supplement yesc - yazaki-na.com · 7114-4618-02 7116-4618-02 7114-4619-02 7116-4619-02 7114-4618-08...

SUPPLEM

ENT

TO YESC

CATALO

G

YESC KAIZEN stands for continuous improvement – the

heart of a tradition that’s helped make Yazaki the world’s

largest supplier of vehicle power and data

networks, and related components. Now

we’ve extended that tradition, combining

Yazaki quality standards with highly

cost-efficient engineering, to create

the new YESC KAIZEN connector

series. The latest addition to the

Yazaki Engineering Standard Connectors

(YESC) line, YESC KAIZEN connectors help

engineers meet the aggressive performance, cost,

and serviceability requirements of today’s more

capable, feature-rich vehicles. When it comes to

continuous improvement in connectors,

look to YESC KAIZEN from Yazaki.

C O N T E N T S

2.8 SERIES

6.3 SERIES

P A G E

2.8 x 0.8 UNSEALED

6.3 x 0.8 UNSEALED

1.5 SERIES 1.5 x 0.8 UNSEALED 13 – 20

21 – 26

27 – 30

INDEX

0.64 SERIES 0.64 x 0.64 UNSEALED 1 – 80.64 x 0.64 SEALED 9 – 12

9.5 SERIES9.5 x 1.2 SEALED 31 – 36

TERMINALREMOVAL

TERMINAL REMOVAL 51 – 54

HEADERSERIES

HEADER 43 – 50

HYBRIDSERIES

HYBRID 37 – 42

INDEX 55-56PART NUMBERING METHODOLOGY 57

SY ST E M FE AT U R E S• Popular-Size Sealed and Unsealed Connectors

Available ImmediatelyThe YESC KAIZEN connector series includes a full rangeof sealed and unsealed connector styles in stock,available for immediate delivery worldwide – forvirtually any vehicle application.

• USCAR / ISO Standard CompliantTerminal blade sizes meet USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).

• Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is availablefront-loaded and preset to the connector housing.

• Wire Gauges for Every ApplicationThe YESC KAIZEN connector series is compatible with a wide range of both US (AWG) and metric (mm2) wire sizes.

• Interchangeable With YESCAll YESC KAIZEN connectors (except for the 0.64 series) have the same footprint as, and are fully interchangeable with, equivalent standard YESC.

• Designed to PerformAll YESC KAIZEN connectors are designed to meet USCAR performance specifications.

TERMINAL (MALE)

TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)

TERMINAL (MALE)

WIRE SEAL (SEALED ONLY)

WIRE SEAL (SEALED ONLY)

TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

INTERFACE SEAL

TPA (MALE)

CPA

HOUSING (MALE)

UNSEALED

SEALED

1

0.64 SERIES UNSEALED

2

0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m

C o n s t r u c t i o n

S p e c i f i c a t i o n sConnector PBT+GF

Material Male Terminal Copper Alloy (Sn/Au Plate)

Female Terminal Copper Alloy (Sn/Au Plate)

Operating Temperature Range -40°C ~ 100°C (120°C max temp.) (USCAR Class II)

Current Capacity (See Chart)

Voltage Drop 20mΩ max (Term./Term.) (Crimp-to-Crimp)

Isolation Resistance 500VDC, 20MΩ min

Dielectric Resistance 1000VAC (1 minute)

Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.

Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm

Terminal-to-Connector Retention Force 75N min

Connector-to-Connector Retention Force 110N min

C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )

This data is based on single

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

TERMINAL, MTERMINAL, F

PRE-SET SECONDARYTERMINAL LOCK (TPA), M

PRE-SET SECONDARYTERMINAL LOCK (TPA), F

HOUSING, MHOUSING, F

0

10

20

30

40

50

60

7080

90

100

110

120

130

140

150

0 2 4 6 8 10 12 14 16 18

0.35mm2 wire

0.5mm2 wire

Temperature: Rise Over Ambient (ROA) vs. Current

Current (A)

Tem

per

atu

re (

RO

A)

(ºC

)

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4

3

T e r m i n a lMale Terminal

Material: Copper Alloy Thickness: t=0.2 Material: Copper Alloy Thickness: t=0.2

This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.

R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s

Part Number Panel Hole Requirements

7047-9580 (Ref) f6.5mm

UNIT: mm

Applicable Wire Size

Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)

7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4619-02 Sn 0.75 18 0.85Male Terminal 7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4619-08 Au 0.75 18 0.85

7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4619-02 Sn 0.75 18 0.85Female Terminal

7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4619-08 Au 0.75 18 0.85

Female Terminal3.

