the most innovative system for outdoor porcelain …gator tile sand installation step 1 •...

THE MOST INNOVATIVE SYSTEM FOR OUTDOOR PORCELAIN TILE INSTALLATIONS

GATOR TILE SYSTEM INSTALLATION

GATOR TILE SAND INSTALLATION

STEP 1 • EXCAVATION OF THE NEW GATOR TILE AREAExcavate the new Gator Base area. The depth required is calculated by adding Porcelain Tile height, Gator Base, bedding sand, plus any soft organic material that has to be removed. Excavate the perimeter an extra 6" (15 cm) wider on all sides than the tile area required.

STEP 2 • LEVELLING AND COMPACTING OF THE BASE(A) • Ensure a slope of at least 1 degree away from any structure, such as a house. (B) • The native soil needs to be compacted using a plate compactor or hand tamper.

STEP 3 • ADDITION OF GATOR FABRIC 4.4, LEVELLING AND COMPACTED BEDDING SAND(A) • Lay down Gator Fabric 4.4 and cover the entire excavated area. (B) • Spread an even layer of sand to a depth of maximum 3/4 inch (19 mm) • The levelling and compacting the bedding sand will be the last step prior to installing the Gator Base. (C) • Water the sand prior to using a hand compactor and/or plate compactor, compact the 3/4 inch (19 mm) of bedding sand until you obtain a final height of 1⁄2 inch (13 mm) of compacted bedding sand, that should reflect the final tiled surface.

STEP 4 • INSTALLATION OF THE GATOR BASE Make sure to install the Gator Base on the extended excavation area (total excavation should be 6 inches [15 cm] wider on each side than the final tiled area). • Start laying the Gator Base units ensuring Gator Base interlocks with the tongue & groove system.

STEP 5 • INSTALLATION OF PORCELAIN TILE AND GATOR SPACERGator Spacers should receive a generous amount of Gator XP glue on each quadrant. Install the Porcelain Tile on the Gator Spacer, apply pressure or tap the tiles with a rubber mallet at all corners. This will ensure that the tiles are adhering to the Gator Spacer. The Gator Spacer will be left in the tile installation permanently, ensuring proper alignment and stability of your project for years to come.

STEP 6 • INSTALLATION OF GATOR TILE EDGE AND GATOR BASE SCREWSInstall Gator Tile Edge on the Gator Base using Gator Base Screws, make sure that Gator Tile Edge rests firmly against the tiles. Use Gator Base Screws at every second hole.

IMPORTANTThe 15 year warranty of the Gator Tile sand applies only if all the components of the system are used and all installation steps are followed.

STEP 7 • SWEEPING, COMPACTING AND BLOWING OF THE GATOR TILE SAND(A) • When emptying the bag of GATOR TILE SAND, spread it onto the dry, tiled surface.• When sweeping the GATOR TILE SAND, spread it over a small area before moving onto the next, while making sure to fill in the joints. (B) • It is now time to compact the sand into the joints using a roller compactor or rubber mallet. Do not use a plate compactor. Repeat filling and compacting of the tile joints. Finally, sweep the surface with a fine bristle broom and remove all excess sand. • Ensure the sand is 1/8 inch (3 mm) lower than the tile chamfers (C) • Finally, use a blower to blow off all sand residue laying on the tile surface.

WATER ACTIVATION (IMPORTANT NOTES)A Work in manageable sections, ideally about 100 sq. ft. at a time,

depending on temperature.B Do not allow GATOR TILE SAND to wash out of joint.C Never allow tiled surface to dry out during the water activation

phase.D Watering must be started at the lowest point of the tiled surface.E Use a watering gun connected to a hose. Setting should be set to

shower.

