technology scaling at an inflection point what’s next?

12
Technology scaling at an inflection point Technology scaling at an inflection point WHAT’S NEXT? Lode Lauwers I MEC Lode Lauwers , I M EC 1 imec confidential 2009

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Technology scaling at an inflect ion pointTechnology scaling at an inflect ion point

W HAT’S NEXT?Lode Lauw ers I MECLode Lauw ers, I MEC

1imec confident ial 2009

Research challenges

Technology complexity increases

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ArF scannersSiON

0XOWL *DWHEUV lithogr.

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I I I V channel

MOSFETLOCOS

I i l ti-line Steppers

LDD

KrF scannersCMP

Ext / HALO

SiONSpike RTA

Channel strainUSJ co-I/I

I i li h

I I I V channel55$0&7)

+7)(707-MOSFET

SiN PassivationIon implant

Plasma EtchLDD

SilicideExt / HALOCu metal

Immersion lithoGL: HK / MG

‘70 ‘80 ‘90 ‘00‘60

&17*UDSKHQH

‘10

2imec confident ial 2009

70 80 90 0060 10

CMOS scaling roadm ap

Scaling

TunnelFETActive Area

Gate FieldSpacers

Active Area

Gate FieldSpacers

Active Area

Gate FieldSpacers

Ge/IIIVGe/IIIV

nanowiresnanowires

graphenegraphene

ArF + RETArF + RET

ArF immersionArF immersion

CNT’sCNT’sGe/IIIVGe/IIIV

metal gatemetal gate

FinFETFinFET

22nm

< 15 nm

2L=35nm

SiGe

L=35nmL=35nm

SiGe

strainstrain

HfOhigh high --NN

metal gatemetal gate

45-32nm

22nm

DoublePatterning

ili idili id

USJUSJ

strainstrain

> 65nm

3imec confident ial 2009

time EUVLsilicidesilicide

I MEC FEOL Research Topics & Roadm ap

L i HKMG Super-HK I I I -V channelsHTFETLogic

SRAMHKMG

m -sec anneal Ge channelsMult i-Gate

HTFETMTJ

FBRAM

DRAM MI M: K> 50CoSi

MI M: K> 80HKMG

Mult i-GateMI M: K> 80, Ru

FBRAM

FG: HK I PD CTF: HK BO RRAMProbe m em oryFG: MG

FG: float ing gateNVM CTF: MG

CTF: SiN+

Probe-m em oryGraphene

Mot t Transit ion

4imec confident ial 2009

< 2y 2-5y > 5y

CMOS scalingCNT

ii

graphenegrapheneAir gap

3 D TSV

FinFETFinFET

Active Area

Gate FieldSpacers

Active Area

Gate FieldSpacers

Active Area

Gate FieldSpacers

Ge/IIIVGe/IIIV

nanowiresnanowires

Low kk= 2 .2 …

3 D SI P3 D SI P

25 nm25 nm

HfO2high high --NN

metal gatemetal gate

FinFETFinFET

Low kk= 3 .0

Low kk= 2 .7 - 2 .5

L=35nm

SiGe

L=35nmL=35nm

SiGe

NiSiNiSi

FUSIFUSI

strainstrain

Cu

strainstrain

USJUSJ

silicidesilicide

5imec confident ial 2009

timesilicidesilicide

3D @ I MECProgram components X= SDR or partner vehicle

Circuit & System demonstrations

3D-Systemdemonstrators

Design & Technology Demonstration

3D SDR

W P3 :

W P4 :3 D System Explorat ion

3D config able

3D (System )Design Flow

W P5 : 3 D System s

Program components2: Mod

el

X’System

X’ Design

X’I P

X= SDR or partner vehicle

3D-SOC3D-Sensors3D-chip stacks

g gy

3 D Technology

W P3 :I P/ Macros for 3 D

W P1 :Design k it for 3 D

3D DRAM 3D configurable memory

CAD

DRC LVS XRCDRM

TSV models

Reliability

3D NoC

WLP SI C

...

