technical manual - resoundgto.gnresound.com/service/gnresound/platform/delhi/... · not subject to...

Technical ManualRS DELHI Platform

ReSound A/SGlobal Technical Operationshttp://gto.gnresound.comLautrupbjerg 7 DK-2750 Ballerup Denmark

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Not subject to issue control when printed

Table of Contents

Form-Factor-Matrix & Product information .............................................................................3-4Part list ............................................................................................................................................... 5Part list - test equipment ................................................................................................................. 6Part list - programmed service modules/ASM FRAME ............................................................. 7Part list - HSG parts .................................................................................................................... 8-10Part list, thin tubes/domes .....................................................................................................11-12BICROS set up - Delhi 90 ...............................................................................................................13Disassemble procedure ...........................................................................................................14-15Replace / reassembling .................................................................................................................16Service & postponement procedure ...........................................................................................17Test equipment ...............................................................................................................................18Prepare for HI test ....................................................................................................................19-20Testing ........................................................................................................................................21-22

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Platform Product Name Model Data Sheet

DELHI (60 models - 312 batt size) VEA 3 VE360-DI 400052000

DELHI (70 models - 13 batt size)

VEA 3 VE370-DVI

400053000VEA 2 VE270-DVI

VEA 1 VE170-VI


VEA 3 VE380-DVI

400054000VEA 2 VE280-DVI

VEA 1 VE180-VI


MAGNA 4 MG490-DVI400265000

MAGNA 2 MG290-DVI

This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below:

Available colours: BEIGE (BGE), DARK BROWN (DBR), MEDIUM BLONDE (MBL), MARBLE GREY (MGR)*, BLACK (BLK) & STERLING GREY (STG). Please note that MG290-DVI is available in these colours only: MBL, MGR*, BLK & STGHI STG: HSG parts are GRY3

*HI & parts in MGR have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up

VEx60 & VEx70 are delivered with TUBE ADAPT for thin tubes/open configuration & HOOK ASMVEx80 is delivered with HOOK ASM - open configuration is not possibleMGx90 is delivered with HOOK ASM & HOOK ASM W/FILTER - open configuration is not possible

Form-Factor-Matrix & Product Information

DELHI 90 DELHI 60DELHI 70/80

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Late 2012 new improved HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt were introduced for the 60-70-80 models. A small overview for a repair situation:

“Old” version:HSG parts require only one pin. TOP and BOT HSG are glued to be fixed and cannot be reused. HSG parts will fit old and new version of prog service modules. If only replacing the hook/adapt, the old hooks & thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). If old HSG parts are replaced to new HSG parts, the hook and prog service module must be replaced to new version too. Old HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt are now terminated. P/n’s are removed from this manual

“New” version:HSG parts require two pins. TOP and BOT HSG are NOT glued and can be reused if not scratched. HSG parts will only fit new version of prog service modules due to the new module has two holes for the two pins. If replacing the hook/adapt, the new hooks/thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). P/n’s for new HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt to be found in this manual

For pin For pinFor pin

Old 1 pin version New 2 pins version

Product Information - Delhi 60/70/80

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Description Part No

PIN,0.60X5.90 (for 60 HSG parts) 15344200


PIN,0.60X6.05 (for 70/80/90 HSG parts) 16059700

PIN,0.60X8.80 (for 70/80 HSG parts) 15344000


PB CAP, SLG 17007700

BABY HOOK,ASM,DELHI 18577200

HOOK ASM,DELHI,UPDATED 18576300

HOOK ASM,DELHI,W/FILTER 18978800

COLOR MARKER,BLUE,DELHI 17465000

COLOR MARKER,RED,DELHI 17465001

TUBE ADAPTOR,DELHI (for 60/70 models only) 18575700

MANDREL FOR BATTERY LOCK 0490-059

PIN REMOVAL TOOL. PACKED 15502500

Description Part No

AUTOPHONE MAGNETS (3 pcs) 17294600

GENERIC BRUSH, BLK 17435000

AUD SHOE ASM,W/O TRMR,DELHI (60/70/80/90) 17631100

AUD SHOE ASM,W/TRMR,DELHI (90) 17598100

BICROS AUD SHOE ASM,DELHI (90) 17637300

BICROS,DELHI90,MBL (90) 18939002

Cord For Audio 1.8 200 MM * 7000-409

Cord For Audio 1.8 220 MM * 7000-439

Cord F.Cros 1.8 260 MM * 7000-459

Cord For Audio 1.8 240 MM * 7000-469

Cord F.Cros 1.8 280 MM * 7000-479

Cord F.Cros 1.8 300 MM * 7000-489

CORD FOR AUDIO 1.8 500 MM * 7000-499

Pin removal tool

Mandrel

MagnetCleaning

loop

Brush, black

Aud shoe w/o trimmer

3 pin Euro plug

* Cords with 3 pin Euro for CROS set up (diff lengths)

