technical specifications qi441 prisec mobile impact crusher€¦ · prisec mobile impact crusher...

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QI44 1 PriSec Mobile Impact Crusher E-motion A world leading mobile impact crusher 5 Technical specifications Note. All weights and dimensions are for standard units only QI441 Primary Feeder Wear resistant lined feeder 1278 mm x 2365 mm / 4’ 2” x 7’ 9” Pre screen Wear resistant top deck grizzly / punch plate 1360 mm x 2160 mm / 4’ 6” x 7’ 1” Bottom deck mesh 1360 mm x 1730 mm / 4’ 6” x 5’ 8” Pre screen grizzly spacing 20 - 60 mm / ¾ - 2 3 8Impactor Sandvik CI421 impact chamber Feed opening 1360 mm x 800 mm / 54” x 31 ½” Hydraulic inlet opening 1360 mm x 1000 mm / 54” x 39 ½” 4 Bar rotor 1150 mm / 45 ¼” diameter Rotor speed (variable) 502 rpm to 620 rpm QI441 Tip speed (variable) 30 - 37 m/s / 98 - 121 ft/s 2 aprons Hydraulic assist Optimum feed size 700 mm / 27.5” Power pack Engine Stage 3A / Tier 3 CAT C13 or Stage 3B / Tier 4i Engine power 328 kW / 440 Hp Speed 1700 rpm to 2100 rpm Drive Type Direct / Hydraulic Fuel tank 660 litres / 174USG Hydraulic tank 660 litres / 174USG Standard weight 53,000 kg / 116,845 lbs 15.73m / 51’ 7” 3.60m / 11’ 9 ¾” 16.50m / 54’ 2” 4.60m / 15’ 1” 3.00m / 9’ 10” 6.70m / 22’ 0” Optional double deck hanging screen system Heavy duty 4 bar rotor with 2 full and 2 half or 4 full hammer configuration. Lifting jib and blowbar cradle supplied as standard for quick and easy maintenance. Heavy duty oversized spherical roller bearings for maximum strength and durability. Heavy duty fully welded chamber enclosure to withstand the toughest of environments. Chamber lined with interchangeable abrasion resistant tiles which can be turned for maximum usage. Apron V block brake adjustment and overload system for maximum protection. 2 Heavy duty aprons lined with abrasion resistant Sandvik liners. Wedge locking for simple blowbar retention. Diagram illustrates the curtain pivot shafts in upper position for primary applications. Diagram illustrates the curtain pivot shafts in lower position for secondary applications. Featuring Sandvik’s unique CI421 PriSec impact chamber. The PriSec concept enables one base crusher to be configured as either a Primary or Secondary chamber whilst maintaining optimum crushing geometry. SANDVIK CONSTRUCTION MOBILE CRUSHERS AND SCREENS LTD HEARTHCOTE ROAD, SWADLINCOTE, DERBYSHIRE, DE11 9DU, ENGLAND T: +44 (0) 1283 212121 F: +44 (0) 1283 818210 [email protected] www.construction.sandvik.com The material in this brochure is of general application for information and guidance only, and no representation or warranty is made or given by the manufacturer that its products will be suitable for a customer’s particular purpose and enquiry should always be made of the manufacturer to ensure such suitability. Whilst every effort has been made in the preparation of this document to ensure its accuracy, the manufacturer assumes no liability resulting from errors or omissions in this document, or from the use or interpretation of the information contained herein. The manufacturer reserves the right to make changes to the information in this brochure and the product design without reservation and without notification to users. B5-328 ENG © Sandvik Construction 2013 SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries

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Page 1: Technical specifications QI441 PriSec Mobile Impact Crusher€¦ · PriSec Mobile Impact Crusher E-motion. A world leading mobile impact crusher. 5. Technical specifications. Note

QI441 PriSec Mobile Impact Crusher E-motionA world leading mobile impact crusher

5

Technical specifications

Note. All weights and dimensions are for standard units only

QI441Primary Feeder

Wear resistant lined feeder 1278 mm x 2365 mm / 4’ 2” x 7’ 9”

