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Where are we going ??“ “Let's join s hand & be a partner to protect trees” Sustainable - environment friendly packaging solution…

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Page 1: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

“Where are we

going ??“

“Let's join shand & be a partner to protect trees”Sustainable - environment friendly packaging solution…

Page 2: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

1. Introduction: Ficus Pax group, Journey and our presence.

2. Ficus Pax group – Awards ,recognition & key customers.

3. Introduction: Tegatai Packaging India Pvt Ltd.

4. Project development phases and approach towards Design for sustainable

packaging

5. Advancement of Automotive Packaging and Rental Pooling packaging.

6. Equipment pooling concept, robust real time online tracking system and

value proposition.

Agenda:

Page 3: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

FICUS PAX was born August 1999 as a Partnership between Ameen Rahaman and Capt B R Vijayendra, with

the idea of offering packaging solutions to Indian Exporters, with a focus on the niche market of High Precision

Packaging of High Value goods.

Mr. AMEEN RAHAMAN, a Law graduate has been an Industrialist & Businessman for 35 years standing. He has

rich experience in Finance & Administration. Capt. B. R. VIJAYENDRA, is an ex -serviceman having served in

the Indian Army. After release, he has been in Industry in senior executive and managerial positions. During the

last 18 years he has gained experience in manufacturing and marketing of packaging products.

About Ficus Pax Group:

Page 4: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Our Team:

Ficus Pax Group Journey:

Page 5: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

1999 2001 2002 2003

2009 2005 2004 2003

2012 2013 2014

2017 2016 2015 2015

2012

Ficus Pax Group Journey & milestones:

Page 6: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Existing Plant/warehouse location wise:

1. Koraluru, Bangalore 74,000sft

2. Attibele, Bangalore 26,000sft

3. Chakan, Pune 52,000sft

4. Greater Noida, UP 20,000sft

5. Sriperumbudur, Chennai 50,000sft

6. Hyderabad 10,000sft

7. Nasik 6,000sft

8. Coimbatore 8,000sft

9. Bommasandra-Jigani – (Bangalore) 45000sft

10. Baroda 10000sft

11. Maneser – Gurgaon 5,000 sft

12. Sanand, Gujarat, 4000 sft

13. Indore 15000sft

14. Goa 5,000sft

15. Hamriyah Freezone (Dubai) 30,000sft

We are locally present at most of automotive

manufacturing plant locations…

Our Presence:

Page 7: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Awards and Recognition:

GEBEL –

Vendor Rating

Year - 2012

Year – 2006Year - 2009

Year - 2003

Best Supplier Award:

Larsen & Toubro

Year – 2006-07

Tata power Excellence award Award at Corpexcel

By Finance Minister President award at Niryat Shree

Page 8: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Awards and Recognition:

Philips Quality Partner award

Year - 2015

Business

Excellence award

Year - 2015

DUN & BRADSTREET

SE2

CRISIL RATING

SME 1

Page 9: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

➢GE HEALTHCARE / GE

BEL/ WIPRO GE

➢SIEMENS

➢PHILIPS

➢L&T

➢APC/APW /

SCHNEIDER

ELECTRIC

➢HONEYWELL

➢ABB

➢BHEL

➢YOKOGAWA

➢NOKIA

➢ FLEXTRONICS

➢SANMINA

➢HCL

➢INTEL

➢LANCO SOLAR

➢SUZLON

➢TATA SOLAR

➢RELIANCE

➢EMMVEE SOLAR

➢TURBO ENERGY

➢VOLKSWAGEN

➢AUMA

➢ZEISS

➢ADVANCE VALVES

➢BRAY CONTROLS

➢JCB

➢KIRLOSKAR

➢DISA

➢TRIVENI

ENGINEERING

➢FLOWSERVE

➢TATA ADVANCE

➢IAMPL

➢LMW

➢DHL

HEALTHCARE

AUTOMOTIVE

POWER & AUTOMATION

ENGINEERING / AEROSPACE / MACHINERY / LOGISTICS

RENEWABLE ENERGY

ELECTRONICS

➢BUNDY

➢EXEDY

➢SOUTHERN LUBRICANTS

➢RANE

➢VOLVO

➢LUK / INA BEARINGS

➢ROYAL ENFIELD

➢TATA MOTORS

➢EATON

TRANSMISSION

Cu

stom

er

segm

ent

wis

e

Ficus Pax Group CUSTOMERS: Confidential

Page 10: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Ficus Tegatai Pvt Ltd.

A Ficus Pax group Company

Pooling Partner in Packaging…

Page 11: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Japanese are recognised for there quality and commitment and "Tegatai" is a unique word picked

from Japanese language which means Firm, Secure, Steady and Solid. These meanings represents

our packaging solutions which is well enough to provide solid and firm protective packaging to keep

your valuable component secure and steady in transit.