The trim. on the Aud shoe w/trim is placed underneath the on/off button. Aud shoe w/o trim is shown on this pic

Thin tube adapt

Colour Markers

Part List

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TEST EQUIP DELHI90 Part No

TEST JIG, DELHI90 (white fixture attached to the brown test frame) 18985500

TEST RING (for good sealing during HI test) 15472600

BATTERY PILL, 675+ 17449500

PROG. CABLE EXTENSION, MILANO* 17517800

PROG CABLE R 9022 907 69019

PROG CABLE L 9022 907 69029

PROG ADAPTOR,W/ CS44 SOCKET,DELHI 17598200

Please find pictures of test equipment in the last pages

TEST EQUIP DELHI60 / 70 / 80 Part No

SERVICE JIG/FIXTURE 18097500

TEST FRAME (HI test) 16902800

BATTERY PILL, 13+ (70/80 models) 17449400

BATTERY PILL, 312+ (60 models) 17449300

PROG. CABLE EXTENSION, MILANO* 17517800

PROG CABLE R 9022 907 69019

PROG CABLE L 9022 907 69029

PROG ADAPTOR,W/ CS44 SOCKET,DELHI 17598200

* is mandatory when performing HI test for some models (due to the current measurement). It is NOT mandatory for models belonging to the DELHI platform shown in this Tech Man. However if it is already attached to the DSA6000, there is no need to remove it as it will not have any impact on the test of DELHI models

PROG. CABLE EXTENSION, MILANOP/n 17517800

Part List - Test Equipment

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Service Module DELHI 70/80(dual mic is shown)

Service Module DELHI 60

Description Part No

ASM,FRAME,VE360-DI,PROG 18731400

COLOUR VE370-DVI VE270-DVI VE170-VI VE380-DVI VE280-DVI VE180-VI MG490-DVI MG290-DVI

BGE 18732400 18733500 18734200 18734400 18734600 18734800 18992400 N/A

DBR 18732401 18733501 18734201 18734401 18734601 18734801 18992401 N/A

MBL 18732402 18733502 18734202 18734402 18734602 18734802 18992402 18992502

MGR 18732403 18733503 18734203 18734403 18734603 18734803 18992403 18992503

BLK 18732404 18733504 18734204 18734404 18734604 18734804 18992404 18992504

GRY3 18732420 18733520 18734220 18734420 18734620 18734820 18992420 18992520

Programmed service modules/ASM FRAME are nano coated

Service Module DELHI 90

70/80/90 prog service modules are available in different colours due to a VC in different colours is mounted

Part List - Programmed Service Modules/ASM FRAME

Note: HI & spare parts in MGR colour have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up

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COLOUR PB COVER HSG TOP HSG BOT(printed)

BATT DOOR

BGE 18191000 18730600 18730500 18730700

DBR 18191001 18730601 18730501 18730701

MBL 18191002 18730602 18730502 18730702

MGR 18191003 18730603 18730503 18730703

BLK 18191004 18730604 18730504 18730704

GRY3 18191020 18730620 18730520 18730720

Note: The serial No printed PC cover is not an available spare part. When replacing the housing parts, the PC cover must be transferred to new BOT HSG

All housing parts are nano coated

Part List - Housing Parts DELHI 60

Note: HI & spare parts in MGR colour have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up. If a MGR HI comes in for replacement of e.g. a broken batt door and no MGR batt door is available from stock, then all HSG parts can be replaced to GRY3 HSG parts instead

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COLOUR HSG TOP HSG BOT(printed)

VI (single mic)

