table of contents · pre-feasibility report for bankuiyan limestone mine,lease area – 396.502 ha....
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Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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TABLE OF CONTENTS
1 EXECUTIVE SUMMARY ............................................................................................... 1
1.1 Salient feature of the project: .................................................................................. 1
2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION ........................ 3
2.1 Identification of Project Proponent, In case of mining project, a copy of mining lease
/letter of intent should be given. ......................................................................................... 3
2.1.1 Project Proponent: ........................................................................................... 3
2.1.2 Address of the Lessee: .................................................................................... 3
2.1.3 Mining Lease Area ........................................................................................... 3
2.2 Brief Description of Nature of Project: ..................................................................... 3
2.2.1 Extent of Mechanization: .................................................................................. 5
2.3 Need for the project and its importance to the country and region ........................... 6
2.3.1 Need for the project ......................................................................................... 6
2.3.2 Importance to the country and region ............................................................... 7
2.3.3 Demand and Supply Gap ................................................................................. 7
2.3.4 Imports V/s indigenous production ................................................................... 8
2.3.5 Export possibility .............................................................................................. 8
2.3.6 Domestic/Exports Markets ............................................................................... 8
2.3.7 Employment Generation (Direct & Indirect) due to the project .......................... 8
3 PROJECT DESCRIPTION ............................................................................................. 9
3.1 Type of Project including interlinked and interdependent projects, if any ................. 9
3.2 Location (map showing general location, specific location, and project boundary &
project site layout) with coordinates. .................................................................................. 9
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted. ................. 9
3.4 Size and Magnitude of Operation ............................................................................ 9
3.5 Project description with process details ................................................................. 10
3.6 Raw material required along with estimated quantity, likely source, marketing area
of final products/s, Mode of transport of raw Material and Finished Product. ................... 12
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should
be briefly outlined. ........................................................................................................... 12
3.8 Availability of water its source, Energy/power requirement and source should be
given 12
Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal ..................................................................................................... 12
3.9.1 The nature & quality of top soil over burden/waste and mineral rejects likely to
be generated during next 5 years ................................................................................. 12
3.9.2 Land chosen for disposal of waste with proposed justification: ....................... 13
3.9.3 Manner of disposal & configuration: ............................................................... 14
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose ........................................................................................................................... 15
4 SITE ANALYSIS .......................................................................................................... 16
4.1 Connectivity .......................................................................................................... 16
4.2 Land Form, Land use and land Ownership ........................................................... 16
4.3 Topography........................................................................................................... 17
4.4 Existing land use pattern. ...................................................................................... 17
4.4.1 Shotest distance from the Eco Sensitive Areas: ............................................. 17
4.5 Existing Infrastructure ........................................................................................... 18
4.6 Soil classification:.................................................................................................. 18
4.7 Climate data from Secondary Sources: ................................................................. 19
4.7.1 Climate Condition (30 years IMD Data) .......................................................... 19
4.8 Social Infrastructure Available ............................................................................... 22
4.8.1 Site Services: - ............................................................................................... 22
4.8.2 Office and stores: ........................................................................................... 22
4.8.3 First aid: ......................................................................................................... 22
5 PLANNING BRIEF ....................................................................................................... 23
5.1 Planning concept (type of industries, facilities, transportation etc) Town and country
Planning/Development authority Classification ................................................................ 23
5.2 Population Projections .......................................................................................... 24
5.3 Land Use planning (breakup along with green belt etc.) ........................................ 24
5.4 Assessment of Infrastructure Demand (Physical & Social) .................................... 24
5.5 Amenities/Facilities ............................................................................................... 25
6 PROPOSED INFRASTRUCTURE ............................................................................... 27
6.1 Industrial Area (Processing Area) ......................................................................... 27
6.2 Resident Area (Non Processing Area) .................................................................. 27
6.3 Afforestation: ......................................................................................................... 27
Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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6.4 Social Infrastructure .............................................................................................. 27
6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water ways etc) ............ 27
6.6 Drinking Water Management (Source & supply of water) ...................................... 27
6.7 Industrial Waste Management .............................................................................. 27
6.7.1 Solid waste Management ............................................................................... 27
6.7.2 Power Requirement ....................................................................................... 28
7 REHABILITATION AND RESETTLEMENT(R&R PLAN) .............................................. 29
7.1 Policy to adopted (Central State) in respect of the project affected person including
home outsees, land outsees and landless labour ............................................................ 29
8 PROJECT SCHEDULE AND COST ESTIMATES ........................................................ 30
8.1 Likely date of start of construction and likely date of Completion (Time schedule for
the project to be given) .................................................................................................... 30
8.2 Estimated project cost and along with analysis in terms of economic viability of
them project..................................................................................................................... 30
9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION) CONCLUSION ................ 31
LIST OF TABLE
Table 1-1: Salient feature of the project................................................................................. 1
Table 2-1: Mining lease Area of ML-1 ................................................................................... 3
Table 2-2: Mining lease Area of ML-2 ................................................................................... 3
Table 2-3: Mining lease Area of ML-3 ................................................................................... 3
Table 2-4: Mining Equipment ................................................................................................ 5
Table 2-5: Haulage Within lease holds area .......................................................................... 6
Table 2-6: Miscellaneous Equipment .................................................................................... 6
Table 3-1: Production proposal of ML-1 ................................................................................ 9
Table 3-2: Production proposal of ML-2 .............................................................................. 10
Table 3-3: Production proposal of ML-3 .............................................................................. 10
Table 3-4: Year Wise waste generation of ML 1 .................................................................. 13
Table 3-5: Year Wise waste generation of ML 2 .................................................................. 13
Table 3-6: Year Wise waste generation of ML 3 .................................................................. 13
Table 4-1: Details of land use of the mine Lease Area(ML1) ............................................... 16
Table 4-2: Details of land use of the mine Lease Area(ML2) ............................................... 16
Table 4-3: Details of land use of the mine Lease Area(ML3) ............................................... 17
Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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Table 4-4: Distance from Eco sensitive Area ....................................................................... 17
Table 4-5: Climatology & meteorology of the Study Area .................................................... 19
Table 5-1: Details of land use break up of ML1 ................................................................... 24
Table 5-2: Details of land use break up of ML2 ................................................................... 24
Table 5-3: Details of land use breakupof ML3 ..................................................................... 24
LIST OF FIGURES
Figure 3-1: Flow chart of the project .................................................................................... 11
ANNEXURE
Annexure-1 Location Map
Annexure-2 Coordinate Map
Annexure-3 Study Area map
Annexure-4 Mining Lease Document
Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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1 EXECUTIVE SUMMARY
Bankuiyan Limestone Mine in an area of 396.502 ha.(area as per EC, 541.055 ha.) which
consists of three mine leases ML-1 of 265.745 ha. (area as per EC, 407.005 ha.), ML-2 of
76.144ha.(area as per EC, 79.437 ha.) and ML-3 of 54.613 ha. (area as per EC, 54.613 ha),
having Limestone production capacity 1.6 MTPA located at Villages Bankuiyan, Sakarwat,
Marha, and Darhi, Tehsi:lHuzur, District Rewa, Madhya Pradesh. It is one of the captive
mine to meet the partial raw material requirement of Jaypee Rewa Cement Plant (Capacity –
3.50 MTPA Cement) located at Jaypee Nagar, Distt. Rewa, Madhya Pradesh.
1.1 Salient feature of the project:
Table 1-1: Salient feature of the project
Sl.
