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Tabletop Steam Sterilizer
Installation & Users’ Manual
A50B
Revision:01 Release date: 2018/03/01
I
Preface
Thank you for purchasing this HäTmed table-top steam sterilizer. This User Manual describes usage guidelines
for the autoclaves A50B, A60B and A70B (referred to as “autoclave” throughout the manual). These guidelines cover
installation, initial commissioning, standard operation, safety precautions and maintenance requirements. For your
safety and sterilization quality, please read this User Manual carefully before you start operation of the autoclave.
Intended Use HäTmed A50B, A60B and A70B are suitable for use in medical facilities, such as general medical institutions or
dental clinics. HäTmed sterilizers are designed and manufactured in strict compliance with EN 13060-2014. A50B,
A60B and A70B are B-class autoclaves that are designed for high standard sterilization of hollow instruments, packed
instruments, geared instruments and textiles.
Do not sterilize any liquids with this autoclave. Failure to follow
this instruction may lead to damage of the instruments and this
autoclave.
Symbols Symbols and their meaning in this Manual:
Symbol Indication Explanation
Risk to Health
Indicates a dangerous situation, such as high
voltage or current, if not avoided, could cause
life-threatening injuries.
Danger of Burns
Indicates danger of burns, such as hot steam or
surfaces.
Critical Instructions
Indicates a critical instruction which, if not
strictly followed, may lead to damage to the
instruments or this autoclave.
Important Information Indicates important information.
Protective earthing Indicates protective earthing conductors.
II
Symbols on the device:
Symbol Description
Danger of Burns
Manufacturer of this medical device
Date of manufacture of the medical device
Serial number of the medical device by the manufacturer
EU Representative of the manufacturer of the medical device
This User Manual contains important safety information. Failure to comply
with the safety instructions could cause human injuries or material damage.
Please read this User Manual carefully before using the device. The manual
contains important safety information. The performance and life-span of this
autoclave depends on the care accorded to it. Please store this User Manual
carefully and in close proximity to the autoclave. It is a component of the
product.
In affixing this CE mark, the manufacturer declares that this medical device
fulfills the requirements of the medical device directive. The 4-digit number
confirms that this is monitored by an approved certification body.
This symbol reminds the users to refer to the User Manual for important
information.
Safety Instructions:
Only use this device for its intended use as described in this User Manual. While operating this
autoclave, please make sure the safety instructions given below and in the individual chapters
of this User Manual are strictly followed.
No Liquid Do not sterilize any liquids with this autoclave.
Qualified
Personnel
The sterilization of instruments and textiles using this autoclave may
only be carried out by trained personnel.
III
Power cable
and
power plug
Never change the main cable or power plug. Never use a damaged
power cable or plug.
Never operate the device if the plug or power cable is damaged. The
power cable and plug should only be replaced by authorized personnel.
Never unplug by pulling on the power cable. Always take hold of the
power plug itself.
Ensure that the power cable is not jammed or knotted.
Never place the cable close to a source of heat.
Never fix the power cable with sharp objects.
Setting up
and
installation
Only have the autoclave setup, installed and started up by people
authorized by the manufacturer.
Never operate the autoclave in explosive atmospheres.
The connections for electrical provision and water supply and draining
must be set-up by trained personnel.
The device is designed for use outside patient surroundings. It should be
located at least 1.5 m away (radius) from the treatment area.
If the device comes with a printer, the printer must be placed in such a
way that it will not contact with liquids.
Emergency
Door Open Do not use this emergency device under normal circumstance.
Decontami-
nation and
sterilization
Follow the manufacturer instructions of instrument and textiles
regarding their decontamination and sterilization.
Observe the relevant standards and directives for the decontamination
and sterilization of instruments and textile, e.g. RKI and DGSV.
Only use packaging material and holders which have been approved by
their manufacturer for steam sterilization.
Program
termination
Please observe that depending on the time of the program abort, opening
the door following a program abort can lead to hot steam leaving the
chamber.
Depending on the time of the program abort, it is possible that the load
is unsterile. If necessary, rewrapping and sterilize the affected objects.
Removal of
the items
sterilized
Never use force to open the door.
Use a tray holder to remove the tray. Never touch the sterilized items,
the chamber or the door with bare hands.
Check the wrapping of the sterilized objects for damage when removing
them from the autoclave. If a wrapping is broken, re-pack the objects
and re-sterilize it.
IV
Transport
and storage
The device should always be carried by 2 people.
Use suitable carrying straps to carry the device.
Install and operate the device in a frost-free environment.
Maintenance
Have the maintenance done only by authorized personnel.
Comply with the predetermined maintenance intervals.
Only original HäTmed spare parts may be used.
Errors
Should the device issue the same malfunction message repeatedly, turn
off the device.
Only have the device repaired by authorized personnel.
Sterilization Programs:
Program Name GEN 134
GEN 121
QuickB
Quick S 134+ Prion Fabric
Dynamic pressure test of the sterilization chamber
√ √ √ √ √ √ √
Air leak √ √ √ √ √ √ √
Empty chamber √ √ √ √ √ √ √
Solid load √ √ √ √ √ √ Solid and porous load √ √ √ √
Porous partial load √ √ √ √ √
Porous full load √ √ √ √ √
Hollow body B √ √ √ √ √ √
Hollow body A √ √ √ √ √
Simple wrapping √ √ √ √ √ √ √
Multiple wrapping √ √ √ √ √ √
Drying, solid load √ √ √ √ √ √
Drying, porous load √ √ √ √ √ Sterilization temperature 134 °C 121 °C 134 °C 134 °C 134 °C 134 °C 121 °C
Sterilization pressure 2.1 bar 1.1 bar 2.1 bar 2.1 bar 2.1 bar 2.1 bar 1.1 bar
Sterilization time 5.5min 16min 3.5min 3.5min 5.5min 20min 20min
Note:√= Conformity with all applicable sections of the standard EN 13060
V
Contents
1 Device Description ............................................................................................................................ - 1 - 1.1 Scope of delivery ....................................................................................................................... - 1 -
1.1.1 Standard accessories ........................................................................................................... - 1 - 1.1.2 Optional accessory ............................................................................................................... - 2 -
1.2 Views of the device .................................................................................................................... - 3 - 1.2.1 Front view ............................................................................................................................. - 3 - 1.2.2 Side view............................................................................................................................... - 3 - 1.2.3 Rear view .............................................................................................................................. - 4 - 1.2.4 Interior view .......................................................................................................................... - 4 -
1.3 Technical data ............................................................................................................................ - 4 - 1.4 Mountings for the load .............................................................................................................. - 6 - 1.5 Intelligent controller and the control panel ............................................................................. - 6 -
1.5.1 The control panels ................................................................................................................ - 6 - 1.5.2 Status symbols and command keys in the user interface .................................................... - 7 -
1.6 Emergency door handler ........................................................................................................... - 7 - 1.7 Program sequences ................................................................................................................... - 8 -
1.7.1 Regular sterilization program ................................................................................................ - 8 - 1.7.2 Vacuum test .......................................................................................................................... - 8 -
2 Installation and Transportation ....................................................................................................... - 9 - 2.1 Unpacking the device ................................................................................................................ - 9 - 2.2 Set-up location requirements ................................................................................................... - 9 - 2.3 Adjust height for the device .................................................................................................... - 10 - 2.4 Connections required .............................................................................................................. - 10 -
2.4.1 Power connection ............................................................................................................... - 10 - 2.4.2 Feed water supply .............................................................................................................. - 10 - 2.4.3 Waste water draining .......................................................................................................... - 11 - 2.4.4 Printer connection (Optional) .............................................................................................. - 11 -
