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4/2013 TBA 300/440 M1 Deep Drilling Unit

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Page 1: TBA 300/440 M1 - Oil & Gas Technology · Specifications TBA 300/440 M1 BAUER Maschinen provides with its deep drilling units an innovative, customized solution to the client’s requirements

4/2013

TBA 300/440 M1Deep Drilling Unit

TBA300-440M1_Pi93_4-13.qxd 29.03.2013 16:10 Uhr Seite 1

Page 2: TBA 300/440 M1 - Oil & Gas Technology · Specifications TBA 300/440 M1 BAUER Maschinen provides with its deep drilling units an innovative, customized solution to the client’s requirements

MastMax. hook load . . . . . . . . . . . . . . . . . . . 440 tn . . . . . . . . . . . . . . . 880,000 lbsHeight . . . . . . . . . . . . . . . . . . . . . . . . . . 33,0 m. . . . . . . . . . . . . . . . . . 108.3 ftStroke length. . . . . . . . . . . . . . . . . . . . . 20,0 m. . . . . . . . . . . . . . . . . . . 65.6 ftTotal height incl. substructure . . . . . . . . 42,3 m. . . . . . . . . . . . . . . . . . 138.8 ft

SubstructureDrill floor height . . . . . . . . . . . . . . . . . . . 9,0 m. . . . . . . . . . . . . . . . . . . . 29.5 ftClear height below RT . . . . . . . . . . . . . . 7,7 m. . . . . . . . . . . . . . . . . . . . 25.3 ftDrill floor dimensions. . . . . . . . . . . . . . . 12,2 m x 4,2 m . . . . . . . 40 ft x 18.8 ftBOP hoisting system. . . . . . . . . . . . . . . 2 x 27,5 tn . . . . . . . . . . 2 x 55,000 lbs

Hoisting systemHybrid system

(winch & cylinder system combined)Max. hook load . . . . . . . . . . . . . . . . . . . 440 tn . . . . . . . . . . . . . . . 880,000 lbs

Cylinder system(fast drill pipe installation)

Pulling capacity. . . . . . . . . . . . . . . . . . . 176 tn . . . . . . . . . . . . . . . 352,000 lbsPushing capacity. . . . . . . . . . . . . . . . . . 22 tn . . . . . . . . . . . . . . . . . 44,000 lbsMax. drill pipe length

(super single range III). . . . . . . . . . . 12,4 m. . . . . . . . . . . . . . . . . . . 40.7 ft

Winch system (casing installation)

Pulling capacity (8 lines) . . . . . . . . . . . . 300 tn . . . . . . . . . . . . . . . 600,000 lbsPulling capacity single line . . . . . . . . . . 44 tn . . . . . . . . . . . . . . . . . 88,000 lbsMax. casing length (range III). . . . . . . . . 14,6 m . . . . . . . . . . . . . . . . . . . . 48 ft

Top drive . . . . . . . . . . . . . . . . . . . . . . . TDK 65-500 hydraulically drivenLoad capacity . . . . . . . . . . . . . . . . . . . . 500 tn . . . . . . . . . . . . . 1,000,000 lbsMax. continuous torque* . . . . . . . . . . . . 65.000 Nm . . . . . . . . . . 47,942 ft-lbsMax. intermediate torque* . . . . . . . . . . . 120.000 Nm . . . . . . . . . 88,507 ft-lbsSpeed range . . . . . . . . . . . . . . . . . . . . . 0 – 180 rpmRated power . . . . . . . . . . . . . . . . . . . . . 530 kW . . . . . . . . . . . . . . . . . 710 HP

* nominal values

Hydraulic power unit . . . . . . . . . . . . . Electro-hydraulicRated power (main system) . . . . . . . . . . 2 x 500 kW. . . . . . . . . . . . 2 x 670 HPRated power

(rig-up & emergency system) . . . . . 1 x 160 kW. . . . . . . . . . . . 1 x 218 HP

Pipe handling systemTubular weight capacity . . . . . . . . . . . . 3,8 tn . . . . . . . . . . . . . . . . . 7,000 lbsMax. tubular length . . . . . . . . . . . . . . . . 14,6 m . . . . . . . . . . . . . . . . . . . . 48 ftMax. tubular diameter . . . . . . . . . . . . . . up to 20". . . . . . . . . . . . . . . up to 20"

Specifications TBA 300/440 M1

BAUER Maschinen provides with itsdeep drilling units an innovative,customized solution to the client’srequirements in the oil, gas andenergy field.

