surface texture and contour measuring...
TRANSCRIPT
Surface Texture and Contour Measuring Instruments
■ Head Office2968-2, Ishikawa-machi, Hachioji-city,Tokyo 192-8515, JapanTEL: 81(42)642-1701 FAX: 81(42)642-1821
■ International Sales and Marketing4, Higashi-Nakanuki-machi,Tsuchiura-city, Ibaraki 300-0006, JapanTEL: 81(29)831-1240 FAX: 81(29)831-1461
■Germany / Accretech (Europe) GmbH (Head Office)Landsberger Str. 396, D-81241 Munich, GermanyTEL: 49 (89) 546788-0 FAX: 49 (89) 546788-10
■China / Accretech (China) Co., Ltd. (Head Office / Shanghai)Room 2101C, No 1077, Zuchongzhi Road, Pudong New Area, Shanghai, China, 201203TEL: 86(21)3887-0801 FAX: 86(21)3887-0805
■ Korea / Accretech Korea Co., Ltd. (Head Office / Seongnam)3F, Fine Venture Bldg, 345-1 Yatap-dong, Bundang-gu, Seongnam-si, Gyeonggi-do, 463-828, KoreaTEL: 82(31)786-4000 FAX: 82(31)786-4090
(Korea / Ulsan Office)2015 2F Jinjang Deplex 285-3 Jinjang-dong, Buk-gu, Ulsan, KoreaTEL: 82(52)268-2136 FAX: 82(52)268-2137
■ Thailand / Tokyo Seimitsu (Thailand) Co., Ltd. (HQ & Metrology)2/3 Moo 14, Bangna Towers B 1st floor, Bangna-Trad Rd., K.M. 6.5, Bangkaew, Bangplee, Samutprakarn 10540 ThailandTEL: 66(2751)9573, 9574 FAX: 66(2751)9575
■ Vietnam / TOKYO SEIMITSU CO., LTD. (HANOI REPRESENTATIVE OFFICE)8F, Office Building, No.85 Nguyen Du Street, Nguyen Du Ward, Hai Ba Trung District, Hanoi, VietnamTEL: 84(43)941-3309 FAX: 84(43)941-3310
■ Indonesia / TOKYO SEIMITSU CO., LTD. (INDONESIA REPRESENTATIVE OFFICE)Ruko Thamrin Block F4, 3rd Floor Jl. M.H. Thamrin, Lippo Cikarang, Bekasi, 17550 Indonesia TEL: 62 (0)21 8990 2863 FAX: 62 (0)21 8990 2864
http://www.accretech.jp/
•We reserve the right to change the contents of this catalog, including product specifications, without notice when products are updated.
•ISO 9001 and ISO14001 awarded to the Hachioji and Tsuchiura Plants
B-83-638-E-1304
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INDEXSurface Texture and Contour Measuring Instruments Series…… 4
SURFCOM Linear Series……………………………………………………… 8
System Configuration… ………………………………………………………10
Expansion Map… ………………………………………………………………11
Surface Texture and Contour Integrated Measuring InstrumentsSURFCOM 5000DX/SD… ……………………………………………………12SURFCOM 2000DX3/SD3… …………………………………………………14
Surface Texture Measuring InstrumentsSURFCOM 1500DX3/SD3… …………………………………………………16
Contour Measuring InstrumentsCONTOURECORD 2700DX3/SD3… …………………………………………18CONTOURECORD 1700DX3/SD3… …………………………………………20
Surface Texture and Contour Combined Measuring InstrumentsSURFCOM 2900DX3/SD3… …………………………………………………22SURFCOM 1900DX3/SD3… …………………………………………………24
Contour Measuring InstrumentsCONTOURECORD 1710DX3/SD3… …………………………………………26
Surface Texture and Contour Combined Measuring InstrumentsSURFCOM 1910DX3/SD3………………………………………………………27
Surface Texture Measuring InstrumentsSURFCOM C5 Type-C/Type-S…………………………………………………28
Surface Texture and Contour Combined Measuring InstrumentsSURFCOM 2800G/SURFCOM 1800G…………………………………………30
Contour Measuring InstrumentsCONTOURECORD 2600G/CONTOURECORD 1600G… ……………………32
Surface Texture Measuring InstrumentsSURFCOM 1400G………………………………………………………………34SURFCOM 1400G-LCD/PDP… ………………………………………………36
Software…
ACCTee ………………………………………………………………………38SURFCOM Map ………………………………………………………………46TiMS …………………………………………………………………………48
Surface Texture Measuring InstrumentsSURFCOM 480B… ……………………………………………………………50SURFCOM 130A… ……………………………………………………………52
Portable Surface Texture Measuring Instruments
SURFCOM FLEX… ……………………………………………………………56HANDYSURF E-35B/40A/45A…………………………………………………60
SURFCOM・CONTOURECORD Option……………………………………63
Explanation of Surface Characteristics・Standards…………………83
4
Surface Texture – Contour Measuring Instruments
As a world leader in precision measuring systems, ACCRETECH offers a wide array of high-performance surface texture and contour measuring instruments designed to meet the requirements of a variety of applications.Choose the device that best fits your purpose.By precisely capturing minute changes (between a few nanometers and a few tenths of a micrometer) in the surface profile in 2D and 3D images and through quantitative measurement, ACCRETECH's measuring equipment helps correlate material, process, function, and performance as well as facilitating optimum management.
Surface roughness measurement�●The surface texture of physical objects is often expressed as
"smooth" or "rough". However, even a "smooth" surface has tiny convex and concave irregularities. Surface roughness is the parameter used to express the degree of these minute irregularities.
●Product function and performance can be affected by a number of different factors. The purpose of surface roughness measurement is to facilitate product quality control and cost management.
Contour profile measurement�● The contour profile is the profile (sectional contour) generated
by tracing the ridge lines of the angles, radii, distances, and co-ordinates of an entire physical object.
�●Our contour profile measurement devices produce a multi-dimensional measurement by tracing the surface (marked by stylus)of an object and enlarging the profile. It is ideal for measuring items such as: the convex and concave irregularities which are difficult to measure or inspect with a projector; the inner profile of a hole; and objects so small that it is not possible for a stylus to be applied by a 3-D coordinate measuring machine.
Surface Texture and Contour Measuring Instruments
SURFCOM 5000DX SURFCOM 2000DX3
SURFCOM 2900DX3
SURFCOM 1900DX3
SURFCOM 1910DX3
● Linear motor drive ● Sensor with integrated optical fiber
coupling laser interferometer attains a resolution of 0.3 nm
● Surface and contour evaluation, analysis, and printout with a single measurement
● Linear motor drive ● Integrated instrument with built-in
5 mm wide range detector ● Surface texture and contour
evaluation, analysis, and printout with a single measurement
● Linear motor drive ● Integrated texture measurement and
high accuracy contour measurement in a single measuring instrument
● Linear motor drive ● Texture pickup and contour detector
for two instruments in one
● Roughness and high-accuracy contour measuring instrument for global use.
SURFCOM 2800G
SURFCOM1800G
● High accuracy, advanced features and high operability
● Integrated texture measurement and high accuracy contour measurement in a single measuring instrument
● Integrated texture pickup and contour detector as standard
● High operability and integrated analysis of roughness and contour
Surface Texture and Contour Measuring Instruments Series
5
- Contour Measuring Instruments
- Surface Texture Measuring Instruments
CONTOURECORD 2700DX3
CONTOURECORD 1700DX3
CONTOURECORD 1710DX3
SURFCOM C5
SURFCOM 480B
SURFCOM 130A
SURFCOM FLEX-35B/40A/45A/50A
HANDYSURF E-35B/40A/45A
SURFCOM 1500DX3
● Linear motor drive ● High-accuracy contour sensor● High resolution over the full range
● Linear motor drive ● High-accuracy contour measuring
instrument● User-friendly functions
● High-accuracy contour measuring instrument for global use
● 5-axis control CNC Surface texture and shape measuring instrument
● Max. drive speed of 100 mm/s improves measurement efficiency
● Supports texture management at shop floors
● Color LCD touch panel with a wide field of view for smooth operation
● User-friendly guidance, customization, and other functions designed for the workplace
● LCD touch panel for smooth operation ● Guidance feature guides novices
through operation procedures
● Automatic connection check function recognizes a combination of tracing drivers
● Upgrades available from HANDYSURF
● Conforms to ISO, JIS, ASME, CNOMO, and other international standards, supports seven languages. Designed for use in workplaces just about anywhere in the world
● AI functions for easy operation
● Linear motor drive ● High-speed, low-vibration texture
measurement
CONTOURECORD 2600G
CONTOURECORD1600G
SURFCOM1400G
● High-accuracy dimension and profile analysis
● Built-in teaching and playback functions
● With advanced contour measurement and analysis software
● Multiple profile superimposed analysis function
● With advanced surface measurement and analysis software
● Free formatting of analysis results
6
Classification
Linear seriesMeasuring instrument
Measuring functions
Sensing typesof detector Style Main specifications
Export license
Ro
ughness
Co
ntour
Ro
ughness:
Analo
g
Co
nto
ur:
An
alog
Co
nto
ur:
Dig
ital
Integ
rated:
An
alog
All-in-o
ne
Sep
arate
Detector stroke
(Z)
Indication accuracyof contour detector
(Z)
Resolutionof detector
(Z)
Straightness accuracy of
tracing driver(X)
Model External view
Roughness
SURFCOM1500DX3 ● ─ ● ─ ─ ─ ● ─
1000 μm ─ 0.1 nm to20 nm (0.05 + L/1000) μm
Not required
SURFCOM1500SD3 ● ─ ● ─ ─ ─ ─ ● Not
required
Contour
CONTOURECORD 1700DX3 ─ ● ─ ● ─ ─ ● ─
50 mm
±(1.8 + l2Hl/100) μm
0.1 μm to1 μm
1 μm/100 mm(2 μm/200 mm)
Required
CONTOURECORD 1710DX3 ─ ● ─ ─ ● ─ ● ─ 0.1 μm Not
required
CONTOURECORD 1700SD3 ─ ● ─ ● ─ ─ ─ ● 0.1 μm to
1 μm Required
CONTOURECORD 1710SD3 ─ ● ─ ─ ● ─ ─ ● 0.1 μm Not
required
CONTOURECORD2700DX3 ─ ● ─ ─ ● ─ ● ─
±(0.8 + l2Hl/100) μm 0.025 μm
Not required
CONTOURECORD 2700SD3 ─ ● ─ ─ ● ─ ─ ● Not
required
Roughness/Contour
(Combined model)
SURFCOM 1900DX3
(S1500+C1700)● ● ● ● ─ ─ ● ─
Roughness:1000 μm Contour:50 mm
±(1.8 + l2Hl/100) μm
Roughness:0.1 nm to 20 nm
Contour:0.1 μm to 1 μm
Roughness:(0.05 + L/1000) μm
Contour:1 μm/100 mm
(2 μm/200 mm)
Required
SURFCOM 1910DX3
(S1500+C1710)● ● ● ─ ● ─ ● ─
Roughness:0.1 nm to 20 nm
Contour:0.1 μm
Not required
SURFCOM 1900SD3
(S1500+C1700)● ● ● ● ─ ─ ─ ●
Roughness:0.1 nm to 20 nm
Contour:0.1 μm to 1 μm
Required
SURFCOM 1910SD3
(S1500+C1710)● ● ● ─ ● ─ ─ ●
Roughness:0.1 nm to 20 nm
Contour:0.1 μm
Not required
SURFCOM2900DX3
(S1500+C2700)● ● ● ─ ● ─ ● ─
±(0.8 + l2Hl/100) μm
Roughness:0.1 nm to
20 nm
Contour:0.025 μm
Not required
SURFCOM2900SD3
(S1500+C2700)● ● ● ─ ● ─ ─ ● Not
required
Roughness/ Contour
(Integrated model)
SURFCOM 2000DX3 ● ● ─ ─ ─ ● ● ─
5 mm ±(2.5 + l2Hl/100) μm 0.8 nm to80 nm (0.05 + L/1000) μm
Required
SURFCOM 2000SD3 ● ● ─ ─ ─ ● ─ ● Required
SURFCOM 5000DX
Image DX type
● ● ● ─ ● ─ ● ─
13 mm ±(0.2 + lHl/1000) μm 0.31 nm (0.05 + 3L/10000) μm
Not required
SURFCOM 5000SD ● ● ● ─ ● ─ ─ ● Not
required
Lineup of SURFCOM and CONTOURECORD series
L : Measuring length (mm) H: Measuring height (mm) • Standard components. ※ Some of our products shall be controlled by the Foreign Exchange and Foreign Trade Act and required an export license by the Japanese Government. Regarding exporting this product and/or providing technologies with a non-resident, please consult Tokyo Seimitsu.
7
Classification
Standard G series Measuring instrument
Measuring functions
Sensing types of detector Main specifications
Export license
Ro
ughness
Co
ntour
Ro
ughness:
Analo
g
Co
nto
ur:
An
alog
Co
ntour:
Dig
ital Detector stroke(Z)
Indication accuracy of contour detector
(Z)
Resolutionof detector
(Z)
Straightness accuracy of
tracing driver(X)
Model External view
Roughness/Contour
(Combined model)
SURFCOM1800G
(S1400G+C1600G)● ● ● ● ─
Roughness:800 μm
Contour:50 mm
Contour:±0.25%
Full scale
Roughness:0.4 nm to
10 nm (0.1 nm)*
Contour:0.1 μm to
1 μm
Roughness:(0.05 + 1.5 L/1000) μm
Contour:1 μm/100 mm
(2 μm/200 mm)
Not required
SURFCOM2800G
(S1400G+C2600G)● ● ● ─ ● Contour:
±(0.8 + l4Hl/100) μm
Roughness:0.4 nm to
10 nm (0.1nm)*
Contour:0.025 μm
Not required
Contour
CONTOURECORD1600G ─ ● ─ ● ─
50 mm
±0.25%Full scale
0.1 μm to 1 μm
1 μm/100 mm (2 μm/200 mm)
Not required
CONTOURECORD2600G ─ ● ─ ─ ● ±(0.8 + l4Hl/100) μm 0.025 μm Not
required
SURFCOM 1400G ● ─ ● ─ ─ 800 μm ─0.4 nm to
10 nm(0.1 nm)*
(0.05 + 1.5 L/1000) μm Not required
SURFCOM 480B ● ─ ● ─ ─ 800 μm ─ 0.1 nm to 10 nm (0.05 + 1.5 L/1000) μm Not
required
Roughness SURFCOM 130A ● ─ ● ─ ─ 800 μm ─ 0.1 nm to 10 nm 0.3 μm/50 mm Not
required
SURFCOM FLEX Series ● ─ ● ─ ─
800 μm (50A)
320 μm(35B,40A,45A)
─
0.16 nm to 16 nm (50A)
10 nm to 80 nm
(35B, 40A,45A)
0.3 μm/50 mm (50A)
─(35B,40A,45A)
Not required
HANDYSURF Series ● ─ ● ─ ─ 320 μm
(35B,40A,45A) ─10 nm to
80 nm (35B, 40A, 45A)
─(35B,40A,45A)
Not required
L : Measuring length (mm) H: Measuring height (mm) • Standard components. * When high-magnification pickup is used. ※ Some of our products shall be controlled by the Foreign Exchange and Foreign Trade Act and required an export license by the Japanese Government. Regarding exporting this product and/or providing technologies with a non-resident, please consult Tokyo Seimitsu.
8
Linear Drive for Amazingly Low Vibration (Patent Pending)
Effectiveness of the Non-Contact DriveA linear motor is ideal even for reciprocating motion, and enables accurate positioning and high-speed measuring. Conventional control
uses a ball screw drive control system that combines a motor, encoder, and linear scale, which limits the reciprocating motion control
response especially when determining accurate positioning during 3D surface evaluation. Linear drive, on the other hand, enables simplified
control consisting basically of a linear motor and scale, for high response, high accuracy positioning.
Continually increasing the resolution of a detector is a simple task.
However, unless you also improve factors like the structure that
drives the detector, unnecessarily raising the resolution of the
detector is merely window-dressing the specifications.
ACCRETECH is the first company in the world to use a high-
accuracy linear motor as the drive motor (patent pending) in a
revolutionary new structure that dramatically pushes the envelope
in terms of high accuracy. The result is a dynamic solution that
improves actual values to unmatched levels.
Approach distance is effective when you do not want to waste measuring distance or
when you can only measure short distances. With conventional measuring instruments,
approach distance is always required before data sampling, while taking backlash and
motor startup characteristics into consideration. ACCRETECH linear motor models are
designed for high response and zero backlash, which eliminates the need for approach
distance.
The measuring time for 3D roughness measuring is: [1/10 Conventional Measuring Time] x
[Number of Measuring Lines], resulting in greatly reduced measuring times. This reduces
the risk of measurements being affected by temperature change and other measuring error
factors, leading to more reliable measured results.
The linear motor and minimal lost motion provided by the 1/100-second link control
combine with outstanding start response to deliver dramatic overall reductions in total
measuring time.
Approach Distance
World’s Fastest High-Speed Measurement
Gear Feed Screw
Carriage
Reference BaseDC
Motor
Linear Motor
Carriage
Reference Base
Resolution
NoBacklash
Response
Speed
Measurement result of level difference master
Optical flat measurementLinear seriesStandard seriesCalibration certificate of level
difference master
Example of 3D roughness measurementwith linear series and ACCTee
Response startup speed graph
Surfcom Texture - Contour Measuring Instruments
SURFCOM Linear Series
ApproachDistance
(λ/3−λ)Front end
reserve length
(λ/3−λ)Rear end
reserve lengthEvaluation length
(Reference length:λx5)
(λ/3−λ)Front end
reserve length
(λ/3−λ)Rear end
reserve lengthEvaluation length
(Reference length:λx5)
Actual measured length
Actual measured length
Response Startup Speed Graph
Conv
entio
nal in
strum
ent
Lin
ear
Ser
ies
9
Mature Technology, Master Ball Calibration (Patented)
■Circle Correction CalculationSince the probe moves in a circular motion
vertically around the support on the contour
measuring instrument's probe arm, X-axis data
also has errors because the probe tip position
also moves in the X-axis direction. These error
elements must be corrected in order to achieve
high measuring accuracy. The ACCRETECH
contour measuring system performs calibration
using a master ball calibration unit which
enables simple circle error correction as well
as tip R error calibration (see next section).
■Tip R-correctionAlthough the contour measuring instrument's
probe tip is R-shaped, tip R-correction is
an indispensable factor for high measuring
accuracy.
Measurements are taken from the center of
probe tip R and correction is performed by
offsetting in the normal direction at 11 dividing
points on the tip (Figure a). Though there is
no problem with fixed quantity correction
when probe tip R is near maximal generalized
roundness zero, large errors can occur in the
correction amount due to tip R processing
tolerance error or wear after long term use
(Figure b).
Calibration
Master ball calibration unit and 40 mm probe gage Master ball correction screen
Figure a Tip R-correction
Figure a
Figure b
DX type SD type
The Perfect Combination of Operation and Cost PerformanceC.O.A.P. (Comfortable Operation and All-in-one Package) Design Plan
The DX Type is designed for much more than simply saving space. Keeping in mind the idea of "Important Functions
for Realization of Comfortable Measurement and Analysis," a COAP concept design derived from ergonomics has
been introduced to minimize frequent operator movements during measurement and analysis of multiple workpieces.
The DX Type also comes complete with essential options, making it an all-in-one package. The Windows computer
is stored in the space under the vibration isolation stand, to provide a high level of environmental resistance. Dead
space on the right side of the column is also put to use by providing a storage box that can be used for system accessories and peripherals.
All of this means that the area required by the DX Type is approximately 25% less than the standard installation area of previous models (SD
specifications require the same area as previous models).
Operation
* The master ball correction unit is included as standard with the contour measuring instrument.
In order to make it possible to quickly detect errors, ACCRETECH calculates tip R for every 10 degrees and generates correction values. Rather than just simple R-correction, this system uses an original algorithm to monitor the status of the probe tip. The operator is alerted by an error indicator whenever the correction value is outside preset limits.
Workpieceheight
X-direction deviation Probe arm support
Probe
Probe R center locus
Probe R center locus
Probe R-correction only in normal direction Post-correction data
Profile when new
Profile after wear
10
S1500, C1700, C1710, C2700, S1900, S1910, S2900, S2000 SeriesS1400G, C1600G, C2600G, S1800G, S2800G Series
SURFCOM○○○○△△ - □□
SURFCOM○○○○ DX3-12,-13,-22,-23
SURFCOM○○○○ SD3-12,-13,-22,-23SURFCOM○○○○ G-11,-12,-13,-21,-22,-23
SURFCOM○○○○ DX3-14,-15,-24,-25
SURFCOM○○○○ SD3-14,-15,-24,-25SURFCOM○○○○ G-14,-24
DX3 Model
Motorized600×320 mm250 mmApprox. 40 kg
Manual600×317 mm250 mm50 kg
ColumnBase dimensionsMeasuring heightPermissibleloading weight*
Motorized600×320 mm450 mmApprox. 30 kg
Motorized1000×450 mm450 mmApprox. 100 kg
Motorized1000×450 mm 650 mm Approx. 90 kg
- □ 2- □ 1 - □ 3 - □ 4 - □ 5
OptionDesktop anti-vibration table: E-VS-S57B; Ordinary stand for desktop anti-vibration table: E-VS-S13ASystem Rack: E-DK-S24A
OptionAnti-vibration table: E-VS-S21BSystem Rack: E-DK-S24A
* Mass changes depending on permissible loading weight of an anti-vibration table in case of combination with it.- 1 is only for G series.
Tracing driverLinear series G series
Measuring stand
- 1 □
- 2 □
Pickup movementE-RM-S205A
Pickup movementE-RM-S72B,S138B
Max. travel distance 100 mm Max. travel distance 100 mm
Max. travel distance 200 mm Max. travel distance 200 mm
E-RM-S183E E-RM-S178A ,S182A
Surface Texture – Contour Measuring Instruments
System Configuration
Measuring stand column
Op
tion
Monitor
Printer
Driver unit
ComputerConfigured system
Pickup movement tracing driver
Measuringstand base
* The optional printer can be an A3/A4 printer, laser printer or color printer.
Tracing driverMeasuring stand
Type (DX3/SD3)
Measuring stand column
Pickup movement tracing driver
Anti-vibration table (built-in)
Measuring stand base
Monitor
Printer (standard)
SD3 Model/G Model1162(-15,-25)
962(-14,-24)
560
530
455
11
Holders (P.75)
Expanded system configurations and a wide selection of options make it possible to configure a system that can meet just about any need imaginable.
.
Tracing driver tilting device.
These are used to shore up a column for measuring a large-sized workpiece.
These tracing drivers are used for measuring the roughness on a circle’s circumference. Two types are
available, depending on the application.
These pickups and detectors are used in combination with a SURFCOM or CONTOURECORD
Series instrument.
These fixed-pitch Y-axis tracing drivers are for 3D roughness measuring.
These tables enable automatic setup when used in combination with SURFCOM or CONTOURECORD
Series instruments.
Tilting device
E-CA-S85A (For 100 mm)
E-CA-S92A (For 200 mm)
Column rotation spacer
E-CS-S76A
Height=100 mm
Rotation angle=360°
Column spacer
E-CS-S77A
Height=200 mm
Round surface roughness
tracing driver
E-RM-S84A
PickupE-DT-SS01A*E-DT-S03A
High magnification pickupE-DT-SH01A
Non-contact pickupE-DT-SL12B
Contour detectorE-DT-CE03C*E-DT-CE02A**
High accuracy contour detectorE-DT-CH10B*E-DT-CH08A*E-DT-CH07A**Wide-range hybrid detectorE-DT-CR06A*
<Roughness>
<Contour>
<Roughness and Contour>
Outer periphery
roughness tracing driver
E-RM-S85B
50 mm
E-YM-S06A
100 mm
E-YM-S12A
Y-axis 200 mm
E-AT-S106A
θ -axis horizontalE-AT-S107A
θ -axis verticalE-AT-S108A
Y-axis 100 mm
E-AT-S105A
150 mm
E-YM-S07A
200 mm
E-YM-S08A
Equipped as standard for G series contour measuring system
13 mm
E-DH-S173A
Surface Texture – Contour Measuring Instruments
Expansion Map
Tracing Driver Tilting Device (P. 74)
Y-Axis Tracing Drivers (P. 47)
Column Spacer (P. 74)
Tracing Drivers (P. 76)
Pickups and Detectors (P. 63 - P. 73)
CNC Tables (P.37) * : For linear series only
** : For G series onlyNo symbols : For both series
12
World Highest Resolution of 0.3 nm●��A highly stable optical path He-Ne laser interferometer is
used in the sensor.
●�Achieves high resolution over a wide range.
Linear Motor Drive●�A linear motor drive ensures high accuracy and high-speed
movement.
●�Low vibration ensures more stable measurement at high magnifications.
Roughness and Contour Analyzed in a Single Measurement●��Measurement efficiency is improved, while maintaining high
accuracy.
Large Size Maintains Accuracy
CNC Table can be Added for Full Automatic Operation
Tracing Driver Tilting Device●��Workpiece angle is detected after workpiece tracing, and the
tracing driver's auto leveling feature returns the workpiece and tracing driver to level.
※Equipped as standard on SURFCOM 5000DX-T and SD-T
Highest Accuracy, Highest Speed and Highest Resolution in the world
Thoroughly pursuing the limits of surface characteristics analysis
Linear series
Highly Stable Optical Path Laser Interferometer (Patented)●�This measuring machine adopts an optical fiber-based
laser interferometer, one of Tokyo Seimitsu's constituent technologies, and incorporates a newly developed, highly stable optical path laser interferometer having a resolution of 0.3 nm.
●�This system features a dynamic range to resolution ratio of 43 333 000:1, which means that contour shapes over a wide range and minute hidden surface shapes can be evaluated by a single trace.
Automatic Measurement Over a Wide Range●�Wide measuring range of
200 mm (horizontal direction)and 13 mm (vertical direction)
●�Motorized tilting unit capable of tilting to 45° also available※
●�Teaching/playback function allows processes from measurement through printing automatically
※Tracing driver tilting device is included as standard on SURFCOM5000DX-T and SD-T
SURFCOM 5000DX
Surface Texture – Contour Measuring Instruments
Surface Texture and ContourIntegrated Measuring Instruments
<Sensor Structure>
X-axis scale counterX-axis scale counter
Laser interferometer counterLaser interferometer counter
ControllerController
He-Ne laser
Bearing
Stylus PhotocellMeasurement light
Reference lightInterference
light
Optical fiber
Workpiece
He-Ne laser
ACCRETECHINTEGRATEDMEASURINGSYSTEM
13
SpecificationsModel SURFCOM 5000DX/SD
Measuring rangeZ-axis (vertical) 13 mm/50 mm arm, 26 mm/100 mm arm
X-axis (horizontal) 200 mm
Accuracy
Z-axis indication accuracy (vertical) ±(0.2+ |H|/1000) μm (H: Measuring height mm)
Resolution 0.31 nm/50 mm arm
X-axis indication accuracy (horizontal) ±(0.2 + L/1000) μm (L: Measuring length mm)
Resolution 0.54 nm
Straightness accuracy 0.05 + 3L/10000 μm (L: Measuring length mm)
Sensing methodZ-axis (vertical) Highly stable optical path type laser interferometer
X-axis (horizontal) Optical diffraction scale
Speed
Column up/down speed (Z-axis) Up to 200 mm/s
Measuring speed (X-axis)0.03 mm/s to 3 mm/s (during texture measurement),
0.03 mm/s to 20 mm/s (during contour measurement)
Moving speed (X-axis) 0.02 mm/s to 60 mm/s
Tracing driver tilt ±45° (option)
Detector
Stylus Replaceable
Measuring force 0.75 mN
Stylus radius 2 μmR standard accessory (50 mm arm)
Stylus material Diamond
Functions Retract function
Other
Power supply, frequency, consumption Single-phase AC 100 V (grounding required), 50 Hz/60 Hz, 663 VA
Air supplySupply pressure: 0.4 MPa or more, Working pressure: 0.4 MPa,
Air consumption volume: 8 ℓ/mm (max.)