20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

0.90

2.40

1.60

14.00

2.25

0.64

21.35

0.64

UNIT: mm

Part Name Male Female7114-4618-02 7116-4618-02

7114-4619-02 7116-4619-02

7114-4618-08 7116-4618-08

7114-4619-08 7116-4619-08

Applicable Clip 7047-9580 (Ref) ____

Color/ Male Part Female Part Pole Polarity Description Number Number Delete Caps

4 A Black ____ 7283-9016-30 ____

8 A Black 7282-9022-30 7283-9028-30 ____

8 B Light Grey ____ 7283-9029-40 ____

10 A Black ____ 7283-9040-30 ____

10 D Green ____ 7283-9043-60 ____

10 F Natural ____ 7283-9045 ____

14 B Light Grey ____ 7283-9065-40 ____

14 E Blue ____ 7283-9068-90 ____

16 A Black ____ 7283-9076-30 ____

16 C Brown 7282-9072-80 7283-9078-80 ____

16 D Green ____ 7283-9079-60 ____

16 E Blue ____ 7283-9080-90 ____

16 F Natural ____ 7283-9081 ____

18 A Black ____ 7283-4544-30 ____

18 D Green ____ 7283-4548-60 ____


4

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263.

P a r t N u m b e r S u m m a r y C h a r t

Terminal

22.35

15.0021.35

23.80

17.7036.40

22.35

15.0021.35

22.35

16.0521.35

22.35

16.0521.35

17.35

15.0021.35

4

8

8

10

10

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F

Poles Male Housing Female Housing

7283-9016-30*

7282-9022-30 7283-9028-30*

7283-9029-40*

7283-9040-30*

7283-9043-60*

5

N/A

N/A

N/A

N/A

*Part meets USCAR interface standard at time of printing.

UNIT: mm

23.80

27.90

36.40

22.35

23.70 21.35

22.35

21.15 21.35

22.35

21.15 21.35

22.35

16.0521.35

10

14

14

16

16


H o u s i n g M a t e r i a l : P B T + G FPoles Male Housing Female Housing

7283-9045*

7283-9065-40*

7283-9068-90*

7283-9076-30*

7282-9072-80 7283-9078-80*

6

N/A

N/A

N/A


22.35

23.70 21.35

N/A

UNIT: mm

22.35

26.20 21.35

22.35

26.20 21.35

22.35

23.70 21.35

22.35

23.70 21.35

22.35

23.7021.35


7283-9079-60*

7283-9080-90*

7283-9081*

7283-4544-30*

7283-4548-60*

16

16

16

18

18

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F

7

N/A

N/A

N/A

N/A

N/A


UNIT: mm

N O T E S

8

9

0.64 SERIES SEALED

10

0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m





Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)





Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.


Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)










MAT SEAL, MMAT SEAL, F



HOUSING, M

HOUSING, F

TERMINAL, M

INTERFACE SEAL, F


0102030405060708090

100110120130140150

0 2 4 6 8 10 12 14 16 18

Current (A)

Tem

per

atu

re (

RO

A)

(°C

)

0.35mm2

wire0.5mm2

wire

s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4

11

T e r m i n a lMale Terminal Female Terminal




7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4619-02 Sn 0.75 18 0.85Male Terminal

7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4619-08 Au 0.75 18 0.85

7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4619-02 Sn 0.75 18 0.85Female Terminal

7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4619-08 Au 0.75 18 0.85



7047-9580 (Ref) f6.5mm

0.90

2.40

This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.

25.50

0.64

1.90

2.40

16.50

0.80

3.20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

UNIT: mm

UNIT: mm


7114-4619-02 7116-4619-02

7114-4618-08 7116-4618-08

7114-4619-08 7116-4619-08


12

0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263.


Call 1-888-942-9152 for additional sealed applications.

Terminal

13

1.5 SERIES UNSEALED

14

1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m





Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)





Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)











0.35mm2 rating curve not shown.

Current capability of terminal exceeds

capacity of wire.