2.5 Record of Installation .............................................................................................................. - 12 - 2.6 Transportation .......................................................................................................................... - 12 -
3 Getting started ................................................................................................................................. - 13 - 3.1 Switching on the device .......................................................................................................... - 13 - 3.2 After switching on .................................................................................................................... - 13 -
3.2.1 Pressure calibration ............................................................................................................ - 13 - 3.3 Door operation ......................................................................................................................... - 14 -
4 Sterilization ...................................................................................................................................... - 15 - 4.1 Load the autoclave .................................................................................................................. - 15 - 4.2 Select program ......................................................................................................................... - 15 - 4.3 Additional program options .................................................................................................... - 16 -
4.3.1 Automatic pre-heat ............................................................................................................. - 16 - 4.3.2 Automatic printing ............................................................................................................... - 16 - 4.3.3 Additional drying ................................................................................................................. - 17 - 4.3.4 Start time pre-set ................................................................................................................ - 17 -
4.4 Running the cycle .................................................................................................................... - 18 - 4.4.1 Start the cycle ..................................................................................................................... - 18 - 4.4.2 Program execution .............................................................................................................. - 18 -
4.5 Manual program abort ............................................................................................................. - 18 - 4.6 Program complete ................................................................................................................... - 19 - 4.7 Storing sterile instruments ..................................................................................................... - 20 -
5 Function tests and other programs............................................................................................... - 21 - 5.1 Vacuum test .............................................................................................................................. - 21 - 5.2 Bowie &Dick Test ..................................................................................................................... - 22 - 5.3 Helix test ................................................................................................................................... - 22 - 5.4 Drain program .......................................................................................................................... - 22 - 5.5 Reliability test ........................................................................................................................... - 23 -
VI
5.6 User defined program .............................................................................................................. - 23 - 6 Settings ............................................................................................................................................. - 24 -
6.1 Date and time ............................................................................................................................ - 24 - 6.2 Language .................................................................................................................................. - 24 - 6.3 Device information ................................................................................................................... - 25 - 6.4 Cycle information ..................................................................................................................... - 25 - 6.5 Advanced settings ................................................................................................................... - 25 -
6.5.1 Automatic pre-heat .............................................................................................................. - 26 - 6.5.2 Automatic printing ............................................................................................................... - 26 - 6.5.3 Water quality check ............................................................................................................. - 27 - 6.5.4 Additional drying .................................................................................................................. - 27 - 6.5.5 Change user password ....................................................................................................... - 27 - 6.5.6 System reset ....................................................................................................................... - 28 - 6.5.7 User defined program configuration .................................................................................... - 28 -
7 Logging ............................................................................................................................................. - 29 - 7.1 Find logs ................................................................................................................................... - 29 - 7.2 Export logs ................................................................................................................................ - 29 - 7.3 Print logs ................................................................................................................................... - 30 - 7.4 Read a log file ........................................................................................................................... - 31 -
8 Maintenance ..................................................................................................................................... - 32 - 8.1 Cleaning and preparation of the sterilization load ............................................................... - 32 - 8.2 Maintenance of the device....................................................................................................... - 32 -
8.2.1 Cleaning .............................................................................................................................. - 32 - 8.2.2 Maintenance ........................................................................................................................ - 33 -
9 Warnings and errors ....................................................................................................................... - 34 - 9.1 Warnings and errors ................................................................................................................ - 34 - 9.2 Common issues and troubleshooting .................................................................................... - 36 -
9.2.1 Screen No Display .............................................................................................................. - 36 - 9.2.2 Large Consumption of Distilled Water ................................................................................ - 37 - 9.2.3 Load not dried sufficiently ................................................................................................... - 37 - 9.2.4 No Distilled Water ............................................................................................................... - 37 - 9.2.5 Leaking air or water at the door opening ............................................................................ - 37 - 9.2.6 Cannot open the door ......................................................................................................... - 37 -
Appendix 1 Safety mechanism ........................................................................................................... - 38 - Appendix 2 Block diagram .................................................................................................................. - 39 - Appendix 3 Electrical diagram ............................................................................................................ - 40 -
- 1 -
1 Device Description 1.1 Scope of delivery 1.1.1 Standard accessories
Following accessories are supplied together with the autoclave.
STANDARD ACCESSORIES
Accessory Symbol Quan-tity Description
Gradient
1
Place it on top of the device while setting it up. Observe the gradient while adjusting the foot pads. Ensure that the front of the device is higher than the rear. A proper position is while the angle between the bottom of the device and table is about 30°C.
Tray
3 Perforated anodized aluminum tray
Tray holder
1 Tray holder for removing tray from the sterilization chamber
Mounting rack
1 Stainless steel rack to accommodate trays
Distilled water pipe
1 Φ4*6 2M transparent silicone pipe for feeding distilled water
Drain pipe
1 Heat-resist drain pipe with female thread connector
Fuse
2 250V/20A Fuse
Air filter
1 High efficiency air filter to block dust and bacteria from entering into the chamber
Emergency door open tool
1 Tool for opening the door in case of emergency such
as power outage
DOCUMENTS
User Manual
1 This Manual
Service Handbook 1 Installation guide; installation service record sheet;
maintenance record sheet.
Notice 1 Common issues and things need users’ attention
- 2 -
1.1.2 Optional accessory
Mini thermosensitive printer
Only use original HäTmed accessories. Consult manufacturer
before using other accessories. Use of unauthorized accessories
may cause unsuccessful sterilization or failure to function. Accessory equipment connected to analog and digital interfaces
must be certified according to the respective EN/IEC standards.