No. Parameters Description
1 Name of the project Bankuiyan Limestone Mine
2 Nature of the project It is an opencast, fully mechanized captive mine.
3 Total Lease area 396.502 ha
4 Capacity of the project 1.6 Million Tonnes/Annum
5 Category of the project “A”
6 Mineable Reserves
6.039Million Tonnes for ML1(as on 31.03.2014) 3.060Million Tonnes for ML2(as on 01.04.2014) 6.090 Million Tonnes for ML3(as on 01.04.2016)
7 Location of the project Village- Bankuiyan, Sakarwat, Marha, and Darhi Tehsil- Huzur, District- Rewa, State- Madhya Pradesh.
8 Lease area Coordinate Latitude: 24036’2.903”N to 24037’41.042”N Longitude: 81010’2.728”E to 81012’26.867”E Coordinate map is attached as a Annexure
9 Method of Mining Opencast Fully mechanized method.
10 Operational days/year 300
11 Total water requirement 200 KLD
12 Source of water 190 KLD from reservoir water source and 10 KLD from ground source.
13 Man power requirement 69 persons
14 Nearest Railway Station / Airport along with distance in kms.
Jabalpur Airport-about 195 km in SW direction.
Rewa Railway station - About 8.5 km in SE direction.
15 Nearest Town, city, District Headquarters along with distance in kms.
Nearest City- Rewa (About 9 km in SE direction)
District Headquarter-Rewa(About 9.5 km in NW direction)
16 Ecological Sensitive Areas (Wild life Sanctuaries, National Parks, Biosphere Reserves, Reserve/ Protected Forest etc)
Sathari RF near Patarahal Sathari RF near Karmau RF near Janardanpur Sathari RF near Daldal
8.4km in WSW direction 13.0km in WSW direction 10.3km in WSW direction 6.5km in W direction
17 Historical Places None
18 Nearest Forest Sathari RF near Daldal(About 6.5 km in W direction)
19 Financial & Social benefit The establishment of the project enhanced the overall
Pre-Feasibility Report FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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Sl.
No. Parameters Description
socio and economic development of the region. Direct and indirect employment avenues are created due to project, which had improved the living conditions of the people and also through various initiatives taken under CSR for upliftment of socio-economic condition of the surrounding area.
PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of Project Proponent, In case of mining project, a
copy of mining lease /letter of intent should be given.
2.1.1 Project Proponent:
Jaiprakash Associates Limited
2.1.2 Address of the Lessee:
Jaiprakash Associates Limited.
Sector 128, Noida
UP – 201 304
2.1.3 Mining Lease Area
Table 2-1: Mining lease Area of ML-1
Forest NIL
Agriculture Land 102.962ha.
Waste Land 124.783ha.
Others (Disturbed by mining activity) 38.000ha.
Total Lease Area 265.745ha.
Table 2-2: Mining lease Area of ML-2
Forest NIL
Agriculture Land 30.302ha.
Waste Land 35.092ha.
Others (Disturbed by mining activity) 10.750ha.
Total Lease Area 76.144ha.
Table 2-3: Mining lease Area of ML-3
Forest NIL
AgricultureLand 28.200 ha.
WasteLand 20.313 ha.
Road etc. 2.600 ha
Others (Disturbed by mining activity) 3.500 ha.
Total Lease Area 54.613 ha.
2.2 Brief Description of Nature of Project:
Bankuiyan Limestone Mine in an area of 396.502 ha. (area, as per EC, 541.055 ha.which
consists of three mine leases ML-1 265.745 ha.(area, as per EC, 407.005 ha.), ML-2 of
76.144 ha.(Area, as per EC, 79.437 ha.)and ML-3 of 54.613 ha. (area, as per EC, 54.613
ha), having Limestone production capacity 1.6 MTPA located at Villages Bankuiyan,
Sakarwat, Marha, and Darhi, Tehsil Huzur, District Rewa, Madhya Pradesh. The
Chronological status of each block of mine lease is mentioned below;
PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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a) Bankuiyan Limestone Mine (265.745 ha.)
1. The mine lease was originally granted by Department of Mines, Govt. of Madhya
Pradesh, vide Sanction Order No. 3-67/92/12/2-4 on 07.07.1993 and mine lease
agreement was executed for 20 Years on 06.05.1994.
2. Mine operation was commenced on 31.01.2005 upon receiving Environmental
Clearance from MoEF, Govt. of India vide ref. No. J-11016/202/2003-IA.II(M) dated
06.01.2005 followed by Consent to Establish from MPPCB vide ref. No.
1907/TS/MPPCB/2005 dated 31.01.2005 and Consent to Operate from MPPCB
under Section-25/26 of the Water ( Prevention & Control of Pollution) Act, 1974 vide
letter ref. No. 5594/TS/MPPCB/2005 & under Section-21 of Air ( Prevention &
Control of Pollution) Act, 1981 vide letter No. 5596/TS/MPPCB/2005 dated
22.03.2005.
3. Application for lease renewal was submitted on 03.05.2013, order for renewal of
lease is awaited.
4. Further, Local administration has recommended the reduced area 265.745 Ha. to
State Govt. vide its letter no 468/khanij/2014 on 04.03.2014. State Govt. order is
awaited.
b) Bankuiyan Limestone Mine (76.144 ha.)
1. The mine lease was originally granted by Mineral Resource Department, Govt. of
Madhya Pradesh, vide Sanction Order No. F. 3-60/96/12 on 24.05.1997 and mine
lease agreement was executed on 23.08.2002. The validity of the existing lease is
upto 05.05.2014.
2. Mine operation was commenced on 31.01.2005 upon receiving Environmental
Clearance MoEF, Govt. of India vide ref. No. J-11016/202/2003-IA.II(M) dated
06.01.2005 followed by Consent to Establish from MPPCB vide ref. No.
1907/TS/MPPCB/2005 dated 31.01.2005 and Consent to Operate from MPPCB
under Section-25/26 of the Water ( Prevention & Control of Pollution) Act, 1974 vide
letter ref. No. 5594/TS/MPPCB/2005 & under Section-21 of Air ( Prevention &
Control of Pollution) Act, 1981 vide letter No. 5596/TS/MPPCB/2005 dated
22.03.2005.
3. Further, Mineral Resource Department, Govt. of M.P., had reduced the area 3.058
Ha. vide its order No. F3-60/96/12/2 dated 03.01.2009.