The TBA 300/440 M1 is a modular,super single range III deep drillingunit and is designed andmanufactured on the key principles

The automation of repetitiveoperational sequences coupled withenhanced rig availability due toredundancy of key systems andhighest service and maintenancecomfort increase the efficiency andperformance of the rig and thedrilling operation.Eliminating work in dangerousheights (e.g. no fingerboard, self-erecting systems), providing hands-off or remote controlled operations,installation of anti-collision systemsand the necessity of reduced manpower ensure the highest possiblesafety level.

BAUER Maschinen manufacturesaccording to ISO standards andprovides equipment with CEconformity.

• Safety

• Environmentalprotection

• Efficiency

• Reliability

• Quality

© BAUER Maschinen GmbH, 4/2013

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Page 3: TBA 300/440 M1 - Oil & Gas Technology · Specifications TBA 300/440 M1 BAUER Maschinen provides with its deep drilling units an innovative, customized solution to the client’s requirements

Key features TBA 300/440 M1

Transport and set-upEfficient and compact transport units allow a fast and safemoving and rig-up/down operation and a reduction oftransport costs. The self-erecting systems of the mast andthe drill floor together with the compact dimensions of thecomponents reduce enormously the necessary cranecapacity for the rig-up. To accelerate the rig-up operationwith a higher safety level, all heavy duty bolts arehydraulically driven.

Compact, modular transport units with container locks

The compact footprint of the complete unit – compared to conventional rigs of corresponding capacity – reducesthe costs for wellsite preparation and the environmentalimpact.

Hoisting systemThe innovative BAUER Hybrid System combines theadvantages of a cylinder system and winch system. The triple cylinder enables fast installation and extractionof the drill string. The cylinder system also allows a pushingforce. For running casing the powerful main winch is beingused. Both systems can be used independently for bothinstallation of drill pipes and casings and therefore providean important redundancy in the hoisting system.The hybrid system can also been driven simultaneously bywinch and cylinder and is therefore able to activate ahigher hook load capacity.

Pipe handling systemThe automated pipe and casing handling system withexcellent tripping speed increases the efficiency of theoperations and ensures maximum work safety by itshands-off technology – no fingerboard and derrickmannecessary. The pipe handler directly interfaces with thetop drive without the necessary of a mouse hole.

Pipe handling sequence

Top driveThe hydraulically operated top drive BAUER TDK 65-500 is based on 40 years of experience in manufacturing rotaryheads for drilling rigs. It is designed to meet advanced performancestandards in terms of high drillingtorque, high make up and breakout torque, rotation speed,reliability and serviceability. The top drive is equipped with an automated pipe screwingcompensation system, link systemand remote and manual IBOP valves.

© BAUER Maschinen GmbH, 4/2013

Compact “footprint”

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Page 4: TBA 300/440 M1 - Oil & Gas Technology · Specifications TBA 300/440 M1 BAUER Maschinen provides with its deep drilling units an innovative, customized solution to the client’s requirements

Key features TBA 300/440 M1

Driller’s cabinThe driller’s cabin offers a high quality workplace withjoystick control. The driller controls all drilling functionscentrally from the ergonomic and air-conditioned cabin.The in-built instrumentation system for real-time andhistorical drilling data provides clear information to thedriller and tool pusher at any time.

Automatic drilling control systems like constant weight onbit or constant speed control relieve the driller, improvethe drilling performance and reduce the wear and tearcosts (e.g. optimal drill bit operation). The system is alsoequipped with a digital data acquisition and storagesystem.

Additional equipment andservices• Customized mud handling

systems• Skidding systems for in-

line drilling operations• Triplex mud pumps from

1000 HP to 2000 HP• 24/7 after sales service

with worldwide spare andwear part availability

• Remote access andtroubleshooting via WAN

• BAUER Training Centerfor customer’s personnel

Design developments and process improvements may require thespecification and materials to be updated and changed withoutprior notice or liability. Illustrations may include optional equipmentand not show all possible configurations. These and the technicaldata are provided as indicative information only, with any errors andmisprints reserved.

PI 93 4/2013

Driller´s cabin

BAUER Maschinen GmbHBAUER-Straße 1D-86529 SchrobenhausenTel. +49 (0)82 52/97-0Fax +49 (0)82 52/97-3115e-mail: [email protected]

© BAUER Maschinen GmbH, 4/2013

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