the effects of different plasticizers on the properties of thermoplastic starch as solid polymer...
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The Effects of Different Plasticizers on theProperties of Thermoplastic Starch as SolidPolymer Electrolytes
Xiaofei Ma, Jiugao Yu,* Kang He, Ning Wang
Plasticizers with amide groups (urea and formamide) and polyols (glycerol, glucose, andsorbitol) were used to prepare thermoplastic starch (TPS) containing NaCl salt as solid polymerelectrolytes (SPE). Fourier Transform infrared (FT-IR) spectroscopy revealed that both plasti-cizers and Naþ could form the interaction with starch, and plasticizers containing amidegroups had stronger hydrogen bond-forming abilities with starch than polyols. These inter-actions prevented starch molecules from crystallizing again, indicated by X-ray diffraction(XRD). Scanning electronmicroscope (SEM) showed that starch granules were in amolten stateand a continuous phase of TPS was formed. Among TPS as SPE, formamide-plasticized TPS(FPTPS) had the largest elongation at break and lowesttensile stress. The conductance of TPSwas sensitive towater. TPS plasticized by solid plasticizers had thehigher sensitivity of the conductance to water con-tents at the low water contents (<0.1). The relation-ship of the conductance and water contents was inagreement with the second-order polynomial corre-lation when water contents were below 0.45. FPTPShad the best conductance as a whole. At the mediumwater content (0.2), the conductance of FPTPS con-taining NaCl was about 10�3 S � cm�1.
Introduction
In the last two decades, solid polymer electrolytes (SPE)
have been studied more because of their potential appli-
cation in solid state batteries, chemical sensors, and
electrochromic devices.[1] As the matrices of SPE, several
synthetic polymers have been developed and character-
ized such as poly(ethylene oxide) (PEO), poly(propylene
oxide), poly(acrylonitrile), poly(methyl methacrylate),
poly(vinyl chloride), poly(vinylidene fluoride), etc.[2]
X. F. Ma, J. G. Yu, K. He, N. WangSchool of Science, Tianjin University, Tianjin 300072, ChinaFax: (þ86) 22 27403475; E-mail: [email protected]
Macromol. Mater. Eng. 2007, 292, 503–510
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However, many synthetic polymers are usually prepared
in the form of intractable films, gels, or powders that are
insoluble in most of the solvents. Others are cast out of
acidic aqueous or nonaqueous solvents such as ether,[3]
while the rapid growth of the industry has increased the
demand for injection moldable thermoplastics with no
environmental pollution.[4]
Polymer electrolytes obtained from natural polymers
such as starch, cellulose, chitosan, pectin, hyaluronic acid,
agarose, and carrageenan have attracted attention
in recent years because of their superior mechanical
and electrical properties.[5] Among them, starch is an
abundant, renewable, low-cost, and biodegradable natu-
ral polymer, both starch melt extrusion (thermoplastic
DOI: 10.1002/mame.200600445 503
X. F. Ma, J. G. Yu, K. He, N. Wang
504
processing)[6] and casting processing[7] are available, and
its use offers a promising alternative for the development
of new SPE materials. Amylopectin-rich starch is gelati-
nized with water on a hot-plate, mixed with glycerol
and LiClO4, cast onto Teflon plates. The obtained
starch–glycerol-LiClO4 films exhibit conductance of
around 10�5 S � cm�1.[1] Finkenstadt and Willett accurately
determined the moisture content of native starch using a
direct-current resistance technique,[8] and produced solid
ion-conducting materials with water, starch, and metal
halides.[3] Ma et al. prepare glycerol-plasticized thermo-
plastic starch (TPS) as the SPE, which is doped with alkali
metal chlorides (LiCl, NaCl, and KCl salts) by using melt
extrusion.[9]
In this study, two plasticizer styles are used to prepare
TPS with NaCl salt as SPE by melt extrusion; one is the
plasticizer containing amide groups such as urea and
formamide, and the other is the polyol such as glycerol,
glucose, and sorbitol. The different plasticizers can form
the different interactions with starch in TPS, which
restrains starch recrystallization, improves the movement
of starch molecules and enhance the ionic conductance.