Installation dimensions ★ (W × D × H) 1500 mm × 1000 mm × 2000 mm
Weight ★ 700 kg
External View
★Dimensions and weight are for DX type. Refer to page 68 for styli.
SURFCOM 5000DX SURFCOM 5000SD
Anti-vibration table, system rack and printer are options for the SD Type.DX Type can be configured with a front windproof cover and an external monitor.
500
200
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High-Performance Surface Texture and Contour Integrated Measuring Instrument
High Accuracy, Wide-Range (Hybrid) Detector Built-in●�Measuring range Z-axis direction: 5 mm range
(Resolution: 80 nm) to 0.05 mm range (Resolution: 0.8 nm)
●�Indication Accuracy Z-axis direction ±(2.5 + |2H|/100) μm H = Measuring height (mm)
The wide range detector enables simple, automatic evaluation, analysis and printing of surface texture and contour with a single measurement.
New Linear Motor Drive (Patent Pending)●�The new linear motor enables the fastest measurement
speeds in the world, while keeping vibration to a minimum for stable, high-magnification measurement. A simple configuration and non-contact driver also maintains stability over long term operation.
●�High-speed measurement for dramatically improved productivity.
Texture Measurement: 3 mm/s max. Contour Measurement: 20 mm/s max. Moving Speed: 60 mm/s max. Measurement Efficiency: 10 times better (compared with
previous models)
Multifunction Detector●�S2000 system enables roughness and contour measurements
with a single detector.
●�Optional detectors for roughness and contour meet the needs of a wide range of applications.
Detectors Measuring range: 5 mm max. Electric stylus retract function
Texture and contour evaluation, analysis, and printout can be performed with a single measurement.Data can be printed on a single page.
SURFCOM 2000DX3
SURFCOM 2000SD3
Printer is optional
Surface Texture – Contour Measuring Instruments
Surface Texture and ContourIntegrated Measuring Instruments
Linear series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
15
Roughness pickup for large magnification (Option) Wide-range pickup for contour (Option)
Hybrid detector automatically performs evaluation, analysis and printing of roughness and contour measurements with a single measurement. Since detectors specialized in roughness and contour measurements can be added, measuring ranges can be expanded in a single measuring instrument.
A detector exclusively designed for roughness measurement can be added to the SURFCOM 2000DX3/SD3. It achieved the measuring range of 1000 μm for roughness and enables max. measuring magnification of 500,000x. It is also useful for minute contour measurement.
A detector specifically designed for contour measurement can be added to the SURFCOM 2000DX3/SD3. This detector applies the measuring range of 50 mm and enables versatile step profile analysis on contour measurements.
φ 14
Specifications
ModelSURFCOM 2000DX3/SD3
-12 -13 -14 -15 -22 -23 -24 -25
Measuring rangeZ-axis (vertical) 5 mm/Standard arm, 10 mm/2 X arm
X-axis (horizontal) 100 mm 200 mm
Accuracy
Z-axis indication accuracy (vertical) ±(2.5 + |2H|/100) μm (H: Measuring height mm)
Resolution0.8 nm/0.05 mm range, 3.2 nm/0.2 mm range, 8 nm/0.5 mm range,
16 nm/1mm range, 32 nm/2 mm range, 80 nm/5 mm range
X-axis indication accuracy (horizontal) ±(1.0 + L/100) μm (L: Measuring length mm)
Resolution 0.016 μm
Straightness accuracy (0.05 + L/1000) μm (L: Measuring length mm)
Sensing methodZ-axis (vertical) Differential inductance
X-axis (horizontal) Linear scale
Speed
Column up/down speed (Z-axis) 3 mm/s to 10 mm/s
Measuring speed (X-axis) 0.03 mm/s to 20 mm/s
Moving speed 60 mm/s max.
DetectorStylus Replaceable with retract function
Stylus radius (stylus material) Measuring force2 μmR (60° conical diamond) 0.75 mN, 25 μmR (24° conical carbide) 5 mN
Each stylus equipped as standard
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 250 mm 450 mm 650 mm 250 mm 450 mm 650 mm
Granite tableDimensions 600 × 320 mm 1000 × 450 mm 600 × 320 mm 1000 × 450 mmPermissible loading weight ★ 37 kg 28 kg 93 kg 84 kg 31 kg 22 kg 87 kg 78 kg
Other
Installationdimensions ★
Width 1250 mm 1650 mm 1250 mm 1650 mmDepth 800 mm 900 mm 800 mm 900 mmHeight 1480 mm 1680 mm 1880 mm 1480 mm 1680 mm 1880 mm
Weight ★ 225 kg 235 kg 420 kg 430 kg 230 kg 240 kg 425 kg 435 kgPower supply, frequency, consumption Single phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 670 VA
★Dimensions and weight are for the DX type. This product shall be controlled by the Foreign Exchange and Foreign Trade Act and required an export license by the Japanese Government. Regarding exporting this product and/or providing technologies with a non-resident, please consult Tokyo Seimitsu.
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Quick Response!Linear Motor Drive Achieves Low Vibration Texture Measurement
First Roughness Measurement Instrument with Linear Motor (Patent Pending)●�The new linear motor enables the world's fastest
measurement speeds, while maintaining low vibration for stable, high-magnification measurement.
●�A linear, non-contact tracing driver and simple configuration (no feed screw or gear box) ensures stable, vibration-free, long-term operation.
High-Speed Measuring for Dramatically Improved Productivity●��Very high speeds of 3 mm/s maximum for roughness
measurement, 20 mm/s maximum for wave measurement, and a moving speed of 60 mm/s delivers measuring efficiency that is five to ten times better than existing models.
New, High-Performance Compact Pickup●�A new compact built-in pickup allows high-magnification,
wide area measurement.
●�The measuring range is 1000 μm with an outside diameter of 14 mm, and a measuring magnification of 500000 times.
Smaller Footprint ●��A new, modern design reduces the system footprint by about
25% (when compared with existing models). This means lower expenses when the system is installed in a temperature controlled room.
A Leader in Expandability ●��You can easily upgrade from 2D to 3D roughness
measurement or support both roughness (2D/3D)measurement and contour measurement on a single instrument just by adding on units.
※Note: Upgrading to a multi-purpose system by adding a contour detector is performed at the factory.
Patented AI Function Simplifies Measuring●�The measuring instrument selects suitable roughness settings
and analysis conditions, even when measuring condition settings are not pre-configured.
●�A lesson mode is also provided to teach users measuring instrument operations. Just one more example of ACCRETECH's commitment to build measuring instruments that can be used by anyone.
World Wide Machine●�This model complies with the latest ISO, JIS, DIN, ASME,
CNOMO and other standards.
●�It has cleared the European safety standard requirements for CE marking.
●�It supports operation using Japanese, Chinese, Korean, English, German, French, Italian and Spanish.
E-DT-SS01A Pickup for roughness measurement φ 14
SURFCOM 1500DX3
Printer is optional
SURFCOM 1500SD3
Surface Texture – Contour Measuring Instruments
Surface TextureMeasuring Instruments
Linear series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
17
Full Automation for Improved Measurement Efficiency●�The teaching function fully automates the entire process,
from multiple location measurements to creation of the final inspection report by pasting data into it.
●�A moving speed of 60 mm/s dramatically improves measuring efficiency when performing full automatic measurement.
Freedom to Re-Analyze●��Re-analysis can be performed easily after changing the
measurement standard (linear, first half, latter half, round surface, both end), configuring the evaluation range, and removing defective data from a notch.
Enhanced Profile Evaluation Functions●��To meet user demand, support for film thickness measurement
(level difference, surface area), wear volume calculation (superimposed profile area), LCD glass substrates (special waviness) and other standards has been provided.
Flexible Input and Output Functions●��Import and export functions make it possible to paste
image data into measurement results, and to paste measured waveform data into a standard word processor or spreadsheet file.
Horizontal Trace measurement ●��Measurements can be performed with roughness pickup
rotated 90 degrees.Example measurement with detector facing upwards (with Auto Stop Function)
(using optional pickup holder coupling)
SpecificationsModel
SURFCOM 1500DX3/SD3
-12 -13 -14 -15 -22 -23 -24 -25
Measuring rangeZ-axis (vertical) 1000 μm
X-axis (horizontal) 100 mm 200 mm
AccuracyDetector resolution 0.02 μm/1000 μm range to 0.0001 μm/6.4 μm range
X-axis resolution 0.04 μm or 32000 points (300000 data uptake points)
Straightness accuracy (0.05 + L/1000) μm (L: Measuring length mm)
Sensing methodZ-axis (vertical) Differential inductance
X-axis (horizontal) Linear scale
Speed
Column up/down speed (Z-axis) 3 mm/s to 10 mm/s
Measuring speed (X-axis) 0.03 mm/s to 20 mm/s
Moving speed (X-axis) 60 mm/s max.
DetectorStylus, measuring force Replaceable, 0.75 mN
Stylus radius (stylus material) 2 μmR (60° conical diamond) One piece equipped as standard
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 250 mm 450 mm 650 mm 250 mm 450 mm 650 mm
Granite tableDimensions 600 × 320 mm 1000 × 450 mm 600 × 320 mm 1000 × 450 mmPermissible loading weight ★ 38 kg 29 kg 94 kg 85 kg 32 kg 23 kg 88 kg 79 kg
Other
Installationdimensions ★
Width 1250 mm 1650 mm 1250 mm 1650 mmDepth 800 mm 900 mm 800 mm 900 mmHeight 1480 mm 1680 mm 1880 mm 1480 mm 1680 mm 1880 mm
Weight ★ 225 kg 235 kg 420 kg 430 kg 230 kg 240 kg 425 kg 435 kgPower supply, frequency, consumption Single phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 670 VA
★Dimensions and weight are for the DX type.
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High-Accuracy Contour Detector Using Laser Optical Diffraction Scale 0.025 μm Resolution
New High-Accuracy Contour Detector that Weighs 40% Less Than Previous Models●�Laser optical diffraction scale ensures high resolution over the
entire range.
●�Contours can be measured and analyzed with high accuracy and high resolution.
Optical Diffraction Scale●��The laser wavelength of the light source is highly stable, and
is not affected by air fluctuation or pressure change. This scale has high repeatability and no backlash errors occur.
Linear Motor Drive●�Low vibration, high accuracy, high-speed movement.
●�Low vibration ensures more stable measurement at high magnifications.
A Choice of Linear Series DX Type or SD Type to Suit Specific Needs●��Available as an all-in-one space-saving DX Type or
conventional separate style SD Type.
Outstanding Expandability●�Roughness detector and CNC table can be added.
●�Flexible design ready to meet future requirements.
Flexible Arm and Probe Combination●�This model uses a master ball calibration to correct the arc
distortion (X-direction error) characteristic of a contour detector and has the ability to combine a flexible arm and a probe.
●�Various contour measuring styli for a wide variety of workpieces from small holes to deep grooves.
In the case of a long workpiece like a ball screw, measuring with a conventional arm and probe position relationship resulted in interference with the detector, making it impossible to achieve a large measuring range in the X-direction. Master ball calibration creates a combination in which the arm and probe are downwardly offset, as shown in the photograph below, which allows unimpeded measuring, even in the case of long workpieces. See page 44 for details about arc correction using master ball calibration.
Printer is optional
/
CONTOURECORD 2700DX3
CONTOURECORD 2700SD3
Surface Texture – Contour Measuring Instruments
Contour Measuring Instruments
Linear series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
19
System Expandability (Option)●��In case roughness measurement capability is required
following installation, the system can be upgraded to a multi-functional contour and roughness measurement system simply by adding a roughness detector and roughness analysis program.
Specifications
ModelCONTOURECORD 2700DX3/SD3
-12 -13 -14 -15 -22 -23 -24 -25
Measuring rangeZ-axis (vertical) 50 mm
X-axis (horizontal) 100 mm 200 mm
Accuracy
DetectorZ-axis indication accuracy (vertical) ±(0.8 + |2H|/100) μm (H: Measuring Height mm)
Resolution 0.025 μm/Full range
Tracing driver
X-axis Indication accuracy (horizontal) ±(1.0 + L/100) μm (L: Measuring length mm)
Resolution 0.016 μm
Straightness accuracy 1 μm/100 mm 2 μm/200 mm
Sensing methodZ-axis (vertical) Laser optical diffraction scale
X-axis (horizontal) Linear scale
Speed
Column up/down speed (Z-axis) 3 mm/s to 10 mm/s
Measuring speed (X-axis) 0.03 mm/s to 20 mm/s
Moving speed (X-axis) 60 mm/s max.
Detector
Stylus, measuring force Replaceable, 30 mN or less with retract function
Stylus radius (stylus material) 25 μmR (24° conical carbide), two pieces equipped as standard
Measuring direction, position Pull/push and Up/down directions, Max. following angle: 77°
Operation rangeTracing driver stroke 100 mm 200 mm
Column up/down stroke 226 mm 426 mm 626 mm 226 mm 426 mm 626 mm
Granite tableDimensions 600 × 320 mm 1000 × 450 mm 600 × 320 mm 1000 × 450 mm
Permissible loading weight ★ 37 kg 28 kg 93 kg 84 kg 31 kg 22 kg 87 kg 78 kg
Other
Installation
dimensions ★
Width 1250 mm 1650 mm 1250 mm 1650 mm
Depth 800 mm 900 mm 800 mm 900 mm
Height 1480 mm 1680 mm 1880 mm 1480 mm 1680 mm 1880 mm
Weight ★ 225 kg 235 kg 420 kg 430 kg 230 kg 240 kg 425 kg 435 kg
Power supply, frequency, consumption Single phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 670 VA
★Dimensions and weight are for the DX type.
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Roughness measuring detector (option)
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Cutting-Edge Linear Motor Dramatically Boosts Precision Setting A New Standard in Contour Measurement
Higher Precision●�CONTOURECORD 1700 provides measuring accuracy precise
enough for molds and other precision components.
●�Measuring accuracy at a level normally associated with high-end machines greatly expands the range of possible applications.
The First Application of Linear Motor Drive (Patent Pending)●�The new linear motor enables the fastest measurement speeds
in the world, while ensuring low vibration for stable, high-magnification measurement.
●�A linear, non-contact tracing driver and simple configuration (no feed screw or gear box) ensures vibration-free operation and stable long-term performance.
High Efficiency Measuring●�Teaching and playback functions automate the entire process,
from multiple location measurements to creation of an inspection report, which can be generated simply by pasting data into it.
●�A maximum measuring speed of 20 mm/s and a maximum moving speed of 60 mm/s dramatically enhance measuring efficiency.
Smaller Footprint ●��A new, modern design reduces the system footprint by about
25% (compared to previous ACCRETECH models). This means lower expenses when the system is installed in a temperature-controlled room.
Easy Evaluation of General-Purpose Part Contours●�Contours of parts that normally have to be evaluated on a
projector or tool microscope now can be evaluated quickly and easily.
●�Measured results can be incorporated into inspection reports.
Superior ACCRETECH Functions●��Automatic Element Discrimination (AI Function)
Elements such as points, straight lines, and circles are determined automatically without having to be specified by the operator.
●��Dimension DisplayActual measured values such as parameters and geometric deviation can be displayed in the measurement drawing.
●��Automatic CrowningWorkpiece maximum values and minimum values are detected automatically.
●��Calculation Point RepeatGeneral analysis of a workpiece that includes repeating profiles can be performed by analyzing a single pattern.
●��Workpiece TraceA single manual trace can be used to determine the measuring range without setting values. This function is ideal for measuring intricate profiles.
●��Import and ExportImage data can be pasted into measurement results and measurement waveform data can be pasted into commercially available software files.
Printer is optional
CONTOURECORD 1700DX3
CONTOURECORD 1700SD3
Surface Texture – Contour Measuring Instruments
Contour Measuring Instruments
Linear series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
21
High Accuracy Analog Detector The contour detector, CONTOURECORD 1700, is an analog detector that uses the differential motion inductance method. Born of our efforts to develop high accuracy products that focus on this analog high resolution characteristic, the CONTOURECORD 1700 is a high-accuracy analog contour detector featuring a world-exclusive software correction technique, as well as an improved inner structure.●�Simple inner structure allows high resolution depending on
measuring ranges.
●�Low measuring force leads to less friction between stylus and a workpiece. The shape of the workpiece can be accurately incorporated.
●�Shock resistant and stable measurement.
●�Various contour measuring styli for a wide variety of workpieces from small holes to deep grooves.
Roughness Pickup for Large Magnification (Option)●�A roughness measurement range of 1000 μm enables provision
of minute contour and rough alignment measurement.
●�To support large magnification measurement of high-precision processed parts, magnification of up to 500,000x is provided.
●�Adding an optional roughness pickup allows users to easily upgrade to an integrated measuring instrument.
Adjustment Weight for Low Measuring Force Support for 2 mN low measuring force enables measurement of easily deformed workpieces.
Adjustment Weight for Low Measuring
Force (0102406)
Measuring Force Adjustment Range:
2 mN to 10 mN
φ 14
Specifications
ModelCONTOURECORD 1700DX3/SD3
-12 -13 -14 -15 -22 -23 -24 -25
Measuring rangeZ-axis (vertical) 50 mmX-axis (horizontal) 100 mm 200 mm
AccuracyDetector
Z-axis indication accuracy (vertical) ±(1.8 + |2H|/100) μm (H: Measuring height mm)Resolution 0.1 μm/5 mm range, 0.4 μm/20 mm range, 1 μm/50 mm range
Tracing driver
X-axis Indication accuracy (horizontal) ±(1.0 + L/100) μm (L: Measuring length mm)Resolution 0.016 μm
Straightness accuracy 1 μm/100 mm 2 μm/200 mm
Sensing methodZ-axis (vertical) Differential inductanceX-axis (horizontal) Linear scale
SpeedColumn up/down speed (Z-axis) 3 mm/s to 10 mm/sMeasuring speed (X-axis) 0.03 mm/s to 20 mm/sMoving speed (X-axis) 60 mm/s max.
Detector
Stylus, measuring force Replaceable, 30 mN or less with retract functionStylus radius (stylus material) 25 μmR (24° conical carbide), two pieces equipped as standard
Measuring direction, position Pull/push and Up/down directions, Max. following angle: 77°
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 244 mm 444 mm 644 mm 244 mm 444 mm 644 mm
Granite tableDimensions 600 × 320 mm 1000 × 450 mm 600 × 320 mm 1000 × 450 mmPermissible loading weight ★ 37 kg 28 kg 93 kg 84 kg 31 kg 22 kg 87 kg 78 kg
Other
Installationdimensions ★
Width 1250 mm 1650 mm 1250 mm 1650 mmDepth 800 mm 900 mm 800 mm 900 mmHeight 1480 mm 1680 mm 1880 mm 1480 mm 1680 mm 1880 mm
Weight ★ 225 kg 235 kg 420 kg 430 kg 230 kg 240 kg 425 kg 435 kgPower supply, frequency, consumption Single phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 670 VA
★Dimensions and weight are for the DX type. This product shall be controlled by the Foreign Exchange and Foreign Trade Act and required an export license by the Japanese Government. Regarding exporting this product and/or providing technologies with a non-resident, please consult Tokyo Seimitsu.
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Integrated Roughness Measuring and High Accuracy Contour Measuring Instrument
New High-Accuracy Contour Detector that Weighs 40% Less Than Previous Models●�The laser optical diffraction scale ensures high resolution over
the entire range.
●�Contours can be measured and analyzed with high accuracy and high resolution.
Linear Motor Drive●�Low vibration, high accuracy, high-speed movement.
●�Low vibration ensures more stable measurement at high magnifications.
2-In-1 Measuring Instrument●��Compact high performance detector for roughness
measurement and high accuracy contour detector are provided as standard.
A Choice of All-In-One Space-Saving ●��Linear series DX type or conventional separate style SD type to
suit specific requirements.
High Accuracy Contour Detector (Digital)●�CONTOURECORD 2700DX3/SD3's contour detector is a high
accuracy detector equipped with an optical diffraction scale.
●�With minimum resolution of 0.025 μm, this instrument provides high accuracy measurement covering the entire detection range of 50 mm in the Z direction.
Roughness Pickup for Large Magnification (Option)●�A roughness measurement range of 1000 μm enables provision
of minute contour and rough alignment measurement.
●�To support large magnification measurement of high-precision processed parts, magnification of up to 500,000x is provided.
φ 14
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SURFCOM 2900DX3
SURFCOM 2900SD3
Printer is optional
Surface Texture – Contour Measuring Instruments
Surface Texture and Contour Combined Measuring Instruments
Linear series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
23
High Accuracy, Wide-Range Hybrid Detector (Option)●�SURFCOM 2900DX3/SD3 comes with a roughness detector
and a contour detector as standard. A high accuracy, wide-range hybrid detector can also be added.
●�Accurate, efficient measurement of workpieces with various profiles is possible.
For details about the high accuracy, wide-range hybrid detector, see SURFOCM 2000DX3/SD3 (P.14).
Note that this detector is a factory option. Adding the detector to an existing instrument requires that the instrument be shipped to our factory.
SpecificationsModel
SURFCOM 2900DX3/SD3
-12 -13 -14 -15 -22 -23 -24 -25
Measuring rangeZ-axis (vertical) 50 mm
X-axis (horizontal) 100 mm 200 mm
Accuracy
Roughness detector Resolution 0.02 μm/1000 μm range to 0.0001 μm/6.4 μm range
Contour detectorZ-axis indication accuracy (vertical) ±(0.8 + |2H|/100) μm (H: Measuring height mm)
Resolution 0.025 μm/Full range
Roughness tracing driver X-axis resolution 0.04 μm or 32000 points (300000 data uptake points)
Contour tracing driver
X-axis indication accuracy (horizontal) ±(1.0 + L/100) μm (L: Measuring length mm)
Resolution 0.016 μm
Straightness accuracy Roughness system: (0.05 + L/1000) μm (L: Measuring length mm), Contour system: 1 μm/100 mm, 2 μm/200 mm
Sensing method
Z-axis(vertical)
Roughness detector Differential inductance
Contour detector Laser optical diffraction scale
X-axis (horizontal) Linear scale
Speed
Column up/down speed (Z-axis) 3 mm/s to 10 mm/s
Measuring speed (X-axis) 0.03 mm/s to 20 mm/s
Moving speed (X-axis) 60 mm/s max.
Detector
RoughnessStylus, measuring force Replaceable, 0.75 mN
Stylus radius (stylus material) 2 μmR (60° conical diamond), one piece equipped as standard
Contour
Stylus, measuring force Replaceable, 30 mN or less with retract function
Stylus radius (stylus material) 25 μmR (24° conical carbide), two pieces equipped as standard
Measuring direction, position Pull/push and Up/down directions, Max. following angle: 77°
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 226 mm 426 mm 626 mm 226 mm 426 mm 626 mm
Granite tableDimensions 600 × 320 mm 1000 × 450 mm 600 × 320 mm 1000 × 450 mmPermissible loading weight ★ 37 kg 28 kg 93 kg 84 kg 31 kg 22 kg 87 kg 78 kg
Other
Installationdimensions ★
Width 1250 mm 1650 mm 1250 mm 1650 mmDepth 800 mm 900 mm 800 mm 900 mmHeight 1480 mm 1680 mm 1880 mm 1480 mm 1680 mm 1880 mm
Weight ★ 225 kg 235 kg 420 kg 430 kg 230 kg 240 kg 425 kg 435 kgPower supply, frequency, consumption Single phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 670 VA
★Dimensions and weight are for the DX type.
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Printer is optional
SURFCOM 1900DX3
SURFCOM 1900SD3
The First Application of Linear Motor Drive (Patent Pending)●�The new linear motor enables the fastest measurement speeds in the
world and low vibration for stable, high-magnification measurement.
●�A linear, non-contact tracing driver and simple configuration (no feed screw or gear box) eliminate vibrations and ensure stable long-term operation.
High-Speed Measurement for Dramatically Improved Productivity●�Very high speeds of 3 mm/s maximum for roughness
measurement, 20 mm/s maximum for wave measurement, and 60 mm/s for movement speed provide incredibly fast performance and better-than-ever measuring efficiency.
●�Teaching and playback functions automate the entire process, from multiple location measurements to creation of the final inspection report, which can be quickly put together by pasting data into it, for measuring efficiency that is five to ten times better than other ACCRETECH instruments.
Smaller Footprint●�A new, modern design reduces the system footprint by about
25% (compared with previous ACCRETECH models). This means lower expenses when the system is installed in a temperature controlled room.
New, High-Performance Compact Pickup (Roughness)●�A new compact built-in pickup allows high-magnification, wide
area measurement.
●�The measurement range is 1000 μm with an outside diameter of 14 mm, and a measurement magnification of 500,000 times.
Higher Precision Allows Measurement of Workpiece Contours that are Impossible for Existing Instruments●�Measurement accuracy of 2.5 μm (measurement range: 5 mm) provides
plenty of accuracy for molds and other precision components.
●�A level of measuring accuracy that is normally associated with high-end instruments greatly broadens the range of possible applications.
Easy Evaluation of General-Purpose Part Contours●�Contours of parts that normally have been evaluated on a projector
or tool microscope now can be obtained quickly and easily.●�Measured results can be incorporated into inspection reports.
Superior ACCRETECH Functions●��Automatic Element Discrimination (AI Function)
Elements such as points, straight lines, and circles are determined automatically without having to be specified by the operator.
●��Dimension DisplayActual measured values such as parameters and geometric deviation can be displayed in the measurement drawing.
●��Automatic CrowningWorkpiece maximum values and minimum values are detected automatically.
●��Calculation Point RepeatGeneral analysis of a workpiece that includes repeating profiles can be performed by analyzing a single pattern.
●��Workpiece TraceA single manual trace can be used to determine the measuring range without setting values. This function is ideal for measuring intricate profiles.
●��Import and ExportImage data can be pasted into measurement results and measurement waveform data can be pasted into commercially available software files.
