table of contents · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha....

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL) TOC PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED Page 1 TABLE OF CONTENTS 1 EXECUTIVE SUMMARY ............................................................................................... 1 1.1 Salient feature of the project: .................................................................................. 1 2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION ........................ 3 2.1 Identification of Project Proponent, In case of mining project, a copy of mining lease /letter of intent should be given. ......................................................................................... 3 2.1.1 Project Proponent: ........................................................................................... 3 2.1.2 Address of the Lessee: .................................................................................... 3 2.1.3 Mining Lease Area ........................................................................................... 3 2.2 Brief Description of Nature of Project: ..................................................................... 3 2.2.1 Extent of Mechanization: .................................................................................. 5 2.3 Need for the project and its importance to the country and region........................... 6 2.3.1 Need for the project ......................................................................................... 6 2.3.2 Importance to the country and region ............................................................... 7 2.3.3 Demand and Supply Gap ................................................................................. 7 2.3.4 Imports V/s indigenous production ................................................................... 8 2.3.5 Export possibility .............................................................................................. 8 2.3.6 Domestic/Exports Markets ............................................................................... 8 2.3.7 Employment Generation (Direct & Indirect) due to the project .......................... 8 3 PROJECT DESCRIPTION ............................................................................................. 9 3.1 Type of Project including interlinked and interdependent projects, if any................. 9 3.2 Location (map showing general location, specific location, and project boundary & project site layout) with coordinates. .................................................................................. 9 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. ................. 9 3.4 Size and Magnitude of Operation ............................................................................ 9 3.5 Project description with process details................................................................. 10 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products/s, Mode of transport of raw Material and Finished Product. ................... 12 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. ........................................................................................................... 12 3.8 Availability of water its source, Energy/power requirement and source should be given 12

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Page 1: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

TOC

PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

Page 1

TABLE OF CONTENTS

1 EXECUTIVE SUMMARY ............................................................................................... 1

1.1 Salient feature of the project: .................................................................................. 1

2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION ........................ 3

2.1 Identification of Project Proponent, In case of mining project, a copy of mining lease

/letter of intent should be given. ......................................................................................... 3

2.1.1 Project Proponent: ........................................................................................... 3

2.1.2 Address of the Lessee: .................................................................................... 3

2.1.3 Mining Lease Area ........................................................................................... 3

2.2 Brief Description of Nature of Project: ..................................................................... 3

2.2.1 Extent of Mechanization: .................................................................................. 5

2.3 Need for the project and its importance to the country and region ........................... 6

2.3.1 Need for the project ......................................................................................... 6

2.3.2 Importance to the country and region ............................................................... 7

2.3.3 Demand and Supply Gap ................................................................................. 7

2.3.4 Imports V/s indigenous production ................................................................... 8

2.3.5 Export possibility .............................................................................................. 8

2.3.6 Domestic/Exports Markets ............................................................................... 8

2.3.7 Employment Generation (Direct & Indirect) due to the project .......................... 8

3 PROJECT DESCRIPTION ............................................................................................. 9

3.1 Type of Project including interlinked and interdependent projects, if any ................. 9

3.2 Location (map showing general location, specific location, and project boundary &

project site layout) with coordinates. .................................................................................. 9

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted. ................. 9

3.4 Size and Magnitude of Operation ............................................................................ 9

3.5 Project description with process details ................................................................. 10

3.6 Raw material required along with estimated quantity, likely source, marketing area

of final products/s, Mode of transport of raw Material and Finished Product. ................... 12

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should

be briefly outlined. ........................................................................................................... 12

3.8 Availability of water its source, Energy/power requirement and source should be

given 12

Page 2: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

TOC

PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

Page 2

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal ..................................................................................................... 12

3.9.1 The nature & quality of top soil over burden/waste and mineral rejects likely to

be generated during next 5 years ................................................................................. 12

3.9.2 Land chosen for disposal of waste with proposed justification: ....................... 13

3.9.3 Manner of disposal & configuration: ............................................................... 14

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose ........................................................................................................................... 15

4 SITE ANALYSIS .......................................................................................................... 16

4.1 Connectivity .......................................................................................................... 16

4.2 Land Form, Land use and land Ownership ........................................................... 16

4.3 Topography........................................................................................................... 17

4.4 Existing land use pattern. ...................................................................................... 17

4.4.1 Shotest distance from the Eco Sensitive Areas: ............................................. 17

4.5 Existing Infrastructure ........................................................................................... 18

4.6 Soil classification:.................................................................................................. 18

4.7 Climate data from Secondary Sources: ................................................................. 19

4.7.1 Climate Condition (30 years IMD Data) .......................................................... 19

4.8 Social Infrastructure Available ............................................................................... 22

4.8.1 Site Services: - ............................................................................................... 22

4.8.2 Office and stores: ........................................................................................... 22

4.8.3 First aid: ......................................................................................................... 22

5 PLANNING BRIEF ....................................................................................................... 23

5.1 Planning concept (type of industries, facilities, transportation etc) Town and country

Planning/Development authority Classification ................................................................ 23

5.2 Population Projections .......................................................................................... 24

5.3 Land Use planning (breakup along with green belt etc.) ........................................ 24

5.4 Assessment of Infrastructure Demand (Physical & Social) .................................... 24

5.5 Amenities/Facilities ............................................................................................... 25

6 PROPOSED INFRASTRUCTURE ............................................................................... 27

6.1 Industrial Area (Processing Area) ......................................................................... 27

6.2 Resident Area (Non Processing Area) .................................................................. 27

6.3 Afforestation: ......................................................................................................... 27

Page 3: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

TOC

PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

Page 3

6.4 Social Infrastructure .............................................................................................. 27

6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water ways etc) ............ 27

6.6 Drinking Water Management (Source & supply of water) ...................................... 27

6.7 Industrial Waste Management .............................................................................. 27

6.7.1 Solid waste Management ............................................................................... 27

6.7.2 Power Requirement ....................................................................................... 28

7 REHABILITATION AND RESETTLEMENT(R&R PLAN) .............................................. 29

7.1 Policy to adopted (Central State) in respect of the project affected person including

home outsees, land outsees and landless labour ............................................................ 29

8 PROJECT SCHEDULE AND COST ESTIMATES ........................................................ 30

8.1 Likely date of start of construction and likely date of Completion (Time schedule for

the project to be given) .................................................................................................... 30

8.2 Estimated project cost and along with analysis in terms of economic viability of

them project..................................................................................................................... 30

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION) CONCLUSION ................ 31

LIST OF TABLE

Table 1-1: Salient feature of the project................................................................................. 1

Table 2-1: Mining lease Area of ML-1 ................................................................................... 3

Table 2-2: Mining lease Area of ML-2 ................................................................................... 3

Table 2-3: Mining lease Area of ML-3 ................................................................................... 3

Table 2-4: Mining Equipment ................................................................................................ 5

Table 2-5: Haulage Within lease holds area .......................................................................... 6

Table 2-6: Miscellaneous Equipment .................................................................................... 6

Table 3-1: Production proposal of ML-1 ................................................................................ 9