According to molecular dynamics simulations by Wolf-
gang,[10] the Liþ ions are complexed to PEO through
approximately five ether oxygens of a PEO chain. The
mobility of the Li cations is related to the motions of the
complexing segments of the PEO chain. In view of TPS, Naþ
is complexed to polar groups in starch, such as the oxygen
of –C–O–H groups and C–O–C groups, which is indicated
by FT-IR. Consequently, the mobility of Naþ is related to
the motions of the complexing segments of starch chain.
The conductance of TPS is mainly dependent on the
movement of the starch chain and Naþ concentration. The
applied properties of TPS polymer electrolytes such as
mechanical properties and the effect of water contents on
TPS conductance are also reported.
Experimental Part
Materials
Cornstarch was obtained from Langfang Starch Company. NaCl
and plasticizers (glycerol, glucose, sorbitol, formamide, and urea)
were purchased from Tianjin Chemical Reagent Factory, which
were analytical reagents and used without further purification.
Preparation of TPS Polymer Electrolytes with
Different Plasticizers
Cornstarch was dried at 120 8C for 2 h. Water and NaCl were
adequately mixed, and added with the plasticizer. The total
amount of plasticizer and water was around 30% by weight of the
total mixture (excluding NaCl salt). The obtained mixture was
blended (3 000 rpm, 2 min) with dried cornstarch by the use of
Macromol. Mater. Eng. 2007, 292, 503–510
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High Speed Mixer GH-100Y (Beijing Plastic Machinery Factory,
China), and then stored for 24 h. The mixtures were manually fed
into the single screw Plastic Extruder SJ-25(s) (Screw Ratio
L/D¼25:1, Beijing Plastic Machinery Factory). The screw speed
was 20 rpm. The die was a metal plate of 10 mm thickness with
eight holes of 3 mm diameter. The temperature profiles along the
extruder barrel (from feed zone to die) were 110–120–120–110 8Cfor GlyPTPS, 100–110–100–100 8C for glucose-plasticized TPS
(GluPTPS), 125–135–135–120 8C for sorbitol-plasticized TPS
(SPTPS), 125–135–130–120 8C for urea-plasticized TPS (UPTPS),
and 110–120–120–110 8C for formamide-plasticized TPS (FPTPS).
Characterization Techniques
FT-IR spectroscopy was measured with BioRad FTS3000 IR
Spectrum Scanner. The extruded TPS strips were pressured to
the transparent slices with the thickness of around 0.2 mm in the
Flat Sulfuration Machine, and tested by the transmittance
method.
The fracture surfaces of extruded TPS strips were performed
with scanning electron microscope (SEM) Philips XL-3, equipped
with an X-ray energy spectrometer (OXFORD Link ISIS300). TPS
strip samples were cooled in liquid nitrogen, and then broken. The
fracture surfaces were vacuum coated with gold for SEM.
The extruded cylindrical samples were piled up and com-
pressed at the temperature of 100 8C and the pressure of 10MPa in
the Flat Sulfuration Machine. The obtained slices were cut and
placed in a sample holder for X-ray diffractometry. X-ray dif-
fraction (XRD) patterns were recorded in the reflection mode in
angular range of 108–308 (2u) at the ambient temperature by a
BDX3300 diffractometer, operated at the CuKa wavelength of
1.542 A. The radiation from the anode, operating at 36 kV and
20 mA, monochromized with a 15-mm nickel foil. The diffract-
ometer was equippedwith 18 divergence slit, a 16-mmbeambask,
a 0.2-mm receiving slit, and a 18-scatter slit. Radiation was
detected with a proportional detector.
Samples of about 8� 2 cm2 in size were cut from the slices. The
Testometric AX M350-10KN materials testing machine was
operated and a crosshead speed of 10 mm �min�1 was used for
tensile testing (ISO 1184-1983 standard). The data were averages
of - five to eight specimens.
Volume resistivity measurements were performed on samples
of all the composites that were firstly compressed into thin sheets.
A Model ZC36 electrometer (SPSIC Huguang Instruments and
Power Supply Branch, China)was used for high resistivity samples
with 50 mm diameter and 0.5 mm thickness. For more conductive
samples (larger than 10�6 S � cm�1), strips with dimensions of
30� 5mm and 0.5 mm of thickness weremeasured using aModel
ZL7 electrometer (SPSIC Huguang Instruments and Power Supply
Branch) using a four-point test fixture.