STEP 8 • GATOR TILE SAND WATER ACTIVATION STEPS(A) • Shower water on a specific area of 100 sq.ft., wait no longer than 2 to 3 minutes. (B) • Shower and rinse simultaneously on a section of approximately 100 sq. ft. so as to eliminate any GATOR TILE SAND residue left on the tiles. Any GATOR TILE SAND residue should go directly into the tiled joints. Wait no longer than 2 to 3 minutes. (C) • Shower and rinse simultaneously, so as to eliminate any GATOR TILE SAND residue. Any residue should go directly into the tiled joints. However, stop showering when you see water retention on the tiled joints. Wait no longer than 2 to 3 minutes. Note: Repeat the directions of STEPS 8a to 8c for all other areas that have not been showered with water. (D) • Use a leaf blower to remove any excess water remaining on the tiled crevices. This blowing action is necessary to help remove any remaining GATOR TILE SAND residue left on tiled surfaces from the previous steps.

IMPORTANTThe water used in steps 8a to 8c will activate a bonding action as well as condensing GATOR TILE SAND in the joints. It is important to water the GATOR TILE SAND a total of 3 times, as per steps 8a, 8b and 8c. Too little water will not properly activate the GATOR TILE SAND and will reduce the final performance.

1

GATOR BASE 4

GATOR XP GLUE

GATOR SPACER 5

GATOR BASE SCREW

GATOR TILE EDGE 6

3A 7A2A

3B

7B 7C 8ABC

8D FINAL

2B

GATOR FABRIC 4.4

GATOR BASE

GATOR BASE UNIT• Eases installation of porcelain tile• Increases efficiency• Equivalent to 288 lbs (130 kg) of crushed stone• Replaces 6 in (15 cm) of compacted crushed stone• Evacuates water through the channel• Manufactured using lightweight high-density polypropylene• Environment friendly and 100 % recyclable• Extremely durable, will not degrade in the ground• Designed with a tongue-and-groove system• Gator Base Insulation has an R-Value of 3.6 (per inch thickness)• Will reduce the number of freeze and thaw cycles

Gator Base is environmentally friendly, engineered to return water to the native soil due to the evacuation channels incorporated in the Gator Base. It will never leach chemicals or degrade in the native soil for over 100 years.

BETTER FREEZE AND THAW PROTECTIONOne Gator Base panel acts like 18" of crushed stone as a thermal blanket. It is effective as an insulator thus reducing freeze and thaw cycles.

BETTER LOAD TRANSFEROne Gator Base panel engineered for paver and tile installation is equivalent to 6" of crushed stone. The interlocking panels distribute all dynamic loads to a very wide area practically eliminating any pressure on the ground.

To learn more about the Gator Base product, request our Gator Base Information document or visit us at AllianceGator.com

IT’S A BETTER INSTALLATIONGATOR BASE 3/4"

COMPACTED BEDDING SAND 1/2”GATOR FABRIC

PORCELAIN TILE 3/4"

COMPACTED NATIVE SOIL

GATOR SPACER

Load Transfer

¼˝

Square feet X 0.4 =

number of spacersSquare feet X 0.35

= number of spacers

Square feet X 0.75 =

number of spacersSquare feet X 0.56

= number of spacers

Gator SpacerCalculation for 24"x 24" tiles




GATOR SPACER

The creation of the Gator Tile System allows for the installation of porcelain tile directly on top of the Gator Base using the Gator Spacer to provide uniform spacing and unparalleled stability. The Gator Spacer has been designed to provide the right support, load transfer and a monolithic surface binding all units together.

All Gator Spacer bars can be removed to create a flat disk to support larger tiles and uniformize the load transfer to all units. Simply break the spacer bar's bridge to obtain a flat disk.

The reverse side of the Gator Spacer has been designed and engineered to ensure ease of use and maximum grip of the Gator Spacer to the tile. The Tile Secure Lock will be ensured with the Gator Block Bond XP adhesive filling the reverse rivet holes creating a bond and a lock between both the Gator Spacer and the tiles.

Gator Block Bond XP ensures mechanical binding and structural integrity of the system. Binding the Gator Spacer to the porcelain tile minimizes any lateral movement due to the natural elements.

½˝

⅛˝

The spacer can be cut into either a half- or a quarter-unit (using an utility knife) to be used along the edge of a building or the Gator Edge. Take note that the spacer bar needs to be kept to ensure exact spacing when laying the tile.

