tail gas

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BULLETIN 880-NSL Model 880-NSL Tail Gas Analyzer THE NEED AMETEK Western Research ® , the leader in tail gas analysis for over 25 years, is proud to introduce Model 880-NSL (No Sample Line) tail gas analyzer. This compact, rugged, transmitter-style analyzer mounts directly on your process pipe. The Model 880-NSL was designed using new technological advancements developed to meet your operational demands. The analyzer mounts directly on your process pipe, eliminating sample line plugging. The 880-NSL photometer combines an extraordinary long lamp life (estimated 5 years!) with many innovative features designed to minimize maintenance and increase reliability. The 880-NSL is equipped with anti-clogging blowback features. The analyzer continuously monitors itself for proper operation and has built-in alarm features. APPLICATIONS Sulfur recovery units Claus process Claus with tail gas cleanup Claus with oxygen enrichment SAMPLE HANDLING AND ANALYSIS The Model 880-NSL does not have an external sample line. The AMETEK Western Research Model 880-NSL mounts directly on the process pipe. Designed for low maintenance sampling and analysis, the 880-NSL photometer combines an extraordinary long lamp life with many innovative features designed to minimize maintenance and increase reliability. Anti-Clogging and Blowback Features Any analyzer fault conditions automatically initiates air blowback to clear the sample system. This feature minimizes the chance of costly downtime by reducing sample line plugging. Integrated Worldwide Design Ready to install worldwide with very modest utility requirements. Self Diagnostics Continuously monitors itself for proper operation and has built-in alarm features. SUPERIOR BENEFITS No sample line Easy pipemount installation Stainless steel construction Fast response time Provision for instrument air and hot water backflush Suitable for US and European hazardous area classification No moving parts Electronic zero and span check Microprocessor-based electronics with self- diagnostics capabilities Remote dial in via modem One of a family of AMETEK Analyzer Systems for optimizing sulfur removal and recovery

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Page 1: TAIL GAS

BULLETIN 880-NSL

Model 880-NSL Tail Gas AnalyzerTHE NEEDAMETEK Western Research®, the leader in tail gas analysisfor over 25 years, is proud to introduce Model 880-NSL(No Sample Line) tail gas analyzer. This compact, rugged,transmitter-style analyzer mounts directly on your processpipe. The Model 880-NSL was designed using newtechnological advancements developed to meet youroperational demands. The analyzer mounts directly onyour process pipe, eliminating sample line plugging. The880-NSL photometer combines an extraordinary long lamplife (estimated 5 years!) with many innovative featuresdesigned to minimize maintenance and increase reliability.The 880-NSL is equipped with anti-clogging blowbackfeatures. The analyzer continuously monitors itself forproper operation and has built-in alarm features.

APPLICATIONS• Sulfur recovery units

• Claus process

• Claus with tail gas cleanup

• Claus with oxygen enrichment

SAMPLE HANDLINGAND ANALYSISThe Model 880-NSL does not have an external sample line.The AMETEK Western Research Model 880-NSL mountsdirectly on the process pipe.

Designed for low maintenance sampling and analysis,the 880-NSL photometer combines an extraordinary longlamp life with many innovative features designed to minimizemaintenance and increase reliability.

Anti-Clogging and Blowback Features

Any analyzer fault conditions automatically initiates airblowback to clear the sample system. This feature minimizesthe chance of costly downtime by reducing sample lineplugging.

Integrated Worldwide Design

Ready to install worldwide with very modest utilityrequirements.

Self Diagnostics

Continuously monitors itself for proper operation and hasbuilt-in alarm features.

SUPERIOR BENEFITS• No sample line

• Easy pipemount installation

• Stainless steel construction

• Fast response time

• Provision for instrument air and hot water backflush

• Suitable for US and European hazardous areaclassification

• No moving parts

• Electronic zero and span check

• Microprocessor-based electronics with self-diagnostics capabilities

• Remote dial in via modem

One of a family of AMETEK Analyzer Systems foroptimizing sulfur removal and recovery

Page 2: TAIL GAS

www.ametekpi.com© 2001, by AMETEK, Inc. All rights reserved.

1101PDF (080085)

One of a family of innovative process analyzer solutions from AMETEK Process Instruments. Specifications subject to change without notice.