/
Surface Texture – Contour Measuring Instruments
Surface Texture and Contour Combined Measuring Instruments
Linear series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
With Cutting-Edge Linear Motor High-Speed, Low-Vibration, High-Accuracy Measuring
24
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High Accuracy Analog Detector●�The analog detector has simple inner structure which allows
high resolution depending on measurement ranges. Low measuring force leads to less friction between a stylus and a workpiece, and the pattern of the workpiece can be faithfully incorporated. The detector resists shock and can obtain stable measurement data.
For details about the high accuracy, wide-range hybrid detector, see SURFOCM 2000DX3/SD3 (P.14).
Roughness Pickup for Large Magnification (Option)●�A roughness measurement range of 1000 μm, enables
provision of minute contour and rough alignment measurement.
●�To support large magnification measurement of high-precision processed parts, magnification of up to 500,000x is provided.
φ 14
High Accuracy, Wide-Range Hybrid Detector (Option)●�SURFCOM 1900DX3/SD3 comes with a roughness detector
and a contour detector as standard. A high accuracy, wide-range hybrid detector can also be added.
●�Accurate, efficient measurement of workpieces with various profiles is possible.
Specifications
ModelSURFCOM 1900DX3/SD3
-12 -13 -14 -15 -22 -23 -24 -25
Measuring rangeZ-axis (vertical) 50 mm
X-axis (horizontal) 100 mm 200 mm
Accuracy
Roughness detector Resolution 0.02 μm/1000 μm range to 0.0001 μm/6.4 μm range
Contour detectorZ-axis indication accuracy (vertical) ±(1.8 + |2H|/100) μm (H: Measuring height mm)Resolution 0.1 μm/5 mm range, 0.4 μm/20 mm range, 1 μm/50 mm range
Roughness tracing driver X-axis resolution 0.04 μm or 32000 points (300000 data uptake points)
Contour tracing driverX-axis indication accuracy (horizontal) ±(1.0 + L/100) μm (L: Measuring length mm)Resolution 0.016 μm
Straightness accuracyRoughness system: (0.05 + L/1000) μm (L: Measuring length mm),
Contour system: 1 μm/100 mm , 2 μm/200 mm
Sensing methodZ-axis(vertical)
Roughness detectorDifferential inductance
Contour detectorX-axis (horizontal) Linear scale
SpeedColumn up/down speed (Z-axis) 3 mm/s to 10 mm/sMeasuring speed (X-axis) 0.03 mm/s to 20 mm/sMoving speed (X-axis) 60 mm/s max.
Detector
RoughnessStylus, measuring force Replaceable, 0.75 mNStylus radius (stylus material) 2 μmR (60° conical diamond), one piece equipped as standard
ContourStylus, measuring force Replaceable, 30 mN or less with retract functionStylus radius (stylus material) 25 μmR (24° conical carbide), two pieces equipped as standardMeasuring direction, position Pull/push and Up/down directions, Max. following angle: 77°
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 244 mm 444 mm 644 mm 244 mm 444 mm 644 mm
Granite tableDimensions 600 × 320 mm 1000 × 450 mm 600 × 320 mm 1000 × 450 mmPermissible loading weight ★ 37 kg 28 kg 93 kg 84 kg 31 kg 22 kg 87 kg 78 kg
Other
Installationdimensions ★
Width 1250 mm 1650 mm 1250 mm 1650 mmDepth 800 mm 900 mm 800 mm 900 mmHeight 1480 mm 1680 mm 1880 mm 1480 mm 1680 mm 1880 mm
Weight ★ 225 kg 235 kg 420 kg 430 kg 230 kg 240 kg 425 kg 435 kgPower supply, frequency, consumption Single phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 670 VA
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★Dimensions and weight are for the DX type. This product shall be controlled by the Foreign Exchange and Foreign Trade Act and required an export license by the Japanese Government. Regarding exporting this product and/or providing technologies with a non-resident, please consult Tokyo Seimitsu.
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Printer is optional
CONTOURECORD 1710DX3CONTOURECORD 1710SD3
High-Accuracy Contour Detector With Laser Optical Diffraction Scale●�Indication accuracy of detector: ±(1.8+|2H|/100) μm
Resolution: 0.1μm (full range) This detector allows high-accuracy contour measurements and evaluations of precision processing components.
High-Speed Measurement Dramatically Enhances Productivity●�Contour Measurement: 20 mm/s max.
Moving Speed: 60 mm/s max. Measurement Efficiency: 10 times better (compared to previous models)
Tracing Driver with Linear Motor●�The new linear motor enables the fastest measurement speed
in the world. Low vibration ensures stable measurements, as well as allowing accurate high-magnification measurements. The simple structure of the non-contact driver maintains long-term stability.
Surface Texture – Contour Measuring Instruments
Contour Measuring Instruments
Linear series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
High-Accuracy Contour DetectorLaser Optical Diffraction Scale EmployedSpace-Saving DX model Allows Efficient Use of a Measuring Room
Specifications
ModelCONTOURECORD 1710DX3/SD3
-12 -13 -14 -15 -22 -23 -24 -25
Measuring rangeZ-axis (vertical) 50 mmX-axis (horizontal) 100 mm 200 mm
AccuracyDetector
Z-axis indication accuracy (vertical) ±(1.8 + |2H|/100) μm (H: Measuring height mm)Resolution 0.1 μm/Full range
Tracing driver
X-axis Indication accuracy (horizontal) ±(1.0+L/100) μm (L: Measuring length (mm)), Measuring pitch: 0.1 μm min.Resolution 0.016 μm
Straightness accuracy 1 μm/100 mm 2 μm/200 mm
Sensing methodZ-axis: Detector (vertical) Laser optical diffraction scaleX-axis: Tracing driver (horizontal) Linear scale
SpeedColumn up/down speed (Z-axis) 3 mm/s to 10 mm/sMeasuring speed (X-axis) 0.03 mm/s to 20 mm/sMoving speed (X-axis) 60 mm/s max.
Detector
Stylus, measuring force Replaceable, 30 mN with retract functionStylus radius (stylus material) 25 μmR (24° conical carbide), one piece equipped as standard
Measuring direction, position Pull/push and Up/down directions, Max. following angle: 77°
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 226 mm 426 mm 626 mm 226 mm 426 mm 626 mm
Granite tableDimensions 600 × 320 mm 1000 × 450 mm 600 × 320 mm 1000 × 450 mmPermissible loading weight ★ 37 kg 28 kg 93 kg 84 kg 31 kg 22 kg 87 kg 78 kg
Other
Installationdimensions ★
Width 1250 mm 1650 mm 1250 mm 1650 mmDepth 800 mm 900 mm 800 mm 900 mmHeight 1480 mm 1680 mm 1880 mm 1480 mm 1680 mm 1880 mm
Weight ★ 225 kg 235 kg 420 kg 430 kg 230 kg 240 kg 425 kg 435 kgPower supply, frequency, consumption Single phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 670 VA
★Dimensions and weight are for the DX type.
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27
Printer is optional
SURFCOM 1910DX3
SURFCOM 1910SD3
2-in-1 High-accuracy Measuring Instrument●�Indication accuracy of contour detector: ±(1.8+|2H|/100) μm
Resolution: 0.1μm (full range) Measuring magnification of roughness pickup: 500000 times max. This detector allows high-accuracy roughness and contour measurements and evaluation of precision processing components.
High-speed Measurement Dramatically Enhances Productivity●�Roughness Measurement: 3 mm/s max.
Contour Measurement: 20 mm/s max. Moving Speed: 60 mm/s max. Measurement Efficiency: 10 times better (compared to previous models)
Tracing Driver with Linear Motor●�The new linear motor enables the fastest measurement speed
in the world. Low vibration ensures stable measurements, as well as allowing accurate high-magnification measurements. The simple structure of the non-contact driver maintains long-term stability.Specifications
ModelSURFCOM 1910DX3/SD3
-12 -13 -14 -15 -22 -23 -24 -25
Measuring rangeZ-axis (vertical) 50 mmX-axis (horizontal) 100 mm 200 mm
Accuracy
Roughness detector Resolution 0.01 μm/1000 μm range to 0.0001 μm/6.4 μm range
Contour detectorZ-axis indication accuracy (vertical) ±(1.8 + |2H|/100) μm (H: Measuring height mm)Resolution 0.1 μm/Full range
Roughness tracing driver X-axis resolution 0.04 μm or 32000 points (300000 data uptake points)
Contour tracing driverX-axis indication accuracy (horizontal) ±(1.0+L/100) μm (L: Measuring length (mm)), Measuring pitch: 0.1 μm min.Resolution 0.016 μm
Straightness accuracyRoughness system: (0.05 + L/1000) μm (L: Measuring length mm),
Contour system: 1 μm/100 mm , 2 μm/200 mm
Sensing methodZ-axis(vertical)
Roughness detector Differential inductanceContour detector Laser optical diffraction scale
X-axis (horizontal) Linear scale
SpeedColumn up/down speed (Z-axis) 3 mm/s to 10 mm/sMeasuring speed (X-axis) 0.03 mm/s to 20 mm/sMoving speed (X-axis) 60 mm/s max.
Detector
RoughnessStylus, measuring force Replaceable, 0.75 mNStylus radius (stylus material) 2 μmR (60° conical diamond), one piece equipped as standard
ContourStylus, measuring force Replaceable, 30 mN with retract functionStylus radius (stylus material) 25 μmR (24° conical carbide), one piece equipped as standardMeasuring direction, position Pull/push and Up/down directions, Max. following angle: 77°
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 226 mm 426 mm 626 mm 226 mm 426 mm 626 mm
Granite tableDimensions 600 × 320 mm 1000 × 450 mm 600 × 320 mm 1000 × 450 mmPermissible loading weight ★ 37 kg 28 kg 93 kg 84 kg 31 kg 22 kg 87 kg 78 kg
Other
Installationdimensions ★
Width 1250 mm 1650 mm 1250 mm 1650 mmDepth 800 mm 900 mm 800 mm 900 mmHeight 1480 mm 1680 mm 1880 mm 1480 mm 1680 mm 1880 mm
Weight ★ 225 kg 235 kg 420 kg 430 kg 230 kg 240 kg 425 kg 435 kgPower supply, frequency, consumption Single phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 670 VA
Surface Texture – Contour Measuring Instruments
Surface Texture and Contour Combined Measuring Instruments
Linear series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
★Dimensions and weight are for the DX type.
Roughness and Contour Detectors Provided as StandardMeasurement, Evaluation, Analysis and Printout for Roughness and Contour in One Machine Improves Work EfficiencySpace-Saving DX model Allows Efficient Use of a Measuring Room
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Automated Solution for Production Floor Surface Texture Measurement Management
SURFCOM C5 allows customization of the workpiece
feed unit and jig production to suit particular needs.
Basic specifications are Type-C (mainly for cylinder
heads, cylinder blocks, and other workpieces where
a 5-direction approach is required) and Type-S (for
camshafts and other shaft workpieces that require a
rotary axis).
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SURFCOM C5, a Proposal for Engine Production Processes
Current status of roughness measurement in the engine production process
SURFCOM C5 solves all of these problems at once
Illustration explaining measurement operating sections of the X-axis tracing driver
●�Cylinder block●�Cam shaft●�Cylinder head
●�Connector rod, etc.●�Crankshaft
●�Measurement efficiency improved by multi-axis control.●�Integrated sensor rotating mechanism ensures
measurement in all orientations.●�X-axis tracing driver (200 mm) and Y-axis tracing driver
(30 mm) integrated into a single structure (Patent pending).
●�Low-vibration linear motor drive (X-axis).
① Not universal
② Difficult to record judgment results
③ Subject to human error
Portable texture measuring instruments and measurement of jigs are subject to a number of
problems
[Features of SURFCOM C5]
[Target workpiece]
X-axis drive
Y-axis drive
Sensor rotating mechanism
Type-C
Type-S
Surface Texture – Contour Measuring Instruments
Surface Texture Measuring Instruments
29
External View
SpecificationsModel
SURFCOM C5
Type-C Type-S
Measuring rangeDetector: Z-axis (vertical) 1000 μm
Tracing driver: X-axis (horizontal) 200 mm
Operation range
Column up/down: Z-axis 500 mm (resolution: 0.1 μm)
Tracing driver: X-axis 200 mm (resolution: 0.1 μm)
Column cross-feed: Y-axis 800 mm (resolution: 0.1 μm)
Pickup tracing driver: Y-axis 30 mm (resolution: 0.1 μm)
Pickup: Rotation angle 0°, 90°, 180°, 270° —
Tracing driver: Straightness accuracy (X-axis) 0.5 μm/200 mm, (Y-axis) 0.5 μm/30 mm
Sensing methodDetector: Z-axis (vertical direction): Differential inductance,
Tracing driver: X-axis (horizontal direction): Optical diffraction scale
Roughness processing function
StandardComplies with JIS2001, JIS1994, JIS1982, ISO1997, ISO1984, DIN1990, ASME1995,
CNOMO
ParameterRa, Rq, Ry, Rp, Rv, Rc, Rz, Rmax, Rt, Rz.J, R3z, Sm, S, R Δ a, R Δ q, R λ a, R λ q, TILT A, Ir, Pc, Rsk, Rku, Rk, Rpk, Rvk, Mr1, Mr2, VO, K, tp, Rmr, Rmr2, R σ c, AVH,
Hmax, Hmin, AREA, NCRX, R, Rx, AR, NR, CPM, SR, SAR
Evaluation curve
Section profile curve, roughness curve, filtered waviness curve, filtered center line waviness curve, rolling circle waviness curve, envelope waviness curve,
rolling circle center line waviness curve, DIN4776 special curve, roughness motif curve,waviness motif curve
Surface characteristics graph Bearing area curve, power spectrum curve, amplitude distribution graph
Tilt correctionLinear correction, round surface correction, first half correction, latter half correction,
both end correction, spline curve correction(linear, round surface and both end correction possible in arbitrary range)
Type of filterGaussian phase compensation filter, standard 2RC filter,
phase compensation 2RC filter
Cutoff value 0.008, 0.025, 0.08, 0.25, 0.8, 2.5, 8, 25, 50 mm (9 stages), selectable (from 0.001)
Data point 32000 max. (without λ s filter); 300000 max. (with λ s filter)
Magnification (vertical) 50, 100, 200, 500, 1 k, 2 k, 5 k, 10 k, 20 k, 50 k, 100 k, 200 k, 500 k
Magnification (horizontal) 0.1, 1, 2, 5, 10, 50, 100, 200, 500, 1 k, 2 k, 5 k, 10 k, 20 k
Speed
Column up/down speed (Z-axis) 100 mm/s max.
Tracing driver measuring speed (X-axis)
0.03 mm/s to 3 mm/s (during roughness measurement), 0.03 mm/s to 20 mm/s (during waviness measurement)
Tracing driver moving speed (X-axis) 100 mm/s max.
Column moving speed (Y-axis) 100 mm/s max.
Detector
Stylus Replaceable
Measuring force 0.75 mN (with standard pickup) 10 mN (with thin pickup)
Stylus radius 2 μmR (standard accessory) 5 μmR
Stylus material Diamond
Dimensions and weight
Power supply, frequency Single-phase AC 100 V to 230 V ±10% (grounding required), 50 Hz/60 Hz
Power consumption 1000 VA
Weight 2000 kg 1700 kg
SURFCOM C5 Type-C
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Surface Texture – Contour Measuring Instruments
Surface Texture and Contour Combined Measuring Instruments
30
AI Function (Roughness) (Patented)●��The AI function automatically sets the measurement conditions
and executes measurement.
Automatic Operation Teaching/Playback Function (Roughness/Contour)●��This function automatically stores measurement and analysis
procedures in the memory, including tracing driver and column movements. This enables CNC measurements to be performed.
Dimension Line Display Function (Contour)●��This enables dimension lines to be drawn on the diagram along
with actual measured values for parameters and geometric deviation.
Built-in Shape Merge Function●��The profile synthesis function eliminates the analysis range
limitation created by the stylus angle (contour).
Dimension line display function (TiMS)
Roughness analysis function (TiMS)
Shape merge function
With normal measuring systems, limits are imposed on the measuring angle by the detector stylus angle. ACCRETECH has solved this problem by synthesizing the data for two profiles.
Advanced Functions and Superior Operational Ease
Printer is optional
SURFCOM 2800G
Surface Texture and Contour Analysis Integrated Measuring Instrument
Printer is optional
SURFCOM 1800G
Standard series
ACCRETECHINTEGRATEDMEASURINGSYSTEM
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ACCTee Measurement & Analysis Software●��ACCTee is surface texture and contour profile measurement and analysis software with enhanced operability. Provided with wizard
modes for easier operation, as well as a variety of support functions such as "AI function", "self-diagnosis function" and "peak and valley detection function", ACCTee makes all measurement tasks easier and more efficient.
Roughness analysis function (ACCTee) Peak and Valley function (ACCTee)
Print data sheet
ModelSURFCOM 2800G/1800G
-11 -12 -13 -14 -21 -22 -23 -24
Measuring rangeZ-axis (vertical) 50 mm
X-axis (horizontal) 100 mm 200 mm
Accuracy
S1800Gseries
RoughnessMeasuring range 800 μm range to 25 μm range (6.4 μm range)*4
Resolution 0.02 μm to 0.0004 μm (0.0001 μm)*4
ContourZ-axis indication accuracy (vertical) ±0.25% (full scale)Resolution 0.1 μm/5 mm range, 0.4 μm/20 mm range, 1 μm/50 mm range
S2800Gseries
RoughnessMeasuring range 800 μm range to 25 μm range (6.4 μm range)*4
Resolution 0.02 μm to 0.0004 μm (0.0001 μm)*4
ContourZ-axis indication accuracy (vertical) ±(0.8 + |2H|/100) μm (H: Measuring height mm)Resolution 0.025 μm/Full range
Common itemX-axis indication accuracy (horizontal) ±(1 + 2L/100) μm (L: Measuring length mm)Resolution 0.04 μm
Tracing driver
Straightnessaccuracy
Roughness 0.05 + 1.5L/1000 μm (L: Measuring length mm)Contour 1 μm/100 mm 2 μm/200 mm
Sensing method Moire striped scale Linear scaleMeasuring speed 0.03, 0.06, 0.15, 0.3, 0.6, 1.5, 3, 6 mm/s (8 speeds)Colum up/down speed (Z-axis) — 10 mm/s (3mm/s)*1 — 10 mm/s (3 mm/s)*1
Detector
Sensing method
S1800Gseries
RoughnessContour Differential transducer
S2800Gseries
RoughnessContour Laser optical diffraction scale
Roughness measurement
Stylus, measuring force Replaceable, 0.75 mNStylus radius (material) Roughness: 2 μmR (60° conical diamond) Waviness: 800 μmR (Ruby ball) Each stylus equipped as standard
Contourmeasurement
Stylus, measuring force, function Replaceable, 30 mN, with retraction functionStylus radius (material) 25 μmR (24° conical carbide) Two pieces equipped as standardMeasuring direction, position Pull/push and Up/down directions, Max. following angle: 77°
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 250 mm 450 mm 250 mm 450 mm
Grinate tableDimensions 600 × 317 mm 1000 × 450 mm 600 × 317 mm 1000 × 450 mmPermissible loading weight*2 40 kg 34 kg 25 kg 40 kg 34 kg 28 kg 19 kg 34 kg
Other
Installation dimensions*3
Width 2000 mm 2300 mm 2000 mm 2300 mmDepth 1000 mm 1000 mmHeight 1700 mm 1900 mm 1700 mm 1900 mm
Weight 120 kg 125 kg 135 kg 240 kg 125 kg 135 kg 140 kg 245 kgPower supply, frequency, consumption Single-phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 710 VA
*1: For joystick operation
*2: The value is in use of the desktop anti-vibration table (E-VS-S57B) for -11,-12,-13,-21,-22,-23 and of the large anti-vibration table (E-VS-R16B) for -14,-24.
*3: The dimensions of -11,-12,-13,-21,-22,-23 include the optional stand (E-VS-S13A), desktop anti-vibration table (E-VS-S57B) and computer rack (E-DK-S24A). The dimensions of -14,-24 include the optional large anti-vibration table (E-VS-R16B) and computer rack (E-DK-S24A).
*4: The value is in use of high magnification pickup.
Specifications
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Surface Texture – Contour Measuring Instruments
Contour Measuring Instruments
ACCRETECHINTEGRATEDMEASURINGSYSTEM
32
Auto Element Recognition (AI Function)●��This function automatically determines the type of element
(point, line, circle).
Dimension Display Function●��The actual measured values for parameters and geometric
deviation can be displayed on the diagram.
Profile Synthesis Function●��The limitations on the analysis range due to the angle of the
stylus are addressed with the synthesis function.
Peak and Valley Function●��This function enables the maximum workpiece point to be
detected by tracing with the stylus, simplifying alignment.
Calculation Point Repeat Function●��Overall workpiece analysis can be executed after completing
only one pattern analysis for workpieces where certain shapes are repeated.
High Precision Contour Profile Evaluation●��The 2600G and 1600G are ideal for the evaluation of non-
spherical lenses, optical fiber connectors, ball screws and other parts where high profile accuracy is required.
Host of Contour Evaluation Functions●��A wide range of evaluation functions is provided. Standard
functions include a measured data (point data)/design value deviation collation function, design value generation function, best fit function and IGES/DXF conversion function to facilitate communication with CAD systems.
Dimension line display function (TiMS)
Contour profile nominal value collation (TiMS)
High-Accuracy Contour Measurement of 1 μm or Less in Z-Direction (for displacement of 5 mm)
Printer is optional
CONTOURECORD 2600G
Printer is optional
Enhanced Operability
CONTOURECORD 1600G
33
Print data sheet
ModelCONTOURECORD 2600G/1600G
-11 -12 -13 -14 -21 -22 -23 -24
Measuring rangeZ-axis (vertical) 50 mm
X-axis (horizontal) 100 mm 200 mm
Accuracy
C1600G seriesZ-axis indication accuracy (vertical) ±0.25% (full scale)Resolution 0.1 μm/5 mm range, 0.4 μm/20 mm range, 1 μm/50 mm range
C2600G seriesZ-axis indication accuracy (vertical) ±(0.8 + |2H|/100) μm (H: Measuring height mm)Resolution 0.025 μm/Full range
Common itemX-axis indication accuracy (horizontal) ±(1 + 2L/100) μm (L: Measuring length mm)Resolution 0.04 μm
Tracing driver
Straightness accuracy 1 μm/100 mm 2 μm/200 mmSensing method Moire striped scale Linear scaleMeasuring speed 0.03, 0.06, 0.15, 0.3, 0.6, 1.5, 3, 6 mm/s (8 speeds)Colum up/down speed (Z-axis) — 10 mm/s (3 mm/s)*1 — 10 mm/s (3 mm/s)*1
Detector
Sensing method
C1600G series Differential transducerC2600G series Laser optical diffraction scale
Stylus, measuring force, function Replaceable, 30 mN, with retraction function
Stylus radius (material) 25 μmR (conical carbide) One piece equipped as standard
Measuring direction, position Pull/push and Up/down directions, Max. following angle: 77°
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 250 mm 450 mm 250 mm 450 mm
Grinate tableDimensions 600 × 317 mm 1000 × 450 mm 600 × 317 mm 1000 × 450 mmPermissible loading weight*2 41 kg 35 kg 26 kg 41 kg 35 kg 29 kg 20 kg 35 kg
Other
Installation dimensions*3
Width 2000 mm 2300 mm 2000 mm 2300 mmDepth 1000 mm 1000 mmHeight 1700 mm 1900 mm 1700 mm 1900 mm
Weight 115 kg 125 kg 130 kg 235 kg 125 kg 130 kg 140 kg 245 kgPower supply, frequency, consumption Single-phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 710 VA
*1: For joystick operation
*2: The value is in use of the desktop anti-vibration table (E-VS-S57B) for -11,-12,-13,-21,-22,-23 and of the large anti-vibration table (E-VS-R16B) for -14,-24.
*3: The dimensions of -11,-12,-13,-21,-22,-23 include the optional stand (E-VS-S13A), desktop anti-vibration table (E-VS-S57B) and computer rack (E-DK-S24A). The dimensions of -14,-24 include the optional large anti-vibration table (E-VS-R16B) and computer rack (E-DK-S24A).
Specifications
ACCTee Measurement & Analysis Software●��ACCTee is contour profile measurement and analysis software with enhanced operability. Provided with wizard modes for easier
operation, as well as a variety of support functions such as "AI function", "self-diagnosis function" and "peak and valley detection function", ACCTee makes all measurement tasks easier and more efficient.
Peak and Valley function (ACCTee)Dimension line display function
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Superior Operability &
Automation from Measurements
to Inspection Report Creation
Surface Texture – Contour Measuring Instruments
Surface Texture Measuring Instruments
ACCRETECHINTEGRATEDMEASURINGSYSTEM
34
Printer is optional
AI Function Simplifies Measurements (Patented)●�The unit automatically selects the measuring conditions
without setting them in advance (roughness measurement).
●�A lesson mode is available to teach the user the operation procedures. This is a reflection of ACCRETECH's commitment to create measuring instruments that anyone can use.
Automation Enhances Measurement Efficiency●��The teaching function can be used to automate a series
of operations, from measurement at multiple locations to generation of an inspection report by pasting the data.
Evaluation Functions Dramatically Strengthened●��Reflecting customer requests for more evaluation functions,
this unit includes standards for film thickness measurement (step/area), wear volume calculation (superimposed profile area) and LCD glass substrate (special waviness).
Complies with World Standards●�This model complies with the latest ISO, JIS, DIN, ASME,
CNOMO and other standards, and has cleared the requirements for the European safety standard CE marking.
●�It supports operation using Japanese, Chinese, Korean English, German, French, Italian and Spanish.
Freedom to Re-Analyze●��Re-analysis can be performed easily after changing the
measurement standard (linear, first half, latter half, round surface, both end), configuring the evaluation range, and removing defective data from a notch.
Movement
Measurement
SURFCOM 1400G
Standard series
Outstanding Expandability●��The unit can be easily and efficiently upgraded to meet
evolving needs. This includes upgrading from two-dimensional to three-dimensional roughness, or adding profile capability.
35
Measuring screen
Analysis screen
Measurement●�Easy operation with icons and pull-down
menus.
●�Icons can be edited according to individual preferences.
●�Real-time display of data.
●�Unit can be controlled using manual mode, joystick or mouse.
Analysis●�Desired measuring standard and
evaluation range can be set.
●�Evaluation according to different standards can be performed by simply recalculating the data.
●�Superimposition Function
Differences before and after machining can be determined by superimposing data on the screen and calculating the different area figures for both sets of data. Up to 10 data items on the screen can be stored, and evaluation can be performed by superimposing the data sets.
Printing●��The measured results can be formatted
according to individual requirements and printed as an inspection report.