6˝

To calculate the amount of spacers needed for some of the most popular porcelain tile sizes, use the following formulas:

Gator Block Bond XPGator Spacer

Gator Base

Gator Spacer dimensions: Diameter 6” (15 cm) / Thickness 1/8” (3 mm)

Spacer bar 1/8” (3.2 mm) / Spacer height 1/2’’ (1 cm)Diameter 6” (15 cm) / Thickness 1/8” (3 mm)

Spacer bar 3/16” (4.8 mm) / Spacer height 1/2’’ (1 cm)Diameter 6” (15 cm) / Thickness 1/8” (3 mm)

Spacer bar 1/4” (6.4 mm) / Spacer height 1/2’’ (1 cm)

GATOR XP GLUE

GATOR FABRIC 4.4

GATOR EDGE TILE

GATOR BASE SCREW

Gator Block Bond XP ensures mechanical binding and structural integrity of the system. Binding the Gator Spacer to the porcelain tile minimizes any lateral movement due to the natural elements.

The Gator Edge is the fully customizable solution to run around the perimeter of your finished porcelain tile installation, providing stability and strong lateral support. The Gator Edge is made with 100 % polyethylene.APPLICATION AND INSTRUCTIONS1. It can be installed either before or after the

Porcelain tile installation.2. Using one Gator Base Screw every second hole and

at every junction ensures continuous lateral support.

Fastening Gator Edge with the Gator Base Screw through the Gator Base reinforces the outside perimeter, creating a strong lateral support.

Product size ⅝"x 2¼"x 96"(8 linear feet)

Gator Tile Edge

Gator Base

Bedding sandGator fabric

Native soil

Gator Fabric GF 4.4 is ideal for drainage, filtration and will allow water flow. Gator Fabric GF 4.4 is used for soil separation and drainage. They combine high durability along with excellent physical and hydraulic properties.It is non-biodegradable and resistant to most soil chemicals.

• Using purest, clearest polymers• Cleaner sand gradation• More water repellant

• 15 YEAR LIMITED WARRANTY• Stronger and more durable polymers• Self healing• Resists freeze/thaw, extreme heat and erosion

• EXCLUSIVE UNIQUE COLORS• 4 vibrant true colors that last• Enhance and beautify any hardscape project

GATOR TILE POLYMERIC SAND

Gator Tile Sand, once set, becomes very firm and locks between the tile joints while still retaining flexibility and providing a long-lasting, durable jointing material.

FEATURESEASY TO INSTALL

STRONG YET FLEXIBLESELF HEALING TECHNOLOGY

4 UNIQUE COLORS

Beige Sable

SlateGrey

Ivory BlackDiamond

GATOR XP GLUE

GATOR BASE

GATOR BASE SCREW

GATOR SPACERGATOR TILE

EDGE

GATOR TILE INSTALLATION SUMMARY

For full detailed instructions visit AllianceGator.com

STEP 1Excavation of the new Gator Tile area

STEP 2Levelling and compacting of the native soil. (If necessary, use compacted crushed stone for any variations in grade)

STEP 3Addition of Gator Fabric 4.4, levelling and compacting bedding sand

STEP 4Installation of the Gator Base

STEP 5Installation of porcelain tile, Gator Spacer and Gator Block XP adhesive

STEP 6Installation of Gator Tile Edge and Gator Base Screws

STEP 7Sweeping, compacting and blowing of the Gator Tile Sand

STEP 8Gator Tile Sand water activation

1

4 5 6

3A

7A

2A 3B

7B

7C 8ABC 8D FINAL

2B

GATOR FABRIC 4.4

UNDER LICENSE FROM BROCK INTERNATIONAL U.S. PATENTS NOS. 8,662,787; 8,827,590; AND PATENTS PENDING

IT’S A BETTER INSTALLATION

BUILT TO LASTBETTER LOAD TRANSFERBETTER FREEZE AND THAW PROTECTION

2 MILLION SQ. FT. INSTALLEDAlliance Designer Products Inc.225 Blvd. Bellerose West, Laval, Quebec, Canada H7L 6A1Tel.: 450 624-1611 - Fax : 450 624-1622 - Toll free : 1 866-212-1611AllianceGator.com

20160757 / 16-10075

the most innovative system for outdoor porcelain …gator tile sand installation step 1 •...

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