Table 3-2: Production proposal of ML-2 .............................................................................. 10

Table 3-3: Production proposal of ML-3 .............................................................................. 10

Table 3-4: Year Wise waste generation of ML 1 .................................................................. 13

Table 3-5: Year Wise waste generation of ML 2 .................................................................. 13

Table 3-6: Year Wise waste generation of ML 3 .................................................................. 13

Table 4-1: Details of land use of the mine Lease Area(ML1) ............................................... 16

Table 4-2: Details of land use of the mine Lease Area(ML2) ............................................... 16

Table 4-3: Details of land use of the mine Lease Area(ML3) ............................................... 17

Page 4: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

TOC

PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

Page 4

Table 4-4: Distance from Eco sensitive Area ....................................................................... 17

Table 4-5: Climatology & meteorology of the Study Area .................................................... 19

Table 5-1: Details of land use break up of ML1 ................................................................... 24

Table 5-2: Details of land use break up of ML2 ................................................................... 24

Table 5-3: Details of land use breakupof ML3 ..................................................................... 24

LIST OF FIGURES

Figure 3-1: Flow chart of the project .................................................................................... 11

ANNEXURE

Annexure-1 Location Map

Annexure-2 Coordinate Map

Annexure-3 Study Area map

Annexure-4 Mining Lease Document

Page 5: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

Page 1

1 EXECUTIVE SUMMARY

Bankuiyan Limestone Mine in an area of 396.502 ha.(area as per EC, 541.055 ha.) which

consists of three mine leases ML-1 of 265.745 ha. (area as per EC, 407.005 ha.), ML-2 of

76.144ha.(area as per EC, 79.437 ha.) and ML-3 of 54.613 ha. (area as per EC, 54.613 ha),

having Limestone production capacity 1.6 MTPA located at Villages Bankuiyan, Sakarwat,

Marha, and Darhi, Tehsi:lHuzur, District Rewa, Madhya Pradesh. It is one of the captive

mine to meet the partial raw material requirement of Jaypee Rewa Cement Plant (Capacity –

3.50 MTPA Cement) located at Jaypee Nagar, Distt. Rewa, Madhya Pradesh.

1.1 Salient feature of the project:

Table 1-1: Salient feature of the project

Sl.

No. Parameters Description

1 Name of the project Bankuiyan Limestone Mine

2 Nature of the project It is an opencast, fully mechanized captive mine.

3 Total Lease area 396.502 ha

4 Capacity of the project 1.6 Million Tonnes/Annum

5 Category of the project “A”

6 Mineable Reserves

6.039Million Tonnes for ML1(as on 31.03.2014) 3.060Million Tonnes for ML2(as on 01.04.2014) 6.090 Million Tonnes for ML3(as on 01.04.2016)

7 Location of the project Village- Bankuiyan, Sakarwat, Marha, and Darhi Tehsil- Huzur, District- Rewa, State- Madhya Pradesh.

8 Lease area Coordinate Latitude: 24036’2.903”N to 24037’41.042”N Longitude: 81010’2.728”E to 81012’26.867”E Coordinate map is attached as a Annexure

9 Method of Mining Opencast Fully mechanized method.

10 Operational days/year 300

11 Total water requirement 200 KLD

12 Source of water 190 KLD from reservoir water source and 10 KLD from ground source.

13 Man power requirement 69 persons

14 Nearest Railway Station / Airport along with distance in kms.

Jabalpur Airport-about 195 km in SW direction.

Rewa Railway station - About 8.5 km in SE direction.

15 Nearest Town, city, District Headquarters along with distance in kms.

Nearest City- Rewa (About 9 km in SE direction)

District Headquarter-Rewa(About 9.5 km in NW direction)

16 Ecological Sensitive Areas (Wild life Sanctuaries, National Parks, Biosphere Reserves, Reserve/ Protected Forest etc)

Sathari RF near Patarahal Sathari RF near Karmau RF near Janardanpur Sathari RF near Daldal

8.4km in WSW direction 13.0km in WSW direction 10.3km in WSW direction 6.5km in W direction

17 Historical Places None

18 Nearest Forest Sathari RF near Daldal(About 6.5 km in W direction)

19 Financial & Social benefit The establishment of the project enhanced the overall

Page 6: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

Page 2

Sl.

No. Parameters Description

socio and economic development of the region. Direct and indirect employment avenues are created due to project, which had improved the living conditions of the people and also through various initiatives taken under CSR for upliftment of socio-economic condition of the surrounding area.

Page 7: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

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2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of Project Proponent, In case of mining project, a

copy of mining lease /letter of intent should be given.

2.1.1 Project Proponent:

Jaiprakash Associates Limited

2.1.2 Address of the Lessee:

Jaiprakash Associates Limited.

Sector 128, Noida

UP – 201 304

2.1.3 Mining Lease Area

Table 2-1: Mining lease Area of ML-1

Forest NIL

Agriculture Land 102.962ha.

Waste Land 124.783ha.

Others (Disturbed by mining activity) 38.000ha.

Total Lease Area 265.745ha.

Table 2-2: Mining lease Area of ML-2

Forest NIL

Agriculture Land 30.302ha.

Waste Land 35.092ha.

Others (Disturbed by mining activity) 10.750ha.

Total Lease Area 76.144ha.

Table 2-3: Mining lease Area of ML-3

Forest NIL

AgricultureLand 28.200 ha.

WasteLand 20.313 ha.

Road etc. 2.600 ha

Others (Disturbed by mining activity) 3.500 ha.

Total Lease Area 54.613 ha.

2.2 Brief Description of Nature of Project:

Bankuiyan Limestone Mine in an area of 396.502 ha. (area, as per EC, 541.055 ha.which

consists of three mine leases ML-1 265.745 ha.(area, as per EC, 407.005 ha.), ML-2 of

76.144 ha.(Area, as per EC, 79.437 ha.)and ML-3 of 54.613 ha. (area, as per EC, 54.613

ha), having Limestone production capacity 1.6 MTPA located at Villages Bankuiyan,

Sakarwat, Marha, and Darhi, Tehsil Huzur, District Rewa, Madhya Pradesh. The

Chronological status of each block of mine lease is mentioned below;

Page 8: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

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a) Bankuiyan Limestone Mine (265.745 ha.)

1. The mine lease was originally granted by Department of Mines, Govt. of Madhya

Pradesh, vide Sanction Order No. 3-67/92/12/2-4 on 07.07.1993 and mine lease

agreement was executed for 20 Years on 06.05.1994.

2. Mine operation was commenced on 31.01.2005 upon receiving Environmental

Clearance from MoEF, Govt. of India vide ref. No. J-11016/202/2003-IA.II(M) dated

06.01.2005 followed by Consent to Establish from MPPCB vide ref. No.

1907/TS/MPPCB/2005 dated 31.01.2005 and Consent to Operate from MPPCB

under Section-25/26 of the Water ( Prevention & Control of Pollution) Act, 1974 vide

letter ref. No. 5594/TS/MPPCB/2005 & under Section-21 of Air ( Prevention &

Control of Pollution) Act, 1981 vide letter No. 5596/TS/MPPCB/2005 dated

22.03.2005.

