tail gas
DESCRIPTION
ASDJHFDATRANSCRIPT
BULLETIN 880-NSL
Model 880-NSL Tail Gas AnalyzerTHE NEEDAMETEK Western Research®, the leader in tail gas analysisfor over 25 years, is proud to introduce Model 880-NSL(No Sample Line) tail gas analyzer. This compact, rugged,transmitter-style analyzer mounts directly on your processpipe. The Model 880-NSL was designed using newtechnological advancements developed to meet youroperational demands. The analyzer mounts directly onyour process pipe, eliminating sample line plugging. The880-NSL photometer combines an extraordinary long lamplife (estimated 5 years!) with many innovative featuresdesigned to minimize maintenance and increase reliability.The 880-NSL is equipped with anti-clogging blowbackfeatures. The analyzer continuously monitors itself forproper operation and has built-in alarm features.
APPLICATIONS• Sulfur recovery units
• Claus process
• Claus with tail gas cleanup
• Claus with oxygen enrichment
SAMPLE HANDLINGAND ANALYSISThe Model 880-NSL does not have an external sample line.The AMETEK Western Research Model 880-NSL mountsdirectly on the process pipe.
Designed for low maintenance sampling and analysis,the 880-NSL photometer combines an extraordinary longlamp life with many innovative features designed to minimizemaintenance and increase reliability.
Anti-Clogging and Blowback Features
Any analyzer fault conditions automatically initiates airblowback to clear the sample system. This feature minimizesthe chance of costly downtime by reducing sample lineplugging.
Integrated Worldwide Design
Ready to install worldwide with very modest utilityrequirements.
Self Diagnostics
Continuously monitors itself for proper operation and hasbuilt-in alarm features.
SUPERIOR BENEFITS• No sample line
• Easy pipemount installation
• Stainless steel construction
• Fast response time
• Provision for instrument air and hot water backflush
• Suitable for US and European hazardous areaclassification
• No moving parts
• Electronic zero and span check
• Microprocessor-based electronics with self-diagnostics capabilities
• Remote dial in via modem
One of a family of AMETEK Analyzer Systems foroptimizing sulfur removal and recovery
www.ametekpi.com© 2001, by AMETEK, Inc. All rights reserved.
1101PDF (080085)
One of a family of innovative process analyzer solutions from AMETEK Process Instruments. Specifications subject to change without notice.
CANADA CHINA FRANCE GERMANY USA - Delaware USA - Texas2876 Sunridge Way N.E. Rm #B5, 16F Harvest Bldg. 3 Avenue Des Coudriers Postfach 2165 455 Corporate Blvd 9750 Whithorn DriveCalgary, AB T1Y 7H9 #585 Long Hua Xi Road Z.A. De L’Observatoire D-40644 Meerbusch OR Newark, DE 19702 Houston, TX 77095Ph. 403-235-8400 Shanghai, 200232 78180 Montigny Le Bretonneux Rudolf-Diesel-Str. 16 Ph. 302-456-4400 Ph. 281-463-2820Fax 403-248-3550 Ph. 86 21 64 284 067 Ph. 33 1 30 64 89 70 D-40670 Meerbusch Fax 302-456-4444 Fax 281-463-2701
Fax 86 21 64 875 329 Fax 33 1 30 64 89 79 Ph. 49 21 59 91 36 0Fax 49 21 59 91 3680
PROCESS INSTRUMENTS
