 33kV

    i)Lightning

    withstand

    325kV 170kV

    ii)Power frequencywithstand voltage

    140kV(rms)

    70kV(rms)

    Insulation level of

    Bushing

    i)Lightningimpulse voltage 325 kV 170 kV

    ii)Power frequency

    voltage

    140kV

    (rms)

    70kV

    (rms)

    III. MONITERING

    A. Gas monitoring unit

    Gas density or pressure monitoring

    devices shall be provided for each gas

    compartment. The devices shall provide continuous

    and automatic monitoring of the state of the gas.

    The SF6 gas monitoring device shall have two

    supervision and alarm settings.After an urgent

    alarm, operative measures can be taken to

    immediately isolate the particular compartment

    electrically by tripping circuit breakers and opening

    Disconnector.

    The gas monitoring device shall monitor at least the

    following, locally and on remote.

    i) "Gas Refill" Level- This will be used to

    annunciate the need for gas refilling.

    ii) "Breaker Block" Level- This is the minimum gas

    density at which the manufacturer will guarantee

    the rated fault interrupting capability of the breaker.

    At this level the device contact shall trip the

    breaker and block the closing circuits.

    iii) Over pressure alarm level- This alarm level

    shall be provided to indicate abnormal pressure rise

    in the gas compartment. It shall be possible to testall gas monitoring relays without de-energizing the

    primary equipment and without reducing pressure

    in the main section. Each gas zone shall be

    furnished with a gas monitoring system consisting

    of a gas density continuous monitoring device

    provided with two electrically independent contacts

    which operate in two stages as follows:

    a) First alarm: At a gas density normally 5 to 10%

    below the nominal fill density.

    b) Second alarm: Minimum gas density to achieve

    equipment ratings.

    In special cases determined by the supplier, a third

    stage with a set of contacts may be necessary in

    certain areas. It shall be ensured that there is no

    chance of the gas liquefying at the lowest ambient

    temperature

    B. Local monitoring unit

    a) The operator must be forced in to the only safe

    and logical sequence to actuate the circuit breakers,

    Disconnector&earthing switches.

    b) The actual, completely closed or completely

    opened position of all switching devices must be

    checked before and after each move.

    c) Implementation of logic checks and issuing the

    resultant signals

    The bursting pressure of relief device should be

    effectively coordinated with the rated gas pressure

    and the pressure rise due to arcing.

    x Dew point measurement meterx SF6 gas leakage detector

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    x Precision pressure gaugex Gas-service cartsx Any other special tool/tackle required.

    C.Indicating Devices

    Position indicators shall be provided to clearly

    indicate whether a circuit-breaker is open or closed.Each circuit-breaker shall be provided with an

    operation counter to record the number of tripping

    operations performed.

    D. Timing Test

    Timing tests are to be carried out after the switch

    gear has been completely charged with SF6 gas.

    Testing instruments

    x Air / gas humidity tester,x Gas purity detector for SO2, H2O, CF4,

    AIR etc.,

    x Gas leakage tester,x Breaker timing measurement kit,x Set of equipment for pressure

    measurement and gas density meter.

    Timing test facility shall be provided with

    switchgear such that it is not necessary to

    open up any gas section to make test

    connections to the circuit breaker

    terminals.

    E.SCADA

    The technologies developed are ranging from the

    actual building and integrated SCADA based

    monitoring system, through the compact gas-insulated Switchgear and transformers with

    integrated control and protection equipment to the

    SF6 Gas Management Plan (GMP) built around the

    world. With all incoming and outgoing feeders

    taking the form of cables, the building has no high

    voltage-carrying elements on its outer walls.

    IV. MODERN TECHNIQUES

    1.Innovative and safe circuit breaker technology

    requiring minimum space. The circuit breaker can

    therefore be designed quite simple and reliable.

    Interrupting unit based on the self blast principle

    and hydromechanical spring operating mechanism

    for a reactionless, reliable switching with soft

    extinction behavior.

    2.Integrated technology

    Two different types of enclosures are available to

    integrate the combined disconnector and earthing

    switch into the building block system.

    3.Busbardisconnector and earthing switch module

    The busbar module of the combined disconnector

    and earthing switch contains the busbar conductors

    and in addition thereto a transversal arranged three

    position switch..

    4.Digital control and protection

    . In case of digital control technology, the single

    line diagram with position indicators and control

    buttons is replaced by a digital human-machine

    interface. Digital control devices provide the same

    functions as conventional control technology.