DVI (dual mic) VE370-DVI VE270-DVI VE170-VI VE380-DVI VE280-DVI VE180-VI

BGE 18734000 18732500 18732700 18733400 18734100 18734300 18734500 18734700

DBR 18734001 18732501 18732701 18733401 18734101 18734301 18734501 18734701

MBL 18734002 18732502 18732702 18733402 18734102 18734302 18734502 18734702

MGR 18734003 18732503 18732703 18733403 18734103 18734303 18734503 18734703

BLK 18734004 18732504 18732704 18733404 18734104 18734304 18734504 18734704

GRY3 18734020 18732520 18732720 18733420 18734120 18734320 18734520 18734720

COLOUR PB COVER BATT DOOR

BGE 18191000 18732600

DBR 18191001 18732601

MBL 18191002 18732602

MGR 18191003 18732603

BLK 18191004 18732604

GRY3 18191020 18732620



Part List - Housing Parts DELHI 70 & 80


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COLOUR HSG TOP HSG BOT(printed) PB COVER BATT

DOOR

MG490-DVI MG290-DVI

BGE 18994400 18994600 N/A 18191000 18994500

DBR 18994401 18994601 N/A 18191001 18994501

MBL 18994402 18994602 18994702 18191002 18994502

MGR 18994403 18994603 18994703 18191003 18994503

BLK 18994404 18994604 18994704 18191004 18994504

GRY3 18994420 18994620 18994720 18191020 18994520

Part List - Housing Parts DELHI 90




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Part List - SureFit Thin Tubes & Domes (for 60/70 models only)

THIN TUBE BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) RIGHT LEFT

THIN TUBE,SF,0A 19402600 19403500

THIN TUBE,SF,0B 19402700 19403600

THIN TUBE,SF,1A 19402800 19403700

THIN TUBE,SF,1B 19402900 19403800

THIN TUBE,SF,-1B 19403000 19403900

THIN TUBE,SF,2A 19403100 19404000

THIN TUBE,SF,2B 19403200 19404100

THIN TUBE,SF,3A 19403300 19404200

THIN TUBE,SF,3B 19403400 19404300

THIN TUBE DOMES

Description Bag (10 pcs)

DOME,SF,OPEN,SM 19398200

DOME,SF,OPEN,MDM 19398300

DOME,SF,OPEN,LGE 19398400

DOME,SF,TULIP,STD 19398500

DOME,SF,PWR,SM 19398600

DOME,SF,PWR,MDM 19398700

DOME,SF,PWR,LGE 19398800

Description Part No

FITTING KIT,THIN TUBE,SUREFIT* 19442600

FITTING KIT,THIN TUBE,SF(EMPTY)** 19442300

CLEANER, TUBE, HE4 15168700

MEASUREMENT TOOL,MINI BTE (for L & R) 15200800

* box with cleaning tubes, measurement tool, all sizes thin tubes/domes** empty box with inlay - to be filled up according to needs

Mount the thin tube adapt to the HI by turning clockwise. Remove the “stop”. Choose a thin tube and dome in a suitable size and mount as shown

Note: Thin tube is available for 60 & 70 models only

Thin tube2 & belonging domes are listed on next page. SureFit (SF) thin tube & belonging domes listed on the this page are the newest partsBoth Thin tube2 and SureFit will fit the 60 & 70 models

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THIN TUBE BLISTER PACKS(5 tubes & 3 cleaning wires) Part No

THIN TUBE 2,0A,R,BLSTR 18628600

THIN TUBE 2,0B,R,BLSTR 18628700







THIN TUBE 2,-1B,R,BLSTR 18629400

THIN TUBE 2,0A,L,BLSTR 18629500

THIN TUBE 2,0B,L,BLSTR 18629600







THIN TUBE 2,-1B,L,BLSTR 18630300

THIN TUBE DOMES

Description Bag (10 pcs)

DOME,THNTUB/REC,SZ5,SM 18500800

DOME,THNTUB/REC,SZ7,MDM 18500900

DOME,THNTUB/REC,SZ10,LGE 18501000

DOME,THNTB/REC,TULIP,STD 18501100

DOME,THNTUB/REC,PWR,SM 18265100

DOME,THNTUB/REC,PWR,MDM 18265200

DOME,THNTUB/REC,PWR,LGE 18265300

Open configuration is for 60/70 models only. Remove the hook and mount the thin tube adaptor. Remove the “stopper” and attach a thin tube in a suitable size

Part List - Thin Tubes & Domes (for 60/70 models only)