TERMINAL, M

TERMINAL, F



HOUSING, M

HOUSING, F

0.5mm2

wire1.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 5 10 15 20 25 30 35 40 45

Current (A)


Tem

per

atu

re (

RO

A)

(°C

)

u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8

15

T e r m i n a l

Male Terminal Female Terminal




7047-9580 (Ref) 6.5mm

YESC YESC KAIZENApplicable Wire Size

Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)

7114-4100-02 ____ Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02 ____ Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

YESC KAIZEN is preferred (equal performance/lower insertion force)

Male Terminal

Female Terminal

3.20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

0.90

2.40

UNIT: mm

UNIT: mm

1.50

0.80

25.50 20.55

2.85

2.60

YESC YESC KAIZEN YESC YESC KAIZENPart Name Male Male Female Female

7114-4100-02 ____ 7116-4100-02 7116-4780-02

7114-4101-02 ____ 7116-4101-02 7116-4781-02

7114-4100-08 ____ 7116-4100-08 ____

7114-4101-08 ____ 7116-4101-08 ____

Applicable Clip ____ 7047-9580 (Ref) ____ ____

16


A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: X39899-J374.


Terminal

YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part

Pole Polarity Description Number Number Number Number Delete Caps2 A Light Grey 7282-5530-40 7282-6443-40 7283-5530-40 7283-6443-40 7282-5555-40

2 A Orange 7282-5530-50 7282-6443-50 7283-5530-50 7283-6443-50 ____

2 B Green 7282-5680-60 7282-6444-60 7283-5680-60 7283-6444-60 ____

2 B Yellow 7282-5680-70 7282-6444-70 7283-5680-70 7283-6444-70 ____

3 A Light Grey 7282-5539-40 7282-3440-40 7283-5539-40 7283-3440-40

4 A Light Grey 7282-5531-40 7282-6449-40 7283-5531-40 7283-6449-40 ____

4 A Orange 7282-5531-50 ____ 7283-5531-50 7283-6449-50 ____

4 A Yellow 7282-5531-70 ____ 7283-5531-70 7283-6449-70 ____

4 B Green 7282-5688-60 7282-3443-60 7283-6474-60 7283-3443-60 ____

6 A Light Grey 7282-5532-40 7282-6454-40 7283-5532-40 7283-6454-40 7282-5944-40

6 B Green ____ ____ ____ 7283-4016-60 ____

8 A Light Grey 7282-5538-40 7282-3441-40 7283-5538-40 7283-3441-40 ____

10 A Light Grey 7282-5533-40 7282-6455-40 7283-5533-40 7283-6455-40 7282-8499-40

12 A Light Grey 7282-5540-40 7282-3442-40 7283-5540-40 7283-3442-40

16 A Green 7282-5534-60 7282-6453-60 7283-5534-60 7283-6453-60 7282-5690-60

16 B Blue 7282-5535-90 7282-6456-90 7283-5535-90 7283-6456-90 ____

16 C Light Grey 7282-5536-40 ____ 7283-5536-40 7283-3585-40 ____

14.70

26.15

24.75

24.75

19.65

14.70

26.15

24.7514.70

15.70

38.35

19.80

H o u s i n g M a t e r i a l : P B T + G F

19.65

24.7514.70

18.65

16.7024.75

26.50

15.70

38.35

15.70

38.35

19.80

19.80

19.2538.35

26.50

15.7038.35


17

2

2

3

4

4

UNIT: mm



7282-6443-40 7283-6443-40*

7282-6444-60 7283-6444-60*

7282-3440-40 7283-3440-40*

7282-6449-40 7283-6449-40*

7282-3443-60 7283-3443-60*

23.60

26.6026.60

26.55

24.5038.35

25.15

24.7519.75

23.60

26.6023.10

26.50

22.65

38.35

26.55

28.00

38.35

26.15

24.7516.70

18



6

6

8

10

12

UNIT: mm

26.50

19.20

38.35

26.15

24.7516.70


7282-6454-40 7283-6454-40*

7283-4016-60*

7282-3441-40 7283-3441-40*

7282-6455-40 7283-6455-40*

7282-3442-40 7283-3442-40*

N/A


26.55

35.0038.35

26.55

35.0038.35

23.60

26.6033.60

23.60

33.60 26.60

23.60

26.6033.60

16

16

16

u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : P B T + G F

UNIT: mm

19


7282-6453-60 7283-6453-60*

7282-6456-90 7283-6456-90*

7283-3585-40*

N/A


N O T E S

20

21

2.8 SERIES UNSEALED

22



S p e c i f i c a t i o n s








0.35mm2 rating curve not shown.

Current capability of terminal exceeds

capacity of wire.

