tackling low voc coatings requirements in ... - perstorp

15
Tackling low VOC coatings requirements - While improving performance David James, VP Innovation, Sweden Peter Zhang, Regional Sales manager China Chinacoat 2015 Seminar

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Page 1: Tackling low VOC coatings requirements in ... - Perstorp

Tackling low VOC coatings requirements- While improving performance

David James, VP Innovation, SwedenPeter Zhang, Regional Sales manager China

Chinacoat 2015 Seminar

Page 2: Tackling low VOC coatings requirements in ... - Perstorp

Perstorp in brief

�World leader in several sectors of the specialty chemicals market

� Annual turnover of more than 11 billion SEK in 2014

� About 1,500 employees in 22 countries

� Production plants in Asia, Europe and North America

2Innovative chemical solutions for a sustainable world

Page 3: Tackling low VOC coatings requirements in ... - Perstorp

VOC Volatile Organic Compound

3

Ozone

Fine particles Smog

Page 4: Tackling low VOC coatings requirements in ... - Perstorp

China takes responsibility for the environment

Since Feb 2015, 4% tax VOC >420g/liter

4

Production

process

Consumption

process

Pollution

discharged

Emission

source control

Environmental

tax on VOC

containing

products

Environmental

tax on VOC

emissions

Page 5: Tackling low VOC coatings requirements in ... - Perstorp

Enabling coatings systems with low environmental impact and higher performance

Continuous productdevelopment throughFocused Innovation

Life cycle analysistargeting lower emissions and lower carbon footprint

Perstorp and sustainability 1/2

Page 6: Tackling low VOC coatings requirements in ... - Perstorp

Perstorp and sustainability 2/2

6

Voxtar™ cuts carbon footprint by 75%

Page 7: Tackling low VOC coatings requirements in ... - Perstorp

World leading provider of low VOC solutions

Complete, sustainable & innovative offering

NX795Non VOC coalescingagent for Waterbased decorative coatings

Capa™ PolyolsSolvent free aliphaticpolyester polyols for

industrial 2K/1K coating

Environmental friendly resins technologies

Powder PolyesterRadiation curingmonomers and

oligomers

Waterbased Polyurethanedispersion

Waterbased and high solid alkyd and polyester

The essential glycol,Neo for durability

Enable waterdispersability,

Polyols for superiorcoating performance

Building blocks enablingefficient solvency and

branching agent

Wide Portfolio ofAdvanced chemicals

& Specialties

Low/no VOC coating

Page 8: Tackling low VOC coatings requirements in ... - Perstorp

Unmatched portfolio toolboxFor Radiation curing monomers & oligomers

� More than 35 building blocks

� From raw materials to specially designed products

� Low viscosity monomers & oligomers

Capa™

Acrylated Polyol type Di-Penta acrylate(DPHA)

Acrylate ofBoltorn™ P501

Viscosity, mPas @ 23 °C 13 000 600

Pencil hardness 72 hours 5H-6H 5H-6H

Scratch (scotch brite, 50 rubs) Final Gloss 90,3 88,1

Erichsen-flex (Aluminium, mm) 0,4 1,7

Adhesion (cross-cut, PC Sheet) No Yes

Page 9: Tackling low VOC coatings requirements in ... - Perstorp

A new concept for powder polyesters

� Expertise in your powder resin development

� Lower energy consumption

� Concept crosslinker for low temperaturematt powder hybrid polyesters (140C, 25 min)

Low temperature Powder coating

Coating properties, cured 25 min at 140 °C

Erichsen flexibility (mm) 8

Buchholz hardness, DIN 53 153 118

Cross-cut, 0 - 5, where 0 is best 0

Surface resistance to cold liquids (EN 12720), where 5 is best

Distilled water, 24 hrs 5

Ethanol 48 w%, 16 hrs 5

Acetone, 2 min 4

Traditional Powder coating

� NEO: Key building block, enabling solid polyester with required Tg and durability

� TMP: Branching agent increasing functionality

� Production of TMP & NEO in Zibo

Page 10: Tackling low VOC coatings requirements in ... - Perstorp

Enabling superior waterbasedPolyurethane dispersions

Even better performance

• Less sensitive to pH variations• Lower freeze• Shear stability

0

5

10

15

20

25

30

35

40

45

50

0 0,05 0,1 0,15 0,2 0,25

Lower VOC

Reduced cosolvent and lower amineneutralization with Ymer N120

Addition of HCI (M)

wt% coagulate

Page 11: Tackling low VOC coatings requirements in ... - Perstorp

Made for the toughest environment

Oxymer™

Capa™

Polyester

Polyether

Chemicalresistance

Hydrolysis resistance

Outdoorresistance

Abrasion resistance

Page 12: Tackling low VOC coatings requirements in ... - Perstorp

Solutions for high solid & waterbased polyesters and alkyds

12

Lower VOC

Lower viscosity liquid polyester using 10 to 20% of BEPD

Even better performance

• Enhanced durability• Enhanced outdoor resistance• Flexibility

86

88

90

92

94

96

98

100

Reference HD BEPD polyester

Weathering resistance, 1500 hrsGloss retention (%)

weathering

resistance,1500 hrs,

Gloss retention(%)

2050 cps 1600 cps

Polyester viscosity 60% in Solvesso 150:PMA 3:1

Page 13: Tackling low VOC coatings requirements in ... - Perstorp

High performance low VOC 2K/1K coatings with CAPA™ polyols

13

Lower VOC

• Reduced VOC by up to 10% withpartial acrylic polyol replacement

• By adding only 5-10% Capa™

Even better performance

• Enhanced durability• Abrasion resistance• Impact resistance• Robust and reproducible results

0

5

10

15

20

25

30

35

0

10

20

30

40

50

60

70

80

90

100

Ref formulation VOC 392

g/L)

Formulation with CAPA 3050

(VOC (367 g/L)Reference formulation With 7 pphr (part A) Capa™ 3050 VOC 392 g/L VOC 367 g/L

Taber Abrasion resistance, mg, 1000 cycles 500 mg

Q UV B (gloss%), after 1500 hrs

Page 14: Tackling low VOC coatings requirements in ... - Perstorp

World leading provider of low VOC solutions

Even lower VOC & Even better performance

Environmental friendly resins technologies

Powder PolyesterRadiation curingmonomers and

oligomers

Waterbased Polyurethanedispersion

Waterbased and high solid alkyd and polyester

Low/no VOC coatingNX795 Coalescingagent

Capa™ PolyolsPolyester polyol for

2K/1K

Page 15: Tackling low VOC coatings requirements in ... - Perstorp

Delivering innovative chemical solutions for a more sustainable world