Indian Market is fastest growing market in terms of "Make in India" to manufacture in India and supply

not only within India but also globally. To complete the Supply chain system for these supplies, we need

good partner of Complete Packaging Solution to design, develop and supply best packaging.

After understanding this important requirement of industry, we established a Complete Packaging

Solution one stop shop "Tegatai Packaging India Pvt Limited" to provide best support and to work

as packaging partner to reduce damage, cost & improve optimisation as well as quality.

Tegatai specialists take into account such important aspects as packaging material, product

properties, sensitivity to handling methods of goods, and transportation mode.

Firm Secure Solid Steady

Introduction: Tegatai Packaging India Pvt Ltd.

Page 12: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

❖ Profit Driven

❖ Excellence

❖ Innovation

Pe

rfo

rman

ce❖ Commitment

❖ Respect

❖ Ethical

BehaviourInte

grit

y

❖ Responsibility

❖ Accountability

❖ Customer focus

Pro

fess

ion

alis

m

Our Goal: Our Passion for Solutions Provides Profitable Growth

We aspire to be

market leaders

We keep our

promises and play

by the rules

We know our business

Our Goal:

Page 13: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Ficus Tegatai vision is to become the leader of environmentally sustainable

transport packaging solution provider for industrial product packaging & to be

a trusted strategic partner to our customers, providing innovative, cost

effective supply chain solutions for their delicate components.

Our Vision:

Quality Policy:

Ficus Tegatai is committed to provide complete customer satisfaction

through timely delivery of quality packaging equipment, services and

continual improvement in customer’s supply chain system by their

packaging improvements.

Page 14: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Project Identification

In depth analysis and current flow

review

C.Q.S * improvement identification

Sample Pack out & transit trial

Design of packaging and

services

Contract signoff , training and

implementation

Techno commercial proposal to customer

2 months initial tracking of

executed project

post implementation

follow-up

*C.Q.S : Cost Quality and Sustainability

Project development phases:

Page 15: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Key

Qu

est

ion

tech

nic

alp

erf

orm

ance

does the packageprotect the product?

cost

is the design Cost - effective?

regu

lato

ryco

mp

lian

ce

does the designmeet or exceed regulations?

resp

on

sib

leso

urc

ing

has the material been producedand delivered responsibly?

reso

urc

ere

cove

ry

where will thematerial go after use?

Info

rmat

ion

does the design communicate effectively?

op

tim

ize

reso

urc

es

does the design Optimize materials and energy?

mat

eri

alh

eal

th

are all materials healthy for people and the environment?

Our approach towards Design for sustainable packaging:

Page 16: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Ficus Tegatai technical team is equipped with world class sample solution center which is rare in

industries.

To enhance precision of sample trial packaging lot, we directly go for sophisticated computerized

polypropylene sheet profile cuter imported from Germany. It helps in developing sample directly

from two dimension drawing created on system.

This sample development system is error proof and produce exact what we had design on system

through Cad drawing.

Packaging design and development Capability:

Page 17: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

ESKO Kongsberg Machine

Packaging design and development Capability:

Page 18: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Inserts development Center for trial lot:

Packaging design and development Capability:

Page 19: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Actual sample pack image:

Page 20: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

The One Stop Shop For Complete Packaging Solutions

1. Base Pallet PP Sleeve

3. Base Pallet with

Sleeve and layer pad.

PP Layer SeparatorPP honeycomb inserts

The One Stop Shop For Complete Packaging Solutions

Packaging design and development Capability:3D CAD design for packaging concept development :

Page 21: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

The One Stop Shop For Complete Packaging Solutions

Honeycomb

with layer pad

Honey comb pocket

for component

Packaging design and development Capability:3D CAD design for packaging concept development :

Page 22: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

2 D drawing for inserts manufacturing:

Packaging design and development Capability:

Page 23: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Po pylypro el ne (PP Corrugated box design and manufacturing):

Packaging design and development Capability:

Fuel Tank Mounting Brkt Assay

Sheet metal and other components

Page 24: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Po pylypro el ne (PP Corrugated box design and manufacturing):

Packaging design and development Capability:

VALVE INTAKE

VALVE EXHUST

Page 25: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

*Pictures of packaging is taken from google search and only for representation

purpose.

Expendable Packaging – Single time use packaging

• Used only once and packaging disposed after use.

• Beneficial for large inventory holdings and slow cycle times

✓ CFB Boxes

✓ Wooden/Plywood Boxes

Owned Returnable

Packaging• Can be re used for multiple times.