Connector PBT + GF

Material Male Terminal Copper Alloy (Sn Plate)

Female Terminal Copper Alloy (Sn Plate)










0.5mm2

wire2.5mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60

Current (A)

Tem

per

atu

re (

RO

A)

(°C

)


TERMINAL, M

TERMINAL, F



HOUSING, M

HOUSING, F


23

T e r m i n a l


2.80

0.80

27.40

4.10

3.10 19.75




7047-9580 (Ref) 6.5mm

UNIT: mm

UNIT: mm

YESC YESC KAIZENApplicable Wire Size


7114-4110-02 ____ Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4111-02 ____ Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 ____ Sn 1.5 ~ 2.5 14 2.0

7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0

YESC KAIZEN is preferred (equal performance/lower insertion force)

Male Terminal

Female Terminal

0.90

2.40

3.20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80


Pole Polarity Description Number Number Number Number Delete Caps2 A Light Grey 7282-5565-40 7282-6445-40 7283-5565-40 7283-6445-40 ____

4 A Light Grey 7282-5561-40 7282-6446-40 7283-5561-40 7283-6446-40 ____

6 A Light Grey 7282-5569-40 7282-6466-40 7283-5569-40 7283-6466-40 ____

6 BGreen/ ____ ____ ____ 7283-3242-60 ____

Direct only

8 A Light Grey 7282-5560-40 7282-3243-40 7283-5560-40 7283-3243-40 ____

8 BGreen/ ____ ____ 7283-5917-60 7283-3244-60 ____

Direct only

10 A Light Grey 7282-5564-40 7282-6457-40 7283-5564-40 7283-6457-40 7282-8473-40

12 A Light Grey 7282-5567-40 7282-6467-40 7283-5567-40 7283-6467-40 ____

12 B Green 7282-5578-60 7282-6468-60 7283-5578-60 7283-6468-60 ____

YESC YESC KAIZEN YESC YESC KAIZENPart Name Male Male Female Female

7114-4110-02 ____ 7116-4110-02 7116-4270-02

Terminal 7114-4111-02 ____ 7116-4111-02 7116-4271-027114-4112-02 ____ 7116-4112-02 7116-4272-02

Applicable Clip ____ 7047-9580 (Ref) ____ ____

24



A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: X39899-J374.

25.80

23.70

38.35

24.10

26.6022.30

24.10

26.6022.30

18.25

25.35

24.75

18.55

18.2524.75

20.25

20.50

38.35

24.10

26.6027.30

24.10

26.6027.30

27.05

20.85

38.35

27.10

28.7038.35

u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8H o u s i n g M a t e r i a l : P B T + G F

2

4

6

6

8

8

UNIT: mm


7282-6445-40 7283-6445-40

7282-6446-40 7283-6446-40

7282-6466-40 7283-6466-40

7283-3242-60

7282-3243-40 7283-3243-40

7283-3244-60

25

N/A

N/A

27.10

33.7038.35

27.10

38.7038.35

27.10

38.3538.70

24.10

26.6032.30

24.10

26.6037.30

26


10

12

12

H o u s i n g M a t e r i a l : P B T + G FUNIT: mm


7282-6457-40 7283-6457-40

7282-6467-40 7283-6467-40

7282-6468-60 7283-6468-60

24.10

26.6037.30

27

6.3 SERIES UNSEALED

28



HOUSING, F


TERMINAL, M


HOUSING, M TERMINAL, F






Voltage Drop 10mΩ max (Term./Term.) (Crimp-To-Crimp)




Terminal Pitch Horizontal: 8.50mm; Vertical: 7.30mmTerminal-to-Connector Retention Force 90N min









1.0mm2

wire4.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60 70 80

Current (A)


Tem

per

atu

re (

RO

A)

(°C

)

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80 3.20

0.90

R 0

.80


29

T e r m i n a l



6.30

0.80

32.25

3.80

23.30

7.50



7047-9580 (Ref) 6.5mm

UNIT: mm

UNIT: mm


A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).

