technical manual - resoundgto.gnresound.com/service/beltone/platform/berlin... · rec,sonion...

Beltone A/SGlobal Technical Operationshttp://gto.gnresound.comLautrupbjerg 7 DK-2750 Ballerup Denmark

Technical ManualBeltone BERLIN RIE Platform

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Not subject to issue control when printed

Table of Contents

Form-Factor-Matrix & Product Information ...................................................................................... 3-4Part list.................................................................................................................................................5Part list - prog service modules/ASM FRAME .....................................................................................6Part list - Test equipment .....................................................................................................................7Part list - HSG parts & replacement packs ..........................................................................................8Part list - Rec tubes .............................................................................................................................9Part list - SureFit domes ....................................................................................................................10Part list - SureFit accessories ............................................................................................................11Part list - N-cased earmould ..............................................................................................................12Part list - custom insert option ...........................................................................................................13Disassemble procedure .....................................................................................................................14Reassembling ....................................................................................................................................15Replacing filter in 3 pin receiver tube ................................................................................................16Test equipment ..................................................................................................................................17Programming clip adaptor .................................................................................................................18Adding ASM test rec to fixture ...........................................................................................................19HI testing ...........................................................................................................................................20Wireless test ......................................................................................................................................21

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Form-Factor-Matrix & Product Information - C5.0

Platform BERLIN RIE Product Model Data SheetDoc No

Cloud Key (CK) - C5.0batt 13 zinc air

wirelessno TC & DAI

AMAZE

AMZ1764-DRW

400928000

AMZ964-DRW

AMZ664-DRW


wirelessAMAZE

AMZ1764-DRWT

AMZ964-DRWT

AMZ664-DRWT

Please also see: Doc 0226310 DIRECT WL 2 for information about wireless accessories

HIs are available with 4 selectable rec power levels: Low (LP), Medium (MP), High (HP) and Ultra (UP). The HI fits the SureFit 3 pin rec tubes

HI is available in these colours:Light Grey (LGR), Grey (GRY), Brown (BRN), Beige (BGE), Black (BLK), Charcoal (CHAR), White (WHT), Sterling Grey (SGR)

DRW: Dual mic, RIE, WirelessDRWT: Dual mic, RIE, Wireless, Telecoil

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Form-Factor-Matrix & Product Information - C4.5

Platform BERLIN RIE Product Model Data SheetDoc No


wireless

TRUST 17 TST1764-DRW

400637000TRUST 9 TST964-DRW

TRUST 6 TST664-DRW

C4.5Batt size 13 zinc air

wireless

LEGEND 17 LND1764-DRW

400355000LEGEND 9 LND964-DRW

LEGEND 6 LND664-DRW

Please also see: Doc 0226310 DIRECT WL 2 for information about wireless accessories

BLUWHT BRNLGR GRYSGR CHAR BLK BGE

HIs are available with 4 selectable rec power levels: Low (LP), Medium (MP), High (HP) and Ultra (UP). The HI fits the SureFit 3 pin rec tubes

HI is available in these colours:Light Grey (LGR), Grey (GRY), Brown (BRN), Beige (BGE), Black (BLK), Charcoal (CHAR), White (WHT), Blue (BLU)*, Sterling Grey (SGR)

* BLU is only available for Legend (LND) models

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Part List

Description Part No

PIN,0.60X6.05 (rec end) 16059700

PIN,0.60X7.80 (close to TGL) 15344400

PIN,0.60X5.45,W/3GROOVES (for batt door) 19069900

KIT,COLOR MARKERS,BT BRIE* 19693500

COLOUR MARKER,BERLIN,RED 18924900

COLOUR MARKER,BERLIN,BLUE 18924901

LOCK,CONN,BT BERLIN RIE 13,NANO (rec lock) 19417600

AUTOPHONE MAGNETS (3 pcs) 17294600

INTEGRD FM ADAPT HA,BT,NANO (EU) 18642500

INTEGRD FM ADAPT NB,BT,NANO (US/CA) 18642501

* contains a guide, 2 red & 2 blue colour markers, mandrel

Description Part No

MANDREL 0490-059

GENERIC BRUSH, BLK 17435000

PIN REMOVAL TOOL. PACKED 15502500

DAI ADAPTOR 2 (audio shoe w/3pin euro socket) 19901700

CROS,SUREFIT,AUDIO SHOE,SMALL* 20040900

CROS,SUREFIT,AUDIO SHOE,MEDIM* 20041000

CROS,SUREFIT,AUDIO SHOE,LARGE* 20041100

CROS,SUREFIT,EUROPLUG,SMALL* 20040500

CROS,SUREFIT,EUROPLUG,MEDIUM* 20040600

CROS,SUREFIT,EUROPLUG,LARGE* 20040700

Brush, black - 17435000 Pin removal tool15502500

Magnet

Cleaning loop

Integr FM adapt

Colour mrk18924900 RED18924901 BLUE

Mandrel0490-059

CROS,SFEURO PLUG

(conn to DAI adapt)

