KONeDUCTOR-X jointed conductor susyem

KONeDUCTOR-X

Conductor systems with click type and bolted connections

Technical & installation

principles

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KONeDUCTOR-XConductor systems with click or boltedcopper connections

AKAPPAdvantages of KONeDUCTOR-XMounting of KONeDUCTOR-X (video)System build up & partsConnecting the copper conductors Clip videoAligning collector trolleysMaintenance and Troubleshooting

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AKAPP-STEMMANNs history:

1953: AKAPP founded,

1970: Production of Conductor bar systems started

1975: International Distribution network

1984: Spring cable reels type FKF sales

1992: Cooperation with Konecranes

1994: Introduction of RN4 continuous conductor system

1995: Sales of AM0951 cable reels

1998: Launch of Pro-Ductor PR7

1999: Launch of C7 Collector

2004: ISO 9001 and VCA* certified

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AKAPP-STEMMANNs history:

2005: AVS /AV spring Cable reels sales started

2007: New Feed boxes and Transition Boxes

2007: launch of high Capacity Click-Ductor up to 400 Amps

2007: Pro-Ductor PR10 introduced

2008 CL4-40 Collector introduced

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KONeDUCTOR-X Advantages

Conductors with smart connections

50A, 80A, 110A all with smart Click type connections

125A, 160A, 200A, 250A (parallel), 320A (parallel), 400A (parallel)

with bolted connections

IP23 and IP44 (with additional rubber sealing) certified!

Very quick mounting

No tools required with Click type,

Easy to extend or to exchange system segments

Long brush life (25.000 km),

Wide temperature range -20C to +50 C

RC7G/RC4G main features:

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KONeDUCTOR-X Advantages

3 and 4 mtr lengths available

4, 5 and 7-pole versions (in both 4 pole housing and 7 pole housing

speeds (up to 80m/min.),

Calculation program QuickQuote integrated in MARKMAN and CORONA

RC7G/RC4G additional features:

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KONeDUCTOR-X RC7G/RC4G

Advantages

Protection class IP23, IP44 possible

Safe, no direct contact with conductor possible

Outside installation possible (rain)

Optimum Alignment / guidance of trolley

As of 125 Amp, the ground is CU125 (also in CU160 and CU200 versions)

Ground is 50% of Phase conductor size in all 7 pole versions

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KONeDUCTOR-X RC7G/RC4G

Track lengths up to 400 m with end-feed and 800 mtr with centre feed.

Multiple feed points possible.

Applications mainly for:

Standard crane applications

Higher amperages (parallel conductors)

Dusty and humid conditions

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In practice: mounting of KONeDUCTOR X

Video: Mounting ClickDuctor.mpg (Click!)

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System build up (Page 2 and 3)

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System Buildup Linefeed (Page 3)

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Sliding hangers and supports (Page 4)

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Hangers should allow expansion of PVC housing (Page 4)

Note: check position of sliding hangers during maintenance for proper alignment

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Connection of copper conductors (Page 5)

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Connection of copper conductors (Page 5)

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Connection of copper conductors (Page 6)

Please click for RC connection clip

Video: Mounting RC clip.wmv

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Mounting joint covers (Page 7)

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Mounting fixed point (Page 8)

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Endfeedbox EBS32 (Page 9)

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Endfeedbox EBS32 (Page 9)

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Endfeedboxes type EB40/EB63 (Page 10)

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Endfeedboxes type EB40/EB63 (Page 11)for RC125 to RC200

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Endfeed boxes type EB40/EB63 (Page 11) for RC125 to RC200

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Endfeedboxes type EB40/EB63 (Page 12)

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Linefeed boxes (Page 13)

For RC50 RC110

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Line Feeds (Page 13)For RC50 RC110

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Line Feeds (Page 14)For RC125 to RC200

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Line Feeds (Page 14)For RC125-RC200

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Line Feed Boxes LB40/LB63 (Page 15)

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Collector trolley and Towing arm adjustment (Page 16)

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Collectors

Alignment

Towing chain straight under housing (vertical)

Towing arm 20 to 60 mm lower as towing point trolley

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Collector trolley and Towing arm adjustment (Page 17)

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Trolley Towing Arm - proper alignment

Wrong mounting Correct Mounting

Collector trolley alignment

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Endcaps RC4/RC7 (Page 18)For RC50 RC110

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Endcaps RC4/RC7 (Page 18)

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Endcaps RC4/EC7 (Page 19)For RC125 RC200

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Fitting Pieces (Page 20)

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Fitting Pieces (Page 20)

Make very sure that the selftapping screws are used properly. This fixes the fitting piece to the rest of the system

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De-mounting of copper clips (Page 21)

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De-mounting of copper clips (Page 21)

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Maintenance Issues (Page 22)

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Maintenance Issues (Page 22)

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Trolley Towing Arm

- check for proper alignment as 90% of problems is caused by misaligned collectors!

False mounting Correct Mounting

Maintenance & Troubleshooting

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Maintenance & Troubleshooting

Carbon Brushes

- Wear marks

- Rough Spots

Brushes touch the interior parts of PVC housing and gets stuck eventually. This can cause contact loss.

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Mounting Tools

Sealing strip

End user:

Professional:

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AS7-C

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Mounting tools

Click: Video: OBA instruction_hq.wmv

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Tools to dismount collectors from any position along the line. No need to take off end-cap or use inspection unit. Safe & simple

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