technical manual - resoundgto.gnresound.com/service/beltone/platform/delhi_bel/0213860_bt... ·...

Beltone A/SGlobal Technical Operationshttp://gto.gnresound.comLautrupbjerg 7 DK-2750 Ballerup Denmark

Technical ManualBeltone DELHI Platform

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Not subject to issue control when printed

Table of Contents

Form-Factor-Matrix & Product information ...................................................................... 3-4Part list.................................................................................................................................5Part list - test equipment ......................................................................................................6Part list - programmed service modules/ASM FRAME........................................................7Part list - HSG parts....................................................................................................... 8-10Part list, thin tubes/domes ............................................................................................11-12BICROS set up - Delhi 90..................................................................................................13Disassemble procedure ............................................................................................... 14-15Replace / reassembling .....................................................................................................16Service & postponement procedure ..................................................................................17Test equipment ..................................................................................................................18Prepare for HI test ....................................................................................................... 19-20Testing ......................................................................................................................... 21-22

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Form-Factor-Matrix & Product Information

Platform Product Name Model Data Sheet

DELHI (60 models - 312 batt size) ORIGIN 3 OR365DI 400045000

DELHI (70 models - 13 batt size)

ORIGIN 3 OR375DVI

400046000ORIGIN 2 OR275DVI

ORIGIN 1 OR175VI


ORIGIN 3 OR385DVI

400047000ORIGIN 2 OR285DVI

ORIGIN 1 OR185VI


BOLD 3 BO395-DVI400271000

BOLD 2 BO295-DVI

This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below:

Available colours: BEIGE (BGE), LIGHT GREY (LGR) GREY (GRY), DARK BROWN (BRN) & BLACK (BLK)Please note that BO295-DVI is available in 3 colours only: BGE, GRY & BLKOR175/185VI is available in 4 colours only: BGE, GRY, DBR & BLK

ORx65 & ORx75 are delivered with TUBE ADAPT for thin tube/open confirguration & HOOK ASMORx85 is delivered with HOOK ASM - open configuration is not possibleBOx95 is delivered with HOOK ASM & HOOK ASM W/FILTER - open configuration is not possible

DELHI 90DELHI 60 DELHI 70/80

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For pin For pin

For pin

Product Information - DELHI 60/70/80

Old 1 pin version New 2 pins version

Late 2012 new improved HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt were introduced. A small overview for a repair situation:

“Old” version:HSG parts require only one pin. TOP and BOT HSG are glued to be fixed and cannot be reused. HSG parts will fit old and new version of prog service modules. If only replacing the hook/adapt, the old hooks & thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). If old HSG parts are replaced to new HSG parts, the hook and prog service module must be replaced to new version too. Old HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt are now terminated. P/n’s are removed from this manual

“New” version:HSG parts require two pins. TOP and BOT HSG are NOT glued and can be reused if not scratched. HSG parts will only fit new version of prog service modules due to the new module has two holes for the two pins. If replacing the hook/adapt, the new hooks/thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). P/n’s for new HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt to be found in this manual

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Part List

Thin tube adaptor

Description Part No

PIN,0.60X5.90 (for 60 HSG parts) 15344200


PIN,0.60X6.05 (for 70/80/90 HSG parts) 16059700

PIN,0.60X8.80 (for 70/80 HSG parts) 15344000


PB CAP, SLG 17007700

BABY HOOK,ASM,DELHI 18577200

HOOK ASM,DELHI,UPDATED 18576300

HOOK ASM,DELHI,W/FILTER 18978800

COLOR MARKER,BLUE,DELHI 17465000

COLOR MARKER,RED,DELHI 17465001

TUBE ADAPTOR,DELHI (for 60/70 models only) 18575700

MANDREL FOR BATTERY LOCK 0490-059

PIN REMOVAL TOOL. PACKED 15502500

Description Part No

AUTOPHONE MAGNETS (3 pcs) 17294600

GENERIC BRUSH, BLK 17435000

AUD SHOE ASM,W/O TRMR,DELHI (60/70/80/90) 17631100

AUD SHOE ASM,W/TRMR,DELHI (90) 17598100

BICROS AUD SHOE ASM,DELHI (90) 17637300

BICROS,DELHI90,MBL (90) 18939002

Cord For Audio 1.8 200 MM * 7000-409

Cord For Audio 1.8 220 MM * 7000-439

Cord F.Cros 1.8 260 MM * 7000-459

Cord For Audio 1.8 240 MM * 7000-469

Cord F.Cros 1.8 280 MM * 7000-479

Cord F.Cros 1.8 300 MM * 7000-489

CORD FOR AUDIO 1.8 500 MM * 7000-499

* Cords with 3 pin Euro for CROS set up (different lengths)