ModelSURFCOM 1400G
-11 -12 -13 -14 -21 -22 -23 -24
Measuring rangeZ-axis (vertical) 800 μmX-axis (horizontal) 100 mm 200 mm
Accuracy
Measuring range 800 μm range to 25 μm range (6.4 μm range)*4
Resolution 0.02 μm to 0.0004 μm (0.0001 μm)*4
X-axis indication accuracy (horizontal) ±(1 + 2L/100) μm (L: Measuring length mm)Resolution 0.1 μm
Tracing driver
Straightness accuracy 0.05 + 1.5L/1000 μm (L: Measuring length mm)Sensing method Moire striped scale Linear scaleMeasuring speed 0.03, 0.06, 0.15, 0.3, 0.6, 1.5, 3, 6 mm/s (8 speed)Colum up/down speed (Z-axis) — 10 mm/s (3 mm/s)*1 — 10 mm/s (3 mm/s)*1
DetectorSensing method Differential transducer
Roughnessmeasurement
Stylus, measuring force Replaceable, 0.75 mNStylus radius (material) Roughness: 2 μmR (60° conical diamond) Waviness: 800 μmR (Ruby ball) Each stylus equipped as standard
Operation rangeTracing driver stroke 100 mm 200 mmColumn up/down stroke 250 mm 450 mm 250 mm 450 mm
Grinate tableDimensions 600 × 317 mm 1000 × 450 mm 600 × 317mm 1000 × 450 mmPermissible loading weight*2 48 kg 42 kg 33 kg 48 kg 43 kg 37 kg 28 kg 43 kg
Other
Installation dimensions*3
Width 2000 mm 2300 mm 2000 mm 2300 mmDepth 1000 mm 1000 mmHeight 1700 mm 1900 mm 1700 mm 1900 mm
Weight 115 kg 120 kg 130 kg 235 kg 120 kg 125 kg 135 kg 240 kgPower supply, frequency, consumption Single-phase AC 100 V ±10% (grounding required), 50 Hz/60 Hz, 710 VA
Specifications
*1: For joystick operation.
*2: The value is in the use of the desktop anti-vibration table (E-VS-S57B) for -11,-12,-13,-21,-22,-23 and of the large anti-vibration table (E-VS-R16B) for -14,-24.
*3: The dimensions of -11,-12,-13,-21,-22,-23 include the optional stand (E-VS-S13A) and desktop anti-vibration table (E-VS-S57B) and computer rack (E-DK-S24A). The dimensions of -14,-24 include the optional large anti-vibration table (E-VS-R16B) and computer rack (E-DK-S24A).
*4: The value is in use of high magnification pickup.
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Surface Texture – Contour Measuring Instruments
Surface Texture Measuring Instruments
36
LCD Glass Substrate Waviness Measuring Instrument
PDP Profile Measuring Instrument
Column Cross Feed Device
SURFCOM 1400G-LCD●�A lineup of different measuring ranges (300 × 250) mm,
(500 × 500) mm, (650 × 650) mm) to meet a wide range of needs.
●�Allows measuring of waviness, roughness, bowing, step profiles and other characteristics.
●�Uses SURFCOM 1400G computer for data processing unit.
SURFCOM 1400G-PDP●�Dedicated instrument for optimal measurement of film
deposition thickness on color PDP front substrates and rib height on the back substrates.
●�Motor driven X-axis tracing driver itself (900 mm in the X-direction, 1300 mm in the Y-direction), measurements can be performed within this movement range.
●�Uses SURFCOM 1400G computer for data processing unit.
Cross Feed Device for Surface Texture & Contour Measuring Instrument●�Enables measurement of heavy items like cylinder blocks and
long items such as crankshafts.
●�Ideal for automotive and instrument tool parts.
●�Motor driven or manual type can be selected for the X-axis feed according to individual requirements.
●�Long-lasting granite used for the measuring stand.
X-axis drive distance300 mm type
X/Y-axis drive distance500 mm type650 mm type
X-axis drive distance300 mm type
X/Y-axis drive distance500 mm type650 mm type
Model SURFCOM 1400G-LCDVertical magnification display 50 to 500 k* (arbitrary or auto)Horizontal magnification display 1 to 20 k (arbitrary or auto)Measuring force 0.75 mNStraightness accuracy (0.05 + 1.5L/1000) μm (L: Measuring length mm)Parameters Roughness: 36 types, Waviness: 24 types
* When high magnification pickup is used
Specifications
Specifications
Model SURFCOM 1400G-PDP
X-Y travel rangeX=900 mm (motor drive),Y=1300 mm (motor drive)
X-Y travel speed 100 mm/s max.Measuring height 50 mm Z-axis stroke (manual)Tracing driver title angle ±5˚ (manual)Roughness measuring range 100 mm X-axis directionStraightness accuracy (0.05 + 1.5L/1000) μm (L: Measuring length mm)Vertical recording magnification 50 to 50 k times* (arbitrary or auto)Horizontal recording magnification 1 to 20 k times (arbitrary or auto)Measuring force 0.75 mNLoad 20 kg or lessPower supply, frequency AC100 V ±10% (grounding required), 50 Hz/60 HzDimensions (W x D x H) 2040 mm x 1420 mm x 1350 mm (Excluding CPU)Weight Approx. 1800 kg
Model Cross Feed Device for Surface Texture & Contour Measuring Instrument
Moving rangeX-direction stroke: 660 mmY-direction stroke: 200 mm
Z-direction stroke: 250 mm, 450 mm, 650 mm selectablePermissible loading weight 100 kg or less
Applicable modelsSURFCOM 480B, 1400G, 1800G, 2800G
CONTOURECORD 1600G, 2600G
* When high magnification pickup is used
Photo shows connection with SURFCOM 1400G.(motor-driven X-axis)* Anti-vibration table is optional.
SURFCOM 1400G-LCD
Measuring range: (650 × 650) mm type
SURFCOM 1400G-PDP
Cross Feed Device for Surface texture & Contour Measuring Instrument
Standard series
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Specifications
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Specification
Y-axis CNC table (100 mm)
E-AT-S105A
Travel 100 mm
Max. travel speed 50 mm/s
Positioning accuracy 20 μm
Max. load 30 kg
Weight Approx. 19 kg
Y-axis CNC table (200 mm)
E-AT-S106A
Travel 200 mm
Max. travel speed 50 mm/s
Positioning accuracy 20 μm
Max. load 30 kg
Weight Approx. 22 kg
θ -axis CNC table (Horizontal)
E-AT-S107A
Travel 360°
Max. travel speed 20°/sec
Positioning accuracy 0.03°
Max. load 15 kg
Weight Approx. 2.5 kg
θ -axis CNC table (Vertical)
E-AT-S108A
Travel 360°
Max. travel speed 20°/sec
Positioning accuracy 0.03°
Max. load 5 kg
Weight Approx. 3.2 kg
Applications
CNC Table1. The standard measuring system (S1500, C1700, C1710, C2700, S1900, S1910, S2900, S2000 S1400G, C1600G, S1800G, S2800G Series)
can be automated by adding a CNC table unit.
2. CNC table control, and simplified teaching and playback can be performed from the TIMS integrated measuring software.
3. The Y-axis table and rotary table can be rearranged as needed in order to configure the system to suit the workpiece.
Automatic Adjustment StandAllows auto leveling when used in combination with a SURFCOM Series instrument. Eliminates the need for surface tilt adjustment.
Non-Contact Pickup (E-DT-SL12B)In combination with a SURFCOM Series instrument, the pickup provides surface texture measuring of plastic, film, paper, and other soft objects.
Example of Y-axis CNC table (100 mm) and θ-axis CNC table (horizontal) combination
Specifications
1-axis auto leveling table
E-AT-S72A
Leveling range ±2°
Max. load 10 kg
Weight 3 kg
Specifications
2-axes auto leveling table
E-AT-S62A
Leveling range X-axis: 2° Y-axis: 2°
Max. load 10 kg
Weight 4 kg
Specifications
Measuring range (Z) 300 μm
Resolution (Z) 10 nm
Max. measuring angle 30°*
Spot diameter 2 μm
Workpiece distance 4.5 mm
Detection principle Color confocal system
Light source White light
Supported systems
S480B、S1400G、S1500DX3/SD3、
S1800G、S2800G、
S2000DX3/SD3、S1900DX3/SD3、
S2900DX3/SD3
Detectionprinciple
Light source
Monochrometer
Focus blue
Focus red
Object being measured
Fiber link
Collimator
Measuring range
Focus blue Focus red
Optical fiber
* Depends on workpiece reflectance, material, and color.
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New Measurement Style with New ConceptAll Measurements and Analyses Available in a Document
Integrated Analysis Software ACCTee
Surface Texture – Contour Measuring Instruments
Software
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Our newly developed ACCTee software represents the next generation of integrated TiMS software. Based on a new concept in measurement that combines document-based measurement and analysis with leading-edge operability and an intuitive work environment, ACCTee makes all operations available in the document (measurement result sheet), and enables all data and information to be saved with related data . This is the "All in the Document", next generation integrated software, ACCTee.
Easy-to-Use Interface for Leading-Edge OperabilityACCTee is equipped with a Windows style user interface that is easy for anyone to understand and use. User-friendly and intuitive icons guide you through a series of operations from measurement to the printing of analysis results.
More Efficient Re-Analysis and Re-Measurement with Easy OperationAll data including layout, measurement condition, analysis condition, measurement data, and part program is available in the document window, enabling you to easily execute data editing, addition, re-analysis, and re-measurement. Since there's no need to switch between windows, operational efficiency is improved by 40% or more compared to conventional software. In addition to executing re-analysis, ACCTee allows you to quickly obtain measurement results when executing the same measurement and analysis as done previously by selecting the measurement data from the data pool and clicking the re-measurement data.
Document automatic generation at the first measurement
Re-measurement result(displays the detail of the same analysis)
Re-measurement Re-analysis
Re-analysis result(displays the detail of which condition is changed)
Condition change(horizontal magnification change)
Roughness curve result
Contour analysis result
Roughness analysis result
Measurement data pool
Measurement condition
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Software Data ProtectionData measured by ACCTee can be locked to prevent accidental deletion, copying, or moving.
CNC FunctionThis provides a highly efficient measurement work environment, as a series of tasks, from measurement to output of the test result, can be executed automatically. For the case and calculation errors in the measurement result, such operations as "Jump", "Pause", "Stop" and "Continue" can be chosen. Thanks to the system call command, you can display any type of image file during CNC operation, and can check the part setup and stylus configuration with photos so that you can avoid accidental errors in advance.
Macro FunctionOnce repetitive procedures (except axial movement) have been registered, this function lets you easily execute a series of operations at the touch of a button.
Document Comprehensive Judgment DisplayACCTee can provide judgment concerning the 16% rule and the design value for individual parameters. It can also display OK/NG in the graphic image for comprehensive judgment relating to the whole document. As a preset master page is registered, your logo and desired background will appear on all pages of the final inspection sheet output.
Error message display The problem location is indicated by a picture
Language select screenCNC command editing screen
Self-Diagnosis FunctionIn preparation for an emergency, the self-diagnosis function is always in operation. Whenever there is a problem, a message indicating the location and nature of the problem - such as a failure or error with the measurement instrument screen - is displayed, enabling the operator to take appropriate action in to resolve the problem as soon as possible.
Help SystemHelp is always available whenever ACCTee is on. ACCTee features an on-line manual system so that an appropriate help message can be displayed by clicking the soft help key. Help can also be obtained by browsing the index or searching with keywords.
Multi Language SupportACCTee can be used overseas and supports several languages including Japanese, Chinese, Korean, English, German, French, Italian, Spanish, Czech and Polish.
FavoriteFrequently used commands can be stored in "Favorite" and re-organized for easy use.
CNC part program
ACCTee, the standard software associated with the SURFCOM DX3 and SD3 series roughness measurement system, is based on a new concept in roughness measurement that combines document-based measurement and analysis with leading-edge operability and an intuitive work environment. Setting wizards simplify instrument setup and configuration, making it possible for anyone to easily perform a variety of measurement and analysis tasks, optimizing throughput and performance.
Versatile Measured Data Analysis (Patented)●��Once imported into ACCTee, measurement data can be
displayed on a preview screen where you can adjust various measurement conditions (tilt, cut-off filter, etc). This allows you to optimize measurement conditions and re-analyze as many times as necessary.
Simple Operation ●��A Wizard mode guides users through any measurement operation
with easy-to-follow step-by-step instructions. "Favorite box" collects frequently used commands to enhance operability.
Functions that Meet Your Needs ●��Functions such as level difference, area measurement (to
measure PC board thickness), and superimposition (to compare wear assessments) are included.
Fully Automatic Operation Enhances Operability ●��Measuring procedures including column up-and-down and
tracing driver movement are automatically registered by just clicking re-measurement icon.
Change Analysis Conditions with Preview Function●��With ACCTee, you can set and change the roughness parameter calculation standard, cutoff filter, notch level, deletion length and other
conditions. The range of the waveform data used for the roughness parameter calculation can be set to any value. The preview function also allows you to optimum form remove (tilt correction) can also be selected. The specified area and conditions can be cleared and changed quickly and easily.
Display of analysis result after roughness measurement
Analysis condition display Preview display of changed analysis condition
Roughness Measurement and Analysis System
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▶ Wizards make operation easySetting wizards are provided to guide you through instrument setup and configuration, making it easy to conduct different types of measurements, as well as calibration, checking styli and selecting parameters.
Measurement AI Wizard
Pickup Calibration Wizard
●��Parameters and analysis conditions appropriate for the roughness standard and evaluation purpose can be specified for ACCTee's measurement AI function. In addition, the optimum measurement condition can be specified by executing trial measurement. Analysis items for the measurement data selected on the document can be displayed by selecting the display items at the end.
Calibration Alarm and Historical Management●��ACCTee can accept any time as the time of calibration.
In addition to the probe replacement time, a calibration alert based on measurement frequencies or lapsed days is displayed, helping maintain accurate and stable measurement by ensuring periodical calibration.
Stylus Tip Check Wizard●��ACCTee can use a depth specimen or reference specimen
for the stylus tip check. The tip of the stylus is subject to increasing wear so a regular check is necessary to maintain accurate measurement. With the wizard's guidance, anyone can easily check the stylus tip.
Parameter Figure and Symbol Input Wizard●��The same symbols used in the design diagram can be input
into the design values of the analysis condition and parameter pass/fail judgment.
●��Sensitivity calibration is executed by selecting any of the following three options: depth specimen; magnification calibration unit; and reference specimen. Next, the calibration condition is specified (inputting reference value), the installation method for the calibration unit and the measurement start position are confirmed, then calibration is executed.
Example of pickup calibration wizard
Example of parameter figure and symbols wizardS
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Example of measurement AI wizard
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Roughness Peak and Valley Detection Function●��ACCTee detects the maximum
point (minimum point) and automatically shifts the stylus to the maximum point (minimum point ) as the peak and valley function traces the cylindrical profile, convex, concave, and spherical profile using the stylus. In manual operation, the position is reported by an alarm.
Roughness Curve Trace Display●��As the profile traced by the roughness stylus is displayed, the
measurement area can be set on the screen.
Level Difference Parameter●��Level differences can be measured on the concave and convex
profile. The measurement, average height, maximum height, minimum height, and area can be calculated from the data.
Wear-out Analysis for Roughness Curve Data●��The degree of wear can be calculated by overlapping and
displaying two roughness curves and calculating the differences between the data.
Automatic Pass/Fail Judgment under 16% Rule (JIS2001 Standard)●��In the ACCTee analysis process, the 16% rule and the max rule
are standardized for the tolerance criteria of the roughness evaluation parameters. With the 16% rule, if the measurement value for the multiple standard length that exceeds the tolerance is below 16%, it is assumed to pass. With the Max rule, all multiple standard length measurement values must not exceed the allowable tolerance.
Robust Spline Filter●��Various filters are available for roughness measurement and
analysis, including robust spline filter. The robust spline filter dissolves distortion caused by the phase-compensated type filter with distinguished peak and valley on roughness waviness.
3D Roughness Measurement and Analysis●��Functions support 3D roughness analysis. (Optional expanded
hardware required)It is possible to obtain up to 4000 scanning lines and 80 million data. 3D analysis can be conducted by SURFCOM Map (Option) with various visual displays.
Upper: Profile curve without cut-off filterLower: Roughness curve, Gaussian filter
Upper: Profile curve without cut-off filterLower: Roughness curve, Robust spline filter
▶ ACCTee supports roughness measurement and analysis with a host of versatile functions
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Specifications ACCTee roughness measurement and analysis program
Standard Complies with JIS2001, JIS1994, JIS1982, ISO1997, ISO1984, DIN1990, ASME2002/1995, CNOMO
Parameter Ra, Rq, Ry, Rp, Rv, Rc, Rz, Rmax, Rt, Rz.J, R3z, Sm, S, RΔa, RΔq, Rλa, Rλq, TILT A, Ir, Pc, Rsk, Rku, Rk, Rpk, Rvk, Mr1, Mr2, VO, K, tp, Rmr, Rmr2, R σ c, AVH, Hmax, Hmin, AREA, NCRX, R, Rx, AR, NR, CPM, SR, SAR, etc
Parameter judgment The judgment result can be displayed by standard, average value, the maximum value, minimum value, and 16% rule
Evaluation curveProfile curve, roughness curve, filtered waiveness curve, filtered center line waviness curve, rolling circle waiveness curve,
rolling circle center line waiveness curve, ISO13565-1(DIN4776) roughness curve, roughness motif curve, waiveness motif curve, envelope waviness curve
Surface characteristic display
Bearing area curve, power spectrum curve, amplitude distribution graph, ISO13565-2 Bearing area curve, peak height distribution graph/list, auto correlation graph, wear-out amount analysis (two arbitrary curves), overlapping analysis (ten curves or less)
Form remove (tilt correction)
Least square straight line correction, n-dimension polynomial (n=2 to 9) correction, both ends correction, least square circle correction, least square oval correction, spline correction,
robust (spline) correction (arbitrary or first or latter half of the setting range can be specified for all the options)
Filter type Gaussian phase compensation filter, phase uncompensation type 2RC filters, phase compensation 2RC filters, spline filter, robust (spline) filter
FilterCutoff wavelength ( λ c): 0.008, 0.025, 0.08, 0.25, 0.8, 2.5, 8, 25, 50 mm (9 levels), arbitrary (from 0.001 mm)
Cutoff ratio ( λ s): 1/30, 1/100, 1/300, 1/1000, arbitrary (from 1/10)Cutoff wavelength ( λ s): 0.08, 0.25, 0.8, 2.5, 8, 25, 80 μm (7 levels), arbitrary (from 0.05)
Stylus calibration Can be selected from depth specimen (JIS standard), magnification calibration unit, and reference specimen.Maximum 20 units of stylus calibration information can be registered (deadline for the calibration time can be specified)
Number of data points 300000 max.
Vertical magnification display Arbitrary value (unit: 0.01), automatic and 50, 100, 200, 500, 1 k, 2 k, 5 k, 10 k, 20 k, 50 k, 100 k, 200 k, 500 k, 1000 k, 2000 k, 5000 k, 10000 k times
Horizontal magnification display Arbitrary value (unit: 0.01), automatic and 1, 2, 5, 10, 50, 100, 200, 500, 1 k, 2 k, 5 k, 10 k, 20 k, 50 k, 100 k, 200 k, 500 k, 1000 k times
ACCTee, the standard software used with Contourecord DX3 and SD3 series contour measurement system, is based on a new concept in contour profile measurement that combines document-based measurement and analysis with leading-edge operability and an intuitive work environment. Setting wizards simplify instrument setup and configuration, making it possible for anyone to easily perform a variety of measurement and analysis tasks, optimizing throughput and performance.
Flexible Analysis of Measurement Data (Patent Pending)●��Once imported into ACCTee, measurement data can be
displayed on a preview screen where you can adjust various measurement conditions and re-analyze as many times as necessary. This allows you to display a hypothetical result and to optimize measurement conditions.
Simple Operation ●��A Wizard mode guides users through any measurement
operation with easy-to-follow step-by-step instructions. "Favorite box" stores frequently used commands to enhance operability.
Functions to Meet Customer's Needs ●��A comprehensive suite of basic, easy-to-use functions
essential to profile analysis enable you quickly and efficiently measure various workpieces with high precision.
Fully Automatic Operation Enhances Operability●��Measuring procedures including column up-and-down and tracing driver movement are automatically registered just by
clicking the re-measurement icon.
Calculation Result Preview Function (Patent Pending)
Display of contour analysis result
Preview display of calculation result
Calculation area setting
Example of narrow calculation area Example of wide-changed calculation area
Example of calculation result output
Result can be displayed before output.As the calculation area changes, you can preview the result in real time.
Contour Profile Measurement and Analysis System
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Circle Correction Calculation●��Since the probe moves in a circular motion vertically around
the support on the contour measuring instrument's probe arm, error will be produced in the X-axis data because the probe tip position also moves in the X-axis direction. These error elements must be corrected in order to achieve high measuring accuracy. The ACCRETECH contour measuring system performs calibration using a master ball calibration unit which enables simple circle error as well as tip R error calibration.
Tip R-Correction ●��Although the contour measuring instrument's probe tip is R-shaped, tip R-correction is indispensable for high measuring accuracy.
Measurements are taken from the center of probe tip R and correction is performed by offsetting in the normal direction at 11 dividing points on the tip (Figure a). Though there is no problem with fixed quantity correction when probe tip R is near maximal generalized roundness zero, large errors can occur in the correction amount due to tip R processing tolerance error or wear after long term use (Figure b).
Figure bFigure a
Master ball correction screen
Elements calculation: Circle-circle calculation candidate screen
Tip R-correction
Master ball calibration unit and 40 mm probe gage
In order to make it possible to quickly detect errors, ACCRETECH calculates tip R for every 10°and generates correction values. More than just simple R-correction, the system features an original algorithm that monitors the status of the probe tip. The operator is alerted by an error indicator whenever the correction value is outside preset limits.
Stylus Calibration Wizard●��Stylus calibration is performed by the masterball calibration unit.
During masterball measurement and level difference measurement, tip R correction and arc error correction can be executed automatically or manually. The wizard takes you through all necessary steps in the following order: calibration condition (inputting reference value) setting, placement of the calibration unit, confirmation of measurement start point, and execution of calibration.
Calibration Alert●��Calibration can be specified at any time.. In addition to the stylus
replacement time, a calibration alert based on measurement frequencies or elapsed time is displayed periodically, ensuring accurate, stable measurement on a continuous basis.
AI Function (Automatic Element Judgment)(Patented)●��The points, straight lines, and
circles of the basic elements are automatically extracted by turning on the AI function and by selecting the specified area of the measurement data. This eliminates the specification of the menu and icon in each case, which significantly reduces time required to perform the procedure.
Elements Calculation with Icon Guidance●��When making a new calculation
from any of the multiple elements already created, all possible choices are displayed. Multiple inter element calculations can also be selected to suit your requirements.
* The master ball correction unit and its function are included as standard with contour measuring instruments.
▶ Masterball calibration function (patented)
▶ Simple operation supports state-of-the-art technology
Workpieceheight
X-direction deviation Probe arm support
Probe
Probe R center locus
Probe R center locus
Probe R-correction only in normal direction Post-correction data
Profile when new
Profile after wear
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Pitch calculation Input range Pitch calculation Calculation result
Work trace measurement area setting Real-time display Manual mode detection start Manual mode maximum point detection
Work Trace Function●��As this function displays a manually traced profile, it is ideal for
determining the measurement limit point when measuring to the edges of a wall or valley with reference to the trace start or end points. It is also useful in situations where a visual check is difficult, such as the inside of a hole. As the start point and the end point can be specified in the profile traced on the screen, the measurement will never fail. The screen changes to show the real-time status of the profile being measured when measurement starts.
Peak and Valley Function●��There are two modes in this function: Auto mode, in which the
minimum point is automatically detected; and Manual mode, in which you turn the knob of the adjustment platform or the tracing driver and changes in color and sound alert you when the level mark on the screen.
Pitch Calculation Function●��For the same multiple profiles composed of circles and straight
lines, the pitch between line intersections or the pitch between circle centers can be automatically output just by specifying the arc with the mouse. Analysis efficiency can be improved by using the dimension line auto output function at the same time.
Profile Synthesis Function●��Even when multiple measurements are required due to stylus
angle limitation, analysis can be facilitated by combining the data using the profile synthesis function.
Edge Detection Measurement (Patent Pending)●��You can set the instrument to detect edges during
measurement and automatically complete measurement. This is useful when you want to measure the far end of the edge.
Non-Spherical Surface Nominal Value Generation Function and Best Fit Function (Option)●��ACCTee generates non-spherical surface nominal values using a
non-spherical surface calculation formula. After inputting the conic constant, circle radius, number of expression terms, non-spherical surface coefficient value, and other parameters as calculation expression variables, the software generates nominal value point data for a non-spherical surface profile. The Best fit function calculates points that are symmetrical to the curve, providing measured data for a non-spherical surface and shifting the origin so these points are the vertices. The origin shift can be configured so X and Z rotation are performed independently, or in combination.
Calculation Point Manual Input ●��When analyzing the same profile repeatedly, it is possible to
switch from manual operation to targeted analysis during CNC execution by setting the condition for recalculation, enabling detailed analysis.
Import External Data ●��CAD IGES/DXF data and Calypso Curve measurement data※
are read and evaluated with contour analysis.
Ball Screw Calculation Function (Option)●��Two calculation methods are supported: approximation for a
round ball screw groove part, and a method that calculates the groove profile as-is. A lead angle projection function makes it possible to analyze and project data measured in the edge direction in groove and line directions.
Specifications ACCTee Contour Profile Measurement and Analysis Program
AI function Automatic distinction of elements including points, straight lines, circles and ovals Automatic distinction of the combination executable of calculation between two elements (point-point, point-straight line, point-circle, point-oval, straight line-straight line, circle-straight line, circle-circle, straight line-oval, circle-oval, oval-oval)
Arithmetic processing
Point (cross point, mid-point, contact point, peak, valley), line (perpendicular, median, contact line, parallel line, bisector, virtual line), circle (partial circle, oval, contact circle, virtual circle), pitch (pitch between line cross, pitch between circle centers), distance, curve length, angle, inter angle (cmplm. angle, suppl. angle), Coord. Diff (X coord. difference, Z coord. difference, dliff. angle, radius difference), polar coord difference, level difference (average level,
max. level, min. level), area, calculation (addition, subtraction, multiplication, division, power operation, surplus, absolute value, square root), statistics (average, max., min., std. dev., total sum), over-pin calculation, dimension line display function, calculation result design value collation,
mirror inverse, smoothing, form combining (whole composition, partial composition), calculation point repeat function, work trace function, peak/valley function, CNC function, nominal collation, best fit (parallel move, rotary move), nominal value preparation function
Data file input and output Input of point sequence, text, CSV, IGES, DXF data and Calypso dataCoordinate control Origin setting, each axis setting, parallel move, and rotary moveCalculation support function Infinite cursor, cursor form vertical/horizontal switch, one point micro motion, setting or error band
Stylus calibration Automatic and manual calibration by master ball calibration unit. Maximum 20 units of stylus calibration information can be registered (deadline for the calibration time can be specified)
Measure pitch 0.01 μm to 1000 μmNumber of data points Maximum 300000 pointsVertical magnification display Arbitrary value (unit:0.01), automatic and 0.01 to 10000000 timesHorizontal magnification display Arbitrary value (unit:0.01), automatic and 0.01 to 10000000 times
Ball Circle Calculation Ball Screw Probe Calculation
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※ Nominal value data output by Calypso optional Form data ASCII input/output program.