4. Subsequently, Supplementary Lease Agreement was made for reduced area on
23.11.2009.
5. Mineral Resource Deptt., Govt. of M.P. vide its order No.3-2/2015/12-1 dated
28.11.2015 had issued direction to take action to extend lease validity under the
provision of Section 8A(3) of Mines and Minerals (Development and Regulation)
Amendment Act, 2015.
PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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c) Bankuiyan Limestone Mine (54.613 ha.)
1. The Mine lease was originally granted by Mineral Resource Department, Govt. of
Madhya Pradesh, vide Sanction Order No. F. 3-149/96/12/2 on 29.12.2004 and mine
lease agreement was executed for 20 Years on 29.12.2004.
2. Mine operation was commenced on 30.11.2006 upon receiving Environmental
Clearance MoEF, Govt. of India vide ref. No. J-11016/202/2003-IA.II(M) dated
06.01.2005 followed by Consent to Establish from MPPCB vide ref. No.
1907/TS/MPPCB/2005 dated 31.01.2005 and Consent to Operate from MPPCB
under Section-25/26 of the Water ( Prevention & Control of Pollution) Act, 1974 vide
letter ref. No. 5594/TS/MPPCB/2005 & under Section-21 of Air ( Prevention &
Control of Pollution) Act, 1981 vide letter No. 5596/TS/MPPCB/2005 dated
22.03.2005.
ML-1 (area 265.745 ha) mining scheme valid for the period from 2015-16 to 2018-19 vide
letter no. MP/Rewa/Limestone/MPLN/R-07/2014-15/3028 dated: 25.05.2015, ML-2 (area
76.144 ha) mining plan valid for the period from 2014-15 to 2018-19 vide letter no.
MP/Rewa/Limestone/MPLN/R-15/2013-14/6182 dated: 08.11.2014 and ML-3 (54.613 ha)
mining scheme valid for the period from 2016-17 to 2020-21 vide letter no.
MP/Rewa/Limestone/M.Sch.-50/15-16/2270 dated: 28.07.2016. IMB approval letters are
attached as Annexures.
This application is for obtaining EC as per EIA Notification, 2006 in line with MoEF&CC’s Notification. S.O.1530 (E) dated 6th. April, 2018 for 396.502 ha with production capacity of 1.6MTPA. It is an opencast fully mechanized captive mine. Mining is being carried out by conventional
method adopting deep hole drilling and multi row blasting using milli second delay / relay
detonation system for loosening of material and the loosened material is handled and
transported by Excavator and Dumper combination. The same practice shall be continued.
2.2.1 Extent of Mechanization:
2.2.1.1 Mining equipment:
No change in the proposed method of mining is envisaged during the period of this scheme.
A list of existing mining machinery under use with their capacity is given combine in the table
below:
Table 2-4: Mining Equipment
Sn Type Nos. in
use
Size/Cap
acity
Make Motive
power
HP
01 Hydraulic excavator CK-
300 Poclain 01 2.2 m
3 L&T Diesel 335
02 Komatsu PC – 600 LC 01 4.2 m3 Komatsu Diesel 410
03 Rear Dumpers Hyva / 14 18 MT Tata/Volvo Diesel 160
PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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Volvo
04 Drill DTH crawler mounted IBH-10
01 152 mm Ingersol Rand Rotary
screw air 295
05 Drill DTH crawler mounted IBH-10
01 100 mm Ingersol Rand Rotary
screw air 295
06 Rear Dumpers TATA/ HM/ BEML Dumpers
3 to 6 10 to 25
MT
TATA, HM, BEML or any other suitable
make
Diesel 250
2.2.1.2 Haulage & Transportation Equipment
2.2.1.2.1. Haulage with in the lease holds area:
Table 2-5: Haulage Within lease holds area
Sn Type No. in use Size/Capacity Make Motive power
H.P
01 Rear Dumpers Hyva / Volvo
14 18 MT Tata/Volvo Diesel 160
02 Rear Dumpers
TATA/ HM/ BEML Dumpers
3 to 6 10 to 25 MT TATA, HM, BEML
or any other suitable make
Diesel 250
2.2.1.3 Miscellaneous:
Table 2-6: Miscellaneous Equipment
Sn Type Nos. in
use
Size/Capacity Make Motive
power
HP
1 Bulldozer D-155 1 - BEML Diesel 320
2 Bulldozer 1 275 BEML Diesel 400
3 12G-180 motor grader 1 Common BEML Diesel 180
4 Diesel tanker 1 - TATA Diesel 95
5 Explosive Van 1 - - Diesel 95
6 Explosive Van 1 10 T - Diesel 110
7 Water tanker (Truck Chassis mounted)
1 12KL TATA Diesel 180
8 Mobile service van 1 - - Diesel 95
9 Service van 1 10T - Diesel 110
10 Tipper 1 - TATA Diesel 110
11 Jeep 1 - - Diesel 25
2.3 Need for the project and its importance to the country and region
2.3.1 Need for the project
Madhya Pradesh is a rich state in mineral. The state is endowed with major and minor
mineral resources. The region, where the project is situated, people are mostly dependant
on agriculture and mineral resources. The developments of mining in the area provide direct
and indirect employment opportunities, infrastructure development, communication and
development socio-economic infrastructure. The important benefits accruing from the project
PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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can thus be stated as - boost to local and regional economy, direct contribution to the state
exchequer.
2.3.2 Importance to the country and region
The principal use of limestone is in the Cement Industry. Other important uses are as flux in
metallurgical processes; in Glass, Ceramic, Paper, Textile and Tanning Industries; for
manufacture of calcium carbide, alkali and bleaching powder; for water purification and
sugar refining; in fertilizer (calcium ammonium nitrate) and as soil conditioning agent in
agriculture; crushed stone for ballast and filler in concrete and asphalt; as rectangular slab in
lithography. The whiting (chalk and precipitated limestone) is used as a filler in rubber, oil
cloth, paint, cosmetic, tooth paste, shoe polish, etc. Limestone is also used in underground
mine dusting to prevent the propagation of explosions.
Lime is prepared by heating limestone in kilns up to 1000OC. The CO2released is effluxed
and 'quicklime' (CaO) formed remains as hard white lumps. This when slaked with water and
mixed with sand, forms mortar or plaster. Commonly, the commercial lime is prepared as dry
hydrated lime Ca(OH)2 by adding to quicklime just the right amount of water (18 parts to 56
parts of CaO). The value of lime for most purposes depends upon its CaO (or CaO + MgO)
content. The manufacture of metallic calcium is one of the latest uses of lime. Calcium is
used in reducing organic compounds, de-sulphuring, petroleum, debismuthising lead
production of hard lead alloys and calcium-silicon alloys, and in the manufacture of calcium
hydride which is further used as an efficient hydrogen carrier.