The original water contents (dry basis) of TPS were determined
gravimetrically by drying small pieces of TPS at 105 8C overnight.
At this condition, the evaporation of the plasticizers was negli-
gible.[11] When TPS was stored at the different relative humidity
for a period of time, its water content was calculated on the basis
of its original weight, its current weight, and its original water
content.
DOI: 10.1002/mame.200600445
The Effects of Different Plasticizers on the Properties of Thermoplastic Starch . . .
90095010001050110011501200
0.2mol NaCl/100g starch
1146
1075
1013
1016
e
d
c
b
a
Wavenumber/cm-1
a: glycerolb: sorbitolc: glucosed: formamidee: urea
Tra
nsm
ittan
ce
10761148
Figure 2. FTIR spectra of TPS with different plasticizers at 0.2 molNaCl per 100 g starch: (a) Glycerol, (b) sorbitol, (c) glucose, (d)formamide, and (e) urea.
Results and Discussion
The Interaction
Native starch contained two different molecular struc-
tures: the linear (1,4)-linked a-D-glucan amylose and highly
(1,6)-branched a-D-glucan amylopectin. The process of
using thermal and mechanical energies to modify native
starch granules into TPS was well known.[12] The thermo-
mechanical process with water and plasticizer broke
starch granules, the hydrogen bonding, and crystal struc-
ture of native starch.
Formation of homogeneous TPS was a result of strong
interactions between starch and plasticizers. The analysis
of FTIR spectra of the blends enabled the interactions to be
identified.[13] FT-IR spectra for TPS with different plasti-
cizers are shown in Figure 1. In the fingerprint region of
FT-IR spectra of TPS, three characteristic peaks appeared
between 1 200 and 900 cm�1, attributed to C–O bond
stretching of starch.[14] The characteristic peak at
1 150 cm�1 in Figure 1 is ascribed to C–O bond stretching
of C–O–H group in starch while two peaks at 1 080 and
1 020 cm�1 are attributed to C–O bond stretching of C–O–C
group in the anhydroglucose ring. As shown in Figure 1,
those of TPS located at the different wave numbers,
because glycerol, sorbitol, glucose, urea, and formamide
had different hydrogen bond-forming abilities with both O
of C–O–H groups andO of O–C anhydroglucose ring groups
in starch. The lower the peak frequency of C–O group in
starch was, the stronger the interaction between starch
and plasticizers was.[15] At three characteristic peaks,
FPTPS and UPTPS were situated lower than GlyPTPS,
GluPTPS, and SPTPS. Therefore, plasticizers containing
amide groups had stronger hydrogen bond-forming abi-
lities with starch than polyols. This also was consistent
with chemical computation by the hydride density
functional method B3LYP.[16] On the other hand, GluPTPS
90095010001050110011501200
Tra
nsm
ittan
ce
e
d
c
b
a
1015
10771149
1018
1078
1151
Wavenumber/cm-1
no NaCl
a: glycerolb: sorbitolc: glucosed: formamidee: urea
Figure 1. FTIR spectra of TPS with different plasticizers: (a) gly-cerol, (b) sorbitol, (c) glucose, (d) formamide, and (e) urea.
Macromol. Mater. Eng. 2007, 292, 503–510
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had the largest wave numbers at around 1150 and
1 080 cm�1 as shown in Figure 1, which revealed that
glucose had the weakest hydrogen bond-forming ability
with starch among these plasticizers.
During the thermoplastic process, the plasticizers could
form the hydrogen bonds with starch, take the place of the
strong action between hydroxyl groups of starch mole-
cules. The effect of NaCl on the interaction between starch
and plasticizers was also researched with FT-IR, here. As
shown in Figure 2, these characteristic peaks of TPS plasti-
cizedwith plasticizers containing amide groups situated at
lower wave number than TPS plasticized with polyols.
After NaCl was added into TPS, urea or formamide could
still form stronger interaction with starch than glycerol,
glucose, or sorbitol, and starch molecular movement was
more flexible in UPTPS or FPTPS than GlyPTPS, GluPTPS, or
SPTPS as SPE. The flexible starch molecules would be apt to
improve the conductance of TPS.