3. Application for lease renewal was submitted on 03.05.2013, order for renewal of

lease is awaited.

4. Further, Local administration has recommended the reduced area 265.745 Ha. to

State Govt. vide its letter no 468/khanij/2014 on 04.03.2014. State Govt. order is

awaited.

b) Bankuiyan Limestone Mine (76.144 ha.)

1. The mine lease was originally granted by Mineral Resource Department, Govt. of

Madhya Pradesh, vide Sanction Order No. F. 3-60/96/12 on 24.05.1997 and mine

lease agreement was executed on 23.08.2002. The validity of the existing lease is

upto 05.05.2014.

2. Mine operation was commenced on 31.01.2005 upon receiving Environmental

Clearance MoEF, Govt. of India vide ref. No. J-11016/202/2003-IA.II(M) dated

06.01.2005 followed by Consent to Establish from MPPCB vide ref. No.

1907/TS/MPPCB/2005 dated 31.01.2005 and Consent to Operate from MPPCB

under Section-25/26 of the Water ( Prevention & Control of Pollution) Act, 1974 vide

letter ref. No. 5594/TS/MPPCB/2005 & under Section-21 of Air ( Prevention &

Control of Pollution) Act, 1981 vide letter No. 5596/TS/MPPCB/2005 dated

22.03.2005.

3. Further, Mineral Resource Department, Govt. of M.P., had reduced the area 3.058

Ha. vide its order No. F3-60/96/12/2 dated 03.01.2009.

4. Subsequently, Supplementary Lease Agreement was made for reduced area on

23.11.2009.

5. Mineral Resource Deptt., Govt. of M.P. vide its order No.3-2/2015/12-1 dated

28.11.2015 had issued direction to take action to extend lease validity under the

provision of Section 8A(3) of Mines and Minerals (Development and Regulation)

Amendment Act, 2015.

Page 9: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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PROJECT PROPONENT JAIPRAKASH ASSOCIATES LIMITED

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c) Bankuiyan Limestone Mine (54.613 ha.)

1. The Mine lease was originally granted by Mineral Resource Department, Govt. of

Madhya Pradesh, vide Sanction Order No. F. 3-149/96/12/2 on 29.12.2004 and mine

lease agreement was executed for 20 Years on 29.12.2004.

2. Mine operation was commenced on 30.11.2006 upon receiving Environmental

Clearance MoEF, Govt. of India vide ref. No. J-11016/202/2003-IA.II(M) dated

06.01.2005 followed by Consent to Establish from MPPCB vide ref. No.

1907/TS/MPPCB/2005 dated 31.01.2005 and Consent to Operate from MPPCB

under Section-25/26 of the Water ( Prevention & Control of Pollution) Act, 1974 vide

letter ref. No. 5594/TS/MPPCB/2005 & under Section-21 of Air ( Prevention &

Control of Pollution) Act, 1981 vide letter No. 5596/TS/MPPCB/2005 dated

22.03.2005.

ML-1 (area 265.745 ha) mining scheme valid for the period from 2015-16 to 2018-19 vide

letter no. MP/Rewa/Limestone/MPLN/R-07/2014-15/3028 dated: 25.05.2015, ML-2 (area

76.144 ha) mining plan valid for the period from 2014-15 to 2018-19 vide letter no.

MP/Rewa/Limestone/MPLN/R-15/2013-14/6182 dated: 08.11.2014 and ML-3 (54.613 ha)

mining scheme valid for the period from 2016-17 to 2020-21 vide letter no.

MP/Rewa/Limestone/M.Sch.-50/15-16/2270 dated: 28.07.2016. IMB approval letters are

attached as Annexures.

This application is for obtaining EC as per EIA Notification, 2006 in line with MoEF&CC’s Notification. S.O.1530 (E) dated 6th. April, 2018 for 396.502 ha with production capacity of 1.6MTPA. It is an opencast fully mechanized captive mine. Mining is being carried out by conventional

method adopting deep hole drilling and multi row blasting using milli second delay / relay

detonation system for loosening of material and the loosened material is handled and

transported by Excavator and Dumper combination. The same practice shall be continued.

2.2.1 Extent of Mechanization:

2.2.1.1 Mining equipment:

No change in the proposed method of mining is envisaged during the period of this scheme.

A list of existing mining machinery under use with their capacity is given combine in the table

below:

Table 2-4: Mining Equipment

Sn Type Nos. in

use

Size/Cap

acity

Make Motive

power

HP

01 Hydraulic excavator CK-

300 Poclain 01 2.2 m

3 L&T Diesel 335

02 Komatsu PC – 600 LC 01 4.2 m3 Komatsu Diesel 410

03 Rear Dumpers Hyva / 14 18 MT Tata/Volvo Diesel 160

Page 10: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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Volvo

04 Drill DTH crawler mounted IBH-10

01 152 mm Ingersol Rand Rotary

screw air 295

05 Drill DTH crawler mounted IBH-10

01 100 mm Ingersol Rand Rotary

screw air 295

06 Rear Dumpers TATA/ HM/ BEML Dumpers

3 to 6 10 to 25

MT

TATA, HM, BEML or any other suitable

make

Diesel 250

2.2.1.2 Haulage & Transportation Equipment

2.2.1.2.1. Haulage with in the lease holds area:

Table 2-5: Haulage Within lease holds area

Sn Type No. in use Size/Capacity Make Motive power

H.P

01 Rear Dumpers Hyva / Volvo

14 18 MT Tata/Volvo Diesel 160

02 Rear Dumpers

TATA/ HM/ BEML Dumpers

3 to 6 10 to 25 MT TATA, HM, BEML

or any other suitable make

Diesel 250

2.2.1.3 Miscellaneous:

Table 2-6: Miscellaneous Equipment

Sn Type Nos. in

use

Size/Capacity Make Motive

power

HP

1 Bulldozer D-155 1 - BEML Diesel 320

2 Bulldozer 1 275 BEML Diesel 400

3 12G-180 motor grader 1 Common BEML Diesel 180

4 Diesel tanker 1 - TATA Diesel 95

5 Explosive Van 1 - - Diesel 95

6 Explosive Van 1 10 T - Diesel 110

7 Water tanker (Truck Chassis mounted)

1 12KL TATA Diesel 180

8 Mobile service van 1 - - Diesel 95

9 Service van 1 10T - Diesel 110

10 Tipper 1 - TATA Diesel 110

11 Jeep 1 - - Diesel 25

2.3 Need for the project and its importance to the country and region

2.3.1 Need for the project

Madhya Pradesh is a rich state in mineral. The state is endowed with major and minor

mineral resources. The region, where the project is situated, people are mostly dependant

on agriculture and mineral resources. The developments of mining in the area provide direct

and indirect employment opportunities, infrastructure development, communication and

development socio-economic infrastructure. The important benefits accruing from the project

Page 11: TABLE OF CONTENTS · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha. at tehsil huzur, district rewa, madhya pradesh of jaiprakash

PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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can thus be stated as - boost to local and regional economy, direct contribution to the state

exchequer.