- 3 -
1.2 Views of the device 1.2.1 Front view
Figure 1.1 Front view
1.2.2 Side view
Figure 1.2 Side view
Screen
Jog-dial Knob
Power switch
Air filter
- 4 -
1.2.3 Rear view
Figure 1.3. Rear view
1.2.4 Interior view
Figure 1.4 Interior view
1.3 Technical data
Device type A50B A60B A70B
Test I/O
USB
Printer
Emergency Open
Power cable
Air filter
Safety valve
Drain outlet
Distilled water inlet
Fan
- 5 -
Device dimensions 625mm*485mm*330mm 805mm*485mm*330mm 830mm*485mm*330mm
Packaging dimensions 725mm*585mm*430mm 905mm*585mm*430mm 930mm*585mm*430mm
Chamber size 336mm*240mm*144mm 516mm*240mm*144mm 636mm*240mm*144mm
Chamber volume 10 L 15 L 18 L
Pressure vessel weight 9.5 kg 14.5 kg 15.5 kg
Device empty weight 54.2 kg 60 kg 64.8 kg
Electricity supply 230V/50Hz
Power consumption 2800VA
Built-in fuses 250V/20A
Ambient pressure 70 Kpa ~ 106 Kpa
Ambient temperature 5 oC ~ 40 oC Temperature for
transport and storage -20 oC ~ 55 oC
Humidity ≤ 85%
Max. instrument load 3.3 kg 4.8 kg 6.6 kg
Max. textile load 0.75 kg 1.1 kg 1.5 kg
Memory size 16M Byte
Distilled water quality Distilled or demineralized water according to EN 13060 Appendix C
Distilled water pressure ≤ 30 Kpa Max. distilled water
consumption 725 ml 800 ml 910 ml
Max. waste water temperature 95 oC
Noise emission 70 dB(A)
Length of power cable 1.8 m
IO input voltage 5V
Transient Over-Voltage Category II Pollution Degree
Rating II
Electromagnetic Compatibility
Comply with IEC61326-1-2005; No interference is caused by this device to its environment while it can continue to function in the presence of electromagnetic disturbances of specified level.
Conformity EN13060-2014; EN61010-1; EN61010-2-040
Note 1:The maximum voltage range is 200V ~ 250V
- 6 -
1.4 Mountings for the load The autoclave is delivered with a mounting rack. The space inside the mounting rack is the space that can be
sterilized effectively. Hence the rack must be used while loading the autoclave. The mounting rack can hold 3 trays.
Figure 1.5 Mountings of load
1.5 Intelligent controller and the control panel The controller is the core of the autoclave. It not only accomplishes real-time parameters acquisition,
processing, fault detection and control of a sterilization process, but also accurately depicts the graph of temperature
and pressure that change over time. The controller is also responsible for the assessment and monitoring of the
program control process. During the sterilization period, it will compare the running parameter with the standard
parameter, once the running parameter deviates from the standard, it will generate fault messages immediately, and
ensure the safety and quality of the sterilization.
The system offers convenient and simple operation through a colored 3.5 inch display and a jog-dial knob.
1.5.1 The control panels
In the control panels, system status bar is on the top and displays time, task, door lock status and external
storage device status. The main interface in the middle displays different contents depending on various tasks or
conditions. The bottom portion contains command keys for operations.
Figure 1.6 Control panel
System Status Bar
Main Interface
Command keys
- 7 -
1.5.2 Status symbols and command keys in the user interface
Status Symbol Function
Door lock Door lock status: open or closed
External storage External storage status: connected or not
Pressure meter Pressure reading in the chamber
Temperature meter Temperature reading in the chamber
Timer Time elapse after start current program
Program stage Current program stage (e.g. pre-vacuum,
heating, sterilization, drying)
Command key Function
Open Unlock and open the door
Start Start current selected program
Print Print record
Schedule Set a time for running a program
automatically
Back Go back to upper level menu
Export Export records to external storage
Confirm Confirm previous input
Cancel Cancel previous input
1.6 Emergency door handler The emergency door handler at the rear of the device can be used when there is an electrical power failure or
an issue with the safety door lock system. Do not use this handler under normal circumstances. Care must be taken
to ensure there is no pressure in the chamber before using the emergency door handler.
Operation method: uninstall the screw on the Emergency cap, fit the emergency door open T-wrench on the
shaft and turn counter clockwise until the door is open.
- 8 -
1.7 Program sequences 1.7.1 Regular sterilization program
A program runs in 3 phases, air removal, sterilization and drying phase. After program starts, the user can
follow the program running status on the display. It shows the chamber temperature and pressure as well as time
elapsed for the current running program.
Program Phase Description
1.Air removal
The air removal phase comprises the conditioning and the evacuation. During
conditioning, steam is repeatedly injected into the sterilization chamber to
generate over-pressure. During evacuation, the mixture of air and steam is
then removed repeatedly. This procedure is also called the fractionated pre-
vacuum procedure. Number of pre-vacuum fraction varies from program to
program. GEN134 is set for 3 times of pre-vacuum fraction and Helix or 134+
is set for 4 times.
2.Heating
The heating phase follows the air removal phase. Steam continuously entering
into the chamber leads to an increase in pressure and temperature until the
program-specific sterilization parameters are reached.
3.Sterilization
Sterilization phase begins when pressure and temperature match the pre-set
nominal values. Sterilization phase ends when pressure and temperature are
maintained for a period of time that is program-specific.
4.Pressure release After sterilization phase, pressure releases by evacuating steam from
chamber.
5.Drying Drying phase begins after pressure release. The load is dried using a vacuum.
During drying the air filter ensures sterile environment in the autoclave.
6.Ventilation Ventilation happens during drying phase. Upon program end, the chamber
pressure is adapted to the ambient pressure.
1.7.2 Vacuum test
The purpose of vacuum test is to measure the leakage rate of the autoclave. No sterilization is performed during
vacuum test. Please run vacuum test with a cold, dry and empty autoclave.
Program phase Description
1.Air removal Air is evacuated until the pressure in the chamber reaches the pre-set value.
2.Equilibration An equilibration time of 5 minutes.
3.Measurement Measurement time of 10 minutes during which pressure in the chamber is
monitored and displayed.
4.Test end The screen shows the test result: leakage rate
- 9 -
2 Installation and Transportation 2.1 Unpacking the device
Only have the autoclave setup, installed and started up by people
authorized by the manufacturer.
If this autoclave had been kept in a different location from the
installation site, wait for an appropriate time before installing and
switching ON the autoclave. Autoclaves arriving from cold
locations could contain moisture that affects the electrical parts
and it could lead to unsafe operation for user and the device.
The autoclave must be removed from the box and transported by
2 people.
Total weight:A50B 54.2 kg; A60B 60 kg; A70B 64.8 kg
Check the external condition of the package and the autoclave. In
case of any damage, contact the distributor or the transporter
immediately.
Please check all accessories in the box and the chamber of the
autoclave according to the accessary table in Section 1.1 of this
User Manual.
2.2 Set-up location requirements Set up the autoclave in a dry and dustproof location. The air humidity should be lower than 85% and the
ambient temperature 5 oC to 40 oC.
Never setup or operate the autoclave in explosive atmospheres.
The autoclave is designed for indoor use only.
The position of the autoclave should be easy to access for
disconnection or termination of operation.
The workbench must be able to support the device weight: A50B 54.2 kg; A60B 60 kg; A70B 64.8 kg
The distance from each side of the autoclave to the surrounding
surfaces must be at least 10 cm. Failure to follow these guidelines
may lead to heat accumulation and adversely affect the function of
the autoclave and could shorten the lifetime of the vacuum pump
and increase cycle time.
- 10 -
2.3 Adjust height for the device Find the gradient in the accessary bag and place it on top of the device. Observe the gradient while adjusting
the two foot pads in front. Ensure that the front of the device is higher than the rear. A proper position is while the
angle between the bottom of the device and table is about 5°-10° which is beneficial for drying of sterilization load
and minimizing distilled water consumption.