CANADA CHINA FRANCE GERMANY USA - Delaware USA - Texas2876 Sunridge Way N.E. Rm #B5, 16F Harvest Bldg. 3 Avenue Des Coudriers Postfach 2165 455 Corporate Blvd 9750 Whithorn DriveCalgary, AB T1Y 7H9 #585 Long Hua Xi Road Z.A. De L’Observatoire D-40644 Meerbusch OR Newark, DE 19702 Houston, TX 77095Ph. 403-235-8400 Shanghai, 200232 78180 Montigny Le Bretonneux Rudolf-Diesel-Str. 16 Ph. 302-456-4400 Ph. 281-463-2820Fax 403-248-3550 Ph. 86 21 64 284 067 Ph. 33 1 30 64 89 70 D-40670 Meerbusch Fax 302-456-4444 Fax 281-463-2701

Fax 86 21 64 875 329 Fax 33 1 30 64 89 79 Ph. 49 21 59 91 36 0Fax 49 21 59 91 3680

PROCESS INSTRUMENTS

PERFORMANCE SPECIFICATIONSMethodology: Non-dispersive ultravioletMeasurement Range: 0 to 1% SO2, 0 to 2% H2S, -1 to 1% excessH2S typicallyAccuracy: Excess H2S +0.2% typically, depending on plantoperating conditionsSensitivity: +0.5% full scaleLinearity: 0.6% of spanRepeatability: +1% of full scaleNoise: +0.5% full scaleReproducibility: 0.5% of spanZero Drift: Less than +0.5% of full scale in 24 hours through hourlyautomatic zero standardizationResponse Time: 90% in less than 10 secondsOutputs:

Four (4) 4 to 20 mA, self powered, linear, 600 ohms loadproportional to H2S, SO2, Excess H2S and Ratio

One (1) digital, common fail-safe alarm for system faultOne (1) digital input for remote auto calibration

Zero: Automatic with instrument air at 70 to 100 psig0.1 nm3/h (3 SCFH)Calibration: Automatic with span filter, manually operated from thecontroller

Process Sample Pressure: Not criticalSample Flow: 2 LPM typicalDigital Communication: RS485 serial port. Remote dial-incapabilities available with AMETEK Western Research softwareHazardous Area Classification:

CENELEC Zone 1 EEx p II C T3NEC/CEC Class I, Division 2, Group A, B, C, D

Approvals and Certifications:CE EMC EN50081182, IndustrialCE LVD EN61010-1, Pollution Degree 2, Installation

Category IIUtilities

Electrical: 120/240 VAC 50/60 Hz 720wInstrument Air: 70 to 100 psig (490 to 700 kPa)Steam (Optional): 55 to 60 psig (385 to 420 kPa)

Ambient Temperature: -4OF to 120OF (-20OC to 50OC)Customer Supplied Items: 2 in.-150 lbs. or DIN equivalent RFstainless steel flangeEnclosure Material: 316 stainless steelPhysical Dimensions: (H x W x D): 46 x 36 x 12 inch(1161 x 914 x 305 mm)Approximate Weight: 250 lbs. (115 kg)

IN(MM)

8.13(206)

12.0(305)

36.0(914)

1.63(41)

8.0(203)

OPTIONAL:BRACKETSUPPORT KIT

M20 PLUGGED

POWER IN,M20 GLAND.25 TO .5(6 TO 12)DIAMETERCABLE

POWERJUNCTION

BOX

SIGNALJUNCTION

BOX

M20 PLUGGED

SIGNALS OUT TOCUSTOMER'SEQUIPMENT,M20 GLAND.25 TO .5(6 TO 12)DIAMETERCABLE

36.0(914)

28.0(711)

5.0(127)

10.0(254)

0.88(22)

PURGE SWITCH

PURGE VENT

SHIELD

SST BACKPLATE

INSTRUMENTQUALITY AIR IN3/8-INCH TUBE

CAL GAS INPUT3/8-INCH TUBE

PURGE

DETECTORENCLOSURE

OPTICALALIGNMENTTUBE

PURGE

STEAM IN,1/2-INCH NPT (F)

MAIN SAMPLEVALVE STEAMJACKETED

SAMPLE PROBETUBE

2-INCH 150# SSTANSI RF FLANGE(see detail)

CUSTOMER SUPPLIED STEAMCONNECTION FROM BALL VALVETO SAMPLE TAP STEAM JACKET

STEAMJACKET TAIL GAS LINE

TO CLEAN-UPUNIT ORINCINERATOR

SAMPLE FLOW

HEATERSHIELD

BACK OFANALYZER

FRONT OFANALYZER

4.75(121)

2.07(52)

6.0(152)

MOUNTING FLANGE DETAIL

NOTES:1. WARNING: Toxic gas, when installing or

removing the probe. Use breathing apparatus.

2. XXX Dimensions are inches;(XXX) dimensions are in mm

3. Minimum clearance in front of analyzeris 12.0 (305)

4. Enclosures are weatherproof, suitable foroutdoor installation (316 SST)

5. Instrument Quality Air Only: 70 to 100 psig(490 to 700 kPa)

Consumption: Normal operation - 4m3/hourFast purge - 7m3/hour for 5 minutes

6. Blowback steam (optional) 30 to50 psig(210-345 kPa)

7. Process isolation valve and nozzle must besteam jacketed to prevent solidification ofsulfur vapor.

FRONT OF ANALYZER

OPTIONAL:FV6 AUTOMATIC STEAMBLOWBACK VALVE