2.3.2 Importance to the country and region

The principal use of limestone is in the Cement Industry. Other important uses are as flux in

metallurgical processes; in Glass, Ceramic, Paper, Textile and Tanning Industries; for

manufacture of calcium carbide, alkali and bleaching powder; for water purification and

sugar refining; in fertilizer (calcium ammonium nitrate) and as soil conditioning agent in

agriculture; crushed stone for ballast and filler in concrete and asphalt; as rectangular slab in

lithography. The whiting (chalk and precipitated limestone) is used as a filler in rubber, oil

cloth, paint, cosmetic, tooth paste, shoe polish, etc. Limestone is also used in underground

mine dusting to prevent the propagation of explosions.

Lime is prepared by heating limestone in kilns up to 1000OC. The CO2released is effluxed

and 'quicklime' (CaO) formed remains as hard white lumps. This when slaked with water and

mixed with sand, forms mortar or plaster. Commonly, the commercial lime is prepared as dry

hydrated lime Ca(OH)2 by adding to quicklime just the right amount of water (18 parts to 56

parts of CaO). The value of lime for most purposes depends upon its CaO (or CaO + MgO)

content. The manufacture of metallic calcium is one of the latest uses of lime. Calcium is

used in reducing organic compounds, de-sulphuring, petroleum, debismuthising lead

production of hard lead alloys and calcium-silicon alloys, and in the manufacture of calcium

hydride which is further used as an efficient hydrogen carrier.

Lime-shell is used mainly in Chemical and White cement Industries. It is also used in the

manufacture of poly-fibre and in Tanning industry. Lime kankar is used in Cement Industry.

The Reject Stone will be used as OB, building material and road metal for infrastructure

development.

2.3.3 Demand and Supply Gap

The production of limestone in 2016-17 at 313.2 million tonnes increased by about 2% as

compared to that of the previous year. There were 771 reporting mines in 2016-17 as

against 807 during the previous year. Twenty seven mines each producing more than 3

million tonnes per annum contributed 42% of the total production of limestone in 2016-17.

The share of 15 mines each in the production range of 2 to 3 million tonnes was 11% of the

total production. 24% of the total production was contributed by 54 mines each producing 1

to 2 million tonnes annually. The remaining 23% of the total production was reported by 673

mines and two associated mines during the year. Twenty five principal producers contributed

about 77% of the total production. About 3.3% of the production was reported by public

sector mines as against 4% in the previous year.

About 97% of the total production of limestone during 2016-17 was of cement grade 2% of

iron & steel grade and the rest 1% consisted of chemical grade. Rajasthan was the leading

producing state accounting for (21%) of the total production of limestone, followed by

Madhya Pradesh & Andhra Pradesh (11% each), Chhattisgarh & Karnataka (10% each),

Gujarat, Tamil Nadu & Telangana (8% each), Maharashtra & Himachal Pradesh (4% each),

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and the remaining 5% was contributed by Meghalaya, Odisha, Uttar Pradesh, Assam,

Jharkhand, Jammu & Kashmir, Kerala and Bihar. (Source: Indian mineral year book 2017)

2.3.4 Imports V/s indigenous production

In 2016-17 import of limestone was 17.8 million tonnes. Limestone was mainly imported from

UAE (80.25%), Oman (12.44%), Malayasia (2.47%),Vietnam (1.79%) & Iran (1.76%). As per

the foreign trade policy 2015-20, the import of limestone, lime kankar, lime shell and chalk

are free. Imports of limestone increased to 17.18 million tonnes in 2015-16 from 13.94

million tonnes in the previous year.

(Source: Indian mineral year book 2017)

2.3.5 Export possibility

Lessee would consume the limestone for its own cement plant, hence, no export possibility.

2.3.6 Domestic/Exports Markets

The limestone is produced from existing Limestone Mine is for captive use in the Jaypee

Rewa Cement Plant. Thus the mineral will not be sold in the open market.

2.3.7 Employment Generation (Direct & Indirect) due to the project

About 69 persons are employed. There will be no further influx of people except those who

have been appointed as skilled workers or managers.

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PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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3 PROJECT DESCRIPTION

3.1 Type of Project including interlinked and interdependent projects,

if any

As per notification of Ministry of Environment, Forest and Climate Change (MoEF&CC), New

Delhi all projects equal to and above than 100 hectare falls in category “A”.As in this case

the lease area is 396.502ha, so this falls in “A” category. Jaypee Rewa Cement Plant (a unit

of JAL) project is interlinked with this project.

3.2 Location (map showing general location, specific location, and

project boundary & project site layout) with coordinates.

This is a Limestone Mining project and located near village- Bankuiyan, Sakarwat, Marha,

and Darhi, Tehsil- Huzur, District- Rewa, State- Madhya Pradesh over an area of 396.502

ha. The mine lease area is not covered by any watercourses in the form of river, nallah etc.

Location map and Study area map is attached as Annexures respectively.

3.3 Details of alternate sites considered and the basis of selecting the

proposed site, particularly the environmental considerations gone

into should be highlighted.

As it is only regularization of EC granted as per 1994 Notification, vide letter number J-

11016/202/2003-IA-II(M) dated 6th January,2005 by MoEF&CC, no alternate sites are

involved.

3.4 Size and Magnitude of Operation

Opencast mechanized method of mining has been proposed. Proposed five year production

details are shown in below

Table 3-1: Production proposal of ML-1

Year Total tentative Excavation (Cum)

Top Soil (Cu m)

OB/SB/IB (Cum)

ROM (Cu m) ROM/Waste ratio

Ore (Cum) Mineral reject

2015-16 314170 23193 Nil 290978 Nil 1:0.08

2016-17 282960 35881 Nil 247080 Nil 1:0.15

2017-18 402411 87411 Nil 315000 Nil 1:0.28

2018-19 707297 161948 322285 223064 Nil 1:2.17

Total 1706838 308433 322285 1076122 Nil 1:0.58

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PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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Table 3-2: Production proposal of ML-2

Year Proposed limestone and OB production

Limestone (in MT)

OB (in m3) Stripping Ratio

2014-15 182338 0 NA

2015-16 255856 0 NA

2016-17 88075 9034 1:0.10

2017-18 200000 20000 1:0.10

2018-19 302225 91540 1:0.30

Total 1028494 120574 1:0.12

Table 3-3: Production proposal of ML-3

Year Total tentative

Excavation (m

3)

Top Soil (m

3)

OB/SB/IB (m

3)

ROM ROM/Waste ratio

Ore

(MT) IB/SB

(MT) Total ROM (MT)

2016-17 311195 72726 Nil 596173 Nil 596173 0.12

2017-18 365400 125400 Nil 600000 Nil 600000 0.21

2018-19 316770 108750 Nil 520050 Nil 520050 0.21

2019-20 377580 135480 Nil 605250 Nil 605250 0.22

2020-21 341600 100800 Nil 602000 Nil 602000 0.17

Total 1712545 543156 Nil 2923473 Nil 2923473 1:0.19

3.5 Project description with process details (a schematic

diagram/flow chart showing the project layout, components of

the project etc. should be given)

Brief description of ML1:

The method of mining is opencast working with formation of benches by fully mechanized

means.