PERFORMANCE SPECIFICATIONSMethodology: Non-dispersive ultravioletMeasurement Range: 0 to 1% SO2, 0 to 2% H2S, -1 to 1% excessH2S typicallyAccuracy: Excess H2S +0.2% typically, depending on plantoperating conditionsSensitivity: +0.5% full scaleLinearity: 0.6% of spanRepeatability: +1% of full scaleNoise: +0.5% full scaleReproducibility: 0.5% of spanZero Drift: Less than +0.5% of full scale in 24 hours through hourlyautomatic zero standardizationResponse Time: 90% in less than 10 secondsOutputs:
Four (4) 4 to 20 mA, self powered, linear, 600 ohms loadproportional to H2S, SO2, Excess H2S and Ratio
One (1) digital, common fail-safe alarm for system faultOne (1) digital input for remote auto calibration
Zero: Automatic with instrument air at 70 to 100 psig0.1 nm3/h (3 SCFH)Calibration: Automatic with span filter, manually operated from thecontroller
Process Sample Pressure: Not criticalSample Flow: 2 LPM typicalDigital Communication: RS485 serial port. Remote dial-incapabilities available with AMETEK Western Research softwareHazardous Area Classification:
CENELEC Zone 1 EEx p II C T3NEC/CEC Class I, Division 2, Group A, B, C, D
Approvals and Certifications:CE EMC EN50081182, IndustrialCE LVD EN61010-1, Pollution Degree 2, Installation
Category IIUtilities
Electrical: 120/240 VAC 50/60 Hz 720wInstrument Air: 70 to 100 psig (490 to 700 kPa)Steam (Optional): 55 to 60 psig (385 to 420 kPa)
Ambient Temperature: -4OF to 120OF (-20OC to 50OC)Customer Supplied Items: 2 in.-150 lbs. or DIN equivalent RFstainless steel flangeEnclosure Material: 316 stainless steelPhysical Dimensions: (H x W x D): 46 x 36 x 12 inch(1161 x 914 x 305 mm)Approximate Weight: 250 lbs. (115 kg)
IN(MM)
8.13(206)
12.0(305)
36.0(914)
1.63(41)
8.0(203)
OPTIONAL:BRACKETSUPPORT KIT
M20 PLUGGED
POWER IN,M20 GLAND.25 TO .5(6 TO 12)DIAMETERCABLE
POWERJUNCTION
BOX
SIGNALJUNCTION
BOX
M20 PLUGGED
SIGNALS OUT TOCUSTOMER'SEQUIPMENT,M20 GLAND.25 TO .5(6 TO 12)DIAMETERCABLE
36.0(914)
28.0(711)
5.0(127)
10.0(254)
0.88(22)
PURGE SWITCH
PURGE VENT
SHIELD
SST BACKPLATE
INSTRUMENTQUALITY AIR IN3/8-INCH TUBE
CAL GAS INPUT3/8-INCH TUBE
PURGE
DETECTORENCLOSURE
OPTICALALIGNMENTTUBE
PURGE
STEAM IN,1/2-INCH NPT (F)
MAIN SAMPLEVALVE STEAMJACKETED
SAMPLE PROBETUBE
2-INCH 150# SSTANSI RF FLANGE(see detail)
CUSTOMER SUPPLIED STEAMCONNECTION FROM BALL VALVETO SAMPLE TAP STEAM JACKET
STEAMJACKET TAIL GAS LINE
TO CLEAN-UPUNIT ORINCINERATOR
SAMPLE FLOW
HEATERSHIELD
BACK OFANALYZER
FRONT OFANALYZER
4.75(121)
2.07(52)
6.0(152)
MOUNTING FLANGE DETAIL
NOTES:1. WARNING: Toxic gas, when installing or
removing the probe. Use breathing apparatus.
2. XXX Dimensions are inches;(XXX) dimensions are in mm
3. Minimum clearance in front of analyzeris 12.0 (305)
4. Enclosures are weatherproof, suitable foroutdoor installation (316 SST)
5. Instrument Quality Air Only: 70 to 100 psig(490 to 700 kPa)
Consumption: Normal operation - 4m3/hourFast purge - 7m3/hour for 5 minutes
6. Blowback steam (optional) 30 to50 psig(210-345 kPa)
7. Process isolation valve and nozzle must besteam jacketed to prevent solidification ofsulfur vapor.
FRONT OF ANALYZER
OPTIONAL:FV6 AUTOMATIC STEAMBLOWBACK VALVE