Compared with the situations of three characteristic
peaks in Figure 1, those in Figure 2 shifted lower in each
TPS after NaCl was added. For example, NaCl introduction
made C–O bond stretching of C–O–C group in the
anhydroglucose ring shift from 1018 to 1 016 cm�1 for
GlyPTPS, GluPTPS, and SPTPS, while from 1015 to
1 013 cm�1 for FPTPS and UPTPS. It meant that NaCl could
also form the interaction with starch, which made the
peaks shift to lower wavenumber.
Microscopy
SEM micrograph of native starch granules and fractured
surface of TPS plasticized with different plasticizers at
0.2 mol per 100 g starch are shown in Figure 3. As solid
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X. F. Ma, J. G. Yu, K. He, N. Wang
Figure 3. SEMmicrograph of native starch granules (a) and fractured surface of TPS plasticizedwith different plasticizers at 0.2mol NaCl per100 g starch (b) glycerol-TPS-NaCl, (c) sorbitol-TPS- NaCl, (d) glucose-TPS-NaCl, (e) formamide-TPS-NaCl, and (f) urea-TPS-NaCl)
506
plasticizers, glucose, sorbitol, and urea were dissolved in
water or melted to a liquid state by the application of heat
and pressure during the melt extrusion. Plasticizers in
liquid state or aqueous solution were known to enter
starch granular interior, disrupt intermolecular and intra-
molecular hydrogen bonds and made the native starch
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plastic. During the melt extrusion, native starch granules
[shown in Figure 3(a)] were physically broken up into
small fragments and melted. A continuous phase of TPS
[shown in Figure 3(b–f)] was formed by the action of
shear, high temperature, pressure, water, plasticizers, and
NaCl salt. In view of plasticization, glucose was not as
DOI: 10.1002/mame.200600445
The Effects of Different Plasticizers on the Properties of Thermoplastic Starch . . .
good as the other plasticizers. As marked with arrows in
Figure 3(d), some starch granules, which were not comp-
letely molten, were embedded in the continuous TPS
phase. This could relate to the weakest hydrogen bond-
forming ability with starch among these plasticizers,
indicated by FT-IR spectra. Figure 3(f) reveals that there
were many white dots in the micrograph of UFTPS,
which were indicated as NaCl grains by X-ray energy
spectrometer. It meant that a small quantity of NaCl
separated out from UPTPS at the low water content.
Figure 5. The X-ray diffractograms showing retrogradation ofGlyPTPS, GluPTPS, SPTPS, FPTPS, and UPTPS containing 0.2 molNaCl per 100 g starch as SPE stored at RH50% for 25 d.
XRD
Native starch was commonly of about 15–45% crystal-
linity, and starch-based materials were susceptible to
aging and starch recrystallization. TPS plasticized with
glycerol was thought to tend to recrystallization after
being stored for a period of time, which would worsen
mechanical properties of TPS, generally embrittle TPS.[15]
On the other hand, starch recrystallization would restrict
the movement of starch molecules and ionic conductivity.
Native cornstarch was of the A-style crystallinity.[17]
In the melt extrusion, plasticizers and water molecules
entered into starch granules, and replaced starch inter-
molecular and intramolecular hydrogen bonds and des-
tructed the crystallinity of starch. There were no obvious
starch crystals in newly made TPS.[13] The newly made TPS
was stored at RH50% for 25 d, the XRD patterns of which
are shown in Figure 4. When TPS were stored at RH50% for
25 d, TPS plasticized by formamide or urea [Figure 4(d and
e)] showed no obvious starch crystal peaks (the pointed
peaks at 22.38 was related to the urea crystallinity), while
GlyPTPS, GluPTPS, and SPTPS prone to starch recrystal-
lization, showed a VH style crystal peak.[18] Urea and
Figure 4. The X-ray diffractograms showing retrogradation ofGlyPTPS, GluPTPS, SPTPS, FPTPS, and UPTPS stored at RH50%for 25 d.
Macromol. Mater. Eng. 2007, 292, 503–510
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formamide could restrain starch recrystallization, because
they could form more strong and stable hydrogen bonds
with starch than polyols, and then prevent starch
molecules from interacting and crystallizing again.
The newly made TPS with 0.2 mol NaCl per 100 g starch
as SPEwere stored at RH50% for 25 d, and tested. Their XRD
patterns are shown in Figure 5. At the existence of NaCl,
there was no starch recrystallization even in TPS plasti-
cized with polyols. The addition of NaCl could restrain
starch recrystallization, because NaCl could form the
interaction with starch according to FT-IR analysis, which
prevented starch molecules from crystallizing again. This
restraint of starch recrystallization was in favor of starch
chain mobility and ion conductivity.