Figure 2.1 Adjust height for the device
2.4 Connections required 2.4.1 Power connection
Power supply of 230V/50Hz. Max. voltage range of 200V ~ 250V
Dedicated 16A power outlet. Protection from leakage current
30mA.
Make sure the power cable is not knotted or jammed (e.g. between
the doors or windows)
Never unplug by pulling on the power cable. Always take hold of
the power plug itself.
Never lead the cable along a source of heat.
Never use sharp objects to fix the cable.
Never change the main cable or power plug. Never use a damaged
power cable or plug.
Never operate the device if the plug or power cable is damaged.
The power cable and plug should only be replaced by authorized
personnel.
2.4.2 Feed water supply
The autoclave does not come with internal water reservoirs. An external water container is needed. Take out
the distilled water pipe from the accessary bag. Put the end with filter inside the distilled water container and
connect the other end to the distilled water inlet at the rear of this autoclave (Fig. 1.3). Fill the contained with
fresh distilled water before operating the autoclave.
Front Rear
- 11 -
Use distilled or demineralized water that meets the requirements
listed in EN 13060 Appendix C. Unqualified feed water may cause
corrosion of instruments;
Conductivity ≤20μs/cm;
Feed water pressure ≤ 30 Kpa;
A 12L container can supply distilled water to the autoclave for more
than 20 cycles. Please pay attention to the water level in the
container and fill it in time to avoid program abort due to no
distilled water;
The cap of the distilled water contained must always be screwed
tight to ensure cleanness of the feed water;
Please clean the container at least once in a month;
This device has water quality monitor. When fed with unqualified
water, the autoclave will not work properly and but give warnings
about water quality. Please change high quality distilled water
immediately upon seeing the warning message;
Please consult the manufacturer before using a water treatment unit.
All water pipes connected at the rear of the autoclave are
recommended to face downward and fixed firmly without bend or
knot.
2.4.3 Waste water draining
Take out the drain pipe from the accessory bag. Connect it to the waste water outlet at the rear of the
autoclave (Fig.1.3) and fix it tightly. Put the other end to the waste water sink.
All water pipes connected at the rear of the autoclave are
recommended to face downward and fixed firmly without bend or
knot.
2.4.4 Printer connection (Optional)
Take out the power cable and data line from the printer package. Connect the data line from the printer to the
DB9 connector at the rear of the autoclave (Fig. 1.3) and screw it tightly. Connect the original power cable that
comes with the printer to supply power. Load paper roll before switch on the printer. The power switch of the
printer is at the rear side of the printer.
Please use the original power cable that comes with the printer;
Status light (Red) ON indicates lack of paper;
- 12 -
The autoclave has built-in memory that can store up to 4000
sterilization records. Sterilization records can be exported to
external portable storage device any time through USB I/O
(Fig. 1.3)
2.5 Record of Installation
As documentation of proper installation as well as for warranty
claim, the record of installation must be filled by person
responsible.
2.6 Transportation This device must be stored and transported in an environment that has air humidity level lower than 85% and
ambient temperature -20 oC ~ 55 oC.
Before moving the autoclave, please run the drain program first. Then take off all pipes at the rear of the device
(distilled water pipe and waste water pipe). If a printer is connected, please disconnect the printer data line as well.
If the mounting rack and trays are placed in the chamber during the move, please put foam between the rack
and chamber door to avoid abrasion or damage.
If the autoclave need to be transported for long distance, it must be put back to its original package. Please
make sure the box is sealed carefully after loading the autoclave.
Please run drain program to drain residue water in it before
moving or transporting the device.
- 13 -
3 Getting started 3.1 Switching on the device
To power on the autoclave press the power switch located at the bottom left corner of the device (Fig. 1.4)
Please remove the latex plug inside the air filter opening at the rear
of the autoclave (Fig. 1.3) before switching on the device and install
the air filter in the accessory bag.
3.2 After switching on
After switching on, please follow the system prompts to setup language, time, date and calibrate ambient
pressure. After successfully calibrate ambient pressure, the control panel will prompt operation to enter the main
menu. For setting up language, time and date during normal use, please refer to Chapter 6 of this User Manual.
Figure 3.1 Flow for initial setup
3.2.1 Pressure calibration
During initial setup, the autoclave will prompt pressure calibration to set the pressure baseline according to
ambient pressure at the location of installation. Door must be open during pressure calibration. Please follow the
system prompt to open the door before pressure calibration. Initial setup is complete when pressure calibration
succeeds. After a period of time, particularly if the autoclave is moved to somewhere else, pressure calibration
must be performed again. For pressure calibration during normal use, please refer to Section 6.5.6 in this User
Manual.
Welcome
Language Setting
Time Setting
Pressure Calibration
Main Menu
- 14 -
Figure 3.2 Pressure Calibration
3.3 Door operation
Opening the door: If door open icon is shown in the user interface, rotate the jog-dial to and press 【Open】
icon (Fig. 3.3), the door will open automatically. If the current interface does not have door open icon, go back to
the main interface (Fig. 3.1), rotate the jog-dial to sterilization and press it to enter. Select a program to enter and
rotate the knob to door open icon. Press the jog-dial to open the door. The door lock status icon in system status
bar will change to unlock indicating door unlocked.
Figure 3.3 Door open icon
Closing the door: Move the door toward the chamber, when it is close enough, the motor-driven spindle
automatically close the door. The door locks pressure-proof once a program starts.
Under no circumstance should you slam the door shut.
Failure to follow the above instructions may impair the functional
reliability of the door lock mechanism.
Leave the door open only for loading and unloading the autoclave.
Keeping the door close helps energy saving.
- 15 -
4 Sterilization 4.1 Load the autoclave
Mounting rack and trays are standard accessories that come with the autoclave. Only the space framed by the
rack is effective sterilization space. The outer rim of the chamber is too close to the chamber wall, hence loads may
get wet or scorched. Please use the original mounting rack and trays that have ventilation holes at the base.
Proper loading is the key to effective sterilization and good drying
results. The below instructions must be followed carefully to load the
autoclave properly:
Only use packaging materials and systems which meet EN 868
standard;
While sterilizing instruments wrapped in plastic paper pouches, the
paper side must be facing upward;
While sterilizing mixed loads, always place textiles at the top;
Leave sufficient room between pouches;
The total loaded space should not exceed 90% of the chamber
space.
4.2 Select program
In main interface (Fig.3.1), rotate the jog-dial to sterilization and press to enter the program selection interface
(Fig.4.1). Select program by rotating the jog-dial and press to enter specific program.
Figure 4.1 Program selection interface
- 16 -
The autoclave offers 7 pre-defined sterilization programs and 2 user-defined programs. Please select the
sterilization program accordingly depending on whether and how the sterilization loads are wrapped. Furthermore,
consider the resistance to high temperature of the items to be sterilized. The following table show which program
to choose for what items to be sterilized in A70B. A50B and A60B only varies in max. load weight from A70B.