Male Terminal

Female Terminal

0.90

2.40



7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7114-4121-02 Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 Sn 4.0 12 3.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0


Terminal 7114-4121-02 7116-4121-02

7114-4122-02 7116-4122-02



Pole Polarity Description Number Number Number Number2 A Light Grey 7282-5590-40 7282-6458-40 7283-5590-40 7283-6458-40

4 A Light Grey 7282-5594-40 7282-6469-40 7283-5594-40 7283-6469-40

6 A Light Grey 7282-5604-40 ____ 7283-5591-40 7283-3740-40

6 B Green ____ ____ 7283-5592-60 7283-3741-60

26.00

34.60 27.35

26.00

34.60 27.35

26.00

26.1027.35

22.70

26.70

45.15

30.00

28.50

45.15

30


18.70

24.3027.35

2

4

6

6

H o u s i n g M a t e r i a l : P B T + G FUNIT: mm


7282-6458-40 7283-6458-40*

7282-6469-40 7283-6469-40

7283-3740-40

7283-3741-60

N/A

N/A


31

9.5 SERIES SEALED

32

9 . 5 x 1 . 2 s e a l e d c o n n e c t i o n s y s t e m










Applicable Wire Size 12AWG ~ 8AWG (4mm2 ~ 8mm2)

Terminal Pitch Horizontal: 14.00 mm

Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)










INDIVIDUALWIRE SEAL, M

INDIVIDUALWIRE SEAL, F

INTERFACESEAL, F

TERMINAL, F



PRE-SET SECONDARYHOUSING (CPA) (OPTIONAL), FHOUSING, M

HOUSING, F

END-SEAL RETAINER, M(2 PER ASSEMBLY)

TERMINAL, M

END-SEAL RETAINER, F(2 PER ASSEMBLY)


0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

0 10 20 30 40 50 60 70 80 90 100

Tem

pera

ture

(RO

A) (

°C)

4mm2

wire

Current (A)

10mm2

wire

Description Part Number Color Material Wire O.D. Range

7157-3581-80 Orange Silicone 4.3 ~ 5.8

7157-3580-60 Green Silicone 3.4 ~ 4.6

7157-3582-90 Blue Silicone 2.5 ~ 3.5

Unused Cavity Plug 7157-3583 Black Silicone____

s e a l e d c o n n e c t i o n s y s t e m 9 . 5 x 1 . 2

33

T e r m i n a lUNIT: mm



7114-3273-02 Sn 10 8 10

7114-3250 Sn 6 10 6

7114-3251 Sn 4 12 4

7116-3285-02 Sn 10 8 10

7116-3250 Sn 6 10 6

7116-3251 Sn 4 12 4

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).

Male Terminal

Female Terminal

11.3

0

29.00

9.50

40.00



3.20

0.90

R 0

.80


7047-9580 (Ref) 6.5mm

UNIT: mm

0.90

2.40

C a b l e S e a l & C a v i t y P l u gUNIT: mm

Cable Seal

14

.3

16.19.0

13

.6

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

40.00

9.50

1.20

40.0029.00

11.3

04.

4



Terminal 7114-3250 7116-3250

7114-3251 7116-3251

7157-3581-80

Cable Seal 7157-3580-60

7157-3582-90Unused

Cavity Plug 7157-3583

Applicable Clip ____ 7047-9580 (Ref)

End-Seal Retainer 7158-6174-40 7158-6174-40

34

9 . 5 x 1 . 2 s e a l e d c o n n e c t i o n s y s t e m


Color/ Male Part Female Part DeletePole Polarity Description Number Number Caps

2 A Black 7282-3214-30 7283-3214-30 ____

31.55

41.2048.50

28.25

37.70

57.702

s e a l e d c o n n e c t i o n s y s t e m 9 . 5 x 1 . 2H o u s i n g M a t e r i a l : P B T + G F

UNIT: mm


7282-3214-30 7283-3214-30

35

36

N O T E S

37

HYBRIDSERIES

38

H Y B R I D c o n n e c t i o n s y s t e m




Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)

Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)





Applicable Wire Size See Specific Connector Section

Terminal-to-Connector Retention Force See Specific Connector Section

Connector-to-Connector Retention Force See Specific Connector Section

T e r m i n a lYESC YESC KAIZEN Applicable Wire Size


1.5mm7114-4100-02/-08 ——— Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02/-08 ——— Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4110-02 ——— Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7114-4111-02 ——— Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 ——— Sn 1.5 ~ 2.5 14 2.0

7114-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7114-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 ——— Sn 4.0 12 3.0

7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

1.5mm7116-4100-08 ——— Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4101-08 ——— Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7116-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 ——— Sn 4.0 12 3.0