Mechanical Properties
The newly made TPS samples containing different NaCl
contents and plasticizers were immediately enveloped
aftermelt extrusion and stored for oneweek in the airtight
container before testing. The effect of NaCl contents and
plasticizers on tensile strength and elongation at break of
TPS is shown in Figure 6. On increasing NaCl contents for
each TPS, the elongation at break firstly increased to the
maximumat 0.2mol NaCl per 100 g starch, then decreased.
However, the tensile stress changed a little at NaCl
contents of 0.6, 0.8, and 1.0 mol per 100 g starch, where the
elongation at break did not changemuch either. This could
be related to the congregation of superfluous NaCl when
NaCl contents exceeded 0.6 mol per 100 g starch. This
congregation would not improve the effective NaCl
contents. On the whole, the introduction of NaCl improved
the elongation at break, but decreased the tensile stress.
NaCl could form the interaction with starch and weaken
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100
150
200
250
300
Elo
ngat
ion
at b
reak
/%
NaCl content (mol per 100g starch)
a)
b)
GlyPTPS GluPTPS SPTPS FPTPS UPTPS
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2
3
4
5
6
7
8
Ten
sile
str
engt
h /M
Pa
NaCl content (mol per 100g starch)
GlyPTPS GluPTPS SPTPS FPTPS UPTPS
Figure 6. The mechanical properties of TPS containing differentplasticizers and amounts of NaCl per 100 g starch. a) Elongationat break. b) Tensile strength.
508
the interaction of starch molecules, and the slippage
movement among starch molecules was facile.
Plasticizers also had a great effect on tensile stress and
elongation at break of TPS. SPTPS had the best tensile
strength (8.02MPa) and lowest elongation at break (25.3%),
while FPTPS had the largest elongation at break (136%) and
lowest tensile stress (1.51 MPa). Although tensile stress
and elongation at break of TPS changed much with the
increasing in NaCl contents, the orders were basically
invariable at the same NaCl contents, i.e., the order
of tensile strength was SPTPS>GluPTPS>UPTPS>
GlyPTPS> FPTPS, and the order of elongation at break
was FPTPS>GlyPTPS>UPTPS>GluPTPS> SPTPS.
Conductivity
As shown in Figure 7, the conductance of TPS was very
much dependent on water contents. The conductance of
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TPS increased about 5 orders of magnitude from 0.05 to
0.55 water contents. The effect of water contents on the
conductance at the low water content (from 0.05 to 0.30)
was more obvious than one at the high water content
(from 0.30 to 0.55). The conductance of TPS increased about
4 orders of magnitude from 0.05 to 0.30 water contents,
while it increased only about 1 order of magnitude from
0.30 to 0.55 water contents. On the one hand, water could
form the interactionwith starch, weaken the interaction of
starch molecules, and improve the movement of starch
chain. It was advantageous to the transference of Naþ in
TPS. On the other hand,water could dissolve NaCl, decrease
salt congregation, and increase the effective ion numbers.
TPS with different Naþ contents and plasticizers exhi-
bited the similar relationship of conductance versus water
contents. A second-order polynomial was used to describe
the relationship well when water contents were below
0.45. The model gave a good agreement (R2> 0.96) for
water contents between 0.05 and 0.55. The binomial
correlation of the conductance (y) and water contents (x)
was supposed as y¼B2x2þB1xþB0. The second-order
polynomial correlation between the conductance (y) and
water contents (x) of TPS are listed in Figure 7, which
revealed that with the increase in NaCl contents the
conductance increased, but the increment was very
limited. On the other hand, superfluous NaCl resulted in
the congregation, which could not improve the ion
concentration and conductance of TPS, so TPS containing
above 0.6 mol NaCl per 100 g starch are not listed here.