Lime-shell is used mainly in Chemical and White cement Industries. It is also used in the
manufacture of poly-fibre and in Tanning industry. Lime kankar is used in Cement Industry.
The Reject Stone will be used as OB, building material and road metal for infrastructure
development.
2.3.3 Demand and Supply Gap
The production of limestone in 2016-17 at 313.2 million tonnes increased by about 2% as
compared to that of the previous year. There were 771 reporting mines in 2016-17 as
against 807 during the previous year. Twenty seven mines each producing more than 3
million tonnes per annum contributed 42% of the total production of limestone in 2016-17.
The share of 15 mines each in the production range of 2 to 3 million tonnes was 11% of the
total production. 24% of the total production was contributed by 54 mines each producing 1
to 2 million tonnes annually. The remaining 23% of the total production was reported by 673
mines and two associated mines during the year. Twenty five principal producers contributed
about 77% of the total production. About 3.3% of the production was reported by public
sector mines as against 4% in the previous year.
About 97% of the total production of limestone during 2016-17 was of cement grade 2% of
iron & steel grade and the rest 1% consisted of chemical grade. Rajasthan was the leading
producing state accounting for (21%) of the total production of limestone, followed by
Madhya Pradesh & Andhra Pradesh (11% each), Chhattisgarh & Karnataka (10% each),
Gujarat, Tamil Nadu & Telangana (8% each), Maharashtra & Himachal Pradesh (4% each),
PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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and the remaining 5% was contributed by Meghalaya, Odisha, Uttar Pradesh, Assam,
Jharkhand, Jammu & Kashmir, Kerala and Bihar. (Source: Indian mineral year book 2017)
2.3.4 Imports V/s indigenous production
In 2016-17 import of limestone was 17.8 million tonnes. Limestone was mainly imported from
UAE (80.25%), Oman (12.44%), Malayasia (2.47%),Vietnam (1.79%) & Iran (1.76%). As per
the foreign trade policy 2015-20, the import of limestone, lime kankar, lime shell and chalk
are free. Imports of limestone increased to 17.18 million tonnes in 2015-16 from 13.94
million tonnes in the previous year.
(Source: Indian mineral year book 2017)
2.3.5 Export possibility
Lessee would consume the limestone for its own cement plant, hence, no export possibility.
2.3.6 Domestic/Exports Markets
The limestone is produced from existing Limestone Mine is for captive use in the Jaypee
Rewa Cement Plant. Thus the mineral will not be sold in the open market.
2.3.7 Employment Generation (Direct & Indirect) due to the project
About 69 persons are employed. There will be no further influx of people except those who
have been appointed as skilled workers or managers.
PRE-FEASIBILITY REPORT FOR BANKUIYAN LIMESTONE MINE,LEASE AREA – 396.502 HA. AT TEHSIL HUZUR, DISTRICT REWA, MADHYA PRADESH OF JAIPRAKASH ASSOCIATES LIMITED (JAL)
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3 PROJECT DESCRIPTION
3.1 Type of Project including interlinked and interdependent projects,
if any
As per notification of Ministry of Environment, Forest and Climate Change (MoEF&CC), New
Delhi all projects equal to and above than 100 hectare falls in category “A”.As in this case
the lease area is 396.502ha, so this falls in “A” category. Jaypee Rewa Cement Plant (a unit
of JAL) project is interlinked with this project.
3.2 Location (map showing general location, specific location, and
project boundary & project site layout) with coordinates.
This is a Limestone Mining project and located near village- Bankuiyan, Sakarwat, Marha,
and Darhi, Tehsil- Huzur, District- Rewa, State- Madhya Pradesh over an area of 396.502
ha. The mine lease area is not covered by any watercourses in the form of river, nallah etc.
Location map and Study area map is attached as Annexures respectively.
3.3 Details of alternate sites considered and the basis of selecting the
proposed site, particularly the environmental considerations gone
into should be highlighted.
As it is only regularization of EC granted as per 1994 Notification, vide letter number J-
11016/202/2003-IA-II(M) dated 6th January,2005 by MoEF&CC, no alternate sites are
involved.
3.4 Size and Magnitude of Operation
Opencast mechanized method of mining has been proposed. Proposed five year production
details are shown in below
Table 3-1: Production proposal of ML-1
Year Total tentative Excavation (Cum)
Top Soil (Cu m)
OB/SB/IB (Cum)
ROM (Cu m) ROM/Waste ratio
Ore (Cum) Mineral reject
2015-16 314170 23193 Nil 290978 Nil 1:0.08
2016-17 282960 35881 Nil 247080 Nil 1:0.15
2017-18 402411 87411 Nil 315000 Nil 1:0.28
2018-19 707297 161948 322285 223064 Nil 1:2.17
Total 1706838 308433 322285 1076122 Nil 1:0.58
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Table 3-2: Production proposal of ML-2
Year Proposed limestone and OB production
Limestone (in MT)
OB (in m3) Stripping Ratio
2014-15 182338 0 NA
2015-16 255856 0 NA
2016-17 88075 9034 1:0.10
2017-18 200000 20000 1:0.10
2018-19 302225 91540 1:0.30
Total 1028494 120574 1:0.12
Table 3-3: Production proposal of ML-3
Year Total tentative
Excavation (m
3)
Top Soil (m
3)
OB/SB/IB (m
3)
ROM ROM/Waste ratio
Ore
(MT) IB/SB
(MT) Total ROM (MT)
2016-17 311195 72726 Nil 596173 Nil 596173 0.12
2017-18 365400 125400 Nil 600000 Nil 600000 0.21
2018-19 316770 108750 Nil 520050 Nil 520050 0.21
2019-20 377580 135480 Nil 605250 Nil 605250 0.22
2020-21 341600 100800 Nil 602000 Nil 602000 0.17
Total 1712545 543156 Nil 2923473 Nil 2923473 1:0.19
3.5 Project description with process details (a schematic
diagram/flow chart showing the project layout, components of
the project etc. should be given)
Brief description of ML1:
The method of mining is opencast working with formation of benches by fully mechanized
means.
All mining parameters including mineable reserves, recovery ratio, phase wise development
of mine and development of resources, layout of mine pits and selection area for year wise
development and blending of different grade of limestone at face itself from different mining
benches .
Brief description of ML2:
The method of mining is also opencast working with formation of benches by fully
mechanized means.
All mining parameters including mineable reserves, recovery ratio, phase wise development
of mine and development of resources, layout of mine pits and selection area for year wise
development and blending of different grade of limestone at face itself from different mining
benches.
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In order to expose the usable formation of Lower grey limestone (LGL) the area for removal
of overburden comprises of OBS & NDS. The overburden benches are kept at least 25 m
ahead from limestone benches. The height of benches is kept below 9 Mtrs at any place.
The overburden soil is excavated with the help of pay loader/ excavator and transported by
18/20 t capacity dumpers to the temporary OB dumping.