Pre screen

Wear resistant top deck grizzly / punch plate

1360 mm x 2160 mm / 4’ 6” x 7’ 1”

Bottom deck mesh 1360 mm x 1730 mm / 4’ 6” x 5’ 8”

Pre screen grizzly spacing 20 - 60 mm / ¾ - 2 3⁄8”

Impactor

Sandvik CI421 impact chamber

Feed opening 1360 mm x 800 mm / 54” x 31 ½”

Hydraulic inlet opening 1360 mm x 1000 mm / 54” x 39 ½”

4 Bar rotor 1150 mm / 45 ¼” diameter

Rotor speed (variable) 502 rpm to 620 rpm

QI441Tip speed (variable) 30 - 37 m/s / 98 - 121 ft/s

2 aprons Hydraulic assist

Optimum feed size 700 mm / 27.5”

Power pack

Engine Stage 3A / Tier 3 CAT C13 or Stage 3B / Tier 4i

Engine power 328 kW / 440 Hp

Speed 1700 rpm to 2100 rpm

Drive Type Direct / Hydraulic

Fuel tank 660 litres / 174USG

Hydraulic tank 660 litres / 174USG

Standard weight 53,000 kg / 116,845 lbs

15.73m / 51’ 7”

3.60

m /

11’ 9

¾”

16.50m / 54’ 2”

4.60

m /

15’ 1

3.00m / 9’ 10”

6.70m / 22’ 0”

Optional double deck hanging screen system

Heavy duty 4 bar rotor with 2 full and 2 half or 4 full hammer configuration.

Lifting jib and blowbar cradle supplied as standard for quick and easy maintenance.

Heavy duty oversized spherical roller bearings for maximum strength and durability.

Heavy duty fully welded chamber enclosure to withstand the toughest of environments.

Chamber lined with interchangeable abrasion resistant tiles which can be turned for maximum usage.

Apron V block brake adjustment and overload system for maximum protection.

2 Heavy duty aprons lined with abrasion resistant Sandvik liners.

Wedge locking for simple blowbar retention.

Diagram illustrates the curtain pivot shafts in upper position for primary applications. Diagram illustrates the curtain pivot shafts in lower position for secondary applications.

Featuring Sandvik’s unique CI421 PriSec impact chamber. The PriSec concept enables one base crusher to be configured as either a Primary or Secondary chamber whilst maintaining optimum crushing geometry.

S A N D V I K C O N S T R U C T I O N M O B I L E C R U S H E R S A N D S C R E E N S LT D

H E A RT H C OT E ROA D, S WA D L I N C OT E , D E R B Y S H I R E , D E 1 1 9 D U, E N G L A N D

T : + 4 4 ( 0 ) 1 2 8 3 2 1 2 1 2 1 F : + 4 4 ( 0 ) 1 2 8 3 8 1 8 2 1 0 i n f o . m o b i l e c s @ s a n d v i k . c o m w w w. c o n s t r u c t i o n . s a n d v i k . c o m

The material in this brochure is of general application for information and guidance only, and no representation or warranty is made or given by the manufacturer that its products will be suitable for a customer’s particular purpose and enquiry should always be made of the manufacturer to ensure such suitability. Whilst every effort has been made in the preparation of this document to ensure its accuracy, the manufacturer assumes no liability resulting from errors or omissions in this document, or from the use or interpretation of the

information contained herein. The manufacturer reserves the right to make changes to the information in this brochure and the product design without reservation and without notification to users. B5-3

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Page 2: Technical specifications QI441 PriSec Mobile Impact Crusher€¦ · PriSec Mobile Impact Crusher E-motion. A world leading mobile impact crusher. 5. Technical specifications. Note

2 4

QI441 PriSec Mobile Impact Crusher Engineering in motion

HIGH THROUGHPUT

Featuring Sandvik’s market leading Impactor technology, this new model will

offer customers unparalleled flexibility in primary and secondary applications,

undoubtedly proving to be the perfect solution for large scale operators.