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Advanced 3D Roughness Analysis Software
Versatile 3D Analysis, Simple Operation ●��SURFCOM Map imports 3D roughness data measured with SURFCOM Series TiMS software for more than 20 different types of offline
analysis. A rich collection of analysis functions combines with simple operation to make SURFCOM Map the most advanced offline 3D roughness analysis software available.
Rich Collection of Analysis Functions● More than 20 types of analysis, including color display, photograph display, contour line display, 3D display, load curve graph, and more.
Color display
Contour screen
3D display (surface) 3D display (line)
Photograph displayBearing area curve
● Volume calculation, section profile display, distance/angle calculation, level difference calculation
Island volume
Number of islands 3Island average volume 7.4 m3
Island average height 276 mIsland average area 33.7 mmℓAverage height/surface area ratio 8.18 μm/mmℓ
Section profile display
Region (%) 0.832 742 25Space volume (%) 0.168 35 90.2Material volume (%) 90.8 65 9.73Space volume (μm,mm2/mm2) 0.36 150 194
Hole and projection volume
Holes ProjectionsSurface (mm2) 0.000298 1.77Volume (mm2) 0.00e-000 0.162Max. depth/height (μm) 0.00e-000 0.251Average depth/height (μm) 0.00e-000 0.0913
Distance and angle calculation
Cursor 1 Cursor 2X=1.75 mm X=9.38 mmY=7.05 mm Y=3.8 mmZ=670 mm Z=737 mm
Horizontal distance 8.29 mmVertical height 66.8 μmDiagonal distance 8.29 mm
◀− 201 μm
◀ 643 μm
◀ 245 μm
Calculates the volume of islands that exceed a specified level.
Color classification of surfaces higher and lower than a specified level.
Calculates the volume of specified holes and projections.
Calculates the distance between two specified points and the angle formed by two straight lines.
3D display (line: color)Magnification change
Surface Texture – Contour Measuring Instruments
Software
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● Freely selectable display color, viewpoint, magnification scale, light direction, etc.
Wide Range of Visual Representations of Surface Properties
Rotation Background change Pallet change 3D display (line)
● A color palette makes it easy to change the appearance of the display. A custom palette also can be created.
Workpiece movement type
Detector movement type (patent pending)
Workpiece movement type with proven accuracy
A compact Y-axis tracing driver (Y-driver) is located under the X-axis tracing driver, eliminating the need for moving the workpiece. This makes it possible to perform 3D roughness analysis on large, heavy workpieces.
Applicable modelsSURFCOM2000 SURFCOM2900SURFCOM1900 SURFCOM1500SURFCOM2800 SURFCOM1800SURFCOM1400 SURFCOM5000
Applicable modelsSURFCOM2000 SURFCOM1500SURFCOM2900 SURFCOM1900
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Intuitive operation lets you modify conditions simply by using the mouse to click the object on the inspection report.
Condition settings can be configured, while monitoring the effect on the analysis condition modification screen. This makes it easy to set optimal conditions.
Analytical procedures performed by the operator are recorded automatically, which means that the same procedure can be applied easily to another profile.
Help can be displayed by selecting an object on the inspection report and pressing the [F1] key.
Outstanding Ease of Operation Enhances Analysis Efficiency● Object orientation software that enables condition modification on the inspection report.
● Effects can be viewed on the analysis condition modification screen.
● Automatic recording of analysis procedures
● Help function
Three Types of Software●��A color palette makes it easy to change the
appearance of the display. A custom palette also can be created.
Main Function ComparisonAnalysis functions Premium Expert StandardColor display ○ ○ ○Photograph display ○ ○ ×Contour line screen ○ ○ ○3D display (line) ○ ○ ○3D display (continuous surface)
○ ○ ×
Load curve ○ ○ ○Peak distribution ○ ○ ○Island volume ○ ○ ×Section profile display ○ ○ ×Hole and projection volume
○ ○ ×
Distance, angle ○ ○ ×2D surface analysis ○ × ×
Specifications Y-axis fixed pitch tracing driver
Drive system
Detector movement Workpiece movement
Model E-DH-S173A
E-YM-SO6A
E-YM-S12A
E-YM-SO7A
E-YM-S08A
Drive range 13 mm 50 mm 100 mm 150 mm 200 mm
Min. feed pitch 0.001 mm
Number of feed line 2 to 4001 lines
Straightnessaccuracy 1 μm 0.05 + 3L/1000 μm
Table surfacedimensions
— 80 × 120 mm
100 × 120 mm
120 × 150 mm
150 × 150 mm
Max. loadingweight
— 5 kg 10 kg 5 kg 10 kg
AI Functions Allow Measuring Even by Novices (Patented)●�A preliminary measuring mode selects measuring conditions
automatically and a lesson mode provides the operator with guidance on operating procedures, making it easy for just about anyone to perform operations. A customize function can be used to configure the screen with only the icons that are needed, greatly enhancing ease of use.
●�Functions that Meet the Needs of the UserStandard functions included with the system include step and surface measuring that facilitates evaluation of printed circuit board film thickness, an overlap function that makes it possible to compare wear evaluations, and more.
●�Versatile Measured Data Analysis (Patented)Once data is captured, the measuring reference (line, first half, latter half, round surface, both ends, spline)can be changed for reanalysis. The standard can also be changed for reanalysis as many times as desired.
●�Fully Automated Measuring Maximizes EfficiencyTeaching functions include column down, tracing driver, and a tilt device operation which fully automates everything from measuring to inspection report generation.
Roughness Peak & Valley Function (Option)●��As the probe traces the surface of the workpiece, the computer detects the highest
point and lowest point, and notifies the operator of their positions. Y-direction detection is supported through the use of a CNC table.
Measuring screen Analysis screen
Lesson mode
Superimposition
Setup screen
Maximum point of the specified sampling range is detected and moved
Column moves from maximum point to measuring range maximum value and the distance is measured
Specifications TiMS Roughness Measurement and Analysis ProgramStandard Complies with JIS2001, JIS1994, JIS1982, ISO1997, ISO1984, DIN1990, ASME1995, CNOMO
Parameter Ra, Rq, Ry, Rp, Rv, Rc, Rz, Rmax, Rt, Rz.J, R3z, Sm, S, R Δ a, R Δ q, R λ a, R λ q, TILT A, Ir, Pc, Rsk, Rku, Rk, Rpk, Rvk, Mr1, Mr2, VO, K, tp, Rmr, Rmr2, R σ c, AVH, Hmax, Hmin, AREA, NCRX, R, Rx, AR, NR, CPM, SR, SAR (Parameter judgment: The judgment result can be displayed by average value, the maximum value, minimum value, and 16% rule)
Evaluation curve Profile curve, roughness curve, filtered waiveness curve, filtered center line waviness curve, rolling circle waiveness curve, rolling circle center line waiveness curve, DIN4776 special curve, roughness motif curve, waiveness motif curve, envelope waviness curve
Surface characteristic graph Bearing area curve, power spectrum curve, amplitude distribution graph
Tilt correction Linear correction, round surface correction, first half linear correction, latter half linear correction, both end linear, spline curve correction (linear correction and round surface correction can be possible in arbitrary range)
Filter type Gaussian phase compensation filter, standard 2RC filter, phase compensation 2RC filters, spline filter, robust (spline) filter
Filter Cutoff wavelength ( λ c): 0.008, 0.025, 0.08, 0.25, 0.8, 2.5, 8, 25, 50 mm (9 levels), arbitrary (from 0.001 mm to 50 mm) Cutoff ratio ( λ s): 1/30, 1/100, 1/300, 1/1000Cutoff wavelength ( λ s): 0.08, 0.25, 0.8, 2.5, 8, 25, 80 μm
Number of data points 32000 max. (without λ s filter), 300000 max. (with λ s filter)Magnification display Vertical: 50 to 2000 k times (arbitrary from 1 time), Horizontal: 1 to 20 k times (arbitrary from 0.1 time)
TiMSTiMS is short for "TOKYO SEIMITSU Integrated Measuring System." It is an advanced system that provides unrestricted access to data produced by Tokyo Seimitsu measuring machines.TiMS is currently being used by a large number of satisfied customers all around the world.
Easy to operateAn AI function, customize function, auto measuring range expansion function, and much more help achieve our goal of building measuring systems that can be used by anyone (Patented).
MeasuringRange
Surface Texture – Contour Measuring Instruments
SoftwareTiMS Evolution
16% Rule Automatic Pass/Fail Judgment (Complies with JIS2001)●��The 16% rule and max rule are the permissible error
standards for roughness evaluation parameters.These rules can be configured in the roughness analysis window. According to the 16% rule, not more than 16% of the measured values for multiple reference lengths can be greater than the tolerance value.According to the max rule, the measured value should not exceed the specified tolerance value.
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TiMS Integrated Measuring System Software
Surface Roughness Measurement and Analysis Program
Continually Improving Analysis Versatility and Expanding Analysis Scope
Each program can be easily linked to an iconAppropriate windows are provided for each piece of hardware, and hardware can be selected simply by clicking the applicable icon.The system is designed and engineered to maximize performance and efficiency.
High efficiency measuringA collection of powerful tools support high efficiency measuring, including teaching/playback for full automatic measuring, multitasking for parallel processing and high-speed alignment, and much more.
The screen layout can be customized to create a streamlined working environment that balances function and ease of operation for a variety of different workpiece conditions and operator skills.The screen has optimized for the wider screens that will be used in the future. For contour measuring in particular, functions that support measuring itself are arranged to facilitate easy operation.
Measuring screen Analysis screen●�Workpiece Trace
A pre-measuring coordinate trace can be performed to check the measuring surface in cases when there is a partition between the start point and the end point, when ascertaining the measuring limit points while measuring right up to a depression, or when visual inspection is difficult (as with the inside of a hole). To eliminate measuring error, the measuring range can be defined on-screen by specifying the start point and end point.
Automatic Dimension Line Output Function●��Pre-selecting the dimension lines of
the required elements will display the dimension lines along with the calculation.After calculation, dimension lines can be added, moved or deleted as required.
Cursor Profile Discrimination (Patent pending)●��The operator can superimpose a freely
created cursor range on contour data for calculation. This means that a calculation which used to require two clicks can now be done with a single drag operation.
Calculation Result Preview (Patent Pending)●��When auto calculation is turned off, calculation results and
dimension lines appear in the preview screen as soon as the cursor is superimposed, so that calculation results can be previewed before they are finalized.When calculation range expansion is enabled, preview can be used to check the condition of the calculation range expansion, which helps to prevent calculation and operation errors.
Allowable Element Calculation Icon Guidance●��This function provides a visual display of elements
that can be calculated when performing a new calculation using any one of multiple elements for which calculations have already been completed.Even when selecting between complex elements, this function enables intuitive selection in accordance with the objective of the calculation.
Specifications TiMS Contour Measurement and Analysis Program
AI functionAutomatic distinction of elements including points, straight lines and circles Automatic distinction of the combination executable of calculation between two elements (point-point, point-straight line, point-circle, point-oval, straight line-straight line, circle-straight
line, circle-circle, straight line-oval, circle-oval, oval-oval)
Arithmetic processing
Point, line, circle, partial circle, ellipse, max. point/min. point, distance, coordinate difference, polar coordinate difference, orthogonal/polarcoordinate difference display, intersecting elements (point-line, line-line, circle-line, circle-circle, line-ellipse),
symmetric elements (point-point, point-circle, point-ellipse, line-line, circle-circle, circle-ellipse, ellipse-ellipse), surface calculation,over-pin calculation, dimension line display function, calculation result/nominal value collation, mirror reversal, profile synthesis function,macro function, automatic element discrimination, calculation point repeat function, workpiece trace function, peak and valley function,
auto operation log/playback function [profile nominal value collation, best fit, design value generation, IGES/DXF conversion]Coordinate control Origin setting, X-axis setting, parallel move, and rotary moveMeasure pitch 0.1 μm to 1000 μmNumber of data points Maximum 150000 pointsMagnification display 0.01 to 10000000 times (arbitrary and automatic)
So
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TiMS Integrated Measuring System Software
Contour Profile Measurement and Analysis Program
Operator-Oriented Operation for the WorkplaceNew Surface Texture Measuring Instrument for Easy Operation
TFT Color LCD Touch Panel●��The widescreen color LCD touch panel's sharp, clear display
helps make operation easier. Simply touch the desired icon to execute an operation. Touch panel input is possible using either your finger or the provided touch-pen, facilitating on-site measurements.
Supports International Standards●��The 480B supports analysis parameters for JIS (2001/1994/1982),
ISO, DIN, ASME and CNOMO standards, and can be switched between Japanese, Chinese, English, German, Italian, French and Spanish. In addition, any power source between AC100 V and 240 V can be used, and the unit satisfies the European Directives for the CE Marking.
Surface Texture – Contour Measuring Instruments
Surface TextureMeasuring Instruments
Customize IconsThe customize function can be used to create a special menu where only the icons that are used most frequently are displayed, substantially enhancing operational efficiency.
AI Function (Patented)The AI (artificial intelligence) function automatically selects the ideal cut-off value, measuring range and other conditions simply by entering the parameters and allowable values denoted on the machining drawing. This automates measurement.
Guidance FunctionThis function guides the user through the measuring procedures, enabling beginners to make measurements.
Memo FunctionA short note or diagram can be entered with the touch pen and printed using the memo function.
Host of Analysis Functions The unit incorporates 34 types of roughness parameters (Ra, Rz, Ry, Sm, S, tp, etc.) and 32 types of waviness parameters. Level difference of electrical parts, film thickness, surface area and other items can be analyzed with maximum precision.
Tilt Correction FunctionSix types of automatic tilt correction are provided: Linear, first half, latter half, both end, round surface and spline curve (patented).
Evaluation Range Setting (Patented)The waveform on the screen is enclosed by two cursors, allowing the desired evaluation range to be set and the parameters to be calculated.
PC Card SlotMeasuring conditions, measured result management or measured data can be output in binary and text format. This data can be easily read from the PC card slot on a personal computer. Storage of data on CF cards and other types of memory cards is possible to use.
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SURFCOM 480B
Sample DisplayThe customize function on the menu allows icons to be edited and arranged as desired.
Data Sheet
Main Menu Sample Customized Screen
Analysis Results
Load curveRoughness measurement result
Amplitude distribution curve Power graph
Model SURFCOM 480B
Measuring range
X-axis (horizontal) 100 mmZ-axis (vertical) 800 μm (Measuring range/resolution: 800 μm/0.012 μm, 80 μm/0.001 μm, 8 μm/0.0001 μm)
Straightness accuracy (0.05 + 1.5L/1000) μm (L: Measuring length mm)
Analysis items
Standard Complies with JIS2001, JIS1994, JIS1982, ISO1997, ISO1984, DIN1990, ASME1995, CNOMO
Parameter Ra, Rq, Ry, Rp, Rv, Rc, Rz, Rmax, Rt, Rz.J, R3z, Sm, S, RΔa, RΔq, Rλa, Rλq, TILT A, Ir, Pc, Rsk, Rku, Rk, Rpk, Rvk, Mr1, Mr2, VO, K, tp, Rmr, tp2, Rmr2, Rσc, AVH, Hmax, Hmin, AREA, NCRX, R, Rx, AR, NR, CPM, SR, SAR
Evaluation curve Section profile curve, roughness curve, filtered waviness curve, filtered center line waviness curve, rolling circle waviness curve, rolling circle center line waviness curve, DIN4776 special curve, roughness motif curve, waviness motif curve, envelope waviness curve
Surface characteristics graph Bearing area curve, amplitude distribution curve, power spectrum curve
Tilt correction Linear correction, round surface correction, first half correction, latter half correction, both end correction, spline curve correction (linear, round surface and both end correction possible in arbitrary range)
MagnificationVertical (Z-axis) 50, 100, 200, 500, 1 k, 2 k, 5 k, 10 k, 20 k, 50 k, 100 k, 200 k*, 500 k*, autoHorizontal (X-axis) 1, 2, 5, 10, 20, 50, 100, 200, 500, 1 k, 2 k, 5 k, auto
Type of filter Standard filter (2RC), phase compensation filter (2RC), phase compensation filter (Gaussian)Measuring speed 0.03, 0.06, 0.15, 0.30, 0.60, 1.5, 3, 6 mm/s (8 speeds)Detector Tip radius: 2 μm, Material: Diamond, Measuring force: 0.75 mN
Special functions
AI function AI function provide for easy procedures, enabling beginners to conduct measurements.Level difference analysis function Ideal for film thickness and surface area measurement of semiconductor parts.PC card Data output as text file for transfer to a personal computer.
Standard accessories Reference specimen (E-MC-S24B), recording paper (E-CH-S21A), touch pen (E-MA-S54A), operation manual
Dimensions andweight
Power supply, frequency, consumption AC 100 V to 240 V ±10% (grounding required), 50 Hz/60 Hz, 90 VA
Installation dimensions (W x D x H) 1000 mm × 800 mm × 750 mmWeight 98 kg (for SURFCOM 480B-12)
* When high magnification pickup is used.
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Specifications
Operator-Oriented Operation for the WorkplaceCompact Surface Texture Measuring Instrument for Easy Operation
Supported languages; Japanese, English, German,
French, Italian, Spanish and Chinese
LCD Panel Simplifies Operation●��A Color LCD touch panel with a wide field of view is available.
Highly Portable Compact Unit●��The unit is small enough for use at virtually any location.
Complied with International Standard Analysis Parameters●��Desired standards such as JIS, ISO, DIN, ASME or CNOMO
can be selected.
Satisfies European Directives for CE Marking
TFT color LCD
Straightness accuracy is 0.3 μm/50 mm,
highest in its class!!
Simplified 16% rule automatic discrimination
Surface Texture – Contour Measuring Instruments
Surface TextureMeasuring Instruments
Customize IconsThe customize function can be used to create a special menu where only the icons that are used most frequently are displayed, substantially enhancing operational efficiency.
AI Function (Patented)The AI (artificial intelligence) function automatically selects the ideal cut-off value, measuring range and other conditions simply by entering the parameters and allowable values denoted on the machining drawing. This automates measurement.
Guidance FunctionThis function guides the user through the measuring procedures, enabling beginners to make measurements.
Memo Function A short note or diagram can be entered with the touch pen and printed using the memo function.
Host of Analysis FunctionsThe unit incorporates 34 types of roughness parameters (Ra, Rz, Ry, Sm, S, tp, etc.) and 32 types of waviness parameters. Level difference of electrical parts, film thickness, surface area and other items can be analyzed with maximum precision.
Tilt Correction Function Six types of automatic tilt correction are provided: Linear, first half, latter half, both end, round surface and spline curve (patented).
Evaluation Range Setting (Patented)The waveform on the screen is enclosed by two cursors, allowing the desired evaluation range to be set and the parameters to be calculated.
PC Card Slot Measuring conditions, measured result management or measured data can be output in binary and text format. This data can be easily read from the PC card slot on a personal computer. Storage of data on CF cards and other types of memory cards is possible to use.
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Convenient Mode Select Function for System Manager/Operator
All functions are displayed for the system manager.
Flexible Data Analysis
Only required functions are displayed for the operator.
Customized screenAll-function screen
・RS-232C (E-SC-S288A)・RS-USB adapter
Analysis with ACCRETECH’sintegratedmeasuringsystem
TiMS &ACCTee Display in
EXCEL
Desktop PC
Data Sheet5.08
PC card(E-MU-S50C)
Notebook PC
Model SURFCOM 130A
Measuring range
X-axis (horizontal) 50 mm
Z-axis (vertical) 800 μm (Measuring range/resolution: 800 μm/0.012 μm, 80 μm/0.001 μm, 8 μm/0.0001 μm)
Straightness accuracy 0.3 μm/50 mm
Analysis items
Standards Complies with JIS2001, JIS1994, JIS1982, ISO1997, ISO1984, DIN1990, ASME1995, CNOMO
Parameters Ra, Rq, Ry, Rp, Rv, Rc, Rz, Rmax, Rt, Rz.J, R3z, Sm, S, RΔa, RΔq, Rλa, Rλq, TILT A, Ir, Pc, Rsk, Rku, Rk, Rpk, Rvk, Mr1, Mr2, VO, K, tp, Rmr, tp2, Rmr2, Rσc, AVH, Hmax, Hmin, AREA, NCRX, R, Rx, AR, NR, CPM, SR, SAR
Evaluation curvesSection profile curve, roughness curve, filtered waviness curve, filtered center line waviness curve,
rolling circle waviness curve, rolling circle center line waviness curve, DIN4776 special curve, roughness motif curve, waviness motif curve, envelope waviness curve
Surface characteristics graphs Bearing area curve, amplitude distribution curve, power spectrum curve
Tilt correction Linear correction, round surface correction, first half correction, latter half correction, both end correction, spline curve correction (linear, round surface and both end correction possible in arbitrary range)
MagnificationVertical (Z-axis) 50, 100, 200, 500, 1 k, 2 k, 5 k, 10 k, 20 k, 50 k, 100 k, auto
Horizontal (X-axis) 1, 2, 5, 10, 20, 50, 100, 200, 500, 1 k, 2 k, 5 k, auto
Type of filter Standard filter (2RC), phase compensation filter (2RC), phase compensation filter (Gaussian)
Measuring speed 0.3, 0.6, 1.5, 3 mm/s (4 speeds)
Detector Tip radius: 2 μm, Material: Diamond, Measuring force: 0.75 mN
Special functions
AI function AI function provide for easy procedures, enabling beginners to conduct measurements.
Level difference analysis function Ideal for film thickness and surface area measurement of semiconductor parts.
PC card Data output as text file for transfer to a personal computer.
Standard accessories Reference specimen (E-MC-S24B), recording paper (E-CH-S21A), touch pen (E-MA-S54A), operation manual
Dimensions andweight
Power supply, frequency, consumption AC 100 V to 240 V ±10%, 50 Hz/60 Hz, 30 VA
Installation dimensions (W x D x H) 700 mm × 300 mm × 150 mm
Weight 8 kg
* PC card (E-MU-S50C) and PC connection cable (E-SU-S288A) are optional.
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Specifications
●�TiMS Light/Offline TiMSReliable software, TiMS, provides high operability and various functions, and allows advanced analyses expanding evaluation analyses.
●�Offline ACCTeeNewly developed ACCTee software is new generation of integrated software with new concept. It provides advanced analyses with comfortable operation.
Offline ACCTee Analysis Program
TiMS Light/Offline TiMS Analysis Program
Analysis software for PC-type instruments is available
● RS232C cable (E-SC-S366A) (Combination available with USB-RS conversion adapter)
● RS232C cable (E-SC-S288A) (Combination available with USB-RS conversion adapter)
● PC card (E-MU-S50C)
● RS232C cable (E-SC-S288A)(Combination available with USB-RS conversion adapter)
● PC card (E-MU-S50C)
S130A
PC Card
S480B
SUEFCOM 1500DX
PC Card
●USB connecting cable●USB memory
Notebook PC
Surface Texture – Contour Measuring Instruments
Surface Texture Measuring Instruments
ACCRETECHINTEGRATEDMEASURINGSYSTEM
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HANDYSURF series
SURFCOM FLEX series
Data is transferred to Offline PC system, and TiMS Light and Offline ACCTee analyze roughness.
● Data can be saved in a file.● On-site measured data can be analyzed at office. Computer-based operation allows sharing of data with other computers.
Sample analysis with TiMS Light
Sample analysis with Offline ACCTee
Machine Connecting system
Macro program for Handysurf (attached with PC connecting
cable)
Support program
TiMS Light Offline TiMS Offline ACCTee
Roughness analysis
Contour analysis
Roughness analysis
Contour analysis
Roughness analysis
Contour analysis
HANDYSURF (RS232C) ◎ ◎ ◎ ○ ◎ ○ ◎ ○
SURFCOM FLEX (USB memory)(USB cable) − ◎ ◎ ○ ◎ ○ ◎ ○
S130A/S480B (PC card)(RS232C cable) − ◎ ◎ ○
◎○ ◎ ○
Roughness measuring instrument with PC
(FD), (CD-RW)(USB memory), (LAN)
− − ◎ ○ ◎ ○ ◎ ○
Contour measuring instrument with PC
(FD), (CD-RW)(USB memory), (LAN)
− − − − − ◎ − ◎
(conversion program required)
◎:Connectable○:Applicable in condition of being added to roughness analysis − :Not applicable
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Offline Analysis Program
Select Tracing Driver According with Workpiece
Advantage 1 Anywhere! Advantage 2 Anybody! Advantage 3 Any measurement● Easy to carry by compact design.● Use anywhere.● Output quickly by built-in printer.
● Easy to recognize by large color LCD.● Intuitive operation by large LCD.
● Selectable tracing drivers according with workpiece make it possible to conduct tasks flexibly from simple measurements to advanced waviness measurements.
● Tracing drivers used for our existing machines can be replaced for FLEX*.
SURFCOM FLEX-50ASmall genuine type
SURFCOM FLEX-45AHorizontal tracing type
Small Easy Flexible
● Measurement method: Skid/Skidless measurement● Measurement range: X-axis 50 mm (Tracing driver)● Measurement speed: 0.15 mm/s to 1.5 mm/s
● Measurement method: Skid measurement● Measurement range: X-axis 4 mm● Measurement speed: 0.6 mm/s
Model combination with small genuine type 50 mm tracing driver of S130A.Small tracing driver, available skidless measurement and waviness measurement.Achieve class highest straightness accuracy 0.3 μm/50 mm. Easy leveling adjustment by tilting correction function.
Model combination with horizontal tracing type tracing driver.This type is suitable to measure narrow surface like pin and journal of crankshaft.
SURFCOM FLEX-40ARetraction type
● Measurement method: Skidless/skid measurement
● Measurement range: X-axis 50 mm (Tracing driver)● Measurement speed: 0.6 mm/s
Model combination with retraction type tracing driver.Pickup retract at the stand by or the end of measurement to protect the stylus and pickup against the damage.It is available for a built-in detector in an automated equipment.
SURFCOM FLEX-35BStandard type
● Measurement method: Skid Measurement● Measurement range: X-axis 12.5 mm● Measurement speed: 0.6 mm/s
Model combination with standard tracing driver.Measurement in any orientation; flat, vertical, tilt and ceiling surface.
● Tracing driver automatic connection check function
FLEX automatically recognizes a tracing driver model.As a machine is turned on, it recognizes a model of a tracing driver connecting to the machine. A message is displayed when a machine connects a tracing driver which is different from a previous use.
● Automatic connection check of tracing driver and cable
FLEX chooses several kinds of tracing drivers flexibly. This function automatically recognizes a combination of a tracing driver and a connecting cable even when the combination is not correct.
Surface Texture – Contour Measuring Instruments
Portable Surface Texture Measuring Instruments
*Tracing driver for HANDYSURF E-35A/B, E-40A, E-45A and S130A.
