www.zeppelin-systems.com

PLANT DESIGN RUNNING IN OUR VEINS …The architect of your visions

The rubber mixing room experts

… YOUR FUTURE ON OUR MIND

Plant engineering redefined

Imagine you are building your dream house.

You have your ideas, your must haves and your

wish list. And, of course, your very own unique

specifications. But, there are legal regulations and

guidelines to be observed. Can you have it all?

So, who will you discuss your project with first?

Probably not with the cabinet maker, or with the

window supplier, or even the expert in sanitary

sewers.

Of course, you’ll speak to your architect first.

He will help you to design what you want, and

include as many items of your wish list as possible.

He may even recommend a style of window to

you. But, if you prefer something else, he will

surely incorporate them. He will take care of it all

for you.

You will get the exact house you imagined. It will

have every feature and comfort you wanted from

your architect – your partner – who took care of

everything.

Zeppelin – the architect of your visions.

How can we be of assistance?

ARE YOU MAKING BIG PLANS?

The architect of your visionsWe‘ll make them great

Create something new. Shape the future.

Build extraordinary systems. This is our common

goal. We have redefined the role of plant designers.

Why? Because the world in which we live is

changing. The requirements for modern plant

engineering are becoming more and more complex,

the markets and their needs are constantly and

rapidly changing, and with it, comes more and more

responsibility.

We look at things as a whole. Plant optimization

requires having control over the entire system and

making sure all individual elements

match flawlessly, from the onset.

It’s not just about individual processes.

Not individual machines. It’s all about total

efficiency. It’s about responsiveness and flexibility.

This is why we design your entire plant.

We manage complex systems. We optimize them

from the ground up and for the long term.

We are your architect.

LEADING EDGECONFIDENCE

SUCCESS

INNOVATION

RELIABILITY

INDEPENDENCE

Be a trendsetter. With innovative ideas.

With intelligent technologies. With sys-

tems that think. With components that

communicate. With Zeppelin.

Choose from every company’s product

portfolios and don’t be limited to those

of individual companies. This guaran-

tees you the best solution for your

specific requirements every time.

Expect more. Achieve more. Fast, effi-

cient, reliable – plan for assured success.

Benefit from more than 25 years of

experience in plant engineering and

the world’s largest network of bulk

material handling technology centers.

Take the lead. Be the best. Feel at home

on top. Gain your advantages from our

solutions.

Think of tomorrow, today. Rely on a

solid partner to be by your side. We

will always be there for you, support-

ing you and your plant.

INDEPENDENCE“The Whole is Only as Good as the Sum of its Parts.”

It only makes sense to select the best solution for

each process. As your architect, we strictly follow

this old adage. We integrate all processes into the

perfect whole.

OPEN ARCHITECTURE FOR MORE AUTONOMY

Remain independent

An intelligent factory is always the result of cre-

ative plant design. Those who master all processes

know how to increase the entire system’s efficiency

through networking and communication.

Control systems: Maximum independence thanks

to open, lean architecture.

Intelligent factory: Our Smart Components pro-

vide you with the freedom of the digital world.

Unique – autonomous – safe

Take advantage of Zeppelin’s modern control technology and enjoy maximum freedom. Open architecture, lean, cost effective, and not to mention it incorporates the highest operating safety standards. Give it a try!

Smarter than smart

We make your production intelligent. You save significantly on maintenance and service. Mobile devices allow you to commu-nicate with your plant components and technicians. You will get all the advantages of digitalization. All the information you need, just a click away.

Innovative 3D modeling tools

We use state-of-the-art 3D modeling tools to design your plant. This enables us to continuously optimize your design whilst au-tomatically checking for errors and conflicts in virtual reality. It also allows you to tour and visualize your plant even before the foundations are laid.

NEW

S

INNOVATIONAnyone who has been an industry leader for

more than 25 years begins to understand their

customer’s needs. This is why our innovations

target our customer’s needs and their ultimate

success.