The hard waste rock are dealt with using drilling and blasting technique and handled with the
fleet of machinery mentioned above and transported to the mined out area for backfilling.
There are some electric lines passing through the mining lease area. These electric lines will
be removed/ shifted before the mining operation at respective locations.
Brief description of ML3:
In order to expose usable formation in the area, removal of overburden is planned. During
planning, efforts have been made to keep overburden free area ahead of limestone
benches. For meeting the limestone requirement of the LGL formation have been planned
under usable category while OBS have been treated under the category of overburden
To meet the requirement of JRP plant about 4.5-5.6 Million Tonnes of Limestone shall be
required from the combinedely from Bankuiyan Limestone Mines & Naubasta Limestone
Mines. Out of this requirement of Limestone in JRP, partial requirement i.e. an average
quantity @ 1.6 Mio Tonnes is fulfilled from Bankuiyan Limestone Mines on combined basis
which is fulfilled from the present M.L. areas and balance quantity of limestone is supplied
from other lease areas.
For meeting out total requirement of Cement plant, all three ML areas are being worked
simultaneously & accordingly based on different quality available at different places / leases
the pits are developed to take care of requirement.
For the present mining scheme, the working area in the mine has been selected in
continuation to the existing faces advancing towards the North East & North West directions.
Figure 3-1: Flow chart of the project
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3.6 Raw material required along with estimated quantity, likely
source, marketing area of final products/s, Mode of transport of
raw Material and Finished Product.
No raw material will be required for production of Limestone
The mineral “Limestone” raised from this mine will not be sold but will be solely for the
captive use of the JAL cement plant.
The mineral will be transported by road to the crusher located at captive Naubasta LS Mine
& Jaypee Rewa Cement Plant and from there limestone is transported to Jaypee Rewa
Cement Plant by Belt Conveyor.
3.7 Resource optimization/recycling and reuse envisaged in the
project, if any, should be briefly outlined.
Water will be accumulated in the excavated mine out pit area during rains and pits serve as
a natural ground water recharging structure. As a result of extraction of mineral, the rate of
charging of ground water is likely to be increased considerably. Water collected in the sump
will be used in various purposes at mine viz. plantation, dust suppression etc.
3.8 Availability of water its source, Energy/power requirement and
source should be given
Total water requirement in the mine will be about 200 KLD for drinking & domestic use, dust
suppression and plantation. Mine sump water is used for dust suppression and plantation i.e.
190KLD. The rain water will be collected in the mine sump which will be used for dust
suppression and plantation purpose. Remaining 10KLD collected form ground.
Diesel is used as motive source of primary energy for mine machinery. Diesel is used in
compressor, HEMMs and dumpers.
3.9 Quantity of wastes to be generated (liquid and solid) and scheme
for their management/disposal
3.9.1 The nature & quality of top soil over burden/waste and mineral rejects
likely to be generated during next 5 years
3.9.1.1 Top soil:
The overburden / rejects of the area comprises of Soil (OBS), Middle Shale (MSH) and part
of Nodular shale. The rock formation of the area shows general strike of ENE-WSW & gentle
southerly dip varying from 10 to 70.
3.9.1.2 Over Burden & Mine Waste:
In order to expose usable limestone formation, the area for removal of overburden has been
selected with help of CADE&QSO software. The overburden to be removed is comprised of
Soil (OBS), Middle Shale (MSH) and part of Nodular shale (OB: NDS) in individual benches.
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The yearly rate of generation of overburden during the mining is as under: -
Table 3-4: Year Wise waste generation of ML 1
Year Quantity of Overburden soil/ Waste (in M3)
OBS MSH NDS Total Expanded
volume
2015-16 23193 Nil Nil 23193 26440
2016-17 35881 Nil Nil 35881 40904
2017-18 87411 Nil Nil 87411 99649
2018-19 161948 129865 192420 484233 484233
Total 308433 129865 192420 630718 651226
Table 3-5: Year Wise waste generation of ML 2
Year Quantity of Overburden soil/ Waste (in M3)
OBS NDS Total Expanded volume
1st (2014-15) Nil Nil Nil Nil
2nd (2015-16) Nil Nil Nil Nil
3rd (2016-17) 9034 Nil 9034 10299
4th (2017-18) 20000 Nil 20000 22800
5th (2018-19) 28768 62772 91540 91540
Total 57802 62772 120574 124639
Table 3-6: Year Wise waste generation of ML 3
Year OBS
(in Cub M )
Total OB
(in Tonnes )
Expanded*
volume M3
2016-17 72,727 87272 82909
2017-18 125,400 150480 142956
2018-19 108750 130500 123975
2019-20 135,475 162570 154442
2020-21 100,800 120960 114912
Total 543152 651782 619194
3.9.2 Land chosen for disposal of waste with proposed justification:
In order to reclaim the mined out area, it is planned to backfill the waste in the mined out
area. The reclamation procedure includes backfilling or disposing the hard waste at the
bottom and spreading a thin soil cover over the matured backfilling yard for onward
plantation/ cultivation activity. The balance mined out area shall be rehabilitated by
developing water reservoir.
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3.9.3 Manner of disposal & configuration:
For ML1 Land degradation is one of the major adverse impacts of opencast mining activities,
and any effort to control adverse impacts would be incomplete without appropriate land
reclamation strategy. The reclamation strategy will include the programme to reclaim
abandoned benches and backfilling of excavated area. The backfilling will be carried to
cover the maximum mined out area and followed by tree plantation.
The limestone: overburden ratio in the area is 1:0.25 and hence, the overburden is planned
to be backfilled in the mined out area having highest floor levels so that most of the area
could be backfilled. With this arrangement maximum mined out area shall be reclaimed up
to the pre-mining levels. The balance mined out area shall be rehabilitated with the
development of water reservoir.
The year wise programme of excavation and waste generation and limestone handling from
2014-15 to 2018-19 is given in the following table:-
Year OB Insitu
(inM3.) OB expanded
(inM3.) Limestone (in M.T.)
Backfilling in ha
(2014-15) 15923 18152 799549 0.6051
(2015-16) 23193 26440 727444 0.6610
(2016-17) 35881 40904 617699 0.6817
(2017-18) 87411 99649 787500 1.6608
(2018-19) 484233 484233 557660 4.8433
Total 646641 669378 3489852 8.4519
For ML2 It was proposed in the approved mining scheme that the waste so generated while
mining shall be disposed off in the mined out pit in a sequential manner. The hard
overburden shall be put at the bottom of the backfilling and OBS will be finally spread over
the top of backfilled area. The matured backfilling after proper compaction will then be taken
under plantation activities.