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Small & Lightweight Design, Potable Roughness Analysis Data Processor with Built-in Printer
3.5-inch Color LCD Shows Measuring Result and Condition Clearly
Correspond USB Memory and USB Data Communication
Built-in Tilt Stand Operability
◆Operate in One Hand● Arrange 3 frequently used keys at upper side of operation panel
① MEAS./STOP : Start/Stop measuring
② GRAPH/PARAM : Display graph/Parameter
③ CONDITION : Measurement condition setting
● Arrange other keys at bottom of operation panel
④ Up/down/left/right・ENTER : Move/Select condition
selection items
⑤ BACK : Return upper menu
⑥ MENU : Setting menu display
⑦ PRINT/FEED : Print/Feed
⑧ RETURN : Return tracing driver for FLEX 50A
Menu screen for measuring and analysis condition Curve and parameter of measurement result Graph of measurement result (BAC and ADF)
●��Mini USB connector is equipped with SURFCOMFLEX and able to connect with PC. The data can be sent to PC and various analyses are available with ACCTee and TiMS.
●��SURFCOM FLEX can be tilted at 15deg. or 36deg. and can be fold when it is not necessary.
●��Simple operation in hand enhances operability at a shop floor. It is easy to complete a measurement with only three touches of buttons.A strap, standard accessory, can be attached either on right or left side.
USB data
MiniUSB cable
36 °
15 °
●��Save up to 5 measurement conditions and 30 measurement results into internal memory of SURFCOM FLEX.Commercial USB memory can be connected in SURFCOM FLEX to save more data.(USB memory in picture is optional)
①②
③
④⑤
⑥
⑦
⑧
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SURFCOM FLEX-35B, 40A, 45A
FLEX-35BStandard type
Standard type for on-site measuring
Detector retracting type during standby and after a measurement
Tight location type for crankshaft pins, journals, etc.
Skidless and the highest straightness accuracy of 0.3 μm/50 mm in its class!!
● Powerful functions in a compact design.
● Selectable roughness pickups, tip radius 2 μm or 5 μm.
● Reduces damages of probe and pickup.● Supports use of pickup with automated devices
built-in.● Selectable roughness pickups, tip radius 2 μm
or 5 μm.
● Allows highly efficient axial direction measuring using horizontal tracing for a tight location which is difficult to accomplish by conventional measurement.
Max. measuring length 12.5 mm
Retraction volume 1.5 mm
Max. measuring length 4.0 mm
Max. measuring length 12.5 mm
Measuring speed 0.6 mm/s
Surfcom Flex combined with Handysurf tracing drivers.
SURFCOM FLEX-50A
● Max. measuring length: 50 mm● Measuring speed: 0.15 mm/s to 1.5 mm/s
Skidless measurements enable authentic roughness measurements.
50 mm tracing driver Sample skidless measurement
Optional post mount (E-CS-S26A) and height gage adapter (E-WJ-S93A) are required.
Sample combination of a tracing driver and height gage
Sample combination with a compact measuring stand (option).
FLEX-40A
FLEX-45A
Retraction type
Horizontal tracing type
● Model combination with small genuine type 50 mm tracing driver of S130A.● Easy leveling adjustment by tilting correction function.● Combination with a compact measuring stand available as stand-mounted measuring instrument.
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SURFCOM FLEX-35B, 40A, 45A, 50A
Model SURFCOM FLEX
-35B -40A -45A5 μmR 2 μmR 5 μmR 2 μmR 5 μmR
Measuring range
Z-axis direction ±160 μmDrive axis X-direction 12.5 mm Y-direction 4.0 mm
Resolution Z-axis direction 0.01 μm/±20 μm to 0.08 μm/±160 μm
Analysis items
Standards Complies with JIS-2001/-1994/-1982, ISO-1997, DIN-1990, ASME-1995/-2002, CNOMO
JIS-2001Parameters
Cross section/Roughness measurement Ra, Pa, Pq, Pt, Rz, Rz.J, Rzmax, Rq, Rp, Rt, R3z, RSm, Pc, AVH, Hmax, Hmin, Pmr, Rmr, Rk, Rpk, Rvk, Mr1, Mr2, V o , KMotif R, Rx, AR, W, Wx, AW, Wte, Mr, Rke, Rpke, Rvke, Mr1, Mr2, Vo, K
Evaluation curves Section profile curve, roughness curve, ISO13565 special roughness curve, roughness motif curve, waviness motif curve, envelope waviness curve
Characteristic graph Bearing area curve (BAC), Amplitude density function (ADF)
FilterCut-off Gaussian filter, 2RC filter (phase compensation type), 2RC filter (non-phase compensation type)
Cut-off values
λ c 0.08, 0.25, 0.8, 2.5 mm 0.08, 0.25, 0.8 mmλ s 2.5, 8 μm 2.5 μm
Evaluation length 0.4 mm to 12.5 mm (unit: 0.1 mm) 0.4 mm to 4.0 mm (unit: 0.1 mm)Drive speed 0.6 mm/s
Pickup
Movement system Standard type Retraction type Horizontal tracing typeSensing method Differential inductance (displacement type)
Measuring force 4 mN or less 0.75 mN or less 4 mN or less 0.75 mN or
less 4 mN or less
Pickup tipDiameter 5 μmR 2 μmR 5 μmR 2 μmR 5 μmRAngle 90°cone 60°cone 90°cone 60°cone 90°coneMaterial Diamond
Measuring method Skid: Sapphire 32 mmR (Tracing direction)
Data processorunit
Display 3.5-inch color LCD (320 × 240 dots) with sleep mode
Data output
Communication function Connector for USB memory, Mini USB connector for USB communication (one port each mounted)Printer Built-in printer: thermal recording paper (roll) Width: 58 mm (Recording width: 48 mm)
Language Japanese, English, Chinese, German, French, Italian, Spanish, Portuguese
OtherPower source
Charge Built-in rechargeable battery (charged with AC adapter), Charging time: 3 hoursVoltage AC adapter single-phase AC 100 V to 240 V ±10%Power consumption Approx. 30VA (Approx. 600 times measurements possible per full charge)
Dimensions (W × D × H) and weight Amplifier: 132 mm × 58 mm × 214 mm, approx. 90 g
Accessories
Reference specimen (E-MC-S24B), AC adapter, strap, recording paper (E-CH-S25A), operation manualPickup
(E-DT-SM10A)Pickup
(E-DT-SM49A)Pickup
(E-DT-SM10A)Pickup
(E-DT-SM49A) Pickup (E-DT-SM39A))
Tracing driver (E-RM-S173A) Tracing driver (E-RM-S168A) Tracing driver (E-RM-S167A)
Rear adjustment piece (E-WJ-S64A) Stand for specimen (E-WJ-S558A)V-type nose piece (E-WJ-S536A)
Tracing driver cable (E-SC-S519A)Tracing driver cable (E-SC-S518A)
Model SURFCOM FLEX
-50A
Measuring range
Z-axis direction ±400 μmDrive axis X-direction 50 mm
Resolution Z-axis direction 0.00016 μm/±4 μm to 0.016 μm/±400 μm
Analysis items
Standard Complied with JIS-2001/-1994/-1982, ISO-1997, DIN-1990, ASME-1995/-2002, CNOMO
JIS-2001Parameters
Cross section/Roughness measurement Ra, Pa, Pq, Pt, Rz, Rz.J, Rzmax, Rq, Rp, Rt, R3z, RSm, Pc, AVH, Hmax, Hmin, Pmr, Rmr, Rk, Rpk, Rvk, Mr1, Mr2, Vo, KMotif R, Rx, AR, W, Wx, AW, Wte, Mr, Rke, Rpke, Rvke, Mr1, Mr2 ,Vo, KWaviness measurement W-a, W-q, W-t, W-p, W-v, W-sm, Wa, Wq, Wt, Wp, Wv, Wsm, Wz, Wmr
Evaluation curvesSection profile curve, roughness curve, ISO13565 special roughness curve,
roughness motif curve, waviness motif curve, envelope waviness curve,filtered waviness curve, waviness curve
Characteristic graph Bearing area curve (BAC), Amplitude density function (ADF)
FilterCut-off Gaussian filter, 2RC filter (phase compensation type), 2RC filter (non-phase compensation type)
Cut-off values
λ c 0.08, 0.25, 0.8, 2.5, 8, 25 mmλ s 0.25, 0.8, 2.5, 8, 25 μm
Evaluation length 0.1 mm to 50 mm (unit: 0.1 mm)Drive speed 0.15 mm/s to 1.5 mm/s
Pickup
Movement system General typeSensing method Differential tranceducerMeasuring force 0.75 mN or less
Pickup tipDiameter 2 μmRAngle 60°coneMaterial Diamond
Measuring method Skidless/Skid
Data processorunit
Display 3.5-inch color LCD (320 × 240 dots) with sleep mode
Data output
Communication function Connector for USB memory, Mini USB connector for USB communication (one port each. mounted)Printer Built-in printer: thermal recording paper (roll) Width: 58 mm (Recording width: 48 mm)
Language Japanese, English, Chinese, German, French, Italian, Spanish, Portuguese
OtherPower source
Charge Built-in rechargeable battery (charged with AC adapter), Charging time: 3 hoursVoltage AC adapter single-phase AC 100 V to 240 V ±10%Power consumption Approx. 30VA (Approx. 600 times measurements possible per full charge)
Dimensions (W × D × H) and weight Amplifier: 132 mm × 58 mm × 214 mm, approx. 90 g
AccessoriesReference specimen (E-MC-S24B), AC adapter, strap, recording paper (E-CH-S25A), operation manualPickup (E-DT-SE19A), stylus (DM43801),tracing driver (E-RM-S199A), tracing driver cable (E-SC-S517A)
Specifications
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Powerful Functions
- Compact and Easy Operation -
E-35B Tracing Driver: Standard Type
E-40A Tracing Driver: Retraction Type
E-45A Tracing Driver: Horizontal Tracing Type
● Popular standard type for on-site measuring
Powerful functions in a compact design. Large memory capacity holds 10 measurement data. Max. measuring range: 12.5 mm
● Detector retracts during standby and after measuring
Reduces risk of probe and pickup damage. Supports use of pickup with automated devices built- in. Retraction amount: 1.5 mm Max. measuring range: 12.5 mm
● Suitable for constricted locations such as crankshaft pins, journals, etc.Allows highly efficient axial direction measurement using horizontal tracing in a constricted location where conventional measurement is difficult. Max. measuring range: 4.0 mm Measuring speed: 0.6 mm/s
* E-45A cannot be built-in to a main unit.
Surface Texture – Contour Measuring Instruments
Portable Surface Texture Measuring Instruments
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Built-in Tracing Driver for E-35B and E-40A
Cable-connected Tracing Driver for Measurement in Tight Locations with E-35B, E-40A and E-45A
Support seven languages!Support various national standards!Computer connectable!
Inspection Report Creation
Data can be imported into a Microsoft EXCEL spreadsheet and used to create an inspection report.
TiMS Light (Option)
Advanced analysis can be performed using ACCRETECH TiMS Light integrated measuring system.
HANDYSURF Lineup●��HANDYSURF provides a choice of types to meet the needs
of a wide range of applications. In addition to the standard type, both a retraction type (which can be built into a device), and a horizontal tracing type for use in tight spaces, make important contributions to on-site measuring.
AI Function for Easy Operation (Patent Pending)●��The AI function automatically configures optimum conditions
for measuring range, evaluation length, cut-off value, and recording magnification (when a printer is being used).
Can be Used Anywhere in the World ●��HANDYSURF conforms to ISO, JIS (2001, 1994, 1982), ASME,
CNOMO and other international standards. It supports operation in English, Japanese, German, French, Italian, Spanish and Portuguese. It meets European safety standard requirements for CE marking.
Replaceable Displacement Pickup ●��A displacement pickup provides
precise surface roughness measurement. Since the pickup is replaceable, optional pickups specialized for file holes and deep grooves can also be used, facilitating a wide range of measurements.
Data Transfer to Computer ●��A serial port (RS-232C) (standard accessory) makes it possible
to transfer measurement conditions, parameter values, and profile curve data directly to a computer.
Measurements from Any Orientation●��The compact, lightweight design of the HANDYSURF enables
measurement from any orientation – horizontally, vertically, or tilted. The display and tracing driver can be used together in an integrated or separated configuration to meet specific measuring needs (E-35B).
Functions to Support On-site Operation Data Storage/Rechargeable Battery●��On-board memory can store 10 sets of measurement data
for unrestricted output whenever it is required. Both the HANDYSURF unit and the printer have built-in rechargeable batteries, making them ideal for on-site measurements.
Computer Connectable
* Notebook computer connection
cable (E-SC-S366A) is an option.
Macro program is included.
Sample of printout with all functions selected
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Option (for E-35B, E-40A)
Magnetic Stand E-ST-MACFor Post Mount φ6 E-CS-S26A Post Mount Holder 0102050For measuring at various heights and angles.
Long Hole Extension AdapterDM57506For long hole measuring with pickup extended 50 mm.
Adapter for Horizontal Direction MeasurementsDM57507For measuring 68 mm inside from the side of the tracing driver.
Nose Piece (For Flat Surfaces)E-WJ-S88AFor handheld measuring of a flat surface whose measuring surface is too small.
Nose Piece (For Cylinders)E-WJ-S85AFor handheld measuring of a cylinder whose measuring surface is too small.
Adapter for Hole MeasurementsE-WJ-S86AFor handheld measuring of holes and grooves that run at a right angle to the object being measured.
ModelHANDYSURF E
-35B -40A -45A5 μmR 2 μmR 5 μmR 2 μmR 5 μmR
Measuring range
Z-direction ±160 μm
Drive axis X-direction 12.5 mm Y-direction 4.0 mm
Resolution Z-direction 0.01 μm/±20 μm to 0.08 μm/±160 μm
Analysis items
Standard Complied with JIS-2001/-1994/-1982, ISO-1997, DIN-1990, ASME-1995, CNOMO
JIS-2001Parameter
Cross section/Roughnessmeasurement
Ra, Pa, Pq, Pt, Rz, Rz.J, Rzmax, Rq, Rp, Rt, R3z, RSm, Pc, AVH, Hmax, Hmin, Pmr, Rmr, Rk, Rpk, Rvk, Mr1, Mr2, Vo, K
Motif R, Rx, AR, W, Wx, AW, Wte
Evaluation curve Section profile curve, roughness curve, ISO13565 special roughness curve, roughness motif curve, waviness motif curve, envelope waviness curve
FilterCutoff Gaussian filter, 2RC filter (non-phase compensation type) (JIS'82)
Cutoffvalue
λ c 0.08, 0.25, 0.8, 2.5 mm 0.08, 0.25, 0.8 mm
λ s 2.5, 8 μm 2.5 μm
Evaluation length 0.4 mm to 12.5 mm (Unit: 0.1 mm) 0.4 mm to 4.0 mm (Unit: 0.1 mm)
Drive speed 0.6 mm/s
Pickup
Movement system Standard type Retraction type Horizontal tracing type
Sensing method Differential inductance (displacement type)
Measuring force 4 mN or less 0.75 mN or less 4 mN or less 0.75 mN or less 4 mN or less
TipDiameter 5 μmR 2 μmR 5 μmR 2 μmR 5 μmR
Angle 90° cone 60° cone 90° cone 60° cone 90° cone
Material Diamond
Measuring method Skid: Sapphire, 32 mmR (tracing direction)
Data processorunit
Display LCD 16 figures × 2 lines with sleep mode
Dataoutput
Communication function Connector supporting RS232C, one port mounted
Printer Printer (Option): thermal recording paper (roll) Width: 58 mm (Recording width: 48 mm)
Language Japanese, English, German, French, Italian, Spanish, Portuguese
OtherPower source
Charge Built-in rechargeable battery (charged with AC adapter), Charging time: 10 hours
Voltage AC adapter single-phase AC 100 V to 230 V ±10%
Power consumption Approx. 1 VA
Dimension (W x D x H) and weight 180 mm × 68 mm × 54 mm, Approx. 600 g
Accessories
Reference specimen (E-MC-S24B), AC adapter, operation manualPickup (E-DT-SM10A) Pickup (E-DT-SM49A) Pickup (E-DT-SM10A) Pickup (E-DT-SM49A) Pickup (E-DT-SM39A)
Tracing driver (E-RM-S173A) Tracing driver (E-RM-S168A) Tracing driver (E-RM-S167A)
Rear adjustment device (E-WJ-S64A) Stand for specimen (E-WJ-S558A)V-shape nose piece (E-WJ-S536A)Tracing driver cable (E-SC-S466A)
Handy case (E-MA-S97A)
Tracing driver extention cable (E-SC-S255A)
Handy case (E-MA-S35A)
Model E-DT-SM10A E-DT-SM49A E-DT-SM39A E-DT-SM11A E-DT-SM12A E-DT-SM13AApplication General measuring Horizontal tracing Fine hole (min. inner dia. φ6 mm) Extra fine hole (min. inner dia. φ3 mm) Deep groove (max. depth 7 mm)
Applicable model E-35B, E-40A E-35B, E-40A E-45A Option for E-35B, E-40A
Measuring force 4 mN 0.75 mN 4 mN
Pickup tip
Diameter 5 μm 2 μm 5 μm
Angle 90°cone 60°cone 90°cone
Material Diamond
Skid Sapphire Tracing direction: 32 mmR
Dimension
Pickup Specifications
HANDYSURF Specifications
Name/Model Compact Printer Ⅲ E-RC-S30A (DPU-S245-00A-E)Printing method Thermal line dot
Recording curves Section profile curve, roughness curve, BAC, roughness motif curve, waviness motif curve, envelope waviness curve
Recording magnification Vertical direction: 100, 200, 500, 1 k, 2 k, 5 k, 10 k, Auto Horizontal direction (H): 1, 2, 5, 10, 20, 50, 100, 200, Auto
Other Power supply: AC adapter 100 V, 120 V, 230 V Weight: Approx. 280 g Dimension: 83 mm × 130 mm × 45 mm
Accessories Connecting cable (E-SC-S527A), Power cable, Recording paper (E-CH-D26A (2 rolls))
Printer (Option)
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Nose Piece
Measuring application Model External view Applicable stylus Skid shape Remarks
General purpose 010 2701 010 2501
DM43801 32 mmR sapphire • Tip skid• Standard pickup built in
Skidless 010 2702 ※ All styluses ─ • For protection• For front travel adjustment
Horizontaltracing ofordinary planes
010 2703 ※ 010 2501DM43801
• Double sided straddling skid• Skid radius for horizontal
tracking: 4.5 mm
Extra fine holes 010 2704 010 2511DM43811 8 mmR tool steel
• Double sided straddling skid• Position adjustment with stylus required
Fine holes 010 2705 010 2512DM43812 8 mmR tool steel • Tip skid
Thin groovetooth surfaces 010 2706 010 2512
DM43812 8 mmR tool steel • Double sided straddling skid
Curved surfaces 010 2707 010 2515
DM43815 32 mmR sapphire • Sliding skid
Deep grooves 010 2708 010 2515DM43815 32 mmR sapphire • Double sided straddling skid
Narrowdeep grooves 010 2709 ※ 010 2515
DM43815 32 mmR sapphire • Tip skid
R grooves 010 2710 ※ 010 2515DM43815 0.8 mmR ruby
• One sided straddling skid• Magnification: 5,000 or more• Position adjustment with stylus required• Recording only
Small roundbars 010 2711 010 2501
DM43801 32 mmR sapphire
• Double sided straddling skid• Skid position adjustment
required• Three types of skids provided
for φ2 to 4,φ 4 to 8, φ 8 to 16
Long holes 010 2722 ※ 010 2522DM43822 32 mmR sapphire • Tip skid
Deep groovesin holes 010 2723 010 2525
DM43825 32 mmR sapphire• Tip skid• Position adjustment with
stylus required
Extradeep grooves 010 2724 010 2526
DM43826 32 mmR sapphire• Double sided straddling skid• Position adjustment with
stylus required
Bottom surface of O-ring grooves
010 2726 010 2525 DM43825 0.8 mmR ruby
• Double sided straddling skid• Magnification: 5,000 or more• Position adjustment with
stylus required
Measuring application Model External view Applicable stylus Skid shape Remarks
Skidless DM44026 All ─• Front travel adjustment with adjustment screw
• E-DT-SS01A pickup use only
Applicable models ■ FLEX-50 ■ S130 ■ S480 ■ S1400 ■ S1800 ■ S2800
Applicable models ■ S1500 ■ S1900 ■ S1910 ■ S2900
※ Indicates stylus/nose piece set DM43800 and 010 2640
Surface Texture – Contour Measuring Instruments
SURFCOM ・CONTOURECORD Option
Standard Inventory Parts
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Measuring application Model External view Specifications RemarksGeneral purpose
DM438012 μmR, 60° conical diamond,0.75 mN
• All orientations• Horizontal tracing possible• Standard accessory
Fine wires, knife edges DM43802
2 μmR, 60° ax-shaped diamond,0.75 mN
• Downward measurements
Medium fine holes DM43809
2 μmR, 60° conical diamond,0.75 mN
• All orientations• Horizontal tracing possible
Extra fine holes, gear flank DM43811
2 μmR, 60° conical diamond, 0.75 mN
• All orientations• Horizontal tracing possible
Fine holes/thin grooves DM43812 ※
2 μmR, 60° conical diamond, 0.75 mN
• All orientations• Horizontal tracing possible
Hole bottom/conical surfaces DM43813
2 μmR, 60° conical diamond, 0.75 mN
• All orientations• Horizontal tracing possible
Corners/tooth surfaces
DM43814 ※ 2 μmR, 60° conical diamond, 0.75 mN
• All orientations• Horizontal tracing possible
Deep grooves/round grooves
DM43815 ※ 2 μmR, 60° conical diamond,0.8 mN
• Downward measurement• Large waveform distortion
Fine long holes
DM438212 μmR, 60° conical diamond,3 mN
• Downward measurement• Sensitivity: 1/2• Magnification: x10000
Low magnification, long holes DM43822 ※
2 μmR, 60° conical diamond,3 mN
• Downward measurement• Sensitivity: 1/2• Magnification: x20000
Low magnification, corners
DM43824 2 μmR, 60° conical diamond,4 mN
• Downward measurement• Sensitivity: 1/2• Magnification: x20000
Deep groovecorners
DM438272 μmR, 60° conical diamond,4 mN
• Downward measurement• Sensitivity: 1/2• Magnification: x10000
Deep hole grooves,O-ring groove bottomsurfaces
DM43825 2 μmR, 60° conical diamond,3.4 mN
• Downward measurement• Sensitivity: 1/2• Magnification: x20000• Large waveform distortion
Extra deep grooves
DM43826 2 μmR, 60° conical diamond,4 mN
• Downward measurement• Sensitivity: 1/2• Magnification: x10000• Large waveform distortion
Stylus set
DM43800 2 μmR
Nosepiece010 2702, 010 2703, 010 2709, 010 2710, 010 2722Stylus DM43812, DM43814,DM43815, DM43822
DM43900 2 μmR
Nosepiece DM44026StylusDM43801, DM43811,DM43812, DM43814,DM43815, DM43822
Replaceable Roughness Profile Measuring Styli (Tip Radius 2 μm)Applicable models ■ FLEX-50 ■ S130 ■ S1400 ■ S1500 ■ S1900 ■ S1910 ■ S480 ■ S1800 ■ S2800 ■ S2900
※ Indicates stylus/nose piece set DM43800. The value of measuring force is when E-DT-S03A/E-DT-SE19A are mounted
E-DT-SS01A pickup use only
Standard Inventory Parts
Surface Texture – Contour Measuring Instruments
SURFCOM・CONTOURECORD Option
64
Measuring application Model External view Specifications RemarksGeneral purpose
010 25015 μmR, 90°conical diamond, 4 mN
• All orientations• Horizontal tracing possible
Fine wires, knifeedges 010 2502
5 μmR,90°knife edge-shapeddiamond, 5 mN
Medium fine holes 010 2509
5 μmR, 90°conical diamond, 4 mN
• All orientations• Horizontal tracing possible
Extra fine holes, gear flank
010 2511 5 μmR, 90°conical diamond,4 mN
• All orientations• Horizontal tracing possible
Fine holes/thin grooves 010 2512 ※
5 μmR, 90°conical diamond, 4 mN
• All orientations• Horizontal tracing possible
Hole bottom/conical surfaces 010 2513
5 μmR, 90°conical diamond,4 mN
• All orientations• Horizontal tracing possible
Corners/toothsurfaces
010 2514 ※5 μmR, 60°conical diamond, 4 mN
• All orientations• Horizontal tracing possible
Deep grooves/round grooves
010 2515 ※5 μmR, 90°conical diamond,5 mN
Gear tooth profiles,thread flank
010 2518 5 μmR, 90°conical diamond,4 mN
• Magnification: x20000
Fine long holes
010 2521 5 μmR, 90°conical diamond,5 mN
• Sensitivity: 1/2• Magnification: x10000
Low magnification, long holes
010 2522 ※ 5 μmR, 90°conical diamond,5 mN
• Sensitivity: 1/2• Magnification: x20000
Low magnification, corners
010 2524 5 μmR, 60°conical diamond,5 mN
• Sensitivity: 1/2• Magnification: x20000
Deep groove corners
010 2527 5 μmR, 60°conical diamond,8 mN
• Sensitivity: 1/2• Magnification: x10000• Large waveform distortion
Stylus set 010 2640 5 μmR
Nosepiece010 2702, 010 2703, 010 2709, 010 2710, 010 2722Stylus010 2512, 010 2514,010 2515, 010 2522
Replaceable Roughness Profile Measuring Styli (Tip Radius 5 μm)Applicable models ■ FLEX-50 ■ S130 ■ S1400 ■ S1500 ■ S1900 ■ S1910 ■ S480 ■ S1800 ■ S2800 ■ S2900
※ Indicates stylus/nose piece set 010 2640. The value of measuring force is when E-DT-S01A/E-DT-SE18A are mounted
ø0.6
3
0.9
22
6
0.5 or greater
0.2~0.3
90°
0.3
(0.5)
40°
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Measuring application Model External view Specifications RemarksSoft materials
010 2508 10 μmR, 90° conical diamond, 0.75 mN
• All orientations• Horizontal tracing possible• Specifications are for when
E-DT-S02A is mountedDeep hole grooves,bottom surface of Oring groove
010 2525 10 μmR, 90° conical diamond,8 mN
• Downward measurements• Sensitivity: 1/2• Magnification: x25000• Large waveform distortion
Extra deep grooves
010 2526 10 μmR, 90° conical diamond,8 mN
• Downward measurements• Sensitivity: 1/2• Magnification: x10000• Large waveform distortion
Bottom surface of holes
010 2541 5 μmR, 90° conical diamond,8 mN
• Magnification: x20000• Large waveform distortion• Dedicated connecting rod used
High magnification measurement 010 2506
1 μmR, 60° conical diamond, 0.75 mN
• All orientations• Horizontal tracing possible• Specifications are for when
E-DT-S04A is mounted.