CROS,SFAUD SHOE

(shoe is fixed to the cable)

DAI adapt 2(f/ 3pin euro plug)

19901700

* Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook)

See also UG,CROS/BICROS,SUREFIT doc 400604000 & DS,CROS/BICROS,SUREFIT, doc 400650000

Mounting of the colour mrk:

18642500 EU18642501 US/CA

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Service modules are non serviceable at local site. Instead defective ones must be returned to Global Repair Site

Prog Service moduleASM frame

Note:S/n label is attached to the service module and the new replacement serv mod is delivered with a label with a new unique s/n. This means that replacing the module also means a change of s/n

S/n label

Part List - Programmed Serv Modules/ASM FRAME

LEGEND Part No

ASM,FRAME,LND1764-DRW,PROG 19417400



TRUST Part No

ASM,FRAME,TST1764-DRW,PROG 20222700



AMAZE Part No

ASM,FRAME,AMZ1764-DRW,PROG 20791800



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Part List - Test Equipment

Description Part No

PROG. CABLE EXTENSION, MILANO (to be used for HI test due to current measurement) 17517800

PROG CABLE R (CS44) 9022 907 69019

PROG CABLE L (CS44) 9022 907 69029

PROG ADAPTOR (incl guide & prog adapt clips) 18041400

CLIP,PROG ADAPTOR,RED 17736900

CLIP,PROG ADAPTOR,BLUE 17736901

NOAHLINK WL CPD-1 (for WL test) 20310800

BATTERY PILL 13+ 17449400

Description Part No

TEST JIG, BERLIN RIE (to fix HI during final test) 19429000

FRAME (black frame for ATC4000 sound chamber) 16902800

ASM TEST REC UP 3 PIN 20011700

DSA ADAPTOR 20011800

THREAD CAP 20011900

RUBBER WASHER 20012000

CONE RECEIVER 20012100

COUPL MIC,TSYS,TM-12,MEASURED 18220700

Please also find pics of test equip. on the last pages

ASM TEST REC UP 3 PINp/n 20011700

THREAD CAPp/n 20011900DSA ADAPT

p/n 20011800

RUB WASHp/n 20012000

CONE RECp/n 20012100

Disassembled ASM TEST REC UP 3 PIN to show the individual parts

1 2

Pic 1 shows old layout (not recomended to be used after release of test rec on pic 2). Pic 2 is new improved test rec with a new layout. It is available approx 01. May 2019 (same p/n). See more info on GTO web

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Part List - HSG Parts & REPL PACKS

COLOUR TOP HSG ASM BOT HSG BAT DOOR ASM REPL PACKS

LND TST/AMZ LND TST AMZ TST AMZLGR 19417901 19417701 20223001 19418401 19997901 20790301 19983901 20789501

GRY 19417902 19417702 20223002 19418402 19997902 20790302 19983902 20789502

BRN 19417904 19417704 20223004 19418404 19997904 20790304 19983904 20789504

BGE 19417905 19417705 20223005 19418405 19997905 20790305 19983905 20789505

BLK 19417908 19417708 20223008 19418408 19997908 20790308 19983908 20789508

CHAR 19417909 19417709 20223009 19418409 19997909 20790309 19983909 20789509

WHT 19417911 19417711 20223011 19418411 19997911 20790311 19983911 20789511

BLU (LND only) 19417913 19417713 N/A 19418413 N/A N/A N/A N/A

SGR 19417920 19417720 20223020 19418420 19997920 20790320 19983920 20789520

Note: All HSG parts are nano coated

TOP HSG, TGL, BAT CLICK & MIC FILTERS

Contains HSG parts, pins & guide

BLU(LND only)

WHT BRNLGR GRYSGR CHAR BLK BGE

BAT DR, RETENSION BAT & BAT DR LOCK

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Part List - SureFit2 & SureFit 2 B Rec Tubes (3 pin)

SUREFIT 2 (SF)(1 pc/each blister pack)

Size LP MP HP

0L 20105100 20104100 20103100

0R 20105200 20104200 20103200

1L 20105300 20104300 20103300

1R 20105400 20104400 20103400

2L 20105500 20104500 20103500

2R 20105600 20104600 20103600

3L 20105700 20104700 20103700

3R 20105800 20104800 20103800

4L 20105900 20104900 20103900

4R 20106000 20105000 20104000

SUREFIT 2 B (SF)(1 pc/each blister pack)

