tdc overview

8/6/2019 TDC Overview

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Business Industrial Networkwww.DowntimeCentral.com

True Downtime CostTrue Downtime Cost


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www.DowntimeCentral.com

Quick Help Results

Our customers cansee ROI of 1000%

BIN makesManufactures,Vendors, andSupport companies

more profitablethrough TDCinformation.

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True Downtime Cost (TDC)

Corrugators = $ 10,000 per hour

6 Hours saved in Unplanned downtime,

$60K Air compressor = $ 30,000 per hour

6 Hours saved in Unplanned downtime,$180K

Cell Bottleneck = $ 3,000 per hour

6 Hours saved in Unplanned downtime,$18K


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Overview (Definition:)

TDC True Downtime Cost

A method of recording and analyzing all significant

cost metrics associated with equipment downtime in abuilding or manufacturing facility.

TDC provides a way to assign time and/or monetary

value to previously considered non-tangible cost of

downtime.Also TDC includes downtime factors commonly

overlook to arrive at a more true value for the cost of

downtime.


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Focus on the 80%

80% of the failures come from 20% of

the failure modes. TDC helps you focus on the greatest

cost of downtime, as opposed to

traditional broad categories such asMaintenance , Labor, etc.


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Why use TDC?

Executive Management True (Better) information, allows you to make

better decisions.

Maintenance Management TDC gives you the tools to cost justify those much

needed equipment upgrades and replacements.

All Service and Product Suppliers

Allows you to show customers the true value andsavings of your product or service.

Helps your customers cost justify purchasing fromyou.


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Youve seen the value in CMMS,

now see that value increase.

CMMS, might pay for itself in 18-30

months Targeted cost/risk review of projects

and maintenance requirements will

typically achieve net payback in 3-6months.



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A Quick Look at TDC metricsEquipment

Categories

People

Product

Start-Up

Bottleneck

Sales Exp

Labor

LPP/M

QC

Maintenance

Engineering

Management

Downtime

Time

Reduced

Scrap

Band-Aid

OEM

Tooling

Part / Ship

Overhead


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A greater return is why we see

the popularity of

TPM

(Total Productive Maintenance)

RCM

(Reliability Centered Maintenance)



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TDC shows at least 10 times thecost that conventional methodsshow.

This is why TDC amplifies the valueof asset management programs by

many times.


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TDC made easy by growingnumber of Computer systems

Are being recognized as necessary andvaluable for

asset information

work management

condition monitoring



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The relationships are poorly

understood, the mathematics

are too nasty, and the

available raw data is usually

inadequate. However, muchhas changed through the TDC

project.

The Old Mindsets


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TDC to OEE

OEE can appear improved by actionssuch as purchasing oversize equipment,

providing redundant supporting systemsand increasing the frequency ofoverhauls.

Also complete understanding of OEE isrequired to make sound decisions.

TDC enhances OEE accuracy, andplaces it in perspective.


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TDCrepresents the final

bottlenecks to a fully

integrated and auditable

approach to maintenance

strategy development /

justification.

LEAN

TPM, RCM, PM

ERP,CMMS,EDI,DCS,PLC

TDC

Click the link to learn more

about

TDC Data Source

TDC Cost Factors

tdc overview

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