The max. load weight for A50B is 3.3 kg instruments or 0.75 kg textiles. The max. load weight for A60B is 4 kg
instruments or 1.1 kg textiles.
Table 4-1 A70B Sterilization programs and load description
4.3 Additional program options 4.3.1 Automatic pre-heat
The automatic pre-heating function heats the autoclave chamber to a program-specific pre-heated
temperature before the program start, or holds this temperature between two program runs. This will shorten the
cycle times. For setting automatic pre-heating, please refer to Section 6.5.1.
After switching on the automatic pre-heating function, the autoclave will
heat up the chamber automatically to 110℃. Please take caution to avoid
burns!
4.3.2 Automatic printing
If automatic printing is switched on and printer is connected to the device correctly, the system will print
record automatically after the program completes. For setting automatic printing, please refer to Section 6.5.2 in
this User Manual.
Program Temp
(℃)
Sterilization
(min)
Drying
(min)
Max. cycle
time (min) Typical load
Max.
load
weight
GEN121 121 16 20 28-50 Textile load up to 1.5 kg or heat resistant instruments up to 6.6 kg.
1.5 kg /6.6kg
GEN134 134 5.5 15 15-40 Mixed load. Hollow instruments etc. 6.6kg
134+ 134 5.5 15 17-42 Mixed load. Hollow instruments etc. 6.6kg
Quick S 134 3.5 2 12-18 Solid instruments, simple geared or hollow instruments. 6kg
Quick B 134 3.5 6 14-20 Wrapped instruments up to 4 kg or 6.6 kg unwrapped solid instruments.
4 kg /6.6 kg
Prion 134 20 15 36-55 Materials that are suspicious to Prion disease. 6.6 kg
Fabric 121 20 20 38-60 Textile loads of up to 1.5 kg. 1.5kg
- 17 -
4.3.3 Additional drying
The autoclave offers additional drying function for users that prefer better drying results at the cost of longer
drying time. If additional drying is set, the drying time listed in Table 4-1 will be extended. This function is
particularly useful for drying large amount of textile loads. For setting additional drying, please refer to Section
6.5.7 in this User Manual.
4.3.4 Start time pre-set
The autoclave allows users to select any program and start it at a pre-set time. After setting pre-set start time
for a selected program, an alarm clock icon will be shown in grey area in the top of the main interface. The
autoclave must be switched on at the pre-set time, otherwise the pre-set start time expires. If the autoclave is
powered on, the selected program will start automatically at the pre-set time. Pre-set start time is configured in
sterilization program interface. For example, if Gen134 is the selected program, first select Gen134 in the program
selection interface (Fig. 4.1). The screen displays program introduction interface (Fig. 4.2 left). Rotate the jog-dial
to the clock icon and press to enter the pre-set start time configuration interface (Fig. 4.2 right). In the pre-set start
time configuration interface, set the start time and confirm the settings by pressing 【√】.
Figure 4.2 Pre-set time and program start
Unsupervised operation of this autoclave is at the operato
HäTmed accepts no liability what so ever for any damag
resulting from unsupervised operation.
Please take caution of the following notes after pre-set start tim
The autoclave should be powered on;
Distilled water pipe is properly connected and distilled w
container has sufficient water;
Waste water pipe are connected properly.
Items to be sterilized are properly loaded and autoclave d
closed.
Start
Pre-set time
- 18 -
4.4 Running the cycle 4.4.1 Start the cycle
After entering the program introduction interface (Fig. 4.2), rotate the jog-dial to【Start】and press to
confirm. The autoclave will check the door lock status and water quality before running the selected program.
4.4.2 Program execution
A program runs in 3 phases, the air removal phase, sterilization and drying. Please refer to Section 1.6.1 of
this User Manual for explanation of each phase. The screen displays real-time chamber temperature and pressure
as well as time information of the cycle, as shown in Fig. 4.3.
Figure 4.3 Program execution
4.5 Manual program abort A program can be aborted in all phases. If program ends before drying begins, the sterilization load is
unsterile. Otherwise, the items have been sterilized but not sufficiently dried. In full load case, it is highly possible
for wet pack to occur. These wet packs cannot be stored because sterile storage set high requirements on the level
of dryness.
Hot steam can be released from the autoclave when opening the
door after a program abort. This could result in burns!
Never touch the sterilized instruments, the chamber or the door
with bare hands. These components are hot!
Always use a tray handle or proximity gloves to remove the trays.
Danger of infection from early program abort!
Aborting a program before the drying phase begins means that the
load is unsterile. This endangers the health of your patients and
the operator;
If necessary, repack the load and repeat the sterilization.
- 19 -
If manual abort is necessary, rotate the jog-dial and press 【Stop】in the screen (Fig. 4.4 left). After the
program is manually aborted, the screen prompts error messages and displays program ending interface (Fig. 4.4
right). The intelligent controller keeps monitoring temperature and pressure in the chamber and status of other
components of the device. The controller will only allow the user to open the door when it is safe to do so.
Usually it takes a few minutes for the device to reach the stage.
4.6 Program complete After a program runs successfully to the end, the screen displays program complete interface and program
success message (Fig. 4.5). If automatic printing is set and the printer is connected correctly, the autoclave will
print the sterilization record automatically. Rotate the jog-dial to 【Open】icon and press it to open the door.
Figure 4.5 Program complete
Danger of burns from hot surfaces and hot steam!
Never use force to open the door. This could damage the device
and /or result in the emission of hot steam;
Allow the autoclave to cool sufficiently before opening;
Figure 4.4 Manual abort
Stop Open
Open
- 20 -
Do no touch any hot metal parts;
Never touch the sterilized instruments, the chamber or the door
with bare hands.
Always use a tray handle or proximity gloves to remove the trays. Hold the mount level when removing it from the chamber.
Otherwise, the load could slide off.
Damaged or burst packaging lead to unsterile instruments. This
endangers the health of patients and operators.
Should the packaging be damaged or have burst, re-pack and re-
sterilize the items.
Leaving the sterilized items in the chamber for 5 min after the
program completes is beneficial for dryness of the sterile packs;
According to the AKI (red brochure 10. Edition; S.57), residual
moisture in the form of a few drops of water capable of evaporating
within 15 min is tolerated, but actual pools of water are not
acceptable.
It is recommended to keep records of every cycle for further
reference. In some countries, it is mandatory to do so.
4.7 Storing sterile instruments
The maximum storage time is dependent on the packaging and the storage conditions. For standard-conform
packaged sterilized instruments, if protected from dust, it can amount to up to six months. Comply with the
provisions of DIN 58953, part 8 and the criteria specified below for the storage of sterilized instruments.
Comply with the maximum storage duration in accordance with the
packaging type;
Do not store the sterilized instruments in the decontamination area;
Store the sterilized instruments in dustproof, dry (free from moisture,
alcohol, disinfectant etc), temperature controlled environment.
- 21 -
5 Function tests and other programs 5.1 Vacuum test
Please run a vacuum test to check leakage rate at first time use, after long idle time or moving to a new
location and during regular maintenance check. Choose 【Test】in the main interface (Fig. 3.1) to enter test
program interface. Rotate the jog-dial to select【Vacuum Test】and press to enter vacuum test introduction
interface. Rotate the jog-dial to 【Start】and press to run vacuum test.