All mining parameters including mineable reserves, recovery ratio, phase wise development

of mine and development of resources, layout of mine pits and selection area for year wise

development and blending of different grade of limestone at face itself from different mining

benches .

Brief description of ML2:

The method of mining is also opencast working with formation of benches by fully

mechanized means.

All mining parameters including mineable reserves, recovery ratio, phase wise development

of mine and development of resources, layout of mine pits and selection area for year wise

development and blending of different grade of limestone at face itself from different mining

benches.

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In order to expose the usable formation of Lower grey limestone (LGL) the area for removal

of overburden comprises of OBS & NDS. The overburden benches are kept at least 25 m

ahead from limestone benches. The height of benches is kept below 9 Mtrs at any place.

The overburden soil is excavated with the help of pay loader/ excavator and transported by

18/20 t capacity dumpers to the temporary OB dumping.

The hard waste rock are dealt with using drilling and blasting technique and handled with the

fleet of machinery mentioned above and transported to the mined out area for backfilling.

There are some electric lines passing through the mining lease area. These electric lines will

be removed/ shifted before the mining operation at respective locations.

Brief description of ML3:

In order to expose usable formation in the area, removal of overburden is planned. During

planning, efforts have been made to keep overburden free area ahead of limestone

benches. For meeting the limestone requirement of the LGL formation have been planned

under usable category while OBS have been treated under the category of overburden

To meet the requirement of JRP plant about 4.5-5.6 Million Tonnes of Limestone shall be

required from the combinedely from Bankuiyan Limestone Mines & Naubasta Limestone

Mines. Out of this requirement of Limestone in JRP, partial requirement i.e. an average

quantity @ 1.6 Mio Tonnes is fulfilled from Bankuiyan Limestone Mines on combined basis

which is fulfilled from the present M.L. areas and balance quantity of limestone is supplied

from other lease areas.

For meeting out total requirement of Cement plant, all three ML areas are being worked

simultaneously & accordingly based on different quality available at different places / leases

the pits are developed to take care of requirement.

For the present mining scheme, the working area in the mine has been selected in

continuation to the existing faces advancing towards the North East & North West directions.

Figure 3-1: Flow chart of the project

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PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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3.6 Raw material required along with estimated quantity, likely

source, marketing area of final products/s, Mode of transport of

raw Material and Finished Product.

No raw material will be required for production of Limestone

The mineral “Limestone” raised from this mine will not be sold but will be solely for the

captive use of the JAL cement plant.

The mineral will be transported by road to the crusher located at captive Naubasta LS Mine

& Jaypee Rewa Cement Plant and from there limestone is transported to Jaypee Rewa

Cement Plant by Belt Conveyor.

3.7 Resource optimization/recycling and reuse envisaged in the

project, if any, should be briefly outlined.

Water will be accumulated in the excavated mine out pit area during rains and pits serve as

a natural ground water recharging structure. As a result of extraction of mineral, the rate of

charging of ground water is likely to be increased considerably. Water collected in the sump

will be used in various purposes at mine viz. plantation, dust suppression etc.

3.8 Availability of water its source, Energy/power requirement and

source should be given

Total water requirement in the mine will be about 200 KLD for drinking & domestic use, dust

suppression and plantation. Mine sump water is used for dust suppression and plantation i.e.

190KLD. The rain water will be collected in the mine sump which will be used for dust

suppression and plantation purpose. Remaining 10KLD collected form ground.

Diesel is used as motive source of primary energy for mine machinery. Diesel is used in

compressor, HEMMs and dumpers.

3.9 Quantity of wastes to be generated (liquid and solid) and scheme

for their management/disposal

3.9.1 The nature & quality of top soil over burden/waste and mineral rejects

likely to be generated during next 5 years

3.9.1.1 Top soil:

The overburden / rejects of the area comprises of Soil (OBS), Middle Shale (MSH) and part

of Nodular shale. The rock formation of the area shows general strike of ENE-WSW & gentle

southerly dip varying from 10 to 70.

3.9.1.2 Over Burden & Mine Waste:

In order to expose usable limestone formation, the area for removal of overburden has been

selected with help of CADE&QSO software. The overburden to be removed is comprised of

Soil (OBS), Middle Shale (MSH) and part of Nodular shale (OB: NDS) in individual benches.

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PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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The yearly rate of generation of overburden during the mining is as under: -

Table 3-4: Year Wise waste generation of ML 1

Year Quantity of Overburden soil/ Waste (in M3)

OBS MSH NDS Total Expanded

volume

2015-16 23193 Nil Nil 23193 26440

2016-17 35881 Nil Nil 35881 40904

2017-18 87411 Nil Nil 87411 99649

2018-19 161948 129865 192420 484233 484233

Total 308433 129865 192420 630718 651226

Table 3-5: Year Wise waste generation of ML 2

Year Quantity of Overburden soil/ Waste (in M3)

OBS NDS Total Expanded volume

1st (2014-15) Nil Nil Nil Nil

2nd (2015-16) Nil Nil Nil Nil

3rd (2016-17) 9034 Nil 9034 10299

4th (2017-18) 20000 Nil 20000 22800

5th (2018-19) 28768 62772 91540 91540

Total 57802 62772 120574 124639

Table 3-6: Year Wise waste generation of ML 3

Year OBS

(in Cub M )

Total OB

(in Tonnes )

Expanded*

volume M3

2016-17 72,727 87272 82909

2017-18 125,400 150480 142956

2018-19 108750 130500 123975

2019-20 135,475 162570 154442

2020-21 100,800 120960 114912

Total 543152 651782 619194

3.9.2 Land chosen for disposal of waste with proposed justification:

In order to reclaim the mined out area, it is planned to backfill the waste in the mined out

area. The reclamation procedure includes backfilling or disposing the hard waste at the

bottom and spreading a thin soil cover over the matured backfilling yard for onward

plantation/ cultivation activity. The balance mined out area shall be rehabilitated by

developing water reservoir.

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3.9.3 Manner of disposal & configuration:

For ML1 Land degradation is one of the major adverse impacts of opencast mining activities,

and any effort to control adverse impacts would be incomplete without appropriate land

reclamation strategy. The reclamation strategy will include the programme to reclaim

abandoned benches and backfilling of excavated area. The backfilling will be carried to

cover the maximum mined out area and followed by tree plantation.

The limestone: overburden ratio in the area is 1:0.25 and hence, the overburden is planned

to be backfilled in the mined out area having highest floor levels so that most of the area

could be backfilled. With this arrangement maximum mined out area shall be reclaimed up

to the pre-mining levels. The balance mined out area shall be rehabilitated with the

development of water reservoir.

The year wise programme of excavation and waste generation and limestone handling from

2014-15 to 2018-19 is given in the following table:-

Year OB Insitu

(inM3.) OB expanded

(inM3.) Limestone (in M.T.)