UNIT: mm

FemaleTerminal

MaleTerminal

c o n n e c t i o n s y s t e m H Y B R I D

39


2.8mm

1.5mm



7047-9580 (Ref) 6.5mm

UNIT: mm

6.3mm

0.90

2.40

Terminal

YESC YESC KAIZEN YESC YESC KAIZENMale Part Male Part Female Part Female Part

Part Name Number Number Number Number

7114-4100-02 ——— 7116-4100-02 7116-4780-02

7114-4100-08 ——— 7116-4100-08 ———7114-4101-02 ——— 7116-4101-02 7116-4781-02

7114-4101-08 ——— 7116-4101-08 ———

7114-4110-02 ——— 7116-4110-02 7116-4270-02

7114-4111-01 ——— 7116-4111-02 7116-4271-02

7114-4112-02 ——— 7116-4112-02 7116-4272-02

7114-4120-02 ——— 7116-4120-02 ———

7114-4121-02 ——— 7116-4121-02 ———

7114-4122-02 ——— 7116-4122-02 ———

Applicable Clip 7047-9580 (Ref) ——— ——— ———

3.20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

40

H Y B R I D c o n n e c t i o n s y s t e m

P a r t N u m b e r S u m m a r y C h a r t ( c o n t . )

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal), and G0406 (PA Type) (for 6.3 terminal).


Pole Polarity Description Number Number Number Number

8 A Light Grey6 x1.5, 2x2.8 7282-5620-40 7282-6448-40 7283-5620-40 7283-6448-40

10 ALight Grey

6x1.5, 4x2.8 7282-5621-40 7282-6459-40 7283-5621-40 7283-6459-40

13 A Light Grey11x2.8,2x6.3 7282-5625-40 7282-6569-40 7283-5625-40 7283-6569-40

14 A Light Grey10x1.5, 4x2.8 7282-5622-40 7282-6447-40 7283-5622-40 7283-6447-40

43 A Black34x1.5, 6x2.8, ____ 7282-4190-30 ____ 7283-4190-30

3x6.3

43 B Light Grey34x1.5, 6x2.8, ____ 7282-4192-40 ____ 7283-4192-40

3x6.3

41.30

63.4546.50

24.10

26.6023.10

41.30

63.4546.50

67.90

45.25

44.42

67.90

45.25

44.42

37.20

24.10

26.60

24.10

26.6030.20

27.10

38.35

38.60

27.10

38.35

31.60

27.10

38.35

24.50

c o n n e c t i o n s y s t e m H Y B R I D

41

48.80

24.10

27.35


8

10

13

14

43

43


7282-6448-40 7283-6448-40

7282-6459-40 7283-6459-40

7282-6569-40 7283-6569-40

7282-6447-40 7283-6447-40

7282-4190-30 7283-4190-30

7282-4192-40 7283-4192-40

UNIT: mm

28.10

45.1551.20

42

N O T E S

43

HEADERSERIES

44

H E A D E R c o n n e c t i o n s y s t e m


S p e c i f i c a t i o n s

C u r r e n t R a t i n g C u r v e

Connector See Section

Material Male Terminal Brass (Sn Plate)


Operating Temperature Range -40°C ~100°C (125°C max temp.) (USCAR Class II)


Voltage Drop 10mΩ max (Term./Term.)





SEE APPLICABLE BLADE SIZE SECTION

PCB HOUSING, M

TERMINAL, F


PCB TERMINAL, M

HOUSING, F

c o n n e c t i o n s y s t e m H E A D E R

45

2.8mm

T e r m i n a l

Male PCB Terminal Female Terminal

Material: Brass Material: Copper Alloy Thickness: t=0.3

PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION

FemaleTerminal

1.5mm

YESC YESC KAIZEN Applicable Wire Size


Male Terminal ____ ____ ____ ____ ____ ____

7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 ____ Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4121-02 ____ Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 ____ Sn 4.0 12 3.0