    Furthermore a lot of versatile, additional control

    and protection functions can be implemented:

    Synchro-check,Auto re-closing Operating

    frequency supervision, Fault recorder, Backup

    protection

    5.Connection to station control

    Communication between bay devices and the

    device on

    station level uses solely the new standardized

    communication protocol

    6.Digital monitoring systems

    Either the conventional or the digital control

    technology is completed by digital monitoring

    systems. These systems operate as an add-on to the

    existing control technology and do not interact with

    the switchgear protection.

    Monitoring systems improve the overall

    availability by continuous supervision of all vital

    functions of the switchgear. This ensures an earlydetection of critical situations and scheduling of

    countermeasures into non-critical times.

    7.A new way of Testing Gas Insulated Switchgear:

    A voltage withstand test is necessary during the

    commissioning of gas insulated high-voltage

    switchgear (GIS). To date, the test was performed

    by connecting a high-voltage test transformer and a

    heavy control unit to the GIS. New technology

    combines the multi-functional primary test system

    CPC 100 with the newly developed CP RC

    package, Together, they form a resonantcircuit..The package is connected to a voltage

    transformer, which is specially designed for this

    purpose .

    8.Digital Relay:

    Modern digital relays can be used for control as

    well as for protection and other secondary

    functions. Because of this, it is possible to group

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    and combine different functions using just software

    tools. Increased availability through self

    supervision and selfchecking of the electronics for

    the remaining hardwired connections

    V. GROUNDING

    GIS are subjected to the same magnitude of

    ground fault current and require the same low-

    impedance grounding as conventional substation. a

    strong grounding system is necessary.

    Material used:

    Copper-clad steel

    Copper is a common material used for grounding.

    Copper conductors, in addition to their high

    conductivity.

    Size of conductor-6AWG

    Area of grounding earth mat-40ft x 60ft

    Equipments used:

    1. grounding connectors Connecting all GIS

    equipment, Bus duct, enclosures, control cabinets

    supporting structures etc. To the ground bus of GIS

    2.Connecting ground bus of GIS to the ground mat

    riser.-GIS is housed on GIS floor. There will be

    under-ground mat below the substation. There will

    be adequate number of Galvanized steel risers to be

    connected to grounding mat.

    Enclosures and circulating currents:

    the continuous-type enclosures provide a return

    path for induced currents so that the conductor and

    enclosure form a concentric pair with effective

    external shielding of the field internal to the

    enclosure

    To limit the undesirable effects caused by

    circulating currents, The possible solutions to

    reduce the earth electrode resistance are taken as:

    1. Use of High density grid:

    2.Connection to the reinforced concrete mat:.

    3.Use of deep driven ground rods

    The following points will be considered:

    The grounding arrangement of GIS will ensure

    that touch and step voltages are limited to safe

    values. Theenclosures of the GIS will be grounded

    at several points such that there will be a grounded

    cage around all live parts.

    The inductive voltage against ground in each part

    of the enclosure will not be more than 65 Volts.

    Where operating mechanism cabinets are

    mounted on the switchgear, the grounding will be

    made by separate conductor. Bay control cabinets

    will be grounded through a separate conductor.

    All conduits and control cable sheaths will be

    connected to the control cabinet grounding bus. All

    steel structures will be grounded.

    Each removable section of catwalk will be bolted

    to the support structure for ground continuity.

    The enclosure grounding system will be

    designed to minimize circulating currents and to

    ensure that the potential rise during an external or

    internal fault is kept to an acceptable level.

    . connectors will be of sufficient mechanical

    strength to withstand electromagnetic forces as well

    as capable of carrying the anticipated maximumfault current without overheating by at least from

    two paths to ground from the main ground bus.

    The guidelines of IEEE Std. 80-2000 on GIS

    grounding, will be taken into consideration while

    designing the grounding system for GIS

    Grounding of GIS foundations

    A simple monolithic concrete steel reinforced

    slab is advantageous both as an auxiliary grounding

    device and for seismic reasons. If a continuous

    floor slab is used, a good adjunct measure is to tie

    its reinforcing steel mesh to the common ground

    bus (main ground bus) so that both the GIS

    enclosures and the structural steel in and above the

    foundation will be approximately the same

    potential level

    VI. Testing

    Three types of testing has to be performed:

    1.Type Tests:

    1. Tests to verify the insulation level (Lightning

    impulse, Switching impulse and ac withstand test

    with PD) test on each GIS device (CB,

    Disconnector, bus, etc):

    2. Dielectric tests on auxiliary circuits.

    3. Tests to prove the radio interference voltage

    (RIV) level.