Thin tube2 & belonging domes are listed on this page. SureFit (SF) thin tube & belonging domes listed on the previous page are the newest parts. Both Thin tube2 and SureFit will fit the 60 / 70 models

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DELHI 90HI

DELHI 90BICROS (MBL)

18939002

BICROS Au-dio shoe

17637300

Audio shoew/trimmer17598100 *

Audio cord in a suitable length

7000-4x

* trimmer allows to adjust input signal. Note that also p/n 17631100 AUD SHOE ASM,W/O **TRIMMER can be used

BICROS Set Up (90 models only)

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Remove the hook by turning it counterclockwise. Pull it out. Locate the two pins holding top and bot HSG and push them out using a pin removal tool. Lift them out by using a tweezer

Separate the top HSG from the bot HSG and slowly remove the top HSG. Lift up the service module from the bot HSG by starting in the end closest to the bat door as shown

Pin Pin

Disassemble Procedure

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DELHI 70 / 80DELHI 60

DELHI 90

Disassembled HI’s

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Tap

PB cap shown from both sides

Hold the bot HSG in the pos as shown and insert PC cover into the HSG with the tap pointing towards the hook. Be carefull not to damage the PC cover during reassembling as it is not an available spare part. Insert the module and gently push until it is complete in place. Mount the bat door

Hold the top HSG in the pos as shown and insert PB into the HSG with the tap pointing towards the batt door. Add bot HSG and module to the top HSG

Tap

Make sure the top and bot HSG are correct in place. Add the two pins and press them in place. Insert the hook and turn it clockwise

Replace / Reassembling

Hole for PB

PB in place

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Service Procedure:

- Save user settings with Aventa fitting software- Disassemble faulty device- Replace module with a new service module from stock- Assemble device- Restore user settings with fitting software- Load customer serial No using DSA6000

Postponement Procedure:

- Disassemble device- Replace parts with new parts from stock- Verify battery door by open and close once

Service & Postponement Procedure

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Batt pill must be used during test

p/n 17449400 size 13+p/n 17449300 size 312+p/n 17449500 size 675+

HI fixture for HI testfor 60/70/80 models

p/n 18097500

CS44 Prog cable (to be plugged into prog adapt)

9022 907 69019 (R)9022 907 69029 (L)

Test frame p/n 16902800 (for 60/70/80 HI test)

Prog adaptorp/n 17598200

2cc couplerp/n 30-4838800

2cc coupler BTE insertp/n 40B4609601

Test frame w HI fixture for HI test for 90 models

p/n 18985500(both coupler parts to be ordered with

GTO Dept/HQ Ballerup DK)

P/n 15472600Test ring

for 90 models

Test Equipment

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Push the PC cover open to get access to the connection points

Open batt door and add a batt pill. Close batt doorMake sure it is complete open. Otherwise there is not enough space for connecting the programming adaptor

Prepare for HI Test - All Models

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Insert the one end of prog adapt into the square prog port of the device. Push the bottom part of prog adapt until it clicks to lock it on the device

Prog Adaptor: Press down the button to unlock after use

Connect CS44 prog cable to prog adapt in correct pos/direction (note the red marks)

Red marks

Prepare for HI Test - All Models

Connect the prog cable either directly to DSA6000 or to the PROG. CABLE EXT. Please also see the info about the ext cable on page 6 “Part List - Test Equipment”

PROGCABLE EXT

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Use of test fixture is mandatory for all BTE during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time. Another benefit from the fixture is that the HI is in a well defined position so the telecoil test can be performed without any interaction from the operator

Place the HI in test chamber ATC4000 as shownAttach the HI to the tube on 2cc coupler and place HI in the white jig/fixture. The effective length of the tube for all models is 20mm

20mm

Testing - DELHI 60 / 70 / 80

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A test ring is needed to ob-tain good sealing during the HI test. Place the ring on the 2cc coupler tube and push it up as shown

Important points to obtain a good & stable HI test:

1. Test ring to make good sealing2. HI to be placed in a straight line3. HI almost floating, only touch the foam slightly4. HI prog adapt must not touch test jig5. Prog./Batt. cables organized, must provide less driven force to HI6. Coupler cable organized, in order to avoid any change of coupler position when closing sound chamber

1

3

4

5

6

2

Testing - DELHI 90

1

2

technical manual - resoundgto.gnresound.com/service/gnresound/platform/delhi/... · not subject to...

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