Size LP MP HP

0L 21305500 21306500 21307500

0R 21305600 21306600 21307600

1L 21305700 21306700 21307700

1R 21305800 21306800 21307800

2L 21305900 21306900 21307900

2R 21306000 21307000 21308000

3L 21306100 21307100 21308100

3R 21306200 21307200 21308200

4L 21306300 21307300 21308300

4R 21306400 21307400 21308400

P/n 2130xxxx SureFit 2 B rec tubes will replace p/n 2010xxxx SureFit 2 rec tubes - valid from Nov 2019. Same domes can be used for both versions

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Part List - SureFit (SF) Domes

SUREFIT (SF) DOMES USED WITH LP / MP REC

Description Bag (10 pcs)

DOME,SF,TULIP,STD 19398500

DOME,SF,OPEN,SM 19398200

DOME,SF,OPEN,MDM 19398300

DOME,SF,OPEN,LGE 19398400

SUREFIT (SF) DOMES USED WITH HP REC

DOME,SF,PWR,SM 19398600

DOME,SF,PWR,MDM 19398700

DOME,SF,PWR,LGE 19398800

Mount the dome to the rec tube as shown: Make sure the tulip dome is mounted to the rec tube as shown:

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Part List - SureFit 2 Access (for rec tubes w 3 pin conn)

* contains all sizes rec tubes, domes, sportlocks, measurement, tool & filters **empty box with inlay - to be filled up according to needs***GN Waxguard filter is replacing Cerustop filter

Choose the suitable LP/MP/HP sport lock. Mount the rec tube to the sport lock:

Description Part No

FITTING KIT,REC,SUREFIT 2* 20156300

FITTING KIT,REC,SF2(EMPTY)** 20260600

FILTER,GN WAXGUARD,BOX,8PCS*** 20439700

WAX PROTECTOR,CERUSTOP,BOX,8PC*** 549-010-000-00

MEASUREMENT TOOL,MINI BTE 15200800

SPORT LOCK,SF LP,BAG,10 19428000

SPORT LOCK,SF MP,BAG,10 19428200

SPORT LOCK,SF HP,BAG,10 19428300

321

CERUSTOP549-010-000-00

GN WAXGUARD20439700

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Part List - Optional N-Cased Earmould

Note: If the UP rec is to be mounted, the N-Cased earmould must be chosen. Please follow “N-Cased Earmould Process,RIE” Doc 0248970 (for all sizes recs) - posted on GTO website

TUBE 3 PIN2ENCASED EM RIE

TUBE 3 PIN3ENCASED EM RIE

SIZE Part No Part No

SZ 0L 20097700 20588700

SZ 0R 20097710 20588710

SZ 1L 20097720 20588720

SZ 1R 20097730 20588730

SZ 2L 20097740 20588740

SZ 2R 20097750 20588750

SZ 3L 20097760 20588760

SZ 3R 20097770 20588770

SZ 4L 20097780 20588780

SZ 4R 20097790 20588790

Receiver Part No

REC,SONION 37AP015K (UP) 19413100

REC,ENCAS EM (HP) 20085800

REC,26UA01X (MP) 19701700

REC,E25SA010X/D (LP) 19701800

Difference between TUBE 3 PIN2 & TUBE 3 PIN3 is the length of the rec cable after final bend. TUBE 3 PIN3 has 3 mm longer rec cable after the final bend (can help to avoid making the N-cased shells bigger to reach the tube)

TUBE,ENCASED EM,RIE

REC,UPREC,LP REC,MP REC,HP

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Part List - Custom Insert Option

Note:For custom insert option instead of std rec domes, follow the instr in doc 0280210 RIE CUST INS & HOLLOW CAV,3PIN posted on the GTO website

Description Part No

MANDREL,LP REC,NANO 20016400

MANDREL,MP REC,NANO 20016500

MANDREL,HP REC,NANO 20016600

SIL RUBBER,.085 IN,VENT,WHT 12192-006

LP REC MP REC HP REC

MANDRELS

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Disassemble

Push out the two pins with a pin removal tool

Pull out the recLocate the connector lock (conn lock is locking the rec) and unlock it by lifting it up

Pull out the pins by using a tweezer

Open the bat door and gently pull upwards to separate the top HSG from bot HSG. Make sure not to damage the black plastic batt click in the TOP HSG

Conn lock Conn lockunlocked

Lift up the module/ASM FRAME from the BOT HSG and slide it out. Locate the pin for the bat door and push it out with a pin removal tool

BAT CLICK

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Reassemble

Mount batt door and push in the pin to fix it to the module. Make sure the pin is correct in place. Slide the module into the bot HSG and check it is aligned with holes for pins