High magnification contour profiles 010 2528
1 μmR, 60° conical diamond,8 mN
• Downward measurements• Sensitivity: 1/2• Magnification: x10000• For E-DT-S01A, -S03A
Measuring application Model External view Specifications RemarksSteps
010 2504 250 μmR, 60° conical saphire, 5 mN
• All orientations
Waviness
010 2505 800 μmR, ruby, 4 mN • All orientations
Extra fine hole profiles
010 2510 250 μmR, tool steel,4 mN
• All orientations• Magnification: x5000• Excluding E-DT-S03A/
-SS01A/SE19A
Fine long hole waviness
010 2520 800 μmR, ruby,5 mN
• Downward measuring• Sensitivity: 1/2• Magnification: x10000
Large steps
010 2523 250 μmR, sapphire,5 mN
• Downward measuring• Sensitivity: 1/2• Magnification: x25000
Replaceable Roughness Profile Measuring Styli
Replaceable Waviness Profile Measuring Styli
Applicable models ■ FLEX-50 ■ S130 ■ S1400 ■ S1500 ■ S1900 ■ S1910 ■ S480 ■ S1800 ■ S2800 ■ S2900
Applicable models ■ FLEX-50 ■ S130 ■ S1400 ■ S1500 ■ S1900 ■ S1910 ■ S480 ■ S1800 ■ S2800 ■ S2900
* The value of measuring force is when E-DT-S01A/E-DT-SE18A are mounted
* The value of measuring force is when E-DT-S01A/E-DT-SE18A are mounted
Surface Texture – Contour Measuring Instruments
SURFCOM・CONTOURECORD Option
Standard Inventory Parts
Standard Inventory Parts
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Measuring application Model External view Specifications Remarks
Low measuring force E-DT-SS01A
2 μmR, 60° conical diamond,0.75 mN
• All orientations• Horizontal tracing possible• Provided as standard• With DM43801 stylus
General purpose E-DT-SS08A For S1500, S1900, and S2900 DX/SD types5 μmR, 90° conical diamond,4 mN
• All orientations• Horizontal tracing possible• With 0102501 stylus
General purposeE-DT-S01AE-DT-SE18A
5 μmR, 90° conical diamond,4 mN
• All orientations• Horizontal tracing possible• With 0102501 stylus• E-DT-SE18A: for S130A
Soft materials
E-DT-S02A 10 μmR, 90° conical diamond,0.75 mN
• All orientations• Horizontal tracing possible• With 0102508 stylus
Low measuring force
E-DT-S03AE-DT-SE19A
2 μmR, 60° conical diamond,0.75 mN
• All orientations• Horizontal tracing possible• Standard specifications• With DM43801 stylus• E-DT-SE19A: for S130A
High magnification
E-DT-S04A 1 μmR, 60° conical diamond,0.75 mN
• All orientations• Horizontal tracing possible• With 0102506 stylus
Non-continuous measurement
E-DT-S05A5 μmR, 90° conical diamond,4 mN
• All orientations• Horizontal tracing possible• Front travel: 110 to 120 μm• Other specifications are same as for
E-DT-S01A
Grooves in holes
E-DT-S06A 5 μmR, 90° conical diamond,4 mN
• Skidless measurement only• Max. magnification: x10000• Dedicated connecting rod required (010 2746)• With 0102542 dedicated stylus
Ultra deep grooves E-DT-S07A
5 μmR, 90° conical diamond,5 mN • Stylus can not be replaced
• Max. magnification: x10000• Sensitivity: 1/2
E-DT-S122A2 μmR, 60° conical diamond,4 mN
Ultra long holesE-DT-S08A 5 μmR, 90° conical diamond,
4 mN • Stylus can not be replaced• Max. magnification: x10000• Sensitivity: 1/5E-DT-S137A 2 μmR, 60° conical diamond,
4 mNHigh magnification
E-DT-SH01A• Max. magnification: x500000• Measuring force:0.2 mN• With 016 2854 stylus
Stylus forE-DT-SH01A
0162854 1 μmR, 90° conical diamond • Included with E-DT-SA01A as standard010 2567 1 μmR, 60° conical diamond010 2210 10 μmR, 60° conical diamond010 2211 5 μmR, 60° conical diamond010 2212 0.5 μmR, 60° conical diamond
010 2213 90° 2.5 μm width knife edge, diamond
Thin pickupDM42001DM42011DM42012
5 μmR, 90° conical diamond10 mN, horizontal tracing possibleMax. magnification: x5000 or less
• With 0102501 dedicated stylus DM42001: for S1400, S1800, S2800 DM42011: for S480 DM42012: for models preceding S590A
Pickup holderfor thin pickup E-DH-S60A
• Used for horizontal tracing of crankshaft pins, journals, or other such parts.
Non-contactmeasurement E-DT-SL12B
Measuring range: 300 μm Spot diameter: 2 μm Work distance: 4.5 mm
• Color confocal point type• Light source: Halogen light bulb• Life: 1000h
PickupsApplicable models ■ FLEX-50 ■ S130 ■ S1400 ■ S1500 ■ S1900 ■ S1910 ■ S480 ■ S1800 ■ S2800 ■ S2900
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Measuring application Model External view Specifications Remarks
General purpose
DM48505
2 μmR, 60° conical diamond,0.75 mNLH = 50 LV =− 14.35
• Standard length• S3000A standard
accessory• For roughness and contour
measurement
General purposehighly rigid stylus
DM48507
2 μmR, 60° conical diamond,0.75 mNLH = 50 LV =− 15.5
• Standard length• S5000DX/SD standard
accessory• For roughness and contour
measurement
Highly rigid stylus for contours
DM48508500 μmR, ruby ball,0.75 mNLH = 100 LV =− 21.5
• 2x length• Standard accessory• For contour measurement
only
DM48509 500 μmR, ruby ball,3.2 mNLH = 125 LV =− 25.5
• 2.5x length• For contour measurement
only
Up/downmeasuring stylus
DM48510
2 μmR, 60° conical diamond,0.75 mNLH = 50 LV =− 13.5
• Standard length• For roughness and contour
measurement
Right angle stylus
DM48511
2 μmR, 60° conical diamond,0.75 mNLH = 50 LV =− 14.5
• Standard length• Offset: 13.5 mm• For roughness and contour
measurement
Small hole stylus
DM48513
2 μmR, 60° conical diamond,0.75 mNLH = 50 LV =− 5.025
• Standard length• Probe height: 2 mm• For roughness and fine
contour measurement
Extra small hole stylus
DM48514
2 μmR, 60° conical diamond,0.75 mNLH = 50 LV =− 4.625
• Standard length• Probe height: 1 mm• For roughness and fine
contour measurement
Deep hole stylus
DM48515
2 μmR, 60° conical diamond,0.75 mNLH = 50 LV =− 30.5
• Standard length• Probe height: 25 mm• For roughness and fine
contour measurement
Stylus forfine contours
DM48588
5 μmR, 30° conical diamond,0.75 mNLH = 50 LV =− 14.35
• Standard length• For roughness and fine
contour measurement
Replaceable Styli for S5000DX/SDApplicable models ■ S5000DX/SD ■ S3000A
Standard Inventory Parts
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Measuring application Model External view Specifications Remarks
General purpose
DM475012 μmR, 60° conical diamond,0.75 mN
• Standard accessory• Stroke: 5 mm• For roughness and contour
measurement
DM475085 μmR, 30° conical diamond,0.75 mN
• Stroke: 5 mm• Stylus height: 13 mm• For roughness and contour
measurement
DM475485 μmR, 40° conical diamond,4 mN
• Stroke: 5 mm• For roughness and contour
measurement
Contour stylus2X arm DM47513
25 μmR, 24° conical carbide,5 mN
• Standard accessory• Stroke: 10 mm• For contour measurement
only
Right angle stylus DM47504
2 μmR, 60° conical diamond,0.75 mN
• Stroke: 5 mm• Offset: 13.5 mm• Probe height: 9 mm• For roughness and contour
measurement
Small hole stylus DM47505
2 μmR, 60° conical diamond,0.75 mN
• Stroke: 5 mm• Probe height: 2 mm• For roughness
measurement only
Extra small holestylus DM47506
2 μmR, 60° conical diamond,0.75 mN
• Stroke: 5 mm• Probe height: 1 mm• For roughness
measurement only
Deep groove stylus
DM475072 μmR, 60° conical diamond,0.75 mN
• Stroke: 5 mm• Probe height: 25 mm• For roughness and contour
measurement
DM475495 μmR, 90° conical diamond,4 mN
• Stroke: 5 mm• Probe height: 25 mm• For roughness and contour
measurement
General purposestylus 2x arm DM47547
2 μmR, 60° conical diamond,4 mN
• Stroke: 10 mm• Probe height: 10 mm• For roughness and contour
measurement
Corner/toothsurface stylus DM47523
2 μmR, 55° conical diamond,0.75 mN
• Stroke: 5 mm• Probe height: 8.3 mm• For roughness
measurement only
Measuring application Model External view Specifications Remarks
Wide-range hybrid detector holder
E-DH-S182A
. Magnification: x5000 or less. Straightness: 0.5 μm/100 mm
• Max. protrusion amount: 90 mm from left edge of Tracing driver
• Column height: 10 mm from normal height
Small hole stylusMaster ballcalibration unit
E-MC-D59A. Block gage: 1.5 mm. Calibration ball: φ 1.5 mm
• For measurements with probe pointing downwards, for small hole stylus
• C1700DX/SD• C2700DX/SD
Replaceable Styli for S2000DX/SD
Replaceable Styli for S2000DX/SD
LH = 65, LV =− 14.35
LH = 130, LV =− 21.5
LH = 65, LV =− 14.5
LH = 65, LV =− 5.025
LH = 65, LV =− 4.625
LH = 65, LV =− 30.5
LH = 130, LV =− 15.5
LH = 65, LV =− 12.525
S2000DX/SD series represent S2000DX/DX2/DX3 and S2000SD/SD2/SD3 model.
663
30
Block gage1.5mm
Calibration ballø1.5
0.7511
Reference plate
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Measuring application Model External view d L1 L2 Applicable arm RemarksGeneral purpose
DM45501 3 60 52 010 2804
DM45502 3 34 26 010 2800
DM45503 2 21 13 010 2801
General purposeDM45504 3 60 52 010 2804
• Standard accessoryDM45505 ※ 3 34 26 010 2800
DM45506 2 21 13 010 2801
Edge lineDM45507 3 60 52 010 2804
DM45508 ※ 3 34 26 010 2800
DM45509 2 21 13 010 2801
Small holesDM45081 — 12 9
010 2802DM45082 — 7 5
DM45083 — 3.5 1.5
Small hole twistDM45084 ※ — 12 9
010 2802DM45085 — 7 5
DM45086 ※ — 3.5 1.5
Ordinary offsetDM45087 — 12 9
010 2802 • Offset: 25 mmDM45088 — 7 5
DM45089 — 3.5 1.5
Helix surface offsetDM45090 — 12 9
010 2802 • Offset: 25 mmDM45091 — 7 5
DM45092 — 3.5 1.5
High precisionDM45522 3 60 52 010 2804
• φ 0.7 ruby ballDM45523 3 34 26 010 2800
DM45524 2 21 13 010 2801
DM45525 3 60 52 010 2804
• φ 1 ruby ballDM45526 3 34 26 010 2800
DM45527 2 21 13 010 2801
Contour StyliApplicable models ■ C1600 ■ C1700 ■ C1710 ■ S1800 ■ S1900 ■ S1910 Stylus material: Cemented carbide
※ Indicates stylus/arm set 010 2999
Surface Texture – Contour Measuring Instruments
SURFCOM・CONTOURECORD Option
Standard Inventory Parts
24° conical, R0.025
L2
ød
L1
24° conical, R0.025L1
17L2
7
65
L1
12° angular, R0.025L2
25 65
17
L124° conical, R0.025L2
25 65
17
70
Contour Detectors and ArmsApplicable models ■ C1600 ■ C1700 ■ C1710 ■ S1800 ■ S1900 ■ S1910Measuring application Model External view Applicable stylus Remarks
Contour detector
E-DT-CE02A ─ • C1600, S1800D/G
E-DT-CE03B ─ • C1700DX/SD, S1900DX/SD
General purpose
010 2800
DM45502DM45505DM45508DM45523DM45526
Inner surface
010 2801
DM45503DM45506DM45509DM45524DM45527
Small holes
010 2802 ※DM45081 toDM45092
Deep grooves
010 2804
DM45501DM45504DM45507DM45522DM45525
• Max. magnification: x50• 010 2744 pickup holder
coupling required• Provided with auxiliary weight
Offset measurement
010 2805
DM45502DM45505DM45508DM45523DM45526
• Max. magnification: x100• Offset: 50 mm• Provided with auxiliary weight
010 2806
DM45502DM45505DM45508DM45523DM45526
• Max. magnification: x50• Offset: 100 mm• Provided with auxiliary weight
010 2807
DM45503DM45506DM45509DM45524DM45527
• Max. magnification: x100• Offset: 50 mm• Provided with auxiliary weight
Long items
010 2808
DM45501DM45504DM45507DM45522DM45525
• Max. magnification: x10• Lever movement range: 100 mm• Sensitivity: 1/2• Provided with auxiliary weight• 010 2744 pickup holder
coupling required
Long holes
010 2810
DM45503DM45506DM45509DM45524DM45527
• Max. magnification: x25• Lever movement range: 100 mm• Sensitivity: 1/2• Provided with auxiliary weight
Arm/stylus set 010 2999Stylus : DM45505, DM45508, DM45084, DM45086Arms : 010 2802, 010 2805
※ Indicates stylus/arm set 010 2999 Standard Inventory Parts
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Measuring application Model External view d L1 L2 Applicable arm RemarksGeneral purpose
DM45501 3 60 52 DM45531
DM45502 3 34 26 DM45528
DM45503 2 21 13 DM45529
General purposeDM45504 3 60 52 DM45531
• Standard accessory: DM45505DM45505 ※ 3 34 26 DM45528
DM45506 2 21 13 DM45529
Edge lineDM45507 3 60 52 DM45531
DM45508 ※ 3 34 26 DM45528
DM45509 2 21 13 DM45529
Small holesDM45510
— 12 9
DM45530
• Measuring force: 10 mN or less
• Deflection: Approx. 1.5 μm for 10 mN
DM45511 — 8 5
DM45512 — 4.5 1.5
Small hole twistDM45513 ※ — 12 9
DM45530
• Measuring force: 10 mN or less
• Deflection: Approx. 1.5 μm for 10 mN
DM45514 — 8 5
DM45515 ※ — 4.5 1.5
Ordinary offsetDM45516 — 12 9
DM45530
• Measuring force: 10 mN or less
• Deflection: Approx. 3 μm for 10 mN
DM45517 — 8 5
DM45518 — 4.5 1.5
Helix surface offsetDM45519 — 12 9
DM45530
• Measuring force: 10 mN or less
• Deflection: Approx. 3 μm for 10 mN
DM45520 — 8 5
DM45521 — 4.5 1.5
High precision
DM45580 3 21 13 DM45733 • φ 0.5 ruby ball
DM45583 — 16.5 8.5 — • φ 0.5 ruby ball • Integrated with arm
DM45522 3 60 52 DM45531
• φ 0.7 ruby ballDM45523 3 34 26 DM45528
DM45524 2 21 13 DM45529
DM45525 3 60 52 DM45531
• φ 1 ruby ballDM45527 3 34 26 DM45528
DM45527 2 21 13 DM45529
Contour StyliApplicable models ■ C1710 ■ C2600 ■ C2700 ■ S1910 ■ S2800 ■ S2900 Stylus material: Cemented carbide
※�Indicates stylus/arm set DM45500
Surface Texture – Contour Measuring Instruments
SURFCOM・CONTOURECORD Option
Standard Inventory Parts
L2
ød
L1
24° conical, R0.025
24° conical, R0.025
L117
L2
5
65
L1
12° angular, R0.025L2
25 65
17
L124° conical, R0.025L2
25 65
17
13ø3
21ø0.5 ruby ball
72
Measuring application Model External view Applicable stylus Remarks
Contour detector
E-DT-CH07A • C2600, S2800E/G
E-DT-CH08A • C2700DX/SD, S2900DX/SD
E-DT-CH10B • C1710DX/SD, S1910DX/SD
General purpose
DM45528
DM45502DM45505DM45508DM45523DM45526
• Standard configuration• Deflection: Approx. 1.2 μm for 10 mN Approx. 3.7 μm for 30 mN
Inner surface
DM45529
DM45503DM45506DM45509DM45524DM45527
• Deflection: Approx. 1.2 μm for 10 mN Approx. 3.7 μm for 30 mN
Small holes
DM45530※DM45510 toDM45521
• Stylus combination arm for measuring small holes
Deep grooves
DM45531
DM45501DM45504DM45507DM45522DM45525
• Measuring force: 10 mN or less (Provided with auxiliary weight)• Deflection: Approx. 1.2 μm for 10 mN Approx. 3.7 μm for 30 mN
Offset measurement
DM45532※
DM45502DM45505DM45508DM45523DM45526
• Measuring force: 10 mN or less (Provided with auxiliary weight)• Deflection: Approx. 2.6 μm for 10 mN Approx. 7.8 μm for 30 mN
DM45533
DM45503DM45506DM45509DM45524DM45527
• Measuring force: 10 mN or less (Provided with auxiliary weight)• Deflection: Approx. 2.6 μm for 10 mN Approx. 7.8 μm for 30 mN
Arm/stylus set DM45500• Stylus : DM45505, DM45508, DM45513, DM45515• Arms : DM45530, DM45532
Contour Detectors and ArmsApplicable models ■ C1710 ■ C2600 ■ C2700 ■ S1910 ■ S2800 ■ S2900
※�Indicates stylus/arm set DM45500 Standard Inventory Parts
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Name Model External viewOrthogonal axis adjustment (mm) Swivel adjustment Tilt adjustment Table size
(mm)Allowable load
(net wt.) (kg)Remarks
X Y Z Fine Coarse Fine Coarse
Adjustment stand E-AT-S01D 50 50 8° 360° φ 150 20(7)
• Min. reading increment 10 μm
Levelingadjustment stand E-AT-S02A ±1.5° 80×110 15
(3)
E-AT-S03A ※ 2 ±2.5 ±2° 80×58 3(0.9) • For E-RM-S75A
Adjustment stand
E-AT-S04A ±8 ±3° 80×125 15(8)
E-AT-S05A ※ 2 ±3 ±1° 120×58 3(1.4) • For E-RM-S76A
E-AT-S36A ※ 2 ±3 ±1° 200×120 5(4.5) • For E-RM-S77A
X-directionmovementadjustment stand
E-AT-S08A 400 150×150 20(25)
3D fineadjustment stand E-AT-S10A 55 55 28 75×40 1
(3.4) • Straightness: 0.03 mm
1-axis precisionfine adjustment stand E-AT-S11B 50 125×150 20
(4.9)
• Straightness: 3 μm• Min. reading value:
10 μm
Swivel finerotation stand E-AT-S12A ±5° 360° φ 90 3
(0.58) • Min. reading value: 5’
1-axis ultra precisionfine adjustment stand E-AT-S13B
10
60×60 10(0.7)
• Straightness: 3 μm • Min. reading value:
0.5 μm
Tilting stand E-AT-S64B ±20° 60×120 10(1) • Min. reading value: 5’
Universal stand E-WJ-S03A 360° ±90° φ 110 3(2.5)
• X/Y-direction adjustment
Column rotary spacerE-CS-S31A※1
H:100 360° ─ • Inserted between table and column
E-CS-S76A※3
Column spacerE-CS-S32A※1
H:200 • Inserted between table and column
E-CS-S77A※3
Tracing driver spacer E-CS-S33A ※ 1 L : 70• Inserted between
column and tracing driver
Tracing driver tilting device
E-CA-S24A ※ 2
E-CA-S85A ※ 3
E-CA-S92A
±15° ─
• For contour measurements E-CA-S85A: For tracing driver 100 mm E-CA-S92A: For tracing driver 200 mm
E-CA-S32A ※ 2 ±5° ─ (5) • For roughness measurements
Adjustment DevicesApplicable models ■ S480 ■ S1400 ■ S1500 ■ S2000 ■ S5000 ■ C1600 ■ S1800 ■ C1700/C1710 ■ S1900/S1910 ■ S2000 ■ C2600 ■ S2800 ■ C2700 ■ S2900
※1: Cannot be used with S3000A Series and S5000 Series. ※2: Cannot be used with S1500, S1900, C1700, S2000, S3000A or S5000 Series. This device is for S1400D, S1800D, S2800E, C1600D, C2600E ※3: For S1500, S1900, C1700, S2000, S1400G, S1800G, S2800G, C1600G, C2600G and C2800 Series.
Coarse movement:
10 μmFine
movement: 0.5 μm)
Surface Texture – Contour Measuring Instruments
SURFCOM・CONTOURECORD Option
Standard Inventory Parts
74
Name Model External view V Holder(mm)
Chucking(mm)
Vice(mm)
Clamp(mm)
Flat surface(mm)
Allowable load(net wt.) (kg) Remarks
Double-side open vice E-WJ-S01B
Inside: 59outside: 38 to 105
5(0.8)
Consult us whencombining with the tilt stand.
V-stand set E-WJ-S02A φ1 to φ150 (1.5) Provided withworkpiece clamper
V-stand holder set E-WJ-S04A φ12 to φ150 (3)Two pieces used just for T-groove clamp
Compact stand E-WJ-S05A φ4 to φ10 (0.4)
Load plate E-WJ-S06A 150×150
angle plate
(1)
Static electricity holding plate E-WJ-S11A
80×130 angle plate
(1.3)
Holding strength 0.2 kgIdeal for paper, aluminum, and film
Scroll chuck E-WJ-R01C
OD: φ2 to φ75ID: φ56 to φ91
(1)
Iris chuck E-WJ-R10AE-WJ-R378A
OD: φ 5 to φ110OD: φ 5 to φ150
00( 3 )00( 5 )
Manufactured afterreceipt of order
Clamp set JC-3 Height40 to 60 ─
Ceramic load plate
E-WJ-S252A 300×300angle plate
(5.3) Manufactured afterreceipt of order
E-WJ-S234A500×500angle plate
(15) Manufactured afterreceipt of order
HoldersApplicable models ■ S480 ■ S1400 ■ S1500 ■ S2000 ■ S5000 ■ C1600 ■ S1800 ■ C1700/C1710 ■ S1900/S1910 ■ S2000 ■ C2600 ■ S2800 ■ C2700 ■ S2900
V-stand setE-WJ-S02A
X-direction movement adjustment standE-AT-S08A
Adjustment standE-AT-S04A
Scroll chuckE-WJ-R01C
Leveling adjustment standE-AT-S02A
Universal standE-WJ-S03A
Adjustment standE-AT-S04A
V-stand setE-WJ-S02A
Adjustment standE-AT-S05A
Tracing driverE-RM-S76A
Adjustment standE-AT-S01D
V-stand setE-WJ-S02A
X-direction movementadjustment standE-AT-S08A
Double-side open viceE-WJ-S01B
Universal standE-WJ-S03A
Adjustment standE-AT-S01D
V-holder setE-WJ-S04A
Sample Adjustment Stand/Holder Configurations
Standard Inventory Parts
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Name Model External view Specifications Remarks
Pickupmovementtracing driver(For standard series)
E-RM-S72B/S138B
Drive distance: 100 mmDriving speed: 0.03 mm/s to 6.0 mm/s, 8 speedsStraightness accuracy: (0.05 + 1.5L/1000) μmWeight: Approx. 9 kg
• S480: E-RM-S71B Specifications
same as shown to left
E-RM-S178A/S182A
Drive distance: 200 mmDriving speed: 0.03 mm/s to 6.0 mm/s, 8 speedsStraightness accuracy: (0.05 + 1.5L/1000) μmWeight: Approx. 15 kg
• S480: E-RM-S73B Specifications
same as shown to left
E-RM-S141A
Drive distance: 100 mmDriving speed: 0.003 mm/s to 6.0 mm/s, 11 speedsStraightness accuracy: (0.05 + 1.5L/1000) μmWeight: Approx. 9 kg
• S480: E-RM-S78A Specifications
same as shown to left
Pickupmovementtracing driver(For linear series)
E-RM-S205A
Drive distance: 100 mmDriving speed: 0.03 mm/s to 6.0 mm/sStraightness accuracy: (0.05 + L/1000) μmWeight: Approx. 9 kg
E-RM-S183E
Drive distance: 200 mmDriving speed: 0.03 mm/s to 6.0 mm/sStraightness accuracy: (0.05 + L/1000) μmWeight: Approx. 15 kg
Workpiecemovementtracing driver
E-RM-S75A
Drive distance: 50 mmDriving speed: 0.03 mm/s to 6.0 mm/s, 8 speedsStraightness accuracy: (0.05 + 1.5L/1000) μmWeight: Approx. 15 kgLoad weight: 5 kgLeveling range: ±1.5°
E-RM-S76A
Drive distance: 150 mmDriving speed: 0.03 mm/s to 6.0 mm/s, 8 speedsStraightness accuracy: (0.05 + 1.5L/1000) μmWeight: Approx. 20 kgLoad weight: 5 kgLeveling range: ±1°
E-RM-S77A
Drive distance: 300 mmDriving speed: 0.03 mm/s to 6.0 mm/s, 8 speedsStraightness accuracy: (0.05 + 1.5L/1000) μmWeight: Approx. 32 kgLoad weight: 10 kgLeveling range: ±0.8°
Outer peripheryroughnesstracing driver
E-RM-S85B
Measuring OD: φ 12 mm to 20 mmLength: 30 mm to 150 mmOD: φ 20 to 150 mmLength: 30 mm to 250 mmPeripheral velocity: 0.3, 0.6, 1.5 mm/sWeight: Approx. 7 kgLoad weight: 5 kg
Round surfaceroughnesstracing driver
E-RM-S84A
Measuring radius: 0.25 mm to 40 mmRotation accuracy: ±0.25 μm (180° arbitrary)Peripheral velocity: 0.3 mm/s (stepless)Weight: Approx. 15 kg
Column crossfeed device E-ST-S131A
For measurement of large and heavy parts (Manufactured upon receipt of order)
Auto tilting table E-AT-S72A Leveling range: ±2°Load weight: 5 kg
Peripherals
Range of movement : X : 660 mmY : 200 mmWeight: Approx. 370 kg
Surface Texture – Contour Measuring Instruments
SURFCOM・CONTOURECORD Option
Standard Inventory Parts
Y-axis direction stroke
76
Name Model External view Specifications Remarks
Pickupholder stand E-CA-S25A Weight: Approx. 1.5 kg • When workpiece movement
tracing driver is used
Connecting rodfor ultra-long holemeasurement
010 2736
Magnification: Up to x10000Min. inner dia: Up to φ 25 mmMax. depth: 650 mmWeight: Approx. 1.2 kgRod diameter: φ 21.7 mm
• Used with large measuring stand
• For measurement of ultra-long holes (Skid measurement)
Pickup holdercoupling
010 2744 Coupling length: 30 mmWeight: Approx. 0.25 kg
• Used with 010 2804 and 010 2808 contour profile
arms
010 2745Measuring depth: Up to 131 mm beneath tracing driverWeight: Approx. 0.47 kg
Pickup rightangle coupling/connecting rod
010 2746
Measuring depth: 142 mmbeneath detector holderWeight: Approx. 0.2 kgRod diameter: φ 21.7 mm
• Pickup vertical measurement using hole bottom stylus
Ordinary standfor desktopanti-vibration table
E-VS-S13ADimensions: 510 mm × 430 mm × 643 mmWeight: 22 kg
• For E-VS-S57A/B, E-VS-S58A
Desktopanti-vibration table
E-VS-S57B
Anti-vibration: Pneumatic diaphragm springNatural frequency: 2.5 Hz to 3.5 HzLoad weight: 130 kgDimensions: 600 mm × 530 mm × 60 mmAir source: 350 kPa to 700 kPaWeight: 25 kg
• Requires nylon tube with φ 6 mm outer and φ 4 mm inner diameter for quick joint connecting aperture.