Its heavy duty chassis has been designed for ease of mobility and yet is able

to withstand the toughest of environments. It incorporates the Sandvik CI421

PriSec impact crusher which is suitable for a wide variety of applications in

demolition, recycling and quarrying.

It is available with an optional double deck hanging screen system, which will

allow customers an even greater return on investment through the facility to

produce accurately sized products for immediate use.

FEATURES INCLUDE:

• Excellent reduction ratio across a broad spectrum

• Emissions compliant 328 kW / 440 hp engine for powerful cost efficient

performance

• Overband magnet, pre screen, natural fines conveyor and underpan feeder

fitted as standard

• Choice of pre screen media which provides the flexibility to suit any

application

• 50°C ambient temperature capability without the need for an oil change

• Direct drive through hydraulic wet clutch

• Designed for optimum fuel economy and low operating costs.

Suitable for a wide variety of

applications.

Main Conveyor • 1200 mm / 47¼” wide conveyor with a

discharge height of 4210 mm / 13’10” and dual hydraulic drive

• Hydraulic raise / lower facility to give increased clearance for rebar discharge in recycling applications

• Overband magnet removes rebar for recycling and demolition applications

• Dust suppression spray bars fitted as standard

Impactor box • Sandvik CI421 - Patented design to

work in either a primary or secondary application

• Feed opening 1360 x 800 mm / 54 x 31½”

• 4 blow bar rotor - 1150mm / 45¼” diameter

• Ceramic blow bars fitted as standard • Variable speed of 502 - 620 rpm• Tip speed range of 30 to 37 m/s / 98

to 121 ft/s to achieve a wide range of product gradations

• Inlet opening can be raised to clear blockages from the radio remote

Power Pack • 328 kW / 440 Hp emissions compliant

engine • Direct drive through wet hydraulic clutch• Easy access to engine compartment for

service and maintenance • Ground level drainage points• Large capacity 660 litre / 174 US Gal

diesel tank Feeder • Large capacity spring mounted stepped

vibrating feeder• Wear resistant liner plates fitted as

standard• Engine load monitoring regulates the

feeder speed to reduce blockages and wear.

• Fittted with a pre-screen to ensure maximum scalping capability to increase throughput and reduce wear cost

Underpan Feeder• Variable speed primary pan feeder to

regulate the feed material • Fitted as standard for maximum belt

protection and to reduce spillage.

Natural fines conveyor • Fitted as standard for removal of fines • Belt width 650 mm / 25½” • Discharge height 3100 mm / 10’ 2”

Chassis• Heavy duty fabricated chassis on tracked

frame• Hydraulic legs for increased stability and

servicing capabilities

Tracks• 500 mm / 20” wide tracks driven by

radio / umbilical control • Proportional tracking for ultimate

machine maneuverability Control system • Highly efficient hydraulic and electric

system provides ultimate system control • User friendly PLC control system with

colour screen for full automated control

Limestone application Demolition application Quarrying application Hydraulic raise and lower on the main conveyor Remote control for ease of operation Vibrating feeder User friendly PLC control system with colour screen Double deck vibrating pre screen Overband magnet

Cooling fan • Hydraulically driven cooling fan with auto

reverse to back flush dust from radiator

Steel pipework (other side of machine)• Provides a safe and maintenance-free

sealing solution, combined with better heat dissipation

Hopper• Reinforced hopper with hydraulically

folding doors • Extensions available (optional)

KEY SPECIFICATIONS

EQUIPMENT Sandvik CI421

PriSec impactor

FEED OPENING 1360 x 800 mm /

54” x 31 ½”

OPTIMUM FEED

SIZE

700 mm / 27 ½”

ENGINE C13 Acert

328 kW / 440 hp

TRANSPORT

DIMENSIONS

15.73m / 51’ 7” (l)

3.00m / 9’ 10” (w)

3.60m / 11’ 9 ½” (h)

WEIGHT 53,000 kg /

116,845 lbs

WEIGHT

(WITH HS)

62,400 kg /

137,568 lbs

STANDARD FEATURES

QI441 PRISEC MOBILE IMPACT CRUSHER