Mount top HSG sliding it towards the bat door end to avoid damaging the HSG taps. Make sure it is correct in place Mount the two pins. Make sure the pins are correct in place. Mount the rec. Press down the conn lock to fix the rec

If the conn lock is damaged, mount a new one into the TOP HSG: Pick up a new conn lock. Make sure the tap on the conn lock is mounted in the correct direction into the corresponding hole in the TOP HSG. Insert conn lock and press until it is correct in place

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Replacing Filter in 3 pin Receiver Tube

If a dome is mounted, remove it before starting replace the wax guard/filter. Remove the used filter:

Carrying box with 8 pcs wax guard tools

Insert the removal tip of the tool into the used filter so that the shaft touches the rim of the filter

Slowly pull the filter straight out

Insert the replacement tip of thetool into the sound outlet

The wax guard tool has two functions: A removal tip to collect the used filter as shown above, and a replacement tip with a white filter. To insert the new wax filters, follow these steps:

Gently press the replacement tip straight into the sound outlet until the outer ring lies flush with the sound outlet

Pull the tool straight out - the new filter will remain in place.Re-attach the dome, or a fresh dome

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Test Equipment

Batt pill size 13 must be used during testp/n 17449400

Test frame p/n 16902800

CS44 Prog cable (Left blue shown)9022 907 69019 (R)9022 907 69029 (L)

P/n 17517800 Prog cable extsee note on the page “HI Testing”

(not needed when using fitting SW)

Prog adapt genericp/n 18041400

(incl prog adapt clips)

2cc couplerp/n 30-4838800 can be ordered with GTO

Dept HQ DK

Prog adapt clip - recommended to be used during test procedures

17736900 Red17736901 Blue

(used w prog adapt 18041400)

COUPL MIC,TM-12,MEASUREDp/n 18220700

NOAHLINK WL CPD-1p/n 20310800

(WL test)

TEST JIG p/n 19429000

JIG,TEST,BERLIN RIE,W/UP REC p/n 19454400

ASM TEST REC UP 3 PINp/n 20011700

See more info on page “Part List - Test Equip for 3 Pin Rec Models”

Old layout

New layout

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Prog Adaptor Clip

To remove the clip firmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor

It is important to have the programming cable connected before adding the clip to the programming adaptor. Add the clip as shown in the pics. The clip is recommended to be used during test / fitting in order to keep the prog cable connected during the complete procedure

Clip for prog adaptor L/R(used with prog adaptor 18041400 only)Recommended to be used during test procedures

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Prepare for HI Test (3 pin)

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HI Testing

Open batt door and insert a batt pill. Close batt door and attach the prog adapt and the prog cable to the HI. It is recommended to use the prog clip during HI test to prevent the prog cable to fall off - please see the “Prog adapt clip” page

Mount the 2cc coupler to the TM12 coupler mic. Insert the test rec into the white fixture. Attach the white fixture to the black test frame and place it all in the test chamber as shown. Connect the HI to the rec. Select the correct test prog and make sure to follow instructions coming up on the screen

ATC4000 sound chamber prepared for test of HI

Note about PROG. CABLE EXTENSION p/n 17517800:The extension cable is needed for making correct current measurement during DSA6000 HI test on some platform models. Testing these devices without the extension cable will show an incorrect current measurement. However, if the ext cable is used during a DSA6000 HI test of a model where the ext cable is not needed, it will not affect the test. Therefore, to avoid failures and misunderstand-ings it is safer just to leave the ext cable on the DSA at all times and use it during test of all devices, no matter if it is required or not

Connect the extension cable to the prog cable and the DSA as shown

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Wireless Test

The wireless range test is a combined DSA6000 Noahlink/SAS Range Check test using the SAS-3 with its MAC address entered into the DSA 6000 system configuration and a Noahlink mounted di-rectly in any of the DSA 6000 units USB ports. No fixture is required performing a wireless range test

SAS-3NOAHLINK

At the end of the test sequence, after all acousti-cal test are done, the operator will be instructed to remove the HI from the test chamber, insert a battery (if necessary) and evaluate the quality of the streaming signal. If the signal is accepted click Pass. If the operator wish to mark this HI as defective click Fail

Regardless if the operator select Pass or Fail the device must be reconnected to the DSA system after evaluation is done

How to get the MAC address of the SAS: It is not directly available in the STD version. SAS stream-ers with MAC address labeled on the HSG can be requested from GTO. Please note that they are not available through regular ordering channels. Please contact HQ / GTO

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technical manual - resoundgto.gnresound.com/service/beltone/platform/berlin... · rec,sonion...

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