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www.zeppelin-systems.com
PLANT DESIGN RUNNING IN OUR VEINS …The architect of your visions
The rubber mixing room experts
… YOUR FUTURE ON OUR MIND
Plant engineering redefined
Imagine you are building your dream house.
You have your ideas, your must haves and your
wish list. And, of course, your very own unique
specifications. But, there are legal regulations and
guidelines to be observed. Can you have it all?
So, who will you discuss your project with first?
Probably not with the cabinet maker, or with the
window supplier, or even the expert in sanitary
sewers.
Of course, you’ll speak to your architect first.
He will help you to design what you want, and
include as many items of your wish list as possible.
He may even recommend a style of window to
you. But, if you prefer something else, he will
surely incorporate them. He will take care of it all
for you.
You will get the exact house you imagined. It will
have every feature and comfort you wanted from
your architect – your partner – who took care of
everything.
Zeppelin – the architect of your visions.
How can we be of assistance?
ARE YOU MAKING BIG PLANS?
The architect of your visionsWe‘ll make them great
Create something new. Shape the future.
Build extraordinary systems. This is our common
goal. We have redefined the role of plant designers.
Why? Because the world in which we live is
changing. The requirements for modern plant
engineering are becoming more and more complex,
the markets and their needs are constantly and
rapidly changing, and with it, comes more and more
responsibility.
We look at things as a whole. Plant optimization
requires having control over the entire system and
making sure all individual elements
match flawlessly, from the onset.
It’s not just about individual processes.
Not individual machines. It’s all about total
efficiency. It’s about responsiveness and flexibility.
This is why we design your entire plant.
We manage complex systems. We optimize them
from the ground up and for the long term.
We are your architect.
LEADING EDGECONFIDENCE
SUCCESS
INNOVATION
RELIABILITY
INDEPENDENCE
Be a trendsetter. With innovative ideas.
With intelligent technologies. With sys-
tems that think. With components that
communicate. With Zeppelin.
Choose from every company’s product
portfolios and don’t be limited to those
of individual companies. This guaran-
tees you the best solution for your
specific requirements every time.
Expect more. Achieve more. Fast, effi-
cient, reliable – plan for assured success.
Benefit from more than 25 years of
experience in plant engineering and
the world’s largest network of bulk
material handling technology centers.
Take the lead. Be the best. Feel at home
on top. Gain your advantages from our
solutions.
Think of tomorrow, today. Rely on a
solid partner to be by your side. We
will always be there for you, support-
ing you and your plant.
INDEPENDENCE“The Whole is Only as Good as the Sum of its Parts.”
It only makes sense to select the best solution for
each process. As your architect, we strictly follow
this old adage. We integrate all processes into the
perfect whole.
OPEN ARCHITECTURE FOR MORE AUTONOMY
Remain independent
An intelligent factory is always the result of cre-
ative plant design. Those who master all processes
know how to increase the entire system’s efficiency
through networking and communication.
Control systems: Maximum independence thanks
to open, lean architecture.
Intelligent factory: Our Smart Components pro-
vide you with the freedom of the digital world.
Unique – autonomous – safe
Take advantage of Zeppelin’s modern control technology and enjoy maximum freedom. Open architecture, lean, cost effective, and not to mention it incorporates the highest operating safety standards. Give it a try!
Smarter than smart
We make your production intelligent. You save significantly on maintenance and service. Mobile devices allow you to commu-nicate with your plant components and technicians. You will get all the advantages of digitalization. All the information you need, just a click away.
Innovative 3D modeling tools
We use state-of-the-art 3D modeling tools to design your plant. This enables us to continuously optimize your design whilst au-tomatically checking for errors and conflicts in virtual reality. It also allows you to tour and visualize your plant even before the foundations are laid.
NEW
S
INNOVATIONAnyone who has been an industry leader for
more than 25 years begins to understand their
customer’s needs. This is why our innovations
target our customer’s needs and their ultimate
success.