Year Proposed
area put
to use
(m2)
Proposed
area for
reclamation(
m2)
Proposed
area for
rehabilitati
on(m2)
No. of
trees to
be
planted
Quantity
of waste to
be
backfilled
(m3)
2014-15 Nil Nil Nil Nil Nil
2015-16 Nil Nil Nil Nil Nil
2016-17 9034 1716 Nil Nil 9034
2017-18 20000 3800 1716 340 20000
2018-19 14384 11443 3800 760 91540
Total 43418 16959 5516 1100 120574
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For ML3,the mining lease area considered for exploitation is comprised of lower grey
limestone formation bearing area. This limestone is confined to 48.613 ha of the mining
lease area; rest of the non-mineralised area will not be disturbed by mining activity. It is
envisaged that about 45.000 ha will be disturbed by the mining activity during the life of the
deposit out of this during first 5 years of operations about 25.763 ha area will be disturbed,
which includes the mined out void, area under exploitation, position of various benches
quarry roads, dump/back filled area. Out of 28.000 ha, about 9.053 ha will be backfilled and
rest of the area will remain void for movement of machineries. While at the final stage of
mining operation, about 21.000 ha area shall be backfilled up to the pre-mining surface level,
while the rest of the area will be converted into water reservoir.
The land area likely to be degraded during first five year period for different mining activity
has been given in the table below:
At the end of year
Area broken due to
mining (ha.)
Backfilled area (ha.)
Afforested area (ha.)
Backfilled area
Greenbelt
2016-17 3.232 NIL Nil Nil
2017-18 4.180 2.090 NIL Nil
2018-19 5.610 3.025 2.090 Nil
2019-20 6.020 2.258 3.025 Nil
2020-21 6.720 1.680 2.258 Nil
Total 25.762 9.053 7.373 Nil
Sub-grade minerals: - No sub-grade mineral will be generated. All ROM mineral will be
used.
3.10 Schematic representations of the feasibility drawing which give
information of EIA purpose
As per the Environment Impact Assessment (EIA) notification dated 14thSept. 2006 and
amendment done so far, the proposal falls under category A. EIA/EMP report was prepared
to get environmental clearance for this project from the MoEF&CC and EC was received
vide letter number ref. No.J-11016/202/2003-IA-II(M) dated 6th January, 2005.
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4 SITE ANALYSIS
4.1 Connectivity
The applied area by road is about 9.5 km from District Headquarter Rewa (M.P.). The
nearest railway station is Rewa Railway station at a distance of about 8.5 km .The applied
area is connected by NH-7.
4.2 Land Form, Land use and land Ownership
Lease area falls under revenue land & is non-forest in nature. Most of the area covered
under M.L. is under Company’s ownership. The details of the land are given in below Table
4.1, 4.2 & 4.3.
Table 4-1: Details of land use of the mine Lease Area(ML1)
Present land use pattern
Activities Area in ha.
Area already excavated 30.000
Area under current mining 4.200
Waste dump 6.000
Haul road 1.000
Backfilling 0.600
Allied services 1.200
Total 43.000
Area covered under reclamation and rehabilitation plan
Balance area in original condition 222.745
Area converted into water reservoir Nil
Area Backfilled Nil
Total 265.745
Table 4-2: Details of land use of the mine Lease Area(ML2)
Present land use pattern
Activities Area in ha
Area already excavated 6.000
Area under current mining 2.125
Waste dump 1.125
Infrastructures 0.750
Total 10.000
Area covered under reclamation and rehabilitation plan
Balance area in original condition 66.144
Area converted into water reservoir Nil
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Present land use pattern
Activities Area in ha
Area Backfilled Nil
Total 76.144
Table 4-3: Details of land use of the mine Lease Area(ML3)
Land Use Area in ha
Forest Nil
Agricultural Land 28.20
Cultureable Waste Land 20.313
Roads & other Infrastructure 2.600
Other (Disturbed by Mining ) 3.500
Total 54.613
4.3 Topography
The Bankuiyan Limestone Mine occupies a vast flat plain with very gentle undulations in-
between. The present topographic configuration of the plain probably represents the end
stage of the cycle of erosion.
The highest elevation within the lease hold is 332 m above MSL, while, the lowest elevation
seen is 285 above MSL. Apart from the above said plain no other topographic feature is
seen within the lease hold. Few seasonal streams originates from the lease hold and merge
with the larger feeder channels, the Karihari river lying to the West of the area and the Bihar
Nadi which lies to the east.
4.4 Existing land use pattern (agriculture, non-agriculture, forest,
water bodies (including area under CRZ)), shortest distances from
the periphery of the project to periphery of the forests, national
park, wild life sanctuary, eco sensitive areas, water bodies
(distance from the HFL of the river), CRZ. In case of notified
industrial area, a copy of the Gazette notification should be
industrial AREA; a copy of the Gazette notification should be
given.
4.4.1 Shotest distance from the Eco Sensitive Areas:
Table 4-4: Distance from Eco sensitive Area
Item Name Distance & Direction
Reserve Forest
Sathari RF near Patarahal 8.4km in WSW direction
Sathari RF near Karmau 13.0km in WSW direction
RF near Janardanpur 10.3km in WSW direction
Sathari RF near Daldal 6.5km in W direction
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Water Bodies
SimrawalNadi 13.2km, NW
AsrawalNala 8.9km, NNW
PisnaNalaNala 11.5km, ENE
JhinarNala Adjacent, E
DehiNala 1.1km, NW
Sathari RF near Patarahal 8.4km, WSW
KariariNadi 0.9km, W
DilaNala 9.3km, WSW
DhirmaNala 7.1km, SSE
LiljiNadi 14.6km, SSE
BherauraNala 10.3km, ENE
MainhaNala 14.9km, SW
Nar Nadi 14.7km, WSW
Sathari RF near Karmau 13.0km, WSW
RF near Janardanpur 10.3km, WSW
Sathari RF near Daldal 6.5km, W
Tons Barrage 7.0km, NW
Tamasa River 7.7km, NNE
KangarNala 4.9km, NNE
GangaharaNala 6.0km, SE
Bihar Nadi 8.7km, SSE
BichlaNadi 12.3km,SE
4.5 Existing Infrastructure
Many of the site services and facilities are available in the existing plant and mines
combinedly are used for the mine. Site services already provided are Rest Shelter, ANFO
Mixing Shed, First Aid Station / Room, VT Center & at Mining office complex Mines office/
survey office & drawing office etc., Auto Workshop, Latrine / Urinals, Firefighting station,
Spare store, Drinking water room, communication etc.
4.6 Soil classification:
The soil is mainly weathered product of shale and limestone. Soil cover in the area is
covered by laterite & clayey soil. Latertic soil is generally present in the major parts of the
leasehold. Clayey soil is more fertile than lateritic soil. The thickness of the soil cover in the
area ranges from 0.00 to 8.00 m mtrs.
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4.7 Climate data from Secondary Sources:
4.7.1 Climate Condition (30 years IMD Data)
The nearest IMD station for the proposed mine project is Satna and the meteorological data
for IMD Satna is given in below
Table 4-5: Climatology & meteorology of the Study Area
Sl.
