the future of die casting buehler networking days, april 2018 · 2018-05-01 · the future of die...

The Future of Die Casting Buehler Networking Days, April 2018 Lothar Schneider I April 25th, 2018

2 © Rheinmetall Automotive AG I

Which changes happen to our society?

25.04.2018

The Future of Die Casting - Buehler Networking Days

Globalization

Urbanization

Science Health

Neo-Oecology

New Mobility

Gender Shift

New Work Env.

Security

Silver Society

Avatar

AI/ Connectivity

Quelle: Zukunftsinstitut GmbH


Which changes happen to our society?

25.04.2018



In such a rapidly changing world..., is there still space for a die caster?

4 © Rheinmetall Automotive AG I 25.04.2018



„Plan for the future because that‘s where are you going to spend the rest of your life …“

Mark Twain

http://az616578.vo.msecnd.net/files/2016/01/01/635872216106950472-1324437628_past.jpg


Summary 4

Opportunities for the aluminum casting industry 3

Our main market: The car industry 2

Who we are 1

Agenda

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Rheinmetall Automotive

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Business Units Bearings

Castings

Large Bore Pistons

Small Bore Pistons

Actuators

Automotive Emission Systems

Commercial Diesel Systems

Pump Technology

Solenoid Valves

Aftermarket Business

Brands

China – April 2018


Summary 4



Who we are 1

Agenda

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Production of light vehicles worldwide [in Mio.]

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Quelle: IHS Automotive (April 2017)

0

10

20

30

40

50

60

70

80

90

100

110

120

2025e

109,71

3,84

2020e 2017e

94,81

3,56 0,77

2010

Hybrid Diesel Pure Electric Otto

71,28

19,20 16,32

60,93

28,62

Light Vehicles market continues to grow.

ICE looses market share, but in total

quantities will grow furtheron until year

2025.


Production of battery driven vehicles worldwide [in Mio.]

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BEV with significant growth!

Alert for ICE related companies. 1

4

2

0

2010

Rein Elektrisch

3

2017e 2020e 2025e

3,84

0,77

Quelle: IHS Automotive (April 2017)


CO2 – New and stricter legislation!

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Reduction of CO2 Emissions is a target

of all major countries

2021 – 95 gCO2/km

2025 – 68-78 gCO2/km […]

Quelle: ICCT


Summary 4



Who we are 1

Agenda

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What requests the market?

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http://www.google.de/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwi8hZK49cXXAhUKL8AKHbehAOIQjRwIBw&url=http://www.senat-oesterreich.at/klimaallianz/so-gehts/schritt-2-reduzieren/&psig=AOvVaw3p5l9XKgFnIV2tmSCdFgXR&ust=1511018695229686


Internal combustion engine (ICE)/ Engine block

2005:

more than 25 LPDC machines in use for production of 500,000 engine blocks per year (low pressure)

2017:

more than 25 HPDC machines in use for production of 6,000,000 engine blocks per year (high pressure)

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Body applications

Hybrid-Structure out of steel, aluminum, magnesium and

growing share of aluminum components

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Example – Audi A8 (2017) Multimaterial Audi Space Frame


Structural body parts/ Components

Made out of ‚one‘ part/ casting, no more additional complexity Substitution of complex multilayer designs

High pressure die casting for achieving cost advantages competitve

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Weight: 5,7 kg Weight: 2,8 kg Weight: 4,0 kg


Chassis parts

Highly complex components:

Made in one casting (LPDC) – no more steel assemblies

Up to 50% weight savings compared to ealier designs

Corrosion resistant alloys

Highest design flexibility

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Weight: 18,5 kg Weight: 3,6 kg


E-Motor housings

Highly Complex Castings in LPDC, strong trend towards HPDC visible

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Highly complex castings in LPDC, strong trend towards HPDC visible


Battery package

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High pressure die casting

Clamping forces of 4000T and higher

Integrated cooling


Quelle: WIRED; 07.04.2017

Castings in a heat exchanger pump


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Summary 4



Who we are 1

Agenda

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Summary

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The trend towards light weight cars in order to reduce the CO2 emissions offer additional business potential for aluminum castings suppliers.

E-mobilty is not a thread for the casting industry, it is just another opportunity for additional growth.

Body and Chassis applications offer significant growth potential for the casting industry, substituting welded and assembled steel constructions.




http://az616578.vo.msecnd.net/files/2016/01/01/635872216106950472-1324437628_past.jpg

„Plan for the future because that‘s where are you going to spend the rest

of your life …“

„Forecasting is very difficult, especially for the future ...“

Mark Twain.



Quelle Basisfahrzeug: FIAT Mio

Thanks for listening!


Disclaimer

25.04.2018


the future of die casting buehler networking days, april 2018 · 2018-05-01 · the future of die...

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