E-VS-S58A
Anti-vibration: Pneumatic diaphragm springNatural frequency: 2.5 Hz to 3.5 Hz Load weight: 130 kgDimensions: 600 mm × 530 mm × 60 mmWeight: 25 kg
• Air source: Pump
Desktop largeanti-vibration table E-VS-S45A
Anti-vibration: Pneumatic diaphragm springNatural frequency: 4 Hz Load weight: 300 kgDimensions: 1000 mm × 750 mm × 143 mmWeight: 80 kg
• Air source: Pump
Anti-vibration table
E-VS-R16A
Anti-vibration: Pneumatic diaphragm springNatural frequency: V: 2 Hz; H: 2.2 HzLoad weight: 250 kgDimensions: 980 mm × 780 mm × 700 mmAir source: 350 kPa to 700 kPaWeight: 170 kg
E-VS-S21B
Anti-vibration: Pneumatic diaphragm springNatural frequency: V: 1.6 Hz; H: 2 HzLoad weight: 550 kgDimensions: 1100 mm × 850 mm × 700 mmAir source: 350 kPa to 700 kPaWeight: 340 kg
Dimensions in (parentheses) are for the E-VS-S21A
700
560760
980 780(1074) (824)
(850)(600)
(700)
Standard Inventory Parts
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Name Model External view Specifications Remarks
System rack
E-DK-S24ADimensions: 800 mm × 800 mm × (1070 to 1370) mmWeight: 44.5 kg
E-DK-S25A Dimensions: 1200 mm × 800 mm × (1070 to 1370) mm
Side desk E-DK-S10A Dimensions: 400 mm × 700 mm × 700 mm
High magnificationdust cover
E-CV-S02ADimensions: 750 mm × 614 mm × 810 mmWeight: 8 kg
• Used with desktop anti-vibration table/stand for roughness measuring
• For Standard/Linear series SD type (Excluding S5000, S3000)
E-CV-S03ADimensions: 1000 mm × 629 mm × 810 mmWeight: 13 kg
• Used with desktop anti-vibration table/stand for contour profile measurement
• For Standard/Linear series SD type (Excluding S5000, S3000)
Dust cover E-CV-S25ADimensions: 1070 mm × 750 mm × 1050 mmWeight: 20 kg
• Used with E-VS-S21A anti-vibration table for large measuring table
Measuringpositionverification unit
E-MA-S81A Magnification: x20Focal distance: 60 mm • Stand type
DM59014 Magnification: x20 Focal distance: 60 mm
• Can be used with workpiece movement tracing driver
Light E-MA-S84A • Stand type
Color cameramonitoringsystem
DM59103
Image sensor: Interline type CCDEffective pixels: 768 mm × 494 mm
Configuration (1) Color camera (2) Color monitor(3) Power adapter(4) Microscope adapter(5) Connection cable (6) Instruction manual
Standard Inventory Parts
Surface Texture – Contour Measuring Instruments
SURFCOM・CONTOURECORD Option
H
Transparent acrylic plate
DW
Transparent vinyl sheet
Microscope knob
Stand
Microscope
Focal
distan
ce
60
X25
Light guide (option)
CCD camera(option)
Microscope
115 70
Flexible arm
Fine movement knob Light guide
Fixing knobFlexible arm
Microscope (sold separately)
Light guide (option)
CCD camera(option)
78
Name Model External view Specifications Remarks
Tape tension jig DM58526 • For pickup movement tracing driver
Reference specimen E-MC-S24B
Calibration surface: Approx. 3.1 μm RaStylus check surface: Approx. 0.4 μm RaMeasured value described.
• For sensitivity calibration and for checking stylus
Level difference reference specimen E-MC-S57A
Large range: Approx. 20 μmSmall range: Approx. 2 μmMeasured value described.
• Standard accessory for linear series roughness system
• For detector sensitivity calibration and stylus check
Magnificationcalibrator E-MC-50B
Narrow range accuracy: 0 to 10 μm ±0.1 μmWide range accuracy: 0 to 400 μm ±1.0 μm
• For magnification calibration
Master ballcalibration unit
E-MC-S34A • For measurements with stylus
pointing downwards• Standard accessory for C1600D/G,
C2600E/G, C1700DX/SD, C2700DX/SD
E-MC-S48A
• For measurements with stylus pointing downwards
• Standard accessory for S3000A, S5000DX/SD
E-MC-S51A
• For measurements with stylus pointing upwards
• For C2600E/G, S3000A, C2700DX/SD, S5000DX/SD
E-MC-S59C Block gage: 1.5 mmReference sphere: φ 1.5 mm
• For measurements with stylus pointing downwards and stylus for small bore measurement
• For C1600, C1700DX/SD, C2600, S3000A
• For C2700DX/SD, S2000DX/SD, S5000DX/SD
Pitch gage E-MG-S02A
Pin diameter: 7.9 mmPitch: 15 mmDimensions: 144 mm × 38 mm × 49 mm
Stylus checkmaster E-MG-S24A Tip radius: 0.1 μm or less
Material: Knife edge diamond
Powertransformer box E-TF-R25A
Input: 90 V to 240 VOutput: 100 VCapacity: 2.1 kVADimensions: 300 mm × 350 mm × 296 mmWeight: 45 kg
• Specify the input voltage
Standard Inventory Parts
8560
46
Block gageMaster ballø12.7mm(1/2)
Y-direction adjustment table25
149
52
130120
1016
72
663
30
Block gage1.5mm
Calibrationballø1.5
0.7511
Reference plate
90°
ø64
28.2
1(Edge line length)
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Name Model External view Specifications Remarks
Compact measuringstand E-ST-S130A
Table size: 410 mm × 200 mm Max. measuring height: 200 mm Weight: Approx. 18 kg
• Tracing driver height and tilt can be adjustable depending on a size and form of a workpiece
Pickup
E-DT-SE18A 5 μm R90°conical diamond, 4mN
E-DT-SE19A 2 μm R60°conical diamond, 0.7mN • Standard accessory
Touch pen E-MA-S54A • Specialized for S130A
Battery set E-MA-S65A
• Battery charger for 130A • Size: 80 mm × 85 mm × 45 mm • Weight: Approx. 400g • Charging time: 4 hours
Measurements and recording are available on-site where there is no power source
Contents: AC adapter, battery charger, battery
• Battery for 130A • Size: 203 mm × 58 mm × 67 mm • Weight: Approx. 1.2g
Roll foot
E-MA-S62A
• Attachment for placing the tracing driver on a roll shaped object for measurement
• Roll outer diameter: φ 60 mm or more
E-MA-S63A • Photo shows unit of E-MA-63A
Dust proof cover E-MA-S64A • For Amplification indicator• Specilized for S130A
All position pickup holder E-DH-S107A
• For measuring surface roughness of slanted surfaces, vertical surfaces, ceiling surfaces and other non-flat surfaces
Horizontal tracing pickup holder E-DH-S17A
• Attachment for horizontal tracing of items, such as crankshafts which have obstacles in the front and back in the measuring direction (using double-side stradding skid)
Attachment for tracing driver E-CA-S62A • 50 mm tracing driver attached to
manual column (E-CL-S26A)
RS-232C cable E-SC-S288A Support 9pin Windows PC • Cable connected• Specialized for S130A
PC card E-MU-S50C 128 MB
• Provides registrations of approx. 500 measurement conditions and storage of approx. 500 measurement data (200 text management items)
• For 130A
USB memory Memory capacity:2 GB • For FLEX
USB connecting cord miniUSB 1.8 m on FLEX side • For FLEX
Accessories for SURFCOM 130A, FLEX-50A
Surface Texture – Contour Measuring Instruments
SURFCOM・CONTOURECORD Option
80
Accessories for HANDYSURF E-35B, 40A, 45A and SURFCOM FLEX-35B, 40A, 45A
Name Model External view Specifications Remarks
Pickup
E-DT-SM10AE-DT-SM49AE-DT-SM39A
5 μm, 90° conical diamond, 4 mN (For 35B・40A) 2 μm, 90° conical diamond, 0.75 mN (For 35B・40A) 5 μm, 90° conical diamond, 4 mN (For 45A)
• For general measurement • Standard accessory
E-DT-SM11A E-DT-SM40A
5 μm, 90° conical diamond, 4 mN (For 35B・40A)2 μm, 90° conical diamond, 0.75 mN (For 35B・40A)
• For fine hole • Min. inner diameter: φ 5 mm
E-DT-SM12AE-DT-SM41A
5 μm, 90° conical diamond, 4 mN (For 35B・40A)2 μm, 90° conical diamond, 0.75 mN (For 35B・40A)
• For extra fine hole • Min. inner diameter: φ 3 mm
E-DT-SM13AE-DT-SM42A
5 μm, 90° conical diamond, 4 mN (For 35B・40A)2 μm, 90° conical diamond, 0.75 mN (For 35B・40A)
• For deep groove • Max. depth: 7 mm
Reference specimen E-MC-S24BCalibration surface: Approx. 3.1 μmRaStylus check surface: Approx. 0.4 μmRa Measured value described
• For sensitivity calibration and stylus check
• Standard accessory
Adjustment device (Rear)
E-WJ-S64A • Standard accessory for 35B, 40A
E-WJ-S559A • Standard accessory for 45A
Adjustment device (Front)
E-WJ-S80A • For 35B, 40A
E-WJ-S560A • For 45A
Nose piece (Cylinder)
E-WJ-S85A
Place a V-shaped part at lower side on a workpiece for measurement
• For 35B
E-WJ-S561A • For 35B, 40A
Nose piece (Flat)
E-WJ-S88A Place a protrusion and lower side of tracing driver on a workpiece for measurement
• For 35B
E-WJ-S562A • For 35B, 40A
Nose piece (V-shape) E-WJ-S536A • Standard accessory for 45A
Nose piece (contact type) E-WJ-S563A • For 45A
Extension adapter for long hole DT57506 • For 35B, 40A
Adapter for horizontal measurement
DT57507 • For 35B, 40A
Adapter for bore measurement E-WJ-S86A Place a central pin on a lower bore • For 35B, 40A
Holder for tracing driver E-MD-S200A Mounted on side of FLEX amplifier • For FLEX-35B, 40A
Magnetic stand E-ST-MAC
Post mount holder 010 2050
Post mount E-CS-S26A • For φ 6
Adapter for height gage E-WJ-S93A
Cross-section surface on scriber of height gage:9 mm × 9 mm
• Used with post mount, E-SC-S26A
RS-232C cableE-SC-S366A
Support 9 pin Windows PC
• With sample program for communication
USB-RS adapter
• Used with E-SC-S366A in case PC has no RS port
SU
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Name Model Device model Specifications Remarks
PC card E-MU-S50C 130A, 480B
• 128MB Provides registrations of approx. 500 measurement conditions and storage of approx. 500 measurement data (200 text management items)
Recording paper
E-CH-S21A
130A, 480B
• 10 rolls/box• Width: 58 mm × 25 m
E-RC-S24A E35A high-speed printer
E-CH-S25A E-RC-S23A, E-RC-S25AE-RC-S29A
Compact printer for E35A,built-in printer for FLEX,compact printer II for E35A/B, E40A, E45A
• 10 rolls/box • Width: 58 mm × 7 m
E-CH-50A
E-RC-S01A/B 100B, 300B, 400B, 500B, 700B, 720B 550A, 900A/B, 920A, 730A, 470A, 740A
• 10 rolls/box • Width: 50 mm × 40 mE-RA-S01A 200B
E-RA-S03A 200C
E-CH-S05B
570A, 590A, 750A, 790A
• 10 rolls/box • Width: 60 mm × 40 m
E-RC-S09A 440A, 470A, 740A, 900B, 920B
E-CH-S02A 110A, 350A, 550A, 470A730A, 740A, 920 • 20 rolls/box
JIS No.121 E-RC-XY16 600B/C/D • 100 sheets/leaflet • A3 leaflet
SP-319 E-RC-XY17 600B/C/D • 10 rolls/box
E-CH-S26A E-RC-S30A Compact printer II for E35B, E40A, E45A
• 10 rolls/box• Width: 58 mm × 19 m
Ink ribbon E-IR-S01A 110A, 350A, 550A, 470A730A, 740A, 920A
Consumables
Surface Texture – Contour Measuring Instruments
SURFCOM CONTOURECORD Option
Standard Inventory Parts
82
Comparison of National Standards of Surface Texture Measurement
Surface Texture – Contour Measuring Instruments
Explanation of Surface Characteristics・Standards
BS1134 part 2-'90
former U.K.Analog signal without filtering
μm (μin)
mm (inch)
2RC
λB
———
Rr
Re = 5 Rr
———
Ry
Rz
———
———
0,1 < Rz 0,5μm
0,5 < Rz 10μm
10 < Rz 50μm
Ra
———
———
0,02 < Ra 0,1μm
0,1 < Ra 2μm
2 < Ra 10μm
Sm
———
tp
S
Pt
———
———
———
———
———
———
———
———
———
———
———
———
———
Pt
———
R, AR, Rx, W, AW, Wx, Wte
———
———
———
———
———
Ry =1.6
Max rule for parameter with suffix "max"
DIN4771-'77
former GermanyDigital data
without filtering0,5, 1,5, 5, 15
& 50mm= 1 sampling length
= Length of the measured feature
15 / Pt 1,6 U 0.008- /Pt 1.5
Rmax = 1,6
μm
mm
Phase correct
λc
———
Rc
5 Rc
Rt
———
Ten point height Rz
———
0,1 < Rz 0,5μm
0,5 < Rz 10μm
10 < Rz 50μm
Ra
———
———
0,02 < Ra 0,1μm
0,1 < Ra 2μm
2 < Ra 10μm
———
———
———
———
Maximum two point height Rmax
Max rule for Rmax
3.21.6
3,21,6
3.21.61.6~3.2
N8N7
former Japan U.S.A.Digital data
without filtering
μm
mm
Phase correct
λc
———
Rr
Re = 5 Rr
———
Ten point height Rz
Maximum height Ry
———
0.1 < Rz, Ry 0.5μm
0.5 < Rz, Ry 10μm
10 < Rz, Ry 50μm
Ra
———
———
0.02 < Ra 0.1μm
0.1 < Ra 2μm
2 < Ra 10μm
Sm
———
tp
S
μm (or μin.)
mm (or in.)
Phase correct (or 2RC)
λc
λs
Cutoff length : R
L = 5 R
Rt
Rmax
———
Rz
Rp, Rpm, Rv
0.02 < Ra 0.1μm
0.1 < Ra 2μm
2 < Ra 10μm
Ra
Rq
Rsk, Rku
0.02 < Ra 0.1μm
0.1 < Ra 2μm
2 < Ra 10μm
Sm
Δq
tp
μm
mm
Phase correct
λc
λs
Rr
Rz max
———
Average method Rz
Rp, Rv, Rc
0.1 < Rz 0.5μm
0.5 < Rz 10μm
10 < Rz 50μm
Ra
Rq
Rsk, Rku
0.02 < Ra 0.1μm
0.1 < Ra 2μm
2 < Ra 10μm
RSm
RΔq
Rmr (c)
Maximum height Ry in 1 Rr
average value of all sampling lengths
Ry1.6~0.8λc 0.25
U 0.008-2.5/Rz 1.5L -0.25/Rz 0.7
Digital data with λs filter Digital data with λs filter
Htp, Δa, SAE Peak PPI,Peak density Pc
Rδc, Rmr, Rpk, Rvk, Rk, Mr 1, Mr 2, Rpq, Rvq, Rmq
not defined
not defined
not defined
average value of all sampling lengths
16% rule default
Max rule for parameter with suffix "max"
———
16% rule for Ra, Rz
———
16% rule ———
———
Rmax = 1.6
U“2RC” -0.8/Ra75 3.1L“2RC” -0.8/Ra75 1.5
Pp, Pv, Pc, Pa, Pq, Psk, Pku, PSm, PΔq, Pmr (c), Pδc, Pmr, Ppq, Pvq, Pmq
Re = 5 RrCalculate for each sampling length Rr
Maximum height Rz in 1 Rror total height Rt in 1 Re
——— ——— ———
ID. of national
country
Specification
Indication of maximum height
< 1.5μm
Profile format
Evaluation length
Maximum height
Ten point height
Other P parameters
Motif parameters
Maximum peak to valley height
Average peak to valley height
Other peak height parameters
Rr & λc for peak height parameter
Indication of Maximum heightin case of Rz < 1.5μm
R profileaveragingparameter
0.25mm
0.8mm
2.5mm
R profile otherparameter
Mean spacing
RMS slope
material ratio
Other parameters
Comparison rule of measured value with
tolerance limits
Average
16% rule
Maximum rule
R profileHeight
parameter
Primary profile P
P profile parameter
Roughnessprofile R
Unit of height
Unit of length
Filter
Long cutoff
Short cutoff
Sampling length
Evaluation length
Maximum height
Ten point height
0.25mm
0.8mm
2.5mm
Arithmetic average
root mean square
Skewness, kurtosis
Rr & λc for Ra on non-periodic profile
Indication of Rain case of 1.5 < Ra < 3.1μm
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Definition of Surface Texture and Stylus InstrumentDefinition of Surface texture and Stylus instrumentProfile by stylus and phase correct filterISO4287: ’97 and ISO3274: ’96
Measure perpendicular to lay
Stylus method probe
Real surface
Traced profile perpendicular to real surface
Total profile
λs profile filter
• Stylus deformation• Noise
Primary profile P
P-parameter
λc profile filter
Phase correct filter 50% transmission at cutoffNo phase shift / low distortion
Roughness profile R
Transmission
R-parameter
Form deviation profile=Mean line for roughness profile=Waviness profile on old DIN & JIS
λf profile filter
Waviness profile W(Filtered center line waviness profile)
W-parameter
X axis Z axis
θ
rtip
Stylus tip geometryθ = 60 (or 90) conertip = 2μm (or 5, 10μm)
100%
50%
0
Roughness profile Waviness profile
Cutoff (Wavelength) λc
λs λc λfWavelength λ
Selection of λc & Stylus Tip r tip
λc (mm) λs (μm) λc/λs r tip (μm)
0.08 30
0.25 2.5 100
0.8 2 (5 at RZ > 3μm)
2.5 8 300 5 or 2
8 25 10, 5 or 2
2
Sampling length setting procedure
1. View the surface and decide whether profile is periodic or non-periodic.
2. Estimate roughness and measure it in corresponding condition in the table.
3. Change condition according with above result and measure it again.
4. Repeat “3.” if the result does not reached the condition.
5. When the result reaches the condition, it will be the final value.Check it in shorter sampling length at non-periodic and change it if it meets.
Measure the most critical surface.The surface is acceptable if not more than 16% of all values averaged through evaluation length are exceed the limit
Measure the surface that can be expected the lowest roughness.The surface is acceptable if not more than 16% of all values averaged through evaluation length are less than the limit.
The surface is acceptable when none of values averaged through evaluation length in entire surface are over the limit.
Measuring condition: R -parameter ISO4288: ’96
Measuring condition : P -parameter ISO4288: ’96
Stylus radius λs λc No. of
Rp = nS. length
RpE. length
Rn
2μm 2.5μm Length offeature
(Plane, Line)
Length offeature5μm 8μm – 1
10μm 25μm
Measuring condition: W -parameter ISO1302: ,02
λc λf S. length RwNo. ofRw = m E. length Rn
λc (for roughness)
nλc (n: specified) m: specified λf mλf
Non-periodic profilePeriodic profile
or RSm
Measuring Condition
Ra,Rq,Rsk,Rku or R q
Rz,Rv,Rp,Rc,or Rt Sampling
length:Rr =
CutOffλc (mm)
Evaluationlength
Rn (mm) =5xRr Ra (μm) Rz (μm) RSm (mm)
Over> Less
0.006 0.02 0.025 0.1 0.013 0.04 0.08 0.40.02 0.1 0.1 0.5 0.04 0.13 0.25 1.250.1 2 0.5 10 0.13 0.4 0.8 42 10 10 50 0.4 1.3 2.5 12.510 80 50 200 1.3 4 8 40
Over> Less Over> Less
Surface Texture – Contour Measuring Instruments
Explanation of Surface Characteristics・Standards
84
Indication of surface textureISO 1302: ’02
Sampling length and evaluation lengthISO4287: ’97
Primary profile P
Mean line
Profile peak
Top of profile peak
Profile valleyBottom of profile valley
Roughness profile R Mean line
Profile element width XsSampling length ℓr = Cutoff λc
Evaluation length ℓn=n×ℓr (n: Default 5)
Tracing length Lt=Lp+Ln+Lp Post travelℓp (λc/2)
Pre travelℓp (λc/2)
ℓr ℓr ℓr ℓr
U “2RC” 0.008–2.5/Rz3max 12.3
not allowed Required
Material removal
Manufacturing method Surface parameter and condition
Machining allowance (mm)
The second surface parameter and condition
Parameter
Profile TypeValue limit
(μm)
e d
c
a
b 3 = L“2RC”0.008 - 0.8/Ra75 0.2
ground
U 0.008 - 2.5/Rz3max 12.3Example
Transmission bandλs - λc (mm)
Default is table below
Comparison rule
16% or max
Surface lay and orientation=,⊥, X, M, C, R, P
Upper Uor
Lower Lor
2RC
Filter Phase correct
Note.:Default item (red) is not indicated.Additional item (blue) is indicated if necessary.
No. of S. lengthn
(Default 5)
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Basic Surface Texture Parameters and Curves
Amplitude average parameters
RaPaWa
Arithmetical mean deviation
Arithmetic mean of the absolute ordinate values Z(x) within a sampling length.
RqPqWq
Root mean square deviation
Root mean square value of the ordinate values Z(x) within a sampling length.
Ra75 Center line average(Old Ra, AA, CLA)
Arithmetic mean of the absolute ordinate value Z(x) in a sampling length of roughness profile with 2RC filter of 75% transmission.
Annex of JIS onlySame as Ra at old ISO, ANSI & DIN
Rq, Pq, Wq = Z 2 (x) dx1 L
Ra, Pa, Wa = Z (x) dx L
0
1 L
Ra75= Z (x) dxrn
0
1L
RpPpWp
Maximum profile peak height
The largest profile peak height Zp within a sampling length.
Rp, Pp, Wp = max (Z(x))
RcPcWc
Mean height of profile elements
Mean value of the profile element heights Zt within a sampling length.
Amplitude parameters (peak and valley)
RvPvWv
Maximum profile valley depth
The largest profile valley depth Zp within a sampling length.
Rv, Pv, Wv = min (Z(x))
RzPzWz
Maximum height of profile(Rz = Ry at ISO4287 ’84)
Sum of height of the largest profile peak height Rp and the largest profile valley Rv within a sampling length.
Rz = Rp + Rv
Different from Rz at old ISO, ANSI & JIS
RtPtWt
Total height of profile(Pt = Rmax at JIS’82)
Sum of height of the largest profile peak height Rp and the largest profile valley Rv within an evaluation length.
Rt, Pt, Wt = max (Rpi) + max (Rvi)
Rzjis Ten point height of roughness profile (Rz at JIS’94)
Sum of mean value of largest peak to the fifth largest peak and mean value of largest valley to the fifth largest valley within a sampling length.
Annex of JIS only and confirm to JIS’94Different from Rz at JIS’82
Profile element:Profile peak & the adjacent valley
m
l = 1
1mRc, Pc, Wc = Zti
Rzjis= (Zpj + Zvj)5
j = 1
15
Basic surface texture parameters and curves
L
0
Sampling length L
Zp1 Zp2 Zpi
Rp
Sampling length LZv1 Zv2 Zvi
Rv
Sampling length L
Rv
Rp
Rz
Evaluation length Rn
Rv2
Rp2
Rt
rr Rv4
Rp5
Sampling length L
Z t2Z t1 Z tmZ t3
Z ti
Sampling length L
Zp2ndZp5thZp4thZp3rd
Zp1st
Rzjis
Zv5th Zv3rd Zv4th Zv2nd Zv1st
Sampling length L
Ra
Sampling length L
Rq2
Sampling length L
Ra75
Surface Texture – Contour Measuring Instruments
Explanation of Surface Characteristics・Standards
86
Spacing parameters
RSmPSmWSm
Mean width of the profile elements(RSm = Sm at ISO4287 ’84)
Mean value of the profile element width Xs within a sampling length.
m
i = 1
1mRSm, PSm, WSm = Xsi
Hybrid parameters
RΔqPΔqWΔq
Root mean square slope
Root mean square value of the ordinate slopes dZ/dX within a sampling length.
= Z (x) dx2 L
0
1L
R qP q
W q
ddx
Height characteristic average parameters
RskPskWsk
Skewness
Quotient of mean cube value of the ordinate values Z (x) and cube Pq, Rq, Wq respectively, within a sampling length.
RkuPkuWku
Kurtosis of profile
Quotient of mean quartic of the ordinate values Z (x) and 4th power of Pq, Rq, Wq respectively, within a sampling length.
Rsk = Z (x) dx3Rr
0
1Rq 3
1Rr
Parameter from bearing ratio curve and profile height amplitude curve
Material ratio curve of the profile (Abbott Firestone curve)
Curve representing the material ratio of the profile as a functional of level c.
Rmr(c)Pmr(c)Wmr(c)
Material ratio of profile(Rmr (c) = ex- tp)
Ratio of the material length of the profile elements Ml (c) at a given level c to the evaluation length.
RmrPmrWmr
Relative material ratio
Material ratio determined at a profile section level Rδc, related to a reference c0.
Rmr = Rmr (c 1)C1 = C0 -- R c, C0 = C (Rmr0)
RδcPδcWδc
Profile section height difference
Vertical distance between two section levels of given material ratio.
R c =c(Rmr1) --c(Rmr2) : Rmr1<Rmr2
Profile height amplitude curve
Sample probability density function of ordinate Z (x) within an evaluation length.
Rmr (c) = MR(c)i (%)m
i = 1
100rn
Rku = Z (x) dx4Rr
0
1Rq 4
1Rr
Sampling length L
Xs1 Xs2 Xs3 Xsi Xsm
Evaluation length RnProfile
Mr(c) 1 Mr(c) i
c
Probabilitydensity
0% 100% 0Rmr (c)
100%
0%
Rt
Bearing ratio curve Profile height amplitude curve
Evaluation length Rn
MR(c) MR(c)
c
Rt
Sampling length L
dZ (x) / dx
0
c (Rmr 1)
c (Rmr 2)
100% orRt (μm)
0% Rmr 1 Rmr 2 100%
0
C0
C1
100% orRt (μm)
0% Rmr 0 Rmr 100%
Probability density
Rku > 3
Rku < 3
Probability density
Rsk > 0
Rsk < 0
R cδ R cδ
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Memo
Surface Texture and Contour Measuring Instruments
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