Advantages you can rely on

n Precise and reliable injection of low or high viscosity liquid

into the mixer

n Injection valves for all mixer types

n Connection of up to 4 different liquids onto one dosing cylinder

n Closed system – highly safe

n Modular system – retrofittable into existing plants and easily

expandable

INNOVATIVE PRODUCTION

Dosing in sealed systems.

Temperature control up to

80°C.

Liquid Dosing System (LDS): No product loss –

reliable – clean!

Accuracy has a new name: With Zeppelin’s new

LDS, dosing is achieved safely and more accurate-

ly, in a closed system, with minimal impurities

from cross-contamination. Now that’s technologi-

cal leadership!

n Minimal cross-contamination

n Fully automatic control and recipe

management

New 6-port mixer injection valve

n One single valve can inject up to 6 liquids

n Minimal cross-contamination, minimal size,

maximum efficiency

Dosing cylinder

New 6-port injection valve

NEW

SNew, fully automatic Small Components

System

Safer. Cleaner. More accurate. Fully automatic. Dosing of

small ingredients directly into the bag – high precision with-

out cross-contamination. This system operates at the highest

level of operational safety and up-time with consistently ac-

curate dosing and weighing ensuring the quality of the recipe

as well as complete traceability of the raw materials used.

RELIABILITYWe have built more than 2,500 plants all around

the world handling many different products.

Always with the same result: Success. We look

forward to meeting your challenge!

SUCCESSExcellent planning is only half of

the battle. Perfect execution wins

it. As architects, we design your

entire system so that you achieve

maximum efficiency. As plant

engineers, we deliver the plant

precisely the way you expect us

to: fast, trouble-free and with

precision interfaces.

Knowledge. Experience. Know-how. And state-of-

the-art design tools that leave no doubt.

Whether you are planning a greenfield plant

or modernizing an existing plant: 3D technology

ensures precise layouts and prevents errors from

escaping the design phase.

CONFIDENCE

NEW CHALLENGES FOR YOUR PLANT – FOR THE INDUSTRY

Trust becomes even more important when there

are vast changes ahead. Rely on the industry’s

trendsetter: Zeppelin.

Modernization with 3D scanning technology: After

years of reliable operation, many plants require

refurbishment or are in need of upgrades to meet

new regulations.

Recycling: Zeppelin is the world leading manufactur-

er of tire recycling plants. Rubber waste processed

into powder can be recycled and reused immediately

in the production of new tires by using an “activa-

tion” process.

3D scanning – precision at the touch of a button

This innovative scanning technology ensures quick data collection, measurement and visualization of your plant. The very accurate data is then converted into a 3D model. Retrofitting your plant is then carried out quickly, reliably and without unexpected surprises.

A quantum leap in tire recycling

The process separates organic compounds found in vulcanized rubber pellets through the use of temperatures of between 350°C and 700°C, in an inert atmosphere. In addition to producing oil and pure gasses which can be used for energy and heat generation, CO-neutral carbon black remains. This is a world first. It was also found to meet the highest level of quality by eminent independent laboratories and institutes.

New dimensions of conveying technology

Zeppelin has reengineered its conveying technology: much faster installation and higher capacities at a lower cost was made possible through innovations such as transportion of carbon black and silica in a single pipe. New components, intelligent products, high-end performance.

Together with our project partner Pyrolyx we build plants for recycling used tires. We produce high-quality carbon black that meets the most stringent quality requirements.

LEADING EDGEYou have the imagination – we have the technology.

You are making big plans – we’ll make them great.

You get an outstanding architect.

The architect of your visions

www.zeppelin-systems.com

Zeppelin Systems GmbH Graf-Zeppelin-Platz 1 88045 Friedrichshafen Germany

Tel.: +49 7541 202 - 02 Fax: +49 7541 202 - 1491

zentral.fn@zeppelin.com www.zeppelin.com

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