Plasticizers had a great influence on the conductance. As
shown in Figure 7, FPTPS and UPTPS had higher conduc-
tance than GlyPTPS, GluPTPS, and SPTPS at the contents of
0.2, 0.4, and 0.6 mol NaCl per 100 g starch. Plasticizers
containing amide groups could form stronger interaction
with starch than polyols, therefore, the interaction of
starch molecules was more weakened, the movement of
starch chain was more flexible, and the transference
of Naþ was more facile in FPTPS and UPTPS than in
GlyPTPS, GluPTPS, and SPTPS. Among these TPS, FPTPS had
the best conductance as a whole. At the medium water
content (0.2), the conductance of FPTPS containing NaCl
was about 10�3 S � cm�1.
Solid and liquid plasticizers also had different effects on
the sensitivity of TPS conductance to water contents. As
shown in Figure 7, the conductance of GluPTPS, SPTPS, and
UPTPS was more sensitive to water contents at the low
water contents (<0.1) than TPS plasticized by liquid plasti-
cizers, i.e., GlyPTPS and FPTPS. At a certain water content,
the sensitivity of the conductance (y) to water contents (x),
i.e., the effect of dx (the change of water contents) on dy
(the change of the conductance) could be expressed with
differential equation as follows dy/dx¼ 2B2 xþB1. There-
fore, at the low water content (<0.1), the sensitivity of the
conductance to water contents was approximatively
DOI: 10.1002/mame.200600445
The Effects of Different Plasticizers on the Properties of Thermoplastic Starch . . .
Figure 7. The effect of water contents on the conductance of TPS with different plasticizers and amounts of NaCl per 100 g starch.
denoted asmonomial coefficient B1. According to the listed
second-order polynomials in Figure 7, the monomial
coefficients of GluPTPS, SPTPS, and UPTPS were larger
than those of GlyPTPS and FPTPS at 0.2, 0.4, and 0.6 mol
NaCl per 100 g starch. For example, the monomial
coefficients of GluPTPS, SPTPS, and UPTPS were, respec-
tively, 29.40, 28.35, and 25.70 at 0.4 mol NaCl per 100 g
starch, while those of GlyPTPS and FPTPS were only 19.37
and 19.42, respectively. This phenomenon was more
obvious at 0.4 and 0.6 mol NaCl per 100 g starch than
the one at 0.2 mol NaCl per 100 g starch. At the low water
contents, solid plasticizers would separate out from TPS,
which would not form the interaction with starch. As a
result, the movement of starch chain was restrained, and
the conductance was decreased for TPS plasticized by solid
plasticizers. When water contents of TPS were increased,
solid plasticizers would dissolve and form the interaction
with starch again. Therefore, for TPS plasticized by solid
plasticizers, the high sensitivity of the conductance to
water contents was ascribed to the separation of solid
plasticizers from TPS at the low water contents.
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Conclusion
Both the interactions between plasticizers and starch and
the interaction between Naþ and starch played an impor-
tant role on the mechanical properties and the conduc-
tance of TPS as SPE. Because plasticizers containing amide
groups had stronger hydrogen bond-forming abilities with
starch than polyols, formamide restrained starch recrys-
tallization, made starch chain mobility flexible and made
the transference of ions facile. FPTPS had the best elonga-
tion at break and lowest tensile stress. FPTPS had the best
conductance as a whole. At the medium water content
(0.2), the conductance of FPTPS containing NaCl was
about 10�3 S � cm�1. The conductance of TPS was water
sensitive. TPS plasticized by solid plasticizers had the high
sensitivity of the conductance to water contents at the low
water contents, which was ascribed to the separation of
solid plasticizers. A second-order polynomial was suffi-
cient to describe the relationship of conductance (y) versus
water contents (x) with a good agreement (R2> 0.96) when
water contents were below 0.45.
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X. F. Ma, J. G. Yu, K. He, N. Wang
510
The further study on TPS as SPE was necessary. The
mixture of several plasticizers and the introduction of
carbon black and carbon nanotube were considered to
improve themechanical properties and the conductivity of
TPS as SPE. TPS would be a promising alternative for the
development of new SPE materials, which had a wide
variety of potential applications such as biosensor,
artificial muscles, corrosion protection, electronic shield-
ing, environmentally sensitive membranes, visual dis-
plays, solar materials, and components in high energy
batteries.[19]
Received: November 18, 2006; Revised: January 14, 2007;Accepted: January 15, 2007; DOI: 10.1002/mame.200600445
Keywords: extrusion; solid polymer electrolyte; starch; thermo-plastics
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DOI: 10.1002/mame.200600445