UNIT: mm

6.3mm

46


1.5mm


A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

Terminal2.8mm

6.3mm

Pole Polarity Color/Description Male Part YESC YESC KAIZEN

10 A Light Grey 7382-5884-40 7283-5533-40 7283-6455-40

10 B Black 7382-6379-30 7283-5533-40 7283-6455-40

12 A Black 7382-5957-30 7283-5540-40 7283-3442-40

16 A Green/Config 1 7382-5551-60 7283-5534-60 7283-6453-60

16 A Green/Config 2 7382-5681-60 7283-5534-60 7283-6453-60

16 A Green/Config 3 7382-5682-60 7283-5534-60 7283-6453-60

32 ABlack

7382-5552-307283-5535-90 7283-6456-90

7283-5536-40 7283-3585-40

32 BLight Grey

7382-5881-407283-5535-90 7283-6456-907283-5536-40 7283-3585-40

12 A Light Grey 7382-5568-40 7283-5567-40 7283-6467-40

2 A Black 7382-5608-30 7283-5590-40 7283-6458-40

2 A Light Grey 7382-5597-40 7283-5590-40 7283-6458-40

4 A Black 7382-5613-30 7283-5594-40 7283-6469-40

14 ALight Grey

7382-5627-40 7283-5622-40 7283-6447-40

Female Part Number

1.5mm Header

1.5mm Header

1.5mm Header

1.5mm Header

1.5mm Header

1.5mm Header

1.5mm Header

1.5mm Header

2.8mm Header

6.3mm Header

6.3mm Header

6.3mm Header

Hybrid 10x1.5, 4x2.8

Female Part NumberNumber

YESC

Color/DescriptionPolarityPole

Part Name Male Female Female____ 7116-4100-02 7116-4780-02____ 7116-4100-08 ____

____ 7116-4101-02 7116-4781-02____ 7116-4101-08 ____

____ 7116-4110-02 7116-4270-02____ 7116-4111-02 7116-4271-02____ 7116-4112-02 7116-4272-02____ 7116-4120-02 ____

____ 7116-4211-02 ____

____ 7116-4122-02 ____

YESC KAIZEN

29.20

48.8030.20

24.55

33.10

37.60

23.60

33.60 26.60

23.60

33.60 26.60

23.60

26.6026.60

26.15

48.8030.20

26.45

22.30

35.00

26.15

38.5030.20

23.60

26.6023.10

23.60

26.6023.10

10

10

12

16

16

c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16 UNIT: mmM a t e r i a l : P B T + G F


7382-5884-40* 7283-6455-40*

7382-6379-30* 7283-6455-40*

7382-5957-30* 7283-3442-40*

7382-5551-60* 7283-6453-60*

7382-5681-60* 7283-6453-60*

47


22.55

22.30 82.00

23.60

26.6033.60

23.60

33.60 26.60

23.60

26.6033.60

31.20

34.8031.60

23.60

33.60 26.60

23.60

33.60 26.60

26.15

82.0030.20

27.10

52.7031.30

19.20

25.70

26.50

18.70

24.3027.35

24.10

26.6037.30


48

16

32

32

12

2


7382-5682-60* 7283-6453-60*

7382-5552-30* 7283-6456-90 (16P)* 7283-3585-40 (16P)*

7382-5881-40* 7283-6456-90 (16P)* 7283-3585-40 (16P)*

7382-5568-40 7283-6467-40

7382-5608-30* 7283-6458-40*

UNIT: mmH o u s i n g M a t e r i a l : PPA-GF16 M a t e r i a l : P B T + G F


26.05

25.7041.50

37.20

24.10

26.60

27.20

49.1030.20

26.00

26.1027.35

19.20

25.70

40.70

18.70

24.3027.352

4

14

c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16

UNIT: mm


7382-5597-40* 7283-6458-40*

7382-5613-30 7283-6469-40

7382-5627-40 7283-6447-40

49

M a t e r i a l : P B T + G F


N O T E S

50

51

TERMINALREMOVAL

52

T E R M I N A L R E M O V A L

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s

Description Order Number

YESC KAIZEN Connector Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374

20.00

1.05

0

-0

.05

(20.55)

45

1.20

0

-0

.05

(17.00)

3.00

±0.1

1.00

±0.1

R 0.

30

R 0.30

60

UNIT: mm



YESC KAIZEN Connector Terminal Removal Tool for 0.64 series. 49YA000263

UNIT: mm

T E R M I N A L R E M O V A L

53


35.00

12.00

2.30

R 1.50

1.80– 0.1

0

1.00

1.40


YESC KAIZEN Connector Terminal Removal Tool for 6.3 and 9.5 series. G0406 (PA Type)