Pin removal tool

Mandrel

MagnetCleaning

loop

Brush, black

Aud shoe w/o trimmer

3 pin Euro plug

The trim. on the Aud shoe w/trim is placed underneath the on/off button.

Aud shoe w/o trim is shown on this pic

Thin tube adapt

Colour Markers

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Part List - Test Equipment

TEST EQUIP DELHI90 Part No

TEST JIG, DELHI90 (white fixture attached to the brown test frame) 18985500

TEST RING 15472600

BATTERY PILL, 675+ 17449500

PROG. CABLE EXTENSION, MILANO* 17517800

PROG CABLE R 9022 907 69019

PROG CABLE L 9022 907 69029

PROG ADAPTOR,W/ CS44 SOCKET,DELHI 17598200

Please find pictures of test equipment in the last pages

TEST EQUIP DELHI60 / 70 / 80 Part No

SERVICE JIG/FIXTURE 18097500

TEST FRAME (HI test) 16902800

BATTERY PILL, 13+ (70/80 models) 17449400

BATTERY PILL, 312+ (60 models) 17449300

PROG. CABLE EXTENSION, MILANO* 17517800

PROG CABLE R 9022 907 69019

PROG CABLE L 9022 907 69029

PROG ADAPTOR,W/ CS44 SOCKET,DELHI 17598200

* is mandatory when performing HI test for some models (due to the current measurement). It is NOT mandatory for models belonging to the DELHI platform shown in this Tech Man. However if it is already attached to the DSA6000, there is no need to remove it as it will not have any impact on the test of DELHI models

PROG. CABLE EXTENSION, MILANOP/n 17517800

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Part List - Programmed Service Module/ASM FRAME

Description Part No

ASM,FRAME,OR365DI,PROG 18737400

COLOUR OR175VI OR275DVI OR375DVI OR185VI OR285DVI OR385DVI BO395-DVI BO295-DVI

BGE 18737900 18740000 18740300 18740500 18740700 18745800 18996300 18996400

LGR N/A 18740001 18740301 N/A 18740701 18745801 18996305 N/A

GRY 18737902 18740002 18740302 18740502 18740702 18745802 18996302 18996402

BRN 18737904 18740004 18740304 18740504 18740704 18745804 18996301 N/A

BLK 18737908 18740008 18740308 18740508 18740708 18745808 18996304 18996404

Programmed Service modules/ASM FRAME are nano coated

70/80/90 modules are available in different colours due to a VC in different colours is mounted

Service Module DELHI 70/80(dual mic is shown)

Service Module DELHI 60 Service Module DELHI 90

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COLOUR PB COVER HSG TOP HSG BOT, PTD(printed)

BATT DOOR

BGE 18202400 18737500 18737700 18737600

LGR 18202401 18737501 18737701 18737601

GRY 18202402 18737502 18737702 18737602

BRN 18202404 18737504 18737704 18737604

BLK 18202408 18737508 18737708 18737608

Note: The serial No printed PC cover is not an available spare part. When replacing the HSG parts, the PC cover must be transferred to new BOT HSG

All housing parts are nano coated

Part List - Housing Parts DELHI 60

Colour Line

BGELGRGRYBRNBLK

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COLOUR HSG TOP HSG BOT, PTD (printed)

VI (single mic)

DVI (dual mic) OR175VI OR275DVI OR375DVI OR185VI OR285DVI OR385DVI

BGE 18738000 18740100 18739900 18740200 18740400 18740600 18740800 18746000

LGR N/A 18740101 N/A 18740201 18740401 N/A 18740801 18746001

GRY 18738002 18740102 18739902 18740202 18740402 18740602 18740802 18746002

BRN 18738004 18740104 18739904 18740204 18740404 18740604 18740804 18746004

BLK 18738008 18740108 18739908 18740208 18740408 18740608 18740808 18746008

COLOUR PB COVER BATT DOOR

BGE 18202400 18738100

LGR 18202401 18738101

GRY 18202402 18738102

BRN 18202404 18738104

BLK 18202408 18738108


Part List - Housing Parts DELHI 70 & 80

Colour Line

Note: The serial No printed PC cover is not an available spare part. When replacing the HSG parts, the PC cover must be transferred to new BOT HSG

