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Tanks & Calibration

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Page 1: Tanks & Calibration - Tecnomatic · Tank & calibration Cooling & sizing plastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and

Tanks & Calibration

Page 2: Tanks & Calibration - Tecnomatic · Tank & calibration Cooling & sizing plastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and

APPLICATIONSDesigned to fit the customers needs and their pipe production the Tecnomatic’s extrusion machines are the ideal solution to manufacture pipes with a range from 5 to 2600 mm. They are employed for the extrusion of many materials and for different applications: PE 63, PE 80, PE 100 smooth water & Gas pipes, Irrigation, telecommunication, PE or PP Corrugated non-pressure sewage and cable protection, reinforced pipes or steel-coated and plastic pipes.

HDPELarge bore pipes up to 2600 mm

Water & gas high-pressure pipes

Pipes for conduits and mining

Corrugated pipes for cable conduits,

drainage and sewage

Telecommunication and micro-duct pipes

Multi-layers or steel pipes coating

LDPE, LLDPEIrrigation and agriculture pipes

PPHot & cold water sanitary pipes

Corrugated drainage and sewage pipes

Large diameters pipes for chemical industries

PE-XMono or multi layers pipes with

oxygen barrier (EVOH) and aluminium

for hot water application

PVCPressure and non-pressure application

Gardening, wire reinforced,

food & beverage, marine hoses

ABS, PC, PA, PPSTechnical polymers pipes and hoses

Page 3: Tanks & Calibration - Tecnomatic · Tank & calibration Cooling & sizing plastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and

Tank & calibration

Cooling & sizingplastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and correct use of tanks and calibrators. Forty years of experience makes of the Tecnomatic’s tanks a reliable tool for an accurate and quality production. Built out of stainless steel, with one or two vacuum chambers, can be customized to meet the customer’s specification. Skill and knowledge for sleeves design solutions ensures round pipes with excellent surface and lower overweight.

VV-1200.2.9

Page 4: Tanks & Calibration - Tecnomatic · Tank & calibration Cooling & sizing plastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and

Vacuum &cooling tanks

4

Vacuum tanks become an even more important component in the pipe extrusion process, and they represent a decisive variable for the efficiency of a production cycle, which is always more driven by quality and production speed. Designed to calibrate and to cool pipes up to diameter 2600 mm, the tanks are offered in different lengths, with one or two chambers or in custom fit solutions.

VS-500.6

tanks Stainless steel structureFlow filters and by-pass, for water treatmentEasy height and cross adjustment Quality pumps with high IP gradeMotorized longitudinal control, with wheels and railsBrass cone nozzlesTemperature displaysRollers or disc supports made of nylonSolid and safe operator side plastformWater temperature control bythermostatic valve

Your benefits at a glance

VV-1000.2.10 + VV1000.1.6

Page 5: Tanks & Calibration - Tecnomatic · Tank & calibration Cooling & sizing plastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and

VS-800

Inverter controlled vacuum and water pumpsVisualization and setting of vacuum and temperature parameters on extruder panelSqueezing rollers, for ovality controlTunnels for vacuum tanks connectionAdjustable position of spray nozzles barsHeating exchanger

Options

Vacuum tank internal

Page 6: Tanks & Calibration - Tecnomatic · Tank & calibration Cooling & sizing plastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and

calibration

6

Calibrating plastic pipe has always been a challenge, and even more at today’s extrusion rate. Only a precise designing of the sleeves can optimize the production and to avoid sticking and therefore the tendency for chatter. Tecnomatic offers high quality calibration tools, with a special integrated ring system, to provide a water lubricating film in order to ensure round pipes with excellent surface. The sleeves.

PE Calibration sleeve

PP-R Calibration sleeve

HS PE Calibration sleeve

DATA

SHEE

T

Page 7: Tanks & Calibration - Tecnomatic · Tank & calibration Cooling & sizing plastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and

calibrationVV

63/

1/6

VV 6

3/1/

9VV

63/

2/6

VV 6

3/2/

9

VV 1

60/1

/6VV

160

/1/9

VV 1

60/2

/6VV

160

/2/9

VV 2

50/1

/6VV

250

/1/9

VV 2

50/2

/6VV

250

/2/9

VV 4

00/1

/6VV

400

/1/9

VV 4

00/2

/6VV

400

/2/9

VV 5

00/1

/6VV

500

/1/9

VV 5

00/2

/6VV

500

/2/9

VV 6

30/1

/6VV

630

/1/9

VV 6

30/2

/6VV

630

/2/9

VV 8

00/2

/10

VV 8

00/2

/13

VV 8

00/3

/16

VV 1

000/

2/10

VV 1

000/

2/13

VV 1

000/

3/16

VV 1

200/

2/10

VV 1

200/

2/13

VV 1

200/

3/16

VV 1

600/

2/10

VV 1

600/

2/13

VV 1

600/

3/16

VV 2

000/

2/10

VV 2

000/

2/13

VV 2

000/

3/16

10 -

6310

- 63

10 -

6310

- 63

10 -

160

10 -

160

10 -

160

10 -

160

40 -

250

40 -

250

40 -

250

40 -

250

90 -

400

90 -

400

90 -

400

90 -

400

160

- 500

160

- 500

160

- 500

160

- 500

250

- 630

250

- 630

250

- 630

250

- 630

400

- 800

400

- 800

400

- 800

560

- 100

056

0 - 1

000

560

- 100

0

800

- 120

080

0 - 1

200

800

- 120

0

1200

- 16

0012

00 -

1600

1200

- 16

00

1500

- 20

0015

00 -

2000

1500

- 20

00

./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./.

50 -

400

50 -

400

50 -

400

50 -

400

90 -

500

90 -

500

90 -

500

90 -

500

160

- 630

160

- 630

160

- 630

160

- 630

110

- 800

110

- 800

110

- 800

250

- 100

025

0 - 1

000

250

- 100

0

400

- 120

040

0 - 1

200

400

- 120

0

800

- 160

080

0 - 1

600

800

- 160

0

1000

- 20

0010

00 -

2000

1000

- 20

00

1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 2 2 3 2 2 3 2 2 3 2 2 3 2 2 3

5,8 9 5,8 9 5,8 9 5,8 9 5,8 9 5,8 9 5,8 9 5,8 9 5,8 9 5,8 9 5,8 9 5,8 9 10 13 16 10 13 16 10 13 16 10 13 16 10 13 16

5,8 9 1 1 5,8 9 1 1 5,8 9 1 1 5,8 9 1 1 5,8 9 1 1 5,8 9 1 1 1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7 7 8 12 7 8 12 7 8 12 7 8 12 7 8 12

./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. 6 ./. ./. 6 ./. ./. 6 ./. ./. 6 ./. ./. 6

G G G G G G G G G G G G G G G G G G G G G G G G H H H H H H H H H H H H H H H

./. ./. 4,8 8 ./. ./. 4,8 8 ./. ./. 4,8 8 ./. ./. 4,8 8 ./. ./. 4,8 8 ./. ./. 4,8 8 8,5

11,5

8,5

8,5

11,5

8,5 8

11,5

8,5

8,5

11,5

8,5

8,5

11,5

8,5

/. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. ./. Yes

Yes

Yes

Yes

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Yes

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Page 8: Tanks & Calibration - Tecnomatic · Tank & calibration Cooling & sizing plastic pipes The performance of an extrusion line, gains definite advantages from the suitable design and

agenziap.it

Via Emilia, 4 24052 Azzano S.Paolo (Bergamo) Italytel. +39 035 310375fax +39 035 [email protected]

TANKS & CALIBRATION