Tata Hitachi JIM (Japan-India Institute for Manufacturing)

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Presenter :

Sandeep Singh, Managing Director

Tata Hitachi Construction Machinery Co. Pvt. Ltd.

1st May 2018, New Delhi

“LEADERSHIP WITH TRUST” A Distinct value system and ethics TATA

HITACHI “RELIABLE SOLUTIONS” Japanese quality and

technological prowess

About Tata-Hitachi

• Provide Equipment & Services for the Infrastructure & Mining Sectors

• 50+ years in India (Since 1961)

• JV between Tata Motors(40%) and Hitachi Construction Machinery Co. Ltd,

Japan(60%). Collaboration with Hitachi since 1984.

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Excavators

About Tata-Hitachi

Our Products

Backhoe Loaders Other Equipment Wheel Loaders

Building Foundations Urban Infrastructure Irrigation Canals Coal Mining

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Our Facilities Jamshedpur In operation since 1961 Manufactures heavy mining machinery Total Area: 121,000 m² Covered Area: 75,000 m2

Kharagpur Setup in 2009 20T, 30T and 45 T class Excavators and Wheeled Products “India’s largest State of Art CE Manufacturing Plant” Total Area: 1,000,000 m² Covered Area: 130,000 m2

Dharwad Set up in 1999 ‘Smaller Machines’ (under 20T class) and wheeled equipment (Backhoe Loaders) Total Area: 460,000 m² Covered Area: 54,135 m2

Bangalore Corporate Headquarters

About Tata-Hitachi

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Tata-Hitachi JIM

Senior Executives with the Trainees at the start of Tata-Hitachi JIM on 8th Dec 2017 at Dharwad

Mr. Kotaro Hirano, President and Executive Officer, Hitachi Construction Machinery Co., Ltd receiving the accreditation certificate from METI (Ministry of Economy, Trade & Industry), Japan on 1st Dec 2017

JIM-Japan-India Institute for Manufacturing 5

8th Dec 2017: started in Dharwad, Karnataka.

5th JIM in India

3 year training programme

Training Partner: MPTA (Multi-Disciplinary Professional Training Academy), NEEM accredited.

Tata-Hitachi JIM

50 trainees taken Another 7 to join in May 2018

ITI pass outs

Selected under the NEEM (National Employability Enhancement Mission) Scheme

Trained in 11 different disciplines

A stipend is paid to trainees as per NEEM norms

After successful completion of training, will be awarded 2 certificates :

(i) JIM Certificate (ii) Diploma in Applications Engineering under NEEM scheme

Sl.No. Discipline No of

Trainees

1 Assembly fitter 8

2 Civil Maintenance 1

3 Drilling, Lath, Milling Operator

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4 Electrician 3

5 Fabrication CNC Operator

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6 Fabrication CNC Programmer

1

7 Fabrication Welder 12

8 Kaizen / Tool room Assistant

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9 Painting Shop Painter 4

10 Quality Assurance 8

11 Testing & Dispatch 8

Total 50

Trainees : Current Batch

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Tata-Hitachi JIM

• Duration of 3 years

• Mix of Classroom @ 100 hours per year & On-the-Job @ 2000 hours per year

• Curriculum: • General Orientation • Japanese Working Etiquette & Methods • Application Engineering • Industrial Safety & Behavioral Training

• 6 Trainers : 3 from Tata-Hitachi, 3 from MPTA

Training Subject Topics

General Orientation

Programme Scope & Objectives

Introduction to the Industrial world

Industrial Safety & Behavioral Training

Industrial Safety

Self Awareness & Development

Japanese Working Etiquette & Methods

Living and conduct norms

Communication

Features of Japanese manufacturing

History of Japanese technology

Application Engineering

Electrical Technology

Mechanical Technology

CNC

Electronics

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Major Activities for Tata-Hitachi JIM 2018 2019 2020

Sl. No. Activity Dec'17

Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

1 METI Approval to HCM

2 Agreement between MPTA and Tata-Hitachi

3 Trainee Sourcing & Selection

4 Start JIM Training :

Orientation

Industrial Safety & Behavioral Training

Classroom training on Applications Engineering

Classroom Training on Japanese Working Methods

On-the-Job Training on 11 different disciplines

5 Planning for Train-the-Trainer programme with AOTs-Japan

6 Train-the-Trainer programme on Japanese Working Methods & Etiquette

7 Assessment of Progress

8 Award of Certificate

Tata-Hitachi JIM

First batch to complete their training by Dec 2020

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Tata-Hitachi JIM

Way Forward

• Training of our Trainers by AOTs-Japan in May 2018:

• Features of Japanese manufacturing – - Monozukuri - Genba principle - Commitment to manufacturing better products

• Quality Control Tools • Cost and productivity for manufacturing • Basis of preventive maintenance • TPS: Toyota Production System

• These concepts would be taught to the JIM Trainees by our trainers

• Recruitment of another 39 trainees for the FY 2018-19

AOTS-Association for Overseas Technical Cooperation and Sustainable Partnerships (AOTS) 9

Thank You

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ありがとうございました धन्यवाद