Figure 5.1 Test program interface
Please run the vacuum test with cold, dry and empty chamber;
Please ensure the autoclave door is locked tightly and cooling
water tap is on; It is recommended to run Vacuum test once weekly in routing
operations.
At the beginning of the vacuum test, air is extracted out from the chamber and pressure inside the chamber
drops. When the pressure in the chamber reaches program-specified value, vacuuming stops. This is followed by 5-
min balance time and 10-min vacuum test. During the test, the screen displays real-time pressure in the chamber.
The autoclave returns to ambient pressure after the vacuum test. Test record is stored in the built-in memory. If
automatic printing is set and a printer is installed, the test record will be printed automatically too.
If test passed, the screen prompts “Vacuum test succeed”, which means that leakage rate of the system meets
design requirement. The printed message is as below: - - - - - - - - - - - - - - -
PROGRAM PROPERLY EXECUTED! Test passed! Leakage rate: <0.13Kpa/min Leakage: <0.13Kpa/min
Your system is steady! - - - - - - - - - - - - - - - If test failed, the screen prompts “Vacuum test fail”. The printed message is as below: - - - - - - - - - - - - - - - PROGRAM PROPERLY EXECUTED! Test failed! Vacuum Test Fail! - - - - - - - - - - - - - - -
- 22 -
If vacuum test failed, please stop using this autoclave and contact
distributor or manufacturer immediately.
5.2 Bowie &Dick Test
The Bowie & Dick test serves as the proof of steam penetration for porous materials such as textiles. Choose
【B&D Test】in test program interface (Fig. 5.1).
Conduct the test and interpret test results according to the
manufacturer’s instruction of the test pack;
It is recommended to run B&D once weekly in routing operations.
5.3 Helix test Helix test serves as the proof of steam quality (saturation) and penetration for hollow A instrument, such as
dental hand-piece. Choose 【Helix Test】in test program interface (Fig. 5.1).
Conduct the test and interpret test results according to the
manufacturer’s instruction of the test pack.
5.4 Drain program
The autoclave provides drain program to discharge residual water inside the autoclave. Choose 【Drain
Program】in functional program interface (Fig. 5.2).
Figure 5.2 Functional program interface
If water is ponding in the chamber when you open the door, please
run drain program before loading items to be sterilized. If last
program was aborted in the middle way, it is possible that
- 23 -
significant amount of water is left in the chamber. Please open the
door to check after program abort;
Please run drain program before moving or transporting the
device.
5.5 Reliability test The autoclave features with reliability test for safety check of the system during regular maintenance or
routing operation. Choose 【Reliability Program】in functional program interface (Fig. 5.2).
5.6 User defined program
The autoclave offers 2 user defined programs – User-1 & User-2. Users can configure these programs based
on particular need or personal preference. Configurable parameters include sterilization temperature, number of
times of pre-vacuum, sterilization time and drying time.
Configure the user defined programs following Section 6.5.8 of this User Manual. After configuration,
choose 【Sterilization】in main interface (Fig.3.1) to access program selection interface (Fig. 4.1). Rotate the
jog-dial to choose 【User-1】or【User-2】. Operations to run these programs are same as to run pre-set
sterilization programs, as described in Section 4.4 of this User Manual.
- 24 -
6 Settings Rotate the jog-dial to 【Setting】in main interface (Fig. 3.1) and press to enter system settings interface
(Fig. 6.1). Users can set date, time and language or check device information and cycle information.
Figure 6.1 System settings
6.1 Date and time
Rotate the jog-dial to 【Time and Date】in system settings interface (Fig. 6.1) and press to enter date and
time setting interface. Rotate the jog-dial to set the correct year, month, date, hour and minute, then rotate to and
press 【√】to confirm.
6.2 Language
Rotate the jog-dial to 【Language】in system settings interface (Fig. 6.1) and press to enter language setting
interface. Choose language, then rotate to and press 【√】to confirm.
Figure 6.2 Date and time setting Figure 6.3 Language setting
- 25 -
6.3 Device information Device information page displays serial number of the device and its hardware and software versions. Rotate
the jog-dial to and press【Dev info】in system settings interface (Fig. 6.1) to enter device information interface
(Fig. 6.2). When finish reading, rotate to and press 【√】to confirm and the screen will return to system settings
interface.
6.4 Cycle information Cycle information displays the total number of cycles the autoclave have run. Rotate the jog-dial to and press
【Work info】in system settings interface (Fig. 6.1) to enter cycle information interface (Fig. 6.3). When finish
reading, rotate to and press 【√】to confirm and the screen will return to system settings interface.
Figure 6.4 Device info Figure 6.5 Cycle info
6.5 Advanced settings Advanced settings include automatic pre-heat, automatic printing, water quality check, additional drying,
system reset, user password reset, and user defined program configuration. To ensure sterilization quality and safe
operation of the autoclave, settings and configurations of sterilization parameters or special features are protected
by password. User must enter password to access the advanced settings.
Rotate the jog-dial to and press 【Advanced】in main interface (Fig. 3.1) and key in factory default user
password “111111” to enter advanced settings interface (Fig. 6.6).
- 26 -
Figure 6.6 Advanced settings
6.5.1 Automatic pre-heat
Rotate the jog-dial to and press 【Auto Preheat】in advanced settings interface (Fig. 6.6) to enter automatic
pre-heat setting interface (Fig. 6.7). Choose 【ON】or 【OFF】, then rotate to and press【√】to confirm.
After switching on the automatic pre-heating function, the autoclave will
heat up the chamber automatically to 110℃. Please take caution to avoid
burns!
6.5.2 Automatic printing
Rotate the jog-dial to and press 【Auto Printer】in advanced settings interface (Fig. 6.6) to enter automatic
printing setting interface (Fig. 6.8). Choose 【ON】or 【OFF】, then rotate to and press 【√】to confirm.
Figure 6.7 Automatic printing Figure 6.8 Automatic printing
- 27 -
6.5.3 Water quality check
Rotate the jog-dial to and press 【Water Quality】in advanced settings interface (Fig. 6.6) to enter water
quality check setting interface (Fig. 6.9). Choose 【ON】or 【OFF】, then rotate to and press 【√】to confirm.
6.5.4 Additional drying
Rotate the jog-dial to and press 【Extra dry】in advanced settings interface (Fig. 6.6) to enter additional
drying setting interface (Fig. 6.10). Choose 【ON】or 【OFF】, then rotate to and press【√】to confirm.
Figure 6.9 Water quality check Figure 6.10 Additional drying
6.5.5 Change user password
Rotate the jog-dial to and press 【Change UsrPwd】in advanced settings interface (Fig. 6.6) to enter user
password reset interface (Fig. 6.11). Key in the factory default password “111111” in “Old Pwd” box and new
password of your own in “New Pwd” box. Rotate to and press 【√】to proceed and system will prompt to
confirm the new password. Rotate to and press 【√】to complete the user password reset.