    4. Tests to prove the temperature rise of any part of

    the equipmentand measurement of the resistance of

    the main circuit.

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    5. Tests to prove the ability of the main and

    earthing circuits to carrythe rated peak and the

    rated short time withstand current.

    6. Tests to verify the making and breaking capacity

    of the includedswitching devices.

    7. Tests to prove the satisfactory operation of the

    included switchingdevices.

    8. Tests to prove the strength of enclosures.

    9. Verification of the degree of protection of the

    enclosure.

    10. Gas tightness tests

    11.additional tests on auxiliary and control circuits.

    12. Tests on partitions.

    13. Tests to prove the satisfactory operation at limit

    temperatures.

    14. Tests to prove performance under thermal

    cycling and gastightness tests on insulators.

    15. Tests to assess the effects of arcing due to an

    internal fault.

    16. Seismic test

    17. Test on Auxiliary switches (Electrical &

    Mechanical Endurance,Heat run, IR & HVtest)

    2.Routine / Acceptance Testing:

    During manufacture and on completion, all

    equipment will be subjected to the Routine tests as

    laid down in IEC Standard IEC 62271-203.

    Tests will include the following:

    1.Dielectric test on the main circuit.

    The dielectric routine test consists of a power

    frequency voltage test on the main circuit including

    PD measurement according The PD level needs to

    be lower than 5 pC.

    2.PD test:

    No measurable partial discharge is allowed at 1.1

    line-to-line voltage (approx. twice the phase-to-

    ground voltage). This test ensures maximum safety

    against insulator failure, good long-term

    performance and thus a very high degree of

    reliability.

    3. Tests on auxiliary and control circuits.

    4. Measurement of the resistance of the main

    circuit.

    5. Tightness test.

    6. Design and visual checks.

    7. Pressure tests of enclosures.

    Each cast aluminium enclosure of the switchgear

    shall be pressure-tested to at least double the

    service pressure

    8. Functional tests

    9. Tests on auxiliary circuits, equipment and

    interlocks in the controlmechanism.

    10. Pressure test on partitions.

    3.Tests after installation of complete GIS atSite:

    After installation and before being put into service,

    the GIS will betested in order to check the correct

    operation and dielectric integrity ofthe equipment

    as laid down in IEC 62271-203.

    Tests will include the following:

    1. Dielectric tests on the main circuits.

    2. Dielectric tests on auxiliary circuits.

    3. Measurement of the resistance of the main

    circuit.

    4. Gas tightness tests.

    5. Checks and verifications.

    6. Gas quality verifications.

    7. On site power frequency voltage withstand test

    with PD test.

    8. Functional & interlock tests for all items

    9. Demonstration of operational compatibility with

    SCADA

    10. Visual inspection, checks & verifications.

    11. Mechanical operation tests of circuit breakers,

    Disconnectors and earthingswitches and high-speed

    earthing switches

    12. Insulation resistance measurement

    13. Tests on CTs and PTs

    14. Tests on Surge Arresters

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    VII. FAULTS AND PROTECTION

    Faults Status of GIS:

    1. mis-operation : grease hardening , corrosion of

    switchgear, broken shaft

    2.insulating materials : contact badness ofelectrodes, tran sient over voltage, tracking

    phenomena of the polymeric insulation material.

    3. damage of bushing : defect in voltage screen

    4. breakdown of elbow connector : surface damage,

    loose contact of connector

    5. others : moisture absorption, trouble of control

    circuits.

    Protection :

    Arc detection systems Arc detection systems are

    protection systems that use sensors to detect thepresence of an internal arc and then isolate the

    faulted section by opening of the incoming or

    feeder circuit breaker. In general three types of

    systems exist,

    1. Light detection systems

    2. Pressure rise detection systems

    3. Micro switches situated on pressure relief

    devices - A high speed fault diverter switch used in

    response to arcing anywhere within the substation

    to connect the gas-insulated high-voltage conductor

    to ground for each phase of the system at highspeed to divert the fault current to ground

    Protection of Power Transformer:

    Table No.6

    Incipient faults below oil level

    resulting in decomposition of

    oil

    Buchholz relay

    Sudden pressure relay

    Pressure relief relay

    Large internal faults (phase-to-

    phase, phase-to-ground) below

    oil level.Faults in tap-changer.

    Buchholz relay

    Percentage differentialprotection.

    High speed high-set

    overcurrent relay.

    Saturation of magnetic circuit Over fluxing protectionOver voltage protection

    Earth Faults Earth fault relay

    Differential protection

    Overload Thermal overload relay

    Temperature relay sound

    alarm

    High voltage surges due tolightning, switching etc.