Backfilling in ha

(2014-15) 15923 18152 799549 0.6051

(2015-16) 23193 26440 727444 0.6610

(2016-17) 35881 40904 617699 0.6817

(2017-18) 87411 99649 787500 1.6608

(2018-19) 484233 484233 557660 4.8433

Total 646641 669378 3489852 8.4519

For ML2 It was proposed in the approved mining scheme that the waste so generated while

mining shall be disposed off in the mined out pit in a sequential manner. The hard

overburden shall be put at the bottom of the backfilling and OBS will be finally spread over

the top of backfilled area. The matured backfilling after proper compaction will then be taken

under plantation activities.

Year Proposed

area put

to use

(m2)

Proposed

area for

reclamation(

m2)

Proposed

area for

rehabilitati

on(m2)

No. of

trees to

be

planted

Quantity

of waste to

be

backfilled

(m3)

2014-15 Nil Nil Nil Nil Nil

2015-16 Nil Nil Nil Nil Nil

2016-17 9034 1716 Nil Nil 9034

2017-18 20000 3800 1716 340 20000

2018-19 14384 11443 3800 760 91540

Total 43418 16959 5516 1100 120574

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For ML3,the mining lease area considered for exploitation is comprised of lower grey

limestone formation bearing area. This limestone is confined to 48.613 ha of the mining

lease area; rest of the non-mineralised area will not be disturbed by mining activity. It is

envisaged that about 45.000 ha will be disturbed by the mining activity during the life of the

deposit out of this during first 5 years of operations about 25.763 ha area will be disturbed,

which includes the mined out void, area under exploitation, position of various benches

quarry roads, dump/back filled area. Out of 28.000 ha, about 9.053 ha will be backfilled and

rest of the area will remain void for movement of machineries. While at the final stage of

mining operation, about 21.000 ha area shall be backfilled up to the pre-mining surface level,

while the rest of the area will be converted into water reservoir.

The land area likely to be degraded during first five year period for different mining activity

has been given in the table below:

At the end of year

Area broken due to

mining (ha.)

Backfilled area (ha.)

Afforested area (ha.)

Backfilled area

Greenbelt

2016-17 3.232 NIL Nil Nil

2017-18 4.180 2.090 NIL Nil

2018-19 5.610 3.025 2.090 Nil

2019-20 6.020 2.258 3.025 Nil

2020-21 6.720 1.680 2.258 Nil

Total 25.762 9.053 7.373 Nil

Sub-grade minerals: - No sub-grade mineral will be generated. All ROM mineral will be

used.

3.10 Schematic representations of the feasibility drawing which give

information of EIA purpose

As per the Environment Impact Assessment (EIA) notification dated 14thSept. 2006 and

amendment done so far, the proposal falls under category A. EIA/EMP report was prepared

to get environmental clearance for this project from the MoEF&CC and EC was received

vide letter number ref. No.J-11016/202/2003-IA-II(M) dated 6th January, 2005.

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4 SITE ANALYSIS

4.1 Connectivity

The applied area by road is about 9.5 km from District Headquarter Rewa (M.P.). The

nearest railway station is Rewa Railway station at a distance of about 8.5 km .The applied

area is connected by NH-7.

4.2 Land Form, Land use and land Ownership

Lease area falls under revenue land & is non-forest in nature. Most of the area covered

under M.L. is under Company’s ownership. The details of the land are given in below Table

4.1, 4.2 & 4.3.

Table 4-1: Details of land use of the mine Lease Area(ML1)

Present land use pattern

Activities Area in ha.

Area already excavated 30.000

Area under current mining 4.200

Waste dump 6.000

Haul road 1.000

Backfilling 0.600

Allied services 1.200

Total 43.000

Area covered under reclamation and rehabilitation plan

Balance area in original condition 222.745

Area converted into water reservoir Nil

Area Backfilled Nil

Total 265.745

Table 4-2: Details of land use of the mine Lease Area(ML2)

Present land use pattern

Activities Area in ha

Area already excavated 6.000

Area under current mining 2.125

Waste dump 1.125

Infrastructures 0.750

Total 10.000

Area covered under reclamation and rehabilitation plan

Balance area in original condition 66.144

Area converted into water reservoir Nil

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Present land use pattern

Activities Area in ha

Area Backfilled Nil

Total 76.144

Table 4-3: Details of land use of the mine Lease Area(ML3)

Land Use Area in ha

Forest Nil

Agricultural Land 28.20

Cultureable Waste Land 20.313

Roads & other Infrastructure 2.600

Other (Disturbed by Mining ) 3.500

Total 54.613

4.3 Topography

The Bankuiyan Limestone Mine occupies a vast flat plain with very gentle undulations in-

between. The present topographic configuration of the plain probably represents the end

stage of the cycle of erosion.

The highest elevation within the lease hold is 332 m above MSL, while, the lowest elevation

seen is 285 above MSL. Apart from the above said plain no other topographic feature is

seen within the lease hold. Few seasonal streams originates from the lease hold and merge

with the larger feeder channels, the Karihari river lying to the West of the area and the Bihar

Nadi which lies to the east.

4.4 Existing land use pattern (agriculture, non-agriculture, forest,

water bodies (including area under CRZ)), shortest distances from

the periphery of the project to periphery of the forests, national

park, wild life sanctuary, eco sensitive areas, water bodies

(distance from the HFL of the river), CRZ. In case of notified

industrial area, a copy of the Gazette notification should be

industrial AREA; a copy of the Gazette notification should be

given.

4.4.1 Shotest distance from the Eco Sensitive Areas:

Table 4-4: Distance from Eco sensitive Area

Item Name Distance & Direction

Reserve Forest

Sathari RF near Patarahal 8.4km in WSW direction

Sathari RF near Karmau 13.0km in WSW direction

RF near Janardanpur 10.3km in WSW direction

Sathari RF near Daldal 6.5km in W direction

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Water Bodies

SimrawalNadi 13.2km, NW

AsrawalNala 8.9km, NNW

PisnaNalaNala 11.5km, ENE

JhinarNala Adjacent, E

DehiNala 1.1km, NW

Sathari RF near Patarahal 8.4km, WSW

KariariNadi 0.9km, W

DilaNala 9.3km, WSW

DhirmaNala 7.1km, SSE

LiljiNadi 14.6km, SSE

BherauraNala 10.3km, ENE

MainhaNala 14.9km, SW

Nar Nadi 14.7km, WSW

Sathari RF near Karmau 13.0km, WSW

RF near Janardanpur 10.3km, WSW

Sathari RF near Daldal 6.5km, W

Tons Barrage 7.0km, NW

Tamasa River 7.7km, NNE

KangarNala 4.9km, NNE

GangaharaNala 6.0km, SE

Bihar Nadi 8.7km, SSE

BichlaNadi 12.3km,SE

4.5 Existing Infrastructure

Many of the site services and facilities are available in the existing plant and mines

combinedly are used for the mine. Site services already provided are Rest Shelter, ANFO

Mixing Shed, First Aid Station / Room, VT Center & at Mining office complex Mines office/

survey office & drawing office etc., Auto Workshop, Latrine / Urinals, Firefighting station,

Spare store, Drinking water room, communication etc.

4.6 Soil classification:

The soil is mainly weathered product of shale and limestone. Soil cover in the area is

covered by laterite & clayey soil. Latertic soil is generally present in the major parts of the

leasehold. Clayey soil is more fertile than lateritic soil. The thickness of the soil cover in the

area ranges from 0.00 to 8.00 m mtrs.