Figure 6.11 Change user password
- 28 -
6.5.6 System reset
Rotate the jog-dial to and press 【System reset】in advanced settings interface (Fig. 6.6) to enter system
reset interface (Fig. 6.12). Rotate to and press 【√】, the autoclave will be restored to its factory default settings.
Figure 6.12 System reset
6.5.7 User defined program configuration
Rotate the jog-dial to 【User defined -1】or 【User defined -2】in advanced settings interface (Fig. 6.6)
and press to enter user defined program configuration interface (Fig. 6.13). Set sterilization temperature, number
of times of pre-vacuum, sterilization time and drying time, then rotate to and press 【√】to confirm.
Figure 6.13 User defined program configuration
- 29 -
7 Logging The autoclave records and stores real-time data of the sterilization process. The built-in memory of this
device can store records up to 4000 cycles. Log file is named after cycle number, e.g. 00001.TXT. These logs can
be exported to portable USB disk or printed via a mini printer.
7.1 Find logs Rotate the jog-dial to【Log】in main interface (Fig. 3.1) and press to enter log interface (Fig. 7.1). Choose a
time period or【Inquire Records】to enter dates input interface (Fig. 7.2). After selecting the dates, the screen
will list all logs of those dates (Fig. 7.3).
Figure 7.1 Log interface Figure 7.2 Select by date Figure 7.3 Select logs
7.2 Export logs For permanent storage of sterilization records, all logs can be exported through the USB interface to a computer
or other portable storage device. To operate: Insert the USB disk into the USB interface. Rotate the jog-dial to the
specific log in log select interface (Fig. 7.3) and press to select. Rotate the jog-dial to【Export】icon and press it.
A progress bar appears to indicate the export process (Fig.7.4). When it reaches 100%, the screen will prompt
“Export Succeed”. The USB disk can be removed.
- 30 -
Figure 7.4 Log export progress
7.3 Print logs Rotate the jog-dial to and press to select log in log select interface (Fig. 7.3). The selected log will be
displayed (Fig.7.5) If a printer is connected to the autoclave, rotate to and press 【Print】to print it out.
Figure 7.5 Log display
- 31 -
7.4 Read a log file A typical sterilization log file is shown and explained below:
- - - - - - - - - - - - - - - - Quantus Sterilizer - - - - - - - - - - - - - - - - Program : Quick-program-S 134°C unwrapped Data : 2017.07.12 Start Time : 09:11:29 Cycle : 1 SN : 65252120517050513 Preheat Temper : 95.0°C Conductivity :11.0us/cm - - - - - - - - - - - - - - - - Program step press temper time bar °C min Start : -0.04 69.6 0:00:00 1.Vacuum one Sub press : -0.87 72.0 0:02:26 Steam press: 0.50 109.9 0:05:32 2.Vacuum two Sub press : -0.52 89.2 0:06:32 Steam press: 2.14 134.3 0:11:51 - - - - - - - - - - - - - - - - Keep : 2.14 134.3 0:11:51 Keep End : 2.17 135.0 0:16:51 Realse : 0.10 105.6 0:18:27 Dry : 0.10 105.6 0:18:27 Dry End : -0.91 90.3 0:22:27 Ventile : -0.14 92.3 0:22:39 Finish : -0.14 92.3 0:22:39 - - - - - - - - - - - - - - - - PROGRAM PROPERLY EXECUTED! Temperature: 134.7+0.2/-0.4°C Pressure : 2.14+0.02/-0.03bar Sterilization : 0:22:39 End Time : 09:34:08 Hardware Version: Qx3_V0.2 Software Version: 00.02.16.19 - - - - - - - - - - - - - - - -
Model Name Program Date Start time Cycle number Serial number Pre-heat temperature Feed water conductivity
Temperature, pressure during 2-time pre-vacuum
Sterilization start Sterilization end Pressure release Drying start Drying end Ventilation Program finish
Final report including sterilization temperature; pressure; program run time; finish time; Hardware version; Software version.
- 32 -
8 Maintenance 8.1 Cleaning and preparation of the sterilization load
Items to be sterilized such as hand-piece must be cleaned
thoroughly before sterilization;
Dust and other contaminants separated from the sterilization loads
will clog the filters, valves and pipes in the autoclave. Hence, load
not cleaned properly are not allowed to be sterilized in the
chamber;
It is recommended to clean the sterilization loads such as scissor
with cleaning solutions or by ultrasonic cleaning machine
according to manufacturer’s instructions.
Follow their manufacturers’ instructions for reprocessing of the
medical instruments and textiles.
8.2 Maintenance of the device 8.2.1 Cleaning
Regular cleaning and care are essential for prolong the lifespan of the device and ensuring quality of
sterilization.
Table 8-1 Cleaning and maintenance intervals Maintenance Maintenance period Tool Operation
Replace the seal ring 1000 sterilization cycles Open the door, check whether the seal is deformed or wrinkled, and replace it if so.
Sealing ring Maintenance Two weeks
Take off the sealing ring, use wet clean cloth to clean the sealing ring inside out. Then use dry clean cloth to dry the sealing ring. Put the sealing ring back to the autoclave. Note: the narrower side of the sealing ring should be close to the lid and the wider side of the sealing ring towards to chamber
- 33 -
Lock Maintenance 100 sterilization cycles Lubricating oil
Spray some oil into the “A” spot at the left side of the lid, clean the outside with a rag.
Clean the distilled water tank 300 sterilization cycles Wash it with clean water
Clean the filter attached to the distilled water pipe 300 sterilization cycles Wash it with clean water
Clean the filters at both ends of the cooling water pipe
100 sterilization cycles Take off the nuts at both ends of the cooling water pipe, wash it with clean water
Clean the filter at the bottom of the chamber 200 sterilization cycles Flat screw
driver Remove the filter with a wrench, and wash it with clean water.
Clean the trays 100 sterilization cycles Wash it with clean water, use toothpaste to clean the stains.
Door Shaft Two weeks Lubricating Oil Spray few drops of lubricating oil
Sterilization Chamber One week Clean and try the chamber with medical cotton cloth
8.2.2 Maintenance
Failure to follow these guidelines may lead to damage of the
autoclave and to injury of health!
Comply with the predetermined maintenance intervals in Table 8-1;
Have maintenance carried out only by manufacturer maintenance
staff. Caution for hot steam and heated metal surface during maintenance.
Wear heat resistance gloves when necessary. Operate the maintenance only when the device is powered off. After maintenance, please be sure the protective earthing conductors
are connected well and the outer case is screwed tightly. Power on the device and run vacuum test to verify.
A
- 34 -
9 Warnings and errors 9.1 Warnings and errors
The autoclave prompts warning messages whenever necessary to give notice and alert of an erroneous situation.
When warning messages prompt, the autoclave also gives alarm sound. All warning messages are listed below:
Table 9-1 Warnings and errors message Code Warning Message Causes Checking or Maintenance Approaches
Please close the door The door is not closed correctly.
Close the door and push the door handle towards the end
Please drain the tank Water level in the waste water tank is too high
1、Drain water from the waste water tank.