    Surge arresterR-C Surge suppressors

    Feederand Bus Coupler Protection:

    Table No.7

    Line Protection

    Adapted

    Type of relay

    66 kV

    Directional O/C &

    E/FProtection

    Numerical Relay

    with IEC 61850Protocol

    Local Breaker

    Backup

    Integrated in Dir.

    O/C & E/FProtection

    33/11 kV

    Non-Directional

    O/C & E/F

    Protection

    Integrated in Dir.

    O/C & E/F

    Protection

    Local BreakerBackup

    Integrated in Dir.O/C & E/F

    Protection

    VIII. LOAD SPECIFICATIONS

    As GIS compactness allowed erecting the

    substation in the vicinity of the load, the proposed

    GIS can sustain the power demand of the fast

    growing NOIDA region at industrial level. The

    substation will have 20+20=40 MVA of installed

    capacity. There will be in all four outgoing feeders,two with voltage rating of 33kV and two with

    11kV.The substation mainly aim to supply the

    industrial load with stipulated quality regulations.

    We are also expecting general residential load. The

    two 11 kV feeders will take care of the load in the

    close region. For the load which are expected in

    near future 33 kV feeders are provided that can fed

    power to the another substation and then to

    consumer. At present 47 large and small scale

    industries are working with their full capacity. As

    the growth of NOIDA in the recent past many more

    industries are expected in this region, some of themare listed below.

    Table No.8

    Type Present Upcoming

    Engineering 12 17

    Material Science 2 4

    Automobile 5 5

    Paint 2 -

    Automobile Parts 5 6

    Consumer Electronics 9 11

    Manufacturing 4 7

    Software/IT services 8 20

    Research andDevelopment

    1 -

    Industries mainly demand loads like inductionmotors, water pumps, small furnaces and other.

    Beside the different industries nominal load of

    residential area must be handled by the substation.

    The substation will be designed to run 24 hour to

    ensure continuous power supply to the industries

    that are running in three shifts.

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    IX. SPACE REQUIREMENT

    The proposed 66/33/11 kV substation is of

    INDOOR type and will be planned in a building.

    The Fig shows the vertical section of the building

    and placement of the various components. For

    design purposes indoor temperaturesof 5 C to

    +40 C and outdoor temperaturesof25 C to +40C shall be considered.The floor area of 20 ft x 8 ft complies with the ISO

    668 standard for the switch gears.

    The power transformer demands floor area of 30

    ft. x 20 ft. Such two transformers will be installed

    and hence the overall floor area required for

    flooring is 40 ft. x 60 ft.

    X. SYSTEM DATA AND CLIMATIC

    CONDITIONS

    Table No.9

    Sr.No

    .

    Particulars

    Value

    1 General

    I Installation

    Indoor GIS

    ii No. of

    phases

    3

    iii

    Standardsapplicabl

    e

    IEC and IS

    2 Configuration

    I Numberof Feeder

    Bay

    3 doublebay

    Ii Numberoftransform

    er Bay

    2

    Iii Number

    of Bus

    coupler

    1

    Iv GIS to

    Transformer

    Connectio

    n

    XLPE

    powercables

    V GIS to

    Feeder

    connection

    XLPE

    power

    cables

    Vi Number

    of VT

    3

    Vii Numberof SA

    2

    Viii Future

    extensionpossibility

    One spare

    FeederBay

    Two spare

    capacitorbanks

    3 Service conditions

    I Condensation Occasional

    Ii Max Temp. in

    Deg. C

    50

    Iii Min Temp. in

    Deg. C

    -5

    Iv Daily average

    Temp. in Deg. C

    38

    V Pollution Class III/25mm/

    kVvi Average no of

    rainy days/annum

    50

    7 Enclosure

    I Material Aluminiu

    m alloy

    ii Painting shades

    and thickness

    Shade 631

    (IS:5)

    8 Auxiliary Supply

    I For operation,

    control and

    signalling

    220 Volts

    (+10%&-

    20%)

    ii Other load 440/230

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    Volts, AC

    50 Hz

    9 System Parameters

    i Rated system

    voltage

    66/72.5 kV

    ii One min. power

    frequencywithstand voltage

    140kv

    (rms)

    iii Rated frequency 50Hz

    iv Rated continuousat 40 deg Cambient temp.

    bus bar

    2500A

    v Feeder and

    transformer bay

    1600 A

    vi Rated short

    circuit withstand

    current for 3seconds

    25 kA