• 100% Return management of empty packaging material involved

✓ Metal pallet/trolleys/bins

✓ Polypropylene Boxes

Advancement of Automotive packaging:

Supply Chain Packaging Pooling Solution

• Can be used for multiple times with multiples users

• Minimal or no return management of empty packaging involved

✓ Foldable Containers

✓ Foldable Crates

Page 26: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Equipment Pooling Concept

OEM: Original Equipment Manufacturer

OES: Original Equipment supplier

Component Supplier Plant

Automotive

OEM Plant

Ficus Tegatai Services centre at

Component Supplier location

Ficus Tegatai Services centre at

OEM location

Ficus Tegatai will issue Equipment on need basis

Ficus Tegatai will collect equipment when empty

Customer has to pay only rental charges on fixed

agreed cycle days.

Page 27: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Customer value proposition:

01

02

03

04

✓ Elimination of equipment purchase, exchange , cleaning,

repair and return management of packaging.

✓ Environmental sustainability improvement by reducing

packaging waste & CO2 footprint.

✓ Fast execution time, as standard packaging are

already available with Us

✓ Encourage Packaging Standardisation and Space optimisation in transportation or

storage.

05 ✓ Saving store space by elimination of maintaining empty packaging equipment inventory

at supplier or OEM end.

Page 28: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

FTCC

Wooden rental

pallet

Inner Dunnage and

partitionCollapsible

plastics crates

upcoming

Our standard packaging equipments:

Polypropylene

corrugated boxes

Packaging

solutions on

rental basis or

direct sale.

Page 29: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

✓ Operational excellence

✓ Maximise cubic

utilisation

✓ Improve quality &

eliminate risk

✓ Product development

✓ Integration &

standardisation

✓ Lowest cost supply

chain solution

01

✓ Reduce product

damage

✓ Reduce potential

Contamination

✓ Packaging testing

✓ Improve operator

ergonomics & error

proofing

02

✓ Reduce packaging

waste and disposal

✓ Eliminate fumigation

✓ Reduce inventory

Pipeline

✓ End to end one touch

supply chain

03

✓ Supply chain

Packaging management

systems

✓ Supply Chain analysis,

six sigma ,black belt

tools

✓ Packaging engineers

✓ VA/VE process

✓ PFEP compilation &

audit

04REDUCE

TOTAL COST

IMPROVE

QUALITY

ELIMINATE

WASTE

CREATE

VALUE

Ficus Tegatai Delivers Value

Page 30: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

EMS: Equipment Management System

Proper and precise tracking and tracing of packaging equipment is key driver for successful Rental Packaging model in optimization and maximum utilization of resources and visibility in system. To enable this factors, we have developed unique online real-time tracking and management system called Equipment Management System (EMS). It enables real time tracking of packaging equipment in Supply Chain System.

This portal is developed on PHP Coordinator and frame work and the backend data base is developed on SQL.

Online Realtime Inventory and Order Management

*Packaging equipment

Page 31: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Online Realtime Inventory and Order Management

*Packaging equipmentEMS: Equipment Management System

Page 32: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Features & Activities on EMS for customer:

✓ Customer can see all packaging equipment assigned for their projects.

✓ Customer can raise order for required type and quantity of packaging equipment through

EMS portal.

✓ Customer can track their order status through EMS system.

✓ Based on physical copy receipt of ordered equipment, FTPL service center will update

receipt quantity of equipment on EMS system.

✓ Customer can see physical stock level of equipment at their end through EMS portal.

✓ Customer can view all the invoice and status through EMS System.

✓ Customer can view their Business details and get updated through system administrator of

FTPL.

✓ Customer can generate/view different reports through EMS system like

(a) Order summary (e) Customer order Transfer out detailed report.

(b) Transfer Out summary

(c) Daily Stock summary

(d) Customer order inward detailed report

FTPL – Ficus Tegatai Pvt Ltd

Page 33: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Thank you

Discuss and brainstorm Future Str y:ateg

❖ Ficus Tegatai Pvt LtdC/oNanekarwadi410501

Chakan , Ltd Pvt Pax Ficus

[email protected]

West & North Region:

Gautam Prakash – Head - Business Development

Email id: [email protected]

Mob: +91 / 7030925704 7768874343

Mr. Sumit Bhutkar –Director

Email id: [email protected]

Mr. Harshvardhan Singh –Director

Email id: [email protected]

South Region:

Murugan Seeralan – Business Development

Email id: [email protected]

Page 34: Sustainable - environment friendly packaging solution…ficustegatai.com/FTPL.pdf · Project development phases and approach towards Design for sustainable ... ROYAL ENFIELD ... Ficus

Disclaimer

The release, publication or distribution of this presentation in certain jurisdictions may be restricted by law and therefore persons in such

jurisdictions into which this presentation is released, published or distributed should inform themselves about and observe such

restrictions. If person wiling to share this presentation to any other organisation, then he/she should inform and take written approval from

Ficus Tegatai Pvt ltd in advance.

Some of slides are marked confidential and those sensitive information should not be released in public domain without any written consent.