Cool the chamber Temperature in chamber is higher than 45°during vacuum test
1、Open the door; start vacuum test after the chamber is cool.
High Pressure Pressure in chamber >1.04Bar
1、Wait until pressure in chamber becomes atmosphere pressure 2、Contact your distributor if pressure doesn’t become normal
Low Pressure Pressure in chamber <-0.95Bar
1、Wait until pressure in chamber becomes atmosphere pressure 2、Contact your distributor if pressure doesn’t become normal
NO USB Disk USB connection error 1、Check if USB cable is connected 2、Contact your distributor if the warning prompts repeatedly
NO Record
No log is found. It means the autoclave has not run any program or just gone through system reset.
1、Run one sterilization cycle
02 Forced Stop Stop button was pushed when during sterilization cycle
1、Re-run the sterilization cycle after checking the device
03 Door Sensor 1 Door sensor status is open during sterilization cycle
1、Check the door sensors and make sure door is closed tightly and door handle pushed to the end.
2、If same warning prompts repeatedly, contact your distributor.
04 Door Sensor 2 Door sensor status is open during sterilization cycle
1、Check the door sensors and make sure door is closed tightly and door handle pushed to the end.
2、If same warning prompts repeatedly, contact your distributor.
05 Door Sensor 1&2 Door sensor status is open during sterilization cycle
1、Check the door sensors and make sure door is closed tightly and door handle pushed to the end.
- 35 -
2、If same warning prompts repeatedly, contact your distributor.
06 Preheat Timeout Heater fault 1、Check the heater wrapped around the chamber
2、If same warning prompts repeatedly, contact your distributor.
08 No Dist Water Distilled water pipe is stuck/flow meter signal timeout
1、Check if distilled water pipe is twisted or knotted;
2、Check flow meter
3、If same warning prompts repeatedly, contact your distributor.
09 Water Quality Unqualified distilled water
1、Use better quality distilled water
2、Clean water tank regularly
10 No Cooling Water
1、 Cooling water pipe is not connected properly
2、 Cooling water tap is not switched on
3、 Cooling water pressure does not meet device requirement
1、 Check if cooling water pipe is properly connected
2、 Check if cooling water tap is switched on
3、 Use cooling water supply that meets the device requirement or install additional water pump
11 Vacuum Timeout Vacuum test failure
1. Check and clean seals; 2. Run vacuum test with cool and dried chamber 3. If the message appears repeatedly, please contact your distributor.
Please do not adjust the gate spacing without guide from qualified personnel.
When vacuum test fail, do not perform any operation using the autoclave, please contact your distributor.
13 Steam Timeout Steam Generator Fault 1、Check the steam generator
2、If same warning prompts repeatedly, contact your distributor.
16 Temper SW Open Temperature switch open
1、Check temperature switch and other cable connection
2、If same warning prompts repeatedly, contact your distributor.
17 Release Timeout Exhaust valve fault 1、Check the exhaust valve
Warning
- 36 -
2、If same warning prompts repeatedly, contact your distributor.
20 System Error System configuration error
1、Check system configuration
2、If same warning prompts repeatedly, contact your distributor.
22 Drain Timeout Draining valve fault 1、Check draining valve
2、If same warning prompts repeatedly, contact your distributor.
23 Levelling Timeout Air filter valve fault 1、Check air filter valve
2、If same warning prompts repeatedly, contact your distributor.
24 Press Max Limit Pressure in chamber exceeds upper limit during operation
1、Stop the device, check the device thoroughly,if no other error,try again
2、If same warning prompts repeatedly, contact your distributor.
26 Press Min Limit Pressure in chamber exceeds lower limit during operation
1、Stop the device, check the device thoroughly,if no other error,try again
2、If same warning prompts repeatedly, contact your distributor.
25 Temper Max Limit Temperature in chamber exceeds upper limit during operation
1、Stop the device, check the device thoroughly,if no other error,try again
2、If same warning prompts repeatedly, contact your distributor.
27 Temper Min Limit Temperature in chamber exceeds lower limit during operation
1、Stop the device, check the device thoroughly,if no other error,try again
2、If same warning prompts repeatedly, contact your distributor.
30 Balance Timeout Leaking 1、Check pipelines, door sealing, chamber opening for leakage
9.2 Common issues and troubleshooting
If the solutions below do not work, please contact HäTmed distributor.
9.2.1 Screen No Display
Situation: No display or abnormal display after power on the autoclave.
Solution:
Check whether the power outlet has power;
Check whether the power plug of the autoclave is inserted.
- 37 -
9.2.2 Large Consumption of Distilled Water
Situation: The consumption of distilled water is larger than normal.
Solution:
Check the foot pads, the front ones should be higher than the rear ones;
Check whether the filter at the bottom of the chamber is stuck.
9.2.3 Load not dried sufficiently
Situation: Loads are not dried sufficiently.
Solution:
Check the foot pads, the front ones should be higher than the rear ones;
Check whether the filter net at the bottom of the chamber is stuck;
Check whether the maximum load capacity is exceeded (especially textile), whether the sterilization
load is placed correctly and allows easy dissipation of steam.
Activate the preheating function;
Open the left side panel, check if the filter is stuck.
9.2.4 No Distilled Water
Situation: No Distilled Water.
Solution:
Check if the distilled water tank has sufficient water in it;
Check if the distilled water pipe is twisted or knotted.
9.2.5 Leaking air or water at the door opening
Situation: Observable air leaking or water drops at the door opening.
Solution:
Check if the sealing ring is placed corrected (Wider side with “H” mark towards the chamber);
Check if the sealing ring is broken.
9.2.6 Cannot open the door
Situation: Cannot open the door even with emergency door open tool
Solution:
Check air filter opening at the rear is covered or blocked;
Open the outer case of the device, plug off the silicon tube connected on the air filter valve;
Pressure will be released from the chamber and you can hear sound of leaking air;
When the sound is diminishing, you can try to open the door;
Connect the pipe to its original location and clip the clamping ring tight;
Switch on the device and run vacuum test to check leakage.
- 38 -
Appendix 1 Safety mechanism To ensure that the device is safe and reliable, a series of protective mechanism are implemented.
Preheating system over-temperature protection switch: There is an over-temperature protection switch in the
preheating system. When the temperature exceeds the threshold of the over-temperature protection switch, the
power supply circuit of the preheating system will be automatically cut off to protect the preheating system.
Steam generator over-temperature protection switch: There is an over-temperature protection switch under
the steam generator. When the temperature of the steam generator exceeds the threshold of the over-temperature
protection switch, the power supply circuit of the steam generator will be automatically cut off to protect the
steam generator.
The safety valve for the chamber: When the pressure in the chamber reaches the safety threshold, the safety
valve opens automatically to keep pressure in the chamber in safe range.
The safety valve for the steam generator: When the pressure in the steam generator reaches the safety
threshold, the safety valve opens automatically to keep pressure in the steam generator in safe range.
- 39 -
Appendix 2 Block diagram
Appendix 3 Electrical diagram