No. Parameters Description of the Season
1 Rainfall in
mm
Total Annual average is 1142.1 mm
Winter (Dec to Feb)
Months Total rainfall (in mm)
December 8.4
January 22.5
February 23.6
Total 54.5
Summer (Mar to May)
March 11.1
April 6.6
May 12.8
Total 30.5
Monsoon (June to Sept)
June 135.6
July 329.7
August 351.5
September 198.1
Total 1014.9
Post-Monsoon (Oct to
Dec)
October 32.3
November 9.8
December 8.4
Total 50.5
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Sl.
No. Parameters Description of the Season
2
Temperature
(Mean Daily
Temp. in 0C)
Winter (Dec to Feb)
Months Max Min Avg
Dec 32.9 5.7 19.3
Jan 32.8 4.3 18.55
Feb 36.7 6.5 21.6
Average 34.13 5.5 19.82
Summer (Mar to May)
Mar 41.1 11.1 26.1
Apr 45 17.1 31.05
May 47.6 22.3 34.95
Average 44.57 16.83 30.70
Monsoon (June to Sept)
June 47.8 23.5 35.65
Jul 45 23 34
Aug 39.5 22.9 31.2
Sep 38.3 21.8 30.05
Average 42.65 22.8 32.725
Post-Monsoon (Oct to
Dec)
Oct 38.9 15.4 27.15
Nov 35.5 9.6 22.55
Dec 32.9 5.7 19.3
Average 35.77 10.23 23.00
3
Relative
Humidity in
per cent
Winter (Dec to Feb)
Month 8.30hrs 17.30hrs
Dec 72 47
Jan 73 46
Feb 65 37
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Sl.
No. Parameters Description of the Season
Average 70.00 43.33
Summer (Mar to May)
Mar 47 25
Apr 32 17
May 34 20
Average 37.67 20.67
Monsoon (June to Sept)
Jun 56 44
July 80 72
Aug 86 78
Sep 81 71
Average 75.75 66.25
Post-Monsoon (Oct to
Dec)
Oct 69 50
Nov 64 44
December 72 47
Average 68.33 47.00
4 Wind-speed
Winter (Dec to Feb)
Month Speed (kmph)
Dec 2.8
Jan 3.2
Feb 3.8
Average 3.27
Summer (Mar to May)
Mar 4.6
Apr 5.4
May 6.7
Average 5.57
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Sl.
No. Parameters Description of the Season
Monsoon (June to Sept)
Jun 7.9
July 7
Aug 6.5
Sep 5.3
Average 6.68
Post-Monsoon (Oct to
Dec)
Oct 3.4
Nov 2.9
Dec 2.8
Average 3.03
Source: (i) Climatological Table 1971 – 2000, Indian Meteorological Department, Govt. of India
Rainfall: The annual average total rainfall recorded in the region was found to be 1142.1
mm.
Temperature: The average maximum temperature was recorded in the month of June at
47.8°C and the minimum temperature was 4.3°C in January.
Relative Humidity: The maximum Relative Humidity was found during the monsoon season
with the month of August recording the highest average at 86%
Wind Speed and Direction: The maximum average wind speed was found to be 7.9kmph
in the month of June.
4.8 Social Infrastructure Available
4.8.1 Site Services: -
Site services are provided as per the provisions of Mines Act 1952,MMR1961and Mines
Rules 1955.
4.8.2 Office and stores:
Office and stores are provided as per Rules within the lease area.
4.8.3 First aid:
Specified first Aid station are maintained at the site office and the rest shelter as per Mines
Act-1952. The mines manager and other statutory personnel are the qualified person to
render first aid to the injured and will be the holder of a valid first aid certificate.
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5 PLANNING BRIEF
5.1 Planning concept (type of industries, facilities, transportation etc)
Town and country Planning/Development authority Classification
The Bankuiyan limestone mine is a captive mine of JRP for supplying limestone for
manufacturing cement. The mine is already under operation. There is no change in the
method of mining as proposed in the mining plan.
In order to meet the partial raw material requirement of JRP, about 1.0 to 1.6 million.T of
limestone shall be met from the Bankuiyan limestone mine.
In ML1 order to expose the usable formation of Lower grey limestone (LGL) the area for
removal of overburden comprises of OBS & NDS. The overburden benches are kept at least
25 m ahead from limestone benches. The height of benches is kept below 9 m at any
place. The overburden soil is excavated with the help of pay loader/ excavator and
transported by 25/35 t capacity dumpers to the matured waste dumps for spreading about
0.50 – 2.0m thick layer on it.
The hard waste rock are dealt with using drilling and blasting technique and handled with the
fleet of machinery mentioned above and transported to the mined out area for backfilling.
In the case of ML2 the method of mining is opencast working with formation of benches by
fully mechanized means.
All mining parameters including mineable reserves, recovery ratio, phase wise development
of mine and development of resources, layout of mine pits and selection area for year wise
development and blending of different grade of limestone at face itself from different mining
benches.
In order to expose the usable formation of Lower grey limestone (LGL) the area for removal
of overburden comprises of OBS & NDS. The overburden benches are kept at least 25 m
ahead from limestone benches. The height of benches is kept below 9 Mtrs at any place.
The overburden soil is excavated with the help of pay loader/ excavator and transported by
18/20 t capacity dumpers to the temporary OB dumping.
The hard waste rock are dealt with using drilling and blasting technique and handled with the
fleet of machinery mentioned above and transported to the mined out area for backfilling.
There are some electric lines passing through the mining lease area. These electric lines will
be removed/ shifted before the mining operation at respective locations.
In the case of ML3 order to expose usable formation in the area, removal of overburden is
planned. During planning, efforts have been made to keep overburden free area ahead of
limestone benches. For meeting the limestone requirement of the LGL formation have been
planned under usable category while OBS have been treated under the category of
overburden.
For meeting out total requirement of Cement plant, all three ML areas are being worked
simultaneously & accordingly based on different quality available at different places / leases
the pits are developed to take care of requirement.
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5.2 Population Projections
The project has employed most of the workers from nearby villages. Only supervisory staff
are hired from outside. There will not be further increase in population due to the project.
However, few people from other area may migrate in this area for business opportunities.