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4.7 Climate data from Secondary Sources:

4.7.1 Climate Condition (30 years IMD Data)

The nearest IMD station for the proposed mine project is Satna and the meteorological data

for IMD Satna is given in below

Table 4-5: Climatology & meteorology of the Study Area

Sl.

No. Parameters Description of the Season

1 Rainfall in

mm

Total Annual average is 1142.1 mm

Winter (Dec to Feb)

Months Total rainfall (in mm)

December 8.4

January 22.5

February 23.6

Total 54.5

Summer (Mar to May)

March 11.1

April 6.6

May 12.8

Total 30.5

Monsoon (June to Sept)

June 135.6

July 329.7

August 351.5

September 198.1

Total 1014.9

Post-Monsoon (Oct to

Dec)

October 32.3

November 9.8

December 8.4

Total 50.5

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Sl.

No. Parameters Description of the Season

2

Temperature

(Mean Daily

Temp. in 0C)

Winter (Dec to Feb)

Months Max Min Avg

Dec 32.9 5.7 19.3

Jan 32.8 4.3 18.55

Feb 36.7 6.5 21.6

Average 34.13 5.5 19.82

Summer (Mar to May)

Mar 41.1 11.1 26.1

Apr 45 17.1 31.05

May 47.6 22.3 34.95

Average 44.57 16.83 30.70

Monsoon (June to Sept)

June 47.8 23.5 35.65

Jul 45 23 34

Aug 39.5 22.9 31.2

Sep 38.3 21.8 30.05

Average 42.65 22.8 32.725

Post-Monsoon (Oct to

Dec)

Oct 38.9 15.4 27.15

Nov 35.5 9.6 22.55

Dec 32.9 5.7 19.3

Average 35.77 10.23 23.00

3

Relative

Humidity in

per cent

Winter (Dec to Feb)

Month 8.30hrs 17.30hrs

Dec 72 47

Jan 73 46

Feb 65 37

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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Sl.

No. Parameters Description of the Season

Average 70.00 43.33

Summer (Mar to May)

Mar 47 25

Apr 32 17

May 34 20

Average 37.67 20.67

Monsoon (June to Sept)

Jun 56 44

July 80 72

Aug 86 78

Sep 81 71

Average 75.75 66.25

Post-Monsoon (Oct to

Dec)

Oct 69 50

Nov 64 44

December 72 47

Average 68.33 47.00

4 Wind-speed

Winter (Dec to Feb)

Month Speed (kmph)

Dec 2.8

Jan 3.2

Feb 3.8

Average 3.27

Summer (Mar to May)

Mar 4.6

Apr 5.4

May 6.7

Average 5.57

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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Sl.

No. Parameters Description of the Season

Monsoon (June to Sept)

Jun 7.9

July 7

Aug 6.5

Sep 5.3

Average 6.68

Post-Monsoon (Oct to

Dec)

Oct 3.4

Nov 2.9

Dec 2.8

Average 3.03

Source: (i) Climatological Table 1971 – 2000, Indian Meteorological Department, Govt. of India

Rainfall: The annual average total rainfall recorded in the region was found to be 1142.1

mm.

Temperature: The average maximum temperature was recorded in the month of June at

47.8°C and the minimum temperature was 4.3°C in January.

Relative Humidity: The maximum Relative Humidity was found during the monsoon season

with the month of August recording the highest average at 86%

Wind Speed and Direction: The maximum average wind speed was found to be 7.9kmph

in the month of June.

4.8 Social Infrastructure Available

4.8.1 Site Services: -

Site services are provided as per the provisions of Mines Act 1952,MMR1961and Mines

Rules 1955.

4.8.2 Office and stores:

Office and stores are provided as per Rules within the lease area.

4.8.3 First aid:

Specified first Aid station are maintained at the site office and the rest shelter as per Mines

Act-1952. The mines manager and other statutory personnel are the qualified person to

render first aid to the injured and will be the holder of a valid first aid certificate.

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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5 PLANNING BRIEF

5.1 Planning concept (type of industries, facilities, transportation etc)

Town and country Planning/Development authority Classification

The Bankuiyan limestone mine is a captive mine of JRP for supplying limestone for

manufacturing cement. The mine is already under operation. There is no change in the

method of mining as proposed in the mining plan.

In order to meet the partial raw material requirement of JRP, about 1.0 to 1.6 million.T of

limestone shall be met from the Bankuiyan limestone mine.

In ML1 order to expose the usable formation of Lower grey limestone (LGL) the area for

removal of overburden comprises of OBS & NDS. The overburden benches are kept at least

25 m ahead from limestone benches. The height of benches is kept below 9 m at any

place. The overburden soil is excavated with the help of pay loader/ excavator and

transported by 25/35 t capacity dumpers to the matured waste dumps for spreading about

0.50 – 2.0m thick layer on it.

The hard waste rock are dealt with using drilling and blasting technique and handled with the

fleet of machinery mentioned above and transported to the mined out area for backfilling.

In the case of ML2 the method of mining is opencast working with formation of benches by

fully mechanized means.

All mining parameters including mineable reserves, recovery ratio, phase wise development

of mine and development of resources, layout of mine pits and selection area for year wise

development and blending of different grade of limestone at face itself from different mining

benches.

In order to expose the usable formation of Lower grey limestone (LGL) the area for removal

of overburden comprises of OBS & NDS. The overburden benches are kept at least 25 m

ahead from limestone benches. The height of benches is kept below 9 Mtrs at any place.

The overburden soil is excavated with the help of pay loader/ excavator and transported by

18/20 t capacity dumpers to the temporary OB dumping.

The hard waste rock are dealt with using drilling and blasting technique and handled with the

fleet of machinery mentioned above and transported to the mined out area for backfilling.

There are some electric lines passing through the mining lease area. These electric lines will

be removed/ shifted before the mining operation at respective locations.

In the case of ML3 order to expose usable formation in the area, removal of overburden is

planned. During planning, efforts have been made to keep overburden free area ahead of

limestone benches. For meeting the limestone requirement of the LGL formation have been

planned under usable category while OBS have been treated under the category of

overburden.

For meeting out total requirement of Cement plant, all three ML areas are being worked

simultaneously & accordingly based on different quality available at different places / leases

the pits are developed to take care of requirement.

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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5.2 Population Projections

The project has employed most of the workers from nearby villages. Only supervisory staff

are hired from outside. There will not be further increase in population due to the project.

However, few people from other area may migrate in this area for business opportunities.