UNIT: mm

54

N O T E S

INDEX

55

56

I N D E XPart Number Page

7283-3441-40 18

7283-3442-40 18, 47

7283-3443-60 17

7283-3585-40 19, 48

7283-3740-40 30

7283-3741-60 30

7283-4016-60 18

7283-4190-30 41

7283-4192-40 41

7283-4544-30 7

7283-4548-60 7

7283-6443-40 17

7283-6444-60 17

7283-6445-40 25

7283-6446-60 25

7283-6447-40 41, 49

7283-6448-40 41

7283-6449-40 17

7283-6453-60 19, 47, 48

7283-6454-40 18

7283-6455-40 18, 47

7283-6456-90 19, 48

7283-6457-40 26

7283-6458-40 30, 48, 49

7283-6459-40 41

7283-6466-40 25

7283-6467-40 26, 48

7283-6468-60 26

7283-6469-40 30, 49

7283-6569-40 41

7283-9016-30 5

7283-9028-30 5

7283-9029-40 5

7283-9040-30 5

Part Number Page

7283-9043-60 5

7283-9045 6

7283-9065-40 6

7283-9068-90 6

7283-9076-30 6

7283-9078-80 6

7283-9079-60 7

7283-9080-90 7

7283-9081 7

7382-5551-60 47

7382-5552-30 48

7382-5568-40 48

7382-5597-40 49

7382-5608-30 48

7382-5613-30 49

7382-5627-40 49

7382-5681-60 47

7382-5682-60 48

7382-5881-40 48

7382-5884-40 47

7382-5957-30 47

7382-6379-30 47

Part Number Page

7282-3214-30 35

7282-3243-40 25

7282-3440-40 17

7282-3441-40 18

7282-3442-40 18

7282-3443-60 17

7282-4190-30 41

7282-4192-40 41

7282-6443-40 17

7282-6444-60 17

7282-6445-40 25

7282-6446-40 25

7282-6447-40 41

7282-6448-40 41

7282-6449-40 17

7282-6453-60 19

7282-6454-40 18

7282-6455-40 18

7282-6456-90 19

7282-6457-40 26

7282-6458-40 30

7282-6459-40 41

7282-6466-40 25

7282-6467-40 26

7282-6468-60 26

7282-6469-40 30

7282-6569-40 41

7282-9022-30 5

7282-9072-80 6

7283-3214-30 35

7283-3242-60 25

7283-3243-40 25

7283-3244-60 25

7283-3440-40 17

P A R T N U M B E R I N G M E T H O D O L O G Y

57

7 X X X - X X X X - X X :

Base Number:Sequential

(No specific meaning)

No suffix indicates: Natural Colorfor plastic, and black for rubber.

Suffix, Denotes Part Color or Plating Type: -__-02 = Sn Plating-08 = Precious Metal Plating-10 = Dark Grey-20 = Purple-30 = Black-40 = Light Grey-50 = Orange / Red / Pink-60 = Green-70 = Yellow-80 = Brown-90 = Blue

Degree of Assembly

1 = Single Component2 = Sub-Assembly3 = Full Assembly(ex. Header, Connector w/terminated wire, etc.)

Component Description:14 = Terminal, Male16 = Terminal, Female82 = Connector, Male (newer)83 = Connector, Female (newer)

Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.

DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by YazakiCorporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes nowarranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.

The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the customer and for all design and related matters.

Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and anysuch express warranty shall be the sole and exclusive liability of Yazaki.Yazaki makes no other warranty. Whether express, implied, statutory or otherwise,including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.

NOVEMBER 2004 © 2004 Yazaki North America, Inc.

NORTH AMERICA

Headquarters:6801 Haggerty Road, Canton, MI 48187, USA 734.983.1000888.942.9152

El Paso Division:1265 Peter Cooper, CIMS 711-00-00 El Paso, Texas 79936, USA 915.858.8100

ASIA & SOUTH AMERICA

Singapore Component PET, LTD.:(SINCOM)79 Anson Road #08-01 SINGAPORE 079906 65.622.6.6910

Japan:World Headquarters Component Operations: 1500 Mishuku, Susono-City Shizuoka-Ken410-1194 JAPAN81.559.65.3026

EUROPE

Components Business UnitCologne:Robert-Bosch-Strasse 43 D-50769 Cologne, GERMANY49.221.59799.0

Components Business UnitCroatia:HR-10000 ZagrebBudmanijeva 1Zagreb, CROATIA385.1.6323.100

Hemel Hempstead:Unit 1. The Willows, Mark Road Hemel Hempstead, Hertfordshire HP1 7AV UNITED KINGDOM 44.1442.29.2400

Belgium:Bedrijfsstraat 1220, B-3660Opglabbeek, BELGIUM 32.89.85.21.40

Barcelona:Gran Via de Les Corts Catalanes 184Atico 2A, E-08038 Barcelona, SPAIN34.93.432.9200

Gothenburg:Exportgatan 38BSE-422 46 Hisings-Backa, SWEDEN46.31.742.0600

Torino:Via Leonardo da Vinci, 29I-10095 GrugliascoTorino, ITALY39.011.780.4848

www.yazaki-na.com

888.942.9152

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