BGELGRGRYBRNBLK

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Note: The serial No printed PC cover is not an available spare part. When replacing the housing parts, the PC cover must be transferred to new BOT HSG


HSG PART COLOUR HSG TOP HSG BOT(printed) PB COVER BATT

DOOR

BO395-DVI BO295-DVI

BGE 18994400 18996100 18996200 18191000 18994500

BRN 18994401 18996101 N/A 18191001 18994501

GRY 18994402 18996102 18996202 18191002 18994502

LGR 18994405 18996103 N/A 18191005 18994505

BLK 18994404 18996104 18996204 18191004 18994504

Part List - Housing Parts DELHI 90

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THIN TUBE BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) RIGHT LEFT

THIN TUBE,SF,0A 19402600 19403500

THIN TUBE,SF,0B 19402700 19403600

THIN TUBE,SF,1A 19402800 19403700

THIN TUBE,SF,1B 19402900 19403800

THIN TUBE,SF,-1B 19403000 19403900

THIN TUBE,SF,2A 19403100 19404000

THIN TUBE,SF,2B 19403200 19404100

THIN TUBE,SF,3A 19403300 19404200

THIN TUBE,SF,3B 19403400 19404300

THIN TUBE DOMES

Description Bag (10 pcs)

DOME,SF,OPEN,SM 19398200

DOME,SF,OPEN,MDM 19398300

DOME,SF,OPEN,LGE 19398400

DOME,SF,TULIP,STD 19398500

DOME,SF,PWR,SM 19398600

DOME,SF,PWR,MDM 19398700

DOME,SF,PWR,LGE 19398800

Description Part No

FITTING KIT,THIN TUBE,SUREFIT* 19442600

FITTING KIT,THIN TUBE,SF(EMPTY)** 19442300

CLEANER, TUBE, HE4 15168700

MEASUREMENT TOOL,MINI BTE (for L & R) 15200800

* box with cleaning tubes, measurement tool, all sizes thin tubes/domes** empty box with inlay - to be filled up according to needs

Mount the thin tube adapt to the HI by turning clockwise. Remove the “stop”. Choose a thin tube and dome in a suitable size and mount as shown

Note: Thin tube is available for 60 & 70 models only

Thin tube2 & belonging domes are listed on next page. SureFit (SF) thin tube & belonging domes listed on the this page are the newest partsBoth Thin tube2 and SureFit will fit the 60 & 70 models

Part List - SureFit Thin Tubes & Domes (for DELHI 60/70 only)

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THIN TUBE BLISTER PACKS(5 tubes & 3 cleaning wires) Part No

THIN TUBE 2,0A,R,BLSTR 18628600

THIN TUBE 2,0B,R,BLSTR 18628700







THIN TUBE 2,-1B,R,BLSTR 18629400

THIN TUBE 2,0A,L,BLSTR 18629500

THIN TUBE 2,0B,L,BLSTR 18629600







THIN TUBE 2,-1B,L,BLSTR 18630300

THIN TUBE DOMES

Description Bag (10 pcs)

Blister Pack (8 pcs)

DOME,THNTUB/REC,SZ5,SM 18500800 18607100

DOME,THNTUB/REC,SZ7,MDM 18500900 18607200

DOME,THNTUB/REC,SZ10,LGE 18501000 18607300

DOME,THNTB/REC,TULIP,STD 18501100 18607400

DOME,THNTUB/REC,PWR,SM 18265100 18607500

DOME,THNTUB/REC,PWR,MDM 18265200 18607600

DOME,THNTUB/REC,PWR,LGE 18265300 18607700

Part List - Thin Tubes & Domes (for DELHI 60/70 only)

Open configuration is for 60/70 models only. Re-move the hook and mount the thin tube adaptor. Remove the “stopper” and attach a thin tube in a suitable size