...

.. .

WP2

Cost

M

X’ Flow

X’I P

Signal I ntegrity

3D-WLP 3D-SIC 3D-IC

Design ExplorationEnable system design and prototyping with 3D TechnologiesEnable system design and prototyping with 3D Technologies

Technology Development

2nd stacked die

3rd stacked die

Carr ier die

2nd stacked die

3rd stacked die

Carr ier die

6imec confident ial 2009Landing die

1st stacked die

Landing die

1st stacked die

Growing interest in ECO-system(with dedicated “ I NSI TE” program for system houses)

I P suppliers

Foundry

pp

EDA

Testst ructures &

m ethods Early models

I MEC

Earlyprocessrecipes

m ethods yEarly design rulesdesign extensions

Early m arket adopt ionTechnology de- r isking

Fab- lessI DMF b li h

Design com m unity

7imec confident ial 2009

Fab- light

Technology opt ions on advanced CMOS:sensors & actuators, connect ivity…

Mechanics

Elect roMagnet ics

Bioelect onics

CMOSMagnet ics elect ronics

Therm al

PhotonicsChem ist ry

8imec confident ial 2009

9imec confident ial 2009

FEO

L D

evic

e FE

OL

Dev

ice

Stra

tegy

Map

Stra

tegy

Map

200/

300m

m P

ilot L

ine

Rou

tes

optim

ized

for:

-Fle

xibi

lity

(mat

eria

ls, d

evic

es)

-Cyc

le ti

me

-Qua

lity

of P

roce

ssin

g

R

D

D

M

Logi

cLo

gic

DR

AM

DR

AM

Flas

hFl

ash

D

DD

F

SIT

F

F

CR

RPG

DMG (Bulk

DMG (SOI F

MIMCAP

DMG (Bulk

D40: PolyD30: DMG

Floating

SiGe/Ge II-V chan

TFET fam

FBC

FBC

Charge TRRAM

Cha

nnel

Silic

ide

CMOS)

FinFET)

FinFET)

y-Si (Peri)

G (Peri Plana

Gate

channelnnelmily

Trap

TUSJ

ar)

Circ

uit

Tox

10im

ec c

onfid

entia

l 200

9D

evic

e R

esea

rch

Plat

form

Dev

ice

Res

earc

h Pl

atfo

rm

Contacts

K=

3.0-3

K=

2.5

Sac Fin

k~2.2

Airgap

SiO2

Planar cap

s .2

Plat form

5 0 nm½ it h

Sum it M

4 0 nm½ pitch

½ pitchEUV

DD- EUV

3 0 nm½ pitch

1 5 nm CD

2 0 nm CD or ½ pitch

11imec confident ial 2009

1 5 nm CD

BEOL research plat form June 2 0 0 9 BEOL research plat form June 2 0 0 9

I ncreasing link Technology-design

I ntegrated Solut ions for Technology Explorat ion ( I nsite)

Exploring em erging patterning technologiesat system / SOC level

Tool and m ethodologies to explor ing em erging devices

at system / SOC level

Lithography FEOL cluster I nterconnect Cluster

3DP3DIHy

Im Lo CuDo

Pa

EU

Em

NV

a t system / SOC level

D W

LP

Post-foundry T

D SIC

n-foundry TSV

yper NA

m

mersion

ogicDram

u/Low k

oubleatterning

UV

L

merging D

ev

V-M

emory

TSV &

stacking

V Technology

vices

g

Support ing Expert ise Centers

Mater ialsCharacterizat ion

Reliability, ESD, TCADAdv. Character izat ion

Unit Processes Research( Clean/ Str ip, Epi, ALD, ( D) RI E, Ab I nit io

T t d li

12imec confident ial 2009

Characterizat ion& Metrology

Adv. Character izat ion( Fill & Sense…)

( Clean/ Str ip, Epi, ALD, ( D) RI E, anneal, m etallizat ion…) Transport m odeling