5.3 Land Use planning (breakup along with green belt etc.)
Approximate land use is as following for present condition and plan period are given in below
Table 5-1: Details of land use break up of ML1
Year Proposed
area put to
use (m2)
Proposed area
for reclamation
(m2)
Proposed
area for
rehabilitation
(m2)
No. of
trees to
be
planted
Quantity of
waste to be
backfilled
(m3)
2014-15 15923 6051 Nil Nil 18152
2015-16 23193 6610 6051 1200 26440
2016-17 35881 6817 6610 1300 40904
2017-18 87411 16608 6817 1360 99649
2018-19 40487 484233 16608 3300 484233
Total 202895 520319 36086 7160 669378
Table 5-2: Details of land use break up of ML2
Year Proposed
area put to
use (m2)
Proposed area
for reclamation
(m2)
Proposed
area for
rehabilitation
(m2)
No. of
trees to
be
planted
Quantity of
waste to be
backfilled
(m3)
2014-15 Nil Nil Nil Nil Nil
2015-16 Nil Nil Nil Nil Nil
2016-17 9034 1716 Nil Nil 9034
2017-18 20000 3800 1716 340 20000
2018-19 14384 11443 3800 760 91540
Total 43418 16959 5516 1100 120574
Table 5-3: Details of land use breakupof ML3
Year Area broken due to
mining (ha)
Backfilled area (ha)
Afforested area (ha)
Backfilled area
Greenbelt
2016-17 3.232 NIL Nil Nil
2017-18 4.180 2.090 NIL Nil
2018-19 5.610 3.025 2.090 Nil
2019-20 6.020 2.258 3.025 Nil
2020-21 6.720 1.680 2.258 Nil
Total 25.762 9.053 7.373 Nil
5.4 Assessment of Infrastructure Demand (Physical & Social)
The road facility is already available which shall be used and properly maintained.
Preference is given to local labour from nearby villages. Other requisite infrastructure as
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transport of mine labours is available by way of jeep, two-wheeler. Medical facility is
available for first aid at project site.
5.5 Amenities/Facilities
mine under reference is a captive source of supply of the chief raw material i.e. limestone
and shale, to the plant for manufacture of clinker / cement and thus is an integral part of the
cement project besides being in close proximity of the plant. Many of the site services and
facilities are available in the existing plant and mines combinedly.
The site services provided in the mining lease area comprise of
Rest shelter
ANFO mixing shed
First Aid Station
At Mining office complex
Mine office/ survey office & drawing office etc.
Auto work shop
First Aid station
Library
Ambulance van
Transport
Drinking water room
Latrines / urinals
VT Center
Fire fighting station
Spares store
Phones / communication
Common with the plant (under plant control)
General stores (HEME)
Time office
Canteen
Quality Control office, Laboratory, Horticulturist office
Fire Fighting Station
Power supply
Water supply
Communications
Hospital and ambulance
Welfare Centre / Library / Club Colony
Main store
Nursery
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Canteen
Post office
Bank
Security
Community centre / shopping complex / consumer co-operative
Park (s) / play ground (s) / place(s) of work ship
Public Transport services
Under Jai Prakash Sewa Sansthan
Industrial Training Institute
Sardar Patel Higher sec. School
Adult Education center
Veterinary Mobile van
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6 PROPOSED INFRASTRUCTURE
6.1 Industrial Area (Processing Area)
Some of the infrastructure facilities available for mines are Mines office, Garage cum
Workshop, Explosive Magazine, ANFO Storage shed, ANFO Mixing Shed, Rest Shelter,
Latrine / Urinals, First Aid Station / Room, VT Center, Fire fighting station, Site store, Fuel
dispensing pumps, communication common for all three block of mine lease.
6.2 Resident Area (Non Processing Area)
No residential area is proposed. It is an operating mine, permanent staff is residing in
existing township of Jaypee Rewa Cement Plant
6.3 Afforestation:
The soil will be utilised for spreading over the back filled areas on which afforestation will be
done. Leguminous grass seeds or herbaceous species would be sown on the inactive slopes
for protection against erosion and to prevent runoff and wash off due to rains.
6.4 Social Infrastructure
This Project is providing employment to local people directly and indirectly. Indirect
employers are shopkeepers, mechanic, drivers, transporters etc. The lessee is providing
better social infrastructure benefits such as drinking water, health care measures,
educational facilities, promotion of culture and religious activities in surroundings.
6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water
ways etc)
The applied area by road is about 9.5 km from District Headquarter Rewa (M.P.). The
nearest railway station is Rewa Railway station at a distance of about 8.5 km .The applied
area is connected by NH-7.
6.6 Drinking Water Management (Source & supply of water)
Water requirement of the project is about 200 KLD. Mine water requirement 190 KLD is met
from the mine water reservoir & domestic water requirement 10 KLD is met from ground
source.
6.7 Industrial Waste Management
6.7.1 Solid waste Management
For ML1, ML2-It is planned to dispose the overburden generated from the faces for
backfilling in a scientific manner by first dumping hard rock at the bottom. After proper
compaction and maturation, OBS will be finally spread over the top of backfilled surface. The
backfilled area will than be rehabilitated by afforestation activity.
The overburden backfilled area shall be protected from soil erosion and siltation by making a
bund with drainage system all around the periphery of dump yard .The slope of the backfilled
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area shall also be covered by grass and plantation. The active backfilled area and planted
area shall be kept connected by developing approach roads and short ramps as per the
convenience.
For ML3-It is planned that the overburden removed in the form of OBS will be backfilled in
the mined out area as shown in year wise pit layout plan. After compaction and maturation of
backfilled area, topsoil will be spreaded over the backfilled surface, which will finally be taken
under plantation activity.
As already explained, in the present Scheme of Mining the overburden formation in the area
is OBS. The OB generated during the first year will be dumped temporarily in the non-
mineralised area covering 1.21 ha. This dump will be re-handled during 3rd year and the
material will be accommodated in the backfilling yard along with the 3rd year OB generated.
The overburden generated from the individual mine faces from second year onwards will be
accommodated in the mined out area simultaneously.
6.7.2 Power Requirement
Power is required for only lighting purpose at office which is met from MPEB
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7 REHABILITATION AND RESETTLEMENT(R&R PLAN)
7.1 Policy to adopted (Central State) in respect of the project
affected person including home outsees, land outsees and
landless labour
The mine area does not cover any habitation. Hence the mining activity does not involve any
displacement of human settlement. No public buildings, places, monuments etc exist within
the lease area or in the vicinity of the mine lease area. The mining operation will not disturb/
relocate any village or need resettlement. Thus no adverse impact is anticipated.
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8 PROJECT SCHEDULE AND COST ESTIMATES
8.1 Likely date of start of construction and likely date of Completion
(Time schedule for the project to be given)
Mining is continuing as per EC received vide letter numberJ-11016/202/2003-IA.II(M) dated
6th January,2005 from MoEF&CC.
8.2 Estimated project cost and along with analysis in terms of
economic viability of them project.
Estimated cost of the project is 2000 lakhs.
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9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)
CONCLUSION
EC is already received as per letter number J-11016/202/2003-IA.II(M) dated 6th
January,2005 from MoEF&CC based on EIA Notification 1994 for 1.6 MTPA. Continuation of
the project based on regularization of EC as per EIA Notification 2006 is of utmost
importance to the area/ region for interest of mineral development and improvement of the
socio-economic conditions of the local habitants. The operation of the existing project will
bestow various social and economic benefits to the local communities of the area in addition
to the existing benefits due to better employment opportunities and improvement in social
infrastructure of the area, apart from increased financial benefits accruing to state and
central agencies by ways of taxes, royalties, cesses etc.