Thin tube2 & belonging domes are listed on this page. SureFit (SF) thin tube & belonging domes listed on the previous page are the newest parts. Both Thin tube2 and SureFit will fit the 60 / 70 models

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DELHI 90HI

DELHI 90BICROS (MBL)

18939002

BICROS Audio shoe17637300

Audio shoew/trimmer17598100 *

Audio cord in a suitable length

7000-4x

BICROS Set Up (90 models only)

* trimmer allows to adjust input signal. Note that also p/n 17631100 AUD SHOE ASM,W/O TRIMMER **can be used

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Separate top HSG from bot HSG by slowly removing the top HSG. Open the batt door and lift up the service module from the bot HSG as shown

Remove the hook by turning it counterclockwise. Pull it out. Locate the two pins holding top and bot HSG and push them out using a pin removal tool. Lift them out by using a tweezer

PinPin

Disassemble Procedure

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DELHI 60 DELHI 70 / 80

Disassembled HI’s

DELHI 90

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Tap

Hold the bot HSG in the pos as shown and insert PC cover into the HSG with the tap pointing towards the hook. Be carefull not to damage the PC cover during reassembling as it is not an available spare part. Insert the module and gently push until it is complete in place. Mount the bat door

Hold the top HSG in the pos as shown and insert PB into the HSG with the tap pointing towards the batt door. Add bot HSG and module to the top HSG

Make sure the top and bot HSG are correct in place. Add the two pins and press them in place. Insert the hook and turn it clockwise

PB cap shown from both sides

Replace / Reassembling

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Service Procedure:

- Save user settings with Solus fitting software- Disassemble faulty device- Replace module with a new service module from stock- Assemble device- Restore user settings with fitting software- Load customer serial no using DSA6000

Postponement Procedure:

- Disassemble device- Replace parts with new parts from stock- Verify battery door by open and close once

Service & Postponement Procedure

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Test Equipment

Batt pill must be used during test

p/n 17449400 size 13+p/n 17449300 size 312+p/n 17449500 size 675+

HI fixture for HI testfor 60/70/80 models

p/n 18097500

CS44 Prog cable (to be plugged into prog adapt)

9022 907 69019 (R)9022 907 69029 (L)

Test frame p/n 16902800 (for 60/70/80 HI test)

Prog adaptorp/n 17598200

2cc couplerp/n 30-4838800

2cc coupler BTE insertp/n 40B4609601

Test frame w HI fixture for HI test for 90 modelsp/n 18985500

(both coupler parts to be ordered with GTO Dept/HQ Ballerup DK)

P/n 15472600Test ring

for 90 models

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Open batt door and add a batt pill. Close batt doorMake sure it is complete open. Otherwise there is not enough space for connecting the programming adaptor

Push the PC cover open to get access to the connection points

Prepare for HI Test - All Models

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Prepare for HI Test - All Models

Insert the one end of prog adapt into the square prog port of the device. Push the bot-tom part of prog adapt until it clicks to lock it on the device

Prog Adaptor: Press downthe button to unlock after use

Connect the prog cable either directly to DSA6000 or to the PROG. CABLE EXT. Please also see the info about the ext cable on page 6 “Part List - Test Equipment”

Connect CS44 prog cable to prog adapt in correct pos/direction (note the red marks)

Red marks

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Testing - DELHI 60 / 70 / 80

Place the HI in test chamber as shownAttach HI to the tube on 2cc coupler and place HI in the white jig/fixture. The effective length of the tube for all models is 20mm

Use of test fixture is mandatory for all BTE during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time. Another bennefit from the fixture is that the HI is in a well defined position so the telecoil test can be performed without any interaction from the operator

20mm

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Testing - DELHI 90

A test ring is needed to obtain good sealing during the HI test. Place the ring on the 2cc coupler tube and push it up as shown

Important points to obtain a good & stable HI test:

1. Test ring to make good sealing2. HI to be placed in a straight line3. HI almost floating, only touch the foam slightly4. HI prog adapt must not touch test jig5. Prog./Batt. cables organized, must provide less driven force to HI6. Coupler cable organized, in order to avoid any change of coupler position when closing sound chamber

1

3

4

5

6

2

1

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technical manual - resoundgto.gnresound.com/service/beltone/platform/delhi_bel/0213860_bt... ·...

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