the challenges of power system in the era of industry 4 · 2019-10-11 · ip’s business...

THE CHALLENGES OF POWER SYSTEM IN THE ERA OF INDUSTRY 4.0

Strictly Confidential


IP’s O&M of Power Plant in Indonesia

IP’s Business Challenges Year in 2020-2024

3. Komposisi Pembangkit EBT 20251.Penataan Ulang PortofolioBisnis AP PLN GroupAdanya penataan ulang (alignment & parenting strategy) atas portofoliobisnis dan penajaman peran anak-anak perusahaan di PLN Group.

2. RUPTL 2019-2028Adanya pembaruan asumsiberdasarkan RUPTL Tahun2019–2028.

Peningkatan komposisi

pembangkit EBT pada tahun

2025 menjadi 23%

merupakan peluang untuk

tumbuh dan sustain bagi

Perusahaan (RUKN 2015-

2034).

4. Teknologi DisruptifPerkembangan teknologi atau disruptive technology di bidang ketenagalistrikan

yang mempengaruhi model bisnis ketenagalistrikan saat ini, terutama teknologi

yang dapat menghasilkan listrik secara mandiri tanpa membeli melalui PLN dengan

harga yang semakin ekonomis, menyebabkan perlu penajaman strategi dan

initiative strategis dan penyiapan second curve bisnis Perusahaan.

Today’s Discussion…

What is Industry 4.0

Industry 4.0 in Energy Industry

Industry 4.0 and Profession

Industry 4.0 and its implication


Five keys of Industry 4.0 Technology


Teknologi Disruptif di Dunia Pembangkitan Listrik


Digitalisasi Di Dunia Pembangkit

Penggunaan Drone

Penggunaan Robot

Artificial Intelligence untuk Pemeliharaan

Metal 3D Printing

VR Untuk Operational Excellence


Big

Data

An

aly

sis

Identities Business Process

Enabler Business Process

Review and Improvement

Business Process

Benchmark and Feedback

Pro

du

cts &

Serv

ices

IP’s Framework in Industry 4.0

Big

Data

An

aly

sis




Business Process


Pro

du

cts &

Serv

ices



Big

Data

An

aly

sis




Business Process


Pro

du

cts &

Serv

ices


MAXIMO

ERP AP

EPE

ECM

Inovasi

KM

ProPMO

ProREOC

JTF

Package

Application

Tailor Made

Application

Under Development

Planned Development

Digimon


Big

Data

An

aly

sis




Business Process


Pro

du

cts &

Serv

ices


ERP SCM

ERP FIN

InPact

Website

ERM

CMoM

Help desk

ProLAK

KC

Package

Application

Tailor Made

Application

Planned

Development

ERP HCM

ProGCG

ProDIN

ProECO

Nearmiss


Big

Data

An

aly

sis




Business Process


Pro

du

cts &

Serv

ices


ProRBA ProREN Tailor Made

Application


Big

Data

An

aly

sis




Business Process


Pro

du

cts &

Serv

ices


Assessment Tailor Made

Application

BI Package

Application


Big

Data

An

aly

sis




Business Process


Pro

du

cts &

Serv

ices


PRONIA Tailor Made

Application


IP’s Application Program in Industry 4.0


IP’s Digital Road Map in Industry 4.0

www.indonesiapower.co.id I Strictly confidential

1. MANAJEMEN ASET : TRANSAKSI ANTAR BIDANG

DIGI PROC.. Light House

Video IP-DIGIMONX (versi HD).mp4

Video IP-ProInventory Final HD.mp4


2. SMART WORK EXECUTION MANAGEMENT SYSTEM (SWEMS)

Kok feedback log nya gini aja?

Wah, lupa belum di WDONE !!

LEADING & SEQUENTIAL

PROCESS

AWARENESS &

RESPONSIBILITY

REAL TIME

MONITORING

ANYWHERE

ANYTIME

DATA

INTEGRITY

IP-DIGIMON X (Digitalized Mobile On Work Execution) merupakan add-on pada CMMS Maximo

(ProHAR) dalam bentuk mobile application untuk mendukung pilar Work Planning and Control

(WPC) pada Asset Management khususnya saat Work Order Execution dimulai dari penunjukan

lead, teknisi, permintaan work permit, pengisian actual WO, hingga perubahan status WO

menjadi WDONE

K3 OPERA

TOR

HAR

PHOTO

REVIEW &

APPROVAL

MAXIMO

WO sudah sampai mana ya?

Hari ini ada kerjaan apa

ya?

Kerja dulu atau urus izin kerja dulu ya?

Pekerjaan saya aman ga ya?

Data nya valid ga

ya?

Sudah bener dikerjain apa belum ya?

Yang kerja siapa ya?