5.3 Land Use planning (breakup along with green belt etc.)

Approximate land use is as following for present condition and plan period are given in below

Table 5-1: Details of land use break up of ML1

Year Proposed

area put to

use (m2)

Proposed area

for reclamation

(m2)

Proposed

area for

rehabilitation

(m2)

No. of

trees to

be

planted

Quantity of

waste to be

backfilled

(m3)

2014-15 15923 6051 Nil Nil 18152

2015-16 23193 6610 6051 1200 26440

2016-17 35881 6817 6610 1300 40904

2017-18 87411 16608 6817 1360 99649

2018-19 40487 484233 16608 3300 484233

Total 202895 520319 36086 7160 669378

Table 5-2: Details of land use break up of ML2

Year Proposed

area put to

use (m2)

Proposed area

for reclamation

(m2)

Proposed

area for

rehabilitation

(m2)

No. of

trees to

be

planted

Quantity of

waste to be

backfilled

(m3)

2014-15 Nil Nil Nil Nil Nil

2015-16 Nil Nil Nil Nil Nil

2016-17 9034 1716 Nil Nil 9034

2017-18 20000 3800 1716 340 20000

2018-19 14384 11443 3800 760 91540

Total 43418 16959 5516 1100 120574

Table 5-3: Details of land use breakupof ML3

Year Area broken due to

mining (ha)

Backfilled area (ha)

Afforested area (ha)

Backfilled area

Greenbelt

2016-17 3.232 NIL Nil Nil

2017-18 4.180 2.090 NIL Nil

2018-19 5.610 3.025 2.090 Nil

2019-20 6.020 2.258 3.025 Nil

2020-21 6.720 1.680 2.258 Nil

Total 25.762 9.053 7.373 Nil

5.4 Assessment of Infrastructure Demand (Physical & Social)

The road facility is already available which shall be used and properly maintained.

Preference is given to local labour from nearby villages. Other requisite infrastructure as

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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transport of mine labours is available by way of jeep, two-wheeler. Medical facility is

available for first aid at project site.

5.5 Amenities/Facilities

mine under reference is a captive source of supply of the chief raw material i.e. limestone

and shale, to the plant for manufacture of clinker / cement and thus is an integral part of the

cement project besides being in close proximity of the plant. Many of the site services and

facilities are available in the existing plant and mines combinedly.

The site services provided in the mining lease area comprise of

Rest shelter

ANFO mixing shed

First Aid Station

At Mining office complex

Mine office/ survey office & drawing office etc.

Auto work shop

First Aid station

Library

Ambulance van

Transport

Drinking water room

Latrines / urinals

VT Center

Fire fighting station

Spares store

Phones / communication

Common with the plant (under plant control)

General stores (HEME)

Time office

Canteen

Quality Control office, Laboratory, Horticulturist office

Fire Fighting Station

Power supply

Water supply

Communications

Hospital and ambulance

Welfare Centre / Library / Club Colony

Main store

Nursery

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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Canteen

Post office

Bank

Security

Community centre / shopping complex / consumer co-operative

Park (s) / play ground (s) / place(s) of work ship

Public Transport services

Under Jai Prakash Sewa Sansthan

Industrial Training Institute

Sardar Patel Higher sec. School

Adult Education center

Veterinary Mobile van

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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6 PROPOSED INFRASTRUCTURE

6.1 Industrial Area (Processing Area)

Some of the infrastructure facilities available for mines are Mines office, Garage cum

Workshop, Explosive Magazine, ANFO Storage shed, ANFO Mixing Shed, Rest Shelter,

Latrine / Urinals, First Aid Station / Room, VT Center, Fire fighting station, Site store, Fuel

dispensing pumps, communication common for all three block of mine lease.

6.2 Resident Area (Non Processing Area)

No residential area is proposed. It is an operating mine, permanent staff is residing in

existing township of Jaypee Rewa Cement Plant

6.3 Afforestation:

The soil will be utilised for spreading over the back filled areas on which afforestation will be

done. Leguminous grass seeds or herbaceous species would be sown on the inactive slopes

for protection against erosion and to prevent runoff and wash off due to rains.

6.4 Social Infrastructure

This Project is providing employment to local people directly and indirectly. Indirect

employers are shopkeepers, mechanic, drivers, transporters etc. The lessee is providing

better social infrastructure benefits such as drinking water, health care measures,

educational facilities, promotion of culture and religious activities in surroundings.

6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water

ways etc)

The applied area by road is about 9.5 km from District Headquarter Rewa (M.P.). The

nearest railway station is Rewa Railway station at a distance of about 8.5 km .The applied

area is connected by NH-7.

6.6 Drinking Water Management (Source & supply of water)

Water requirement of the project is about 200 KLD. Mine water requirement 190 KLD is met

from the mine water reservoir & domestic water requirement 10 KLD is met from ground

source.

6.7 Industrial Waste Management

6.7.1 Solid waste Management

For ML1, ML2-It is planned to dispose the overburden generated from the faces for

backfilling in a scientific manner by first dumping hard rock at the bottom. After proper

compaction and maturation, OBS will be finally spread over the top of backfilled surface. The

backfilled area will than be rehabilitated by afforestation activity.

The overburden backfilled area shall be protected from soil erosion and siltation by making a

bund with drainage system all around the periphery of dump yard .The slope of the backfilled

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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area shall also be covered by grass and plantation. The active backfilled area and planted

area shall be kept connected by developing approach roads and short ramps as per the

convenience.

For ML3-It is planned that the overburden removed in the form of OBS will be backfilled in

the mined out area as shown in year wise pit layout plan. After compaction and maturation of

backfilled area, topsoil will be spreaded over the backfilled surface, which will finally be taken

under plantation activity.

As already explained, in the present Scheme of Mining the overburden formation in the area

is OBS. The OB generated during the first year will be dumped temporarily in the non-

mineralised area covering 1.21 ha. This dump will be re-handled during 3rd year and the

material will be accommodated in the backfilling yard along with the 3rd year OB generated.

The overburden generated from the individual mine faces from second year onwards will be

accommodated in the mined out area simultaneously.

6.7.2 Power Requirement

Power is required for only lighting purpose at office which is met from MPEB

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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7 REHABILITATION AND RESETTLEMENT(R&R PLAN)

7.1 Policy to adopted (Central State) in respect of the project

affected person including home outsees, land outsees and

landless labour

The mine area does not cover any habitation. Hence the mining activity does not involve any

displacement of human settlement. No public buildings, places, monuments etc exist within

the lease area or in the vicinity of the mine lease area. The mining operation will not disturb/

relocate any village or need resettlement. Thus no adverse impact is anticipated.

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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8 PROJECT SCHEDULE AND COST ESTIMATES

8.1 Likely date of start of construction and likely date of Completion

(Time schedule for the project to be given)

Mining is continuing as per EC received vide letter numberJ-11016/202/2003-IA.II(M) dated

6th January,2005 from MoEF&CC.

8.2 Estimated project cost and along with analysis in terms of

economic viability of them project.

Estimated cost of the project is 2000 lakhs.

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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)

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9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)

CONCLUSION

EC is already received as per letter number J-11016/202/2003-IA.II(M) dated 6th

January,2005 from MoEF&CC based on EIA Notification 1994 for 1.6 MTPA. Continuation of

the project based on regularization of EC as per EIA Notification 2006 is of utmost

importance to the area/ region for interest of mineral development and improvement of the

socio-economic conditions of the local habitants. The operation of the existing project will

bestow various social and economic benefits to the local communities of the area in addition

to the existing benefits due to better employment opportunities and improvement in social

infrastructure of the area, apart from increased financial benefits accruing to state and

central agencies by ways of taxes, royalties, cesses etc.