Advantages you can rely on
n Precise and reliable injection of low or high viscosity liquid
into the mixer
n Injection valves for all mixer types
n Connection of up to 4 different liquids onto one dosing cylinder
n Closed system – highly safe
n Modular system – retrofittable into existing plants and easily
expandable
INNOVATIVE PRODUCTION
Dosing in sealed systems.
Temperature control up to
80°C.
Liquid Dosing System (LDS): No product loss –
reliable – clean!
Accuracy has a new name: With Zeppelin’s new
LDS, dosing is achieved safely and more accurate-
ly, in a closed system, with minimal impurities
from cross-contamination. Now that’s technologi-
cal leadership!
n Minimal cross-contamination
n Fully automatic control and recipe
management
New 6-port mixer injection valve
n One single valve can inject up to 6 liquids
n Minimal cross-contamination, minimal size,
maximum efficiency
Dosing cylinder
New 6-port injection valve
NEW
SNew, fully automatic Small Components
System
Safer. Cleaner. More accurate. Fully automatic. Dosing of
small ingredients directly into the bag – high precision with-
out cross-contamination. This system operates at the highest
level of operational safety and up-time with consistently ac-
curate dosing and weighing ensuring the quality of the recipe
as well as complete traceability of the raw materials used.
RELIABILITYWe have built more than 2,500 plants all around
the world handling many different products.
Always with the same result: Success. We look
forward to meeting your challenge!
SUCCESSExcellent planning is only half of
the battle. Perfect execution wins
it. As architects, we design your
entire system so that you achieve
maximum efficiency. As plant
engineers, we deliver the plant
precisely the way you expect us
to: fast, trouble-free and with
precision interfaces.
Knowledge. Experience. Know-how. And state-of-
the-art design tools that leave no doubt.
Whether you are planning a greenfield plant
or modernizing an existing plant: 3D technology
ensures precise layouts and prevents errors from
escaping the design phase.
CONFIDENCE
NEW CHALLENGES FOR YOUR PLANT – FOR THE INDUSTRY
Trust becomes even more important when there
are vast changes ahead. Rely on the industry’s
trendsetter: Zeppelin.
Modernization with 3D scanning technology: After
years of reliable operation, many plants require
refurbishment or are in need of upgrades to meet
new regulations.
Recycling: Zeppelin is the world leading manufactur-
er of tire recycling plants. Rubber waste processed
into powder can be recycled and reused immediately
in the production of new tires by using an “activa-
tion” process.
3D scanning – precision at the touch of a button
This innovative scanning technology ensures quick data collection, measurement and visualization of your plant. The very accurate data is then converted into a 3D model. Retrofitting your plant is then carried out quickly, reliably and without unexpected surprises.
A quantum leap in tire recycling
The process separates organic compounds found in vulcanized rubber pellets through the use of temperatures of between 350°C and 700°C, in an inert atmosphere. In addition to producing oil and pure gasses which can be used for energy and heat generation, CO-neutral carbon black remains. This is a world first. It was also found to meet the highest level of quality by eminent independent laboratories and institutes.
New dimensions of conveying technology
Zeppelin has reengineered its conveying technology: much faster installation and higher capacities at a lower cost was made possible through innovations such as transportion of carbon black and silica in a single pipe. New components, intelligent products, high-end performance.
Together with our project partner Pyrolyx we build plants for recycling used tires. We produce high-quality carbon black that meets the most stringent quality requirements.
LEADING EDGEYou have the imagination – we have the technology.
You are making big plans – we’ll make them great.
You get an outstanding architect.
The architect of your visions
www.zeppelin-systems.com
Zeppelin Systems GmbH Graf-Zeppelin-Platz 1 88045 Friedrichshafen Germany
Tel.: +49 7541 202 - 02 Fax: +49 7541 202 - 1491
[email protected] www.zeppelin.com
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