Yah kertas kerjanya ketinggalan,,

Wah, lagi diluar kota nih,,


3. ROAD MAP Smart Work Execution Management System

- Identifications

issues and

needs

- Prepare the

resources

- Develop

strategies and

methods

20182019

2020 2021

Phase 1

Phase 2 FINAL

- Realtime work monitoring

- Traceable work flow

- Efficiency process

approval

- Data integrity (photo and

feedback)

- Increasing personal

awareness and

responsibility

- Integration with Smart

Inventory Management

System (IP-ProInventory)

- Smoothing process

of Phase 1

- Dashboard KPI

monitoring

- Increase database

information related

the job task

- Manual book

synchronization, etc

- Digitalized tagging

system

- Smoothing

process of Phase 2

- Fully integration

database Asset

Management

Develoving


Reliability Efficiency Optimization Center (REOC) Framework


➢Planning (PM)➢ Reliability(MTBF,)➢ Work order PM,CM➢ Asset ➢ LCM

REOC Framework

➢ Analysis of Next Overhaul Period

➢ Real time analysis of Equipment

lifecycle

➢ Plant Operation StatusManagement

➢ Plant Operation IndexManagement

➢ Real-time Efficiency PerformanceManagement

➢ Equipment Performance Management

➢ Outage Maintenance Optimization

Maintenance period analysis

➢ MTBF, EPRI DB Analysis

Plant Management Plant Performance

Powerplant

CMMS (Maximo)

➢ Predictive Analytic for Condition

Equipment

➢ Precautions for Failure

➢ Reliability provide PdM

Plant Information

Early Fault Detection System

Reliability Prognostic & Diagnostic

Boiler In-Depth Analysis

POWER PLANT

DCS, SCADA, PLC, INTRUMENTATION, ETC

● Executive Information● Asset Optimization● Strategic Analysis● Expert System

Support Executive Decision

REOC

WAR

ROOM

KANTOR

PUSAT


REOC Level 1 : Plant Monitoring


REOC Level 2 : Realtime/Periodic Performance


REOC Level 3 : Early Fault Detection, Prognostic & Diagnostic untuk Plant Health Management (PHM)


Diagnostics: Fault detection and classificationPrognostics: Lifetime estimation


REOC Level 4 : Realtime Business & Strategic Decision Dashboard


IP’s Human Capital Transformation for Industry 4.0

33

transform

mindset

transform

capability

transform

culture

1. Membangun Budaya Digital

“Budaya Ceria”

2. Change Agent & Change

Sponsor untuk mendorong

transformasi

3. Membangun Infrastuktur Digital

HR (Talent Management, Talent

Successor, HR Artificial

Intelligent dll)

1. Kapabilitas Digital Leadeship (EDP, JEDP &

YLDP)

2. Kapabilitas Digital Expertise (XDP)

3. Kapabilitas Staff (Akselerasi Kompetensi &

Development Program)

Terciptanya Expert dan Leader

yang kompetitif didukung

oleh budaya pemenang dan

sistem pengambilan

keputusan berbasis Artificial

Intelligent.


Sumber Data (Data Terstruktur)

TAP PLN

• IP Academy

• Learning Mgmt System

• Knowledge Management

• Talent Management

• Succesion Planning

SIMKPAnalisisHCM

Datamart

Terintegrasi

secara

otomatis

Grand Design HCM Data dan Analytics memanfaatkan sumber data yang tersebar di berbagai sistem

Employee Care

Center (ECC)

Artificial Intelligence

Oracle ERP

Employee Master

Data

Oracle ERP

Organization Mgmt

Oracle ERP

•Employee Master Data

•Time Management

•Payroll

Email Catatan Penting Sosial MediaImpact & ECC

Data Tidak Terstruktur

Holistic View of

Workforce

Training & Dev.

Forecasting

Talent

Forecasting

Engagement

Analytics

Productivity

Analytics

Aplikasi Sudah Tersedia

Rencana Pengembangan

Legend :

Connected ke Core HCM

Hanya koneksi 1 arah


IP is on going forward to Industry 4.0 & Society 5.0

Sudah dikembangkan dengan

platform Map-R, Tableau, KNIME

dan visualisasi lewat REOC

Sudah dikembangkan high

fidelity simulator untuk

pelatihan PLTU

Sudah dikembangkan

integrasi & visualisasi lewat

REOC

Akan dikembangkan untuk

mendukung Learning & KM


mendukung O&M Excellence

Telah dikembangkan di

aplikasi korporat & Office 365 Telah diterapkan standar

tinggi Cybersecurity


mendukung O&M Excellence

Society

5.0


SummaryMight meant for you:

1. New way to support and improve service in power system.

2. New ways to manage assets.

3. New requirements for designing and building facilities and assets.

4. Different sourcing mechanisms and procedures.

5. New practices, techniques, tools, procedures and metrics.

6. New players and rules in organization.

7. Disruption in organization: change, innovation, people, management.

8. A decision need for faster and more responsive action.

TerimaKasih

the challenges of power system in the era of industry 4 · 2019-10-11 · ip’s business...

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