the poonawallagroup - progtech

The Poonawallagroupof Engineering Companies

../../PEG_Corporate_Video_Published/Corporate_Video_Ver 1 Published dt 18th Dec 2015.mp4

• Over 25 Years in the market since 1987.

• Highly experienced & diverse workforce.

OUR PRODUCT RANGE

INTERVALVE

IVGKINTERVALVE

IVTL

INTERVALVE

IVGE

INTERVALVE

IVTFE

INTERVALVE

IVDX-R

INTERVALVE

IVEX-T / F / M

INTERVALVE

IVR

INTERVALVE

IVDF

CERTIFICATES

POD

CE - PED GOST

FIRE SAFE ISO 9001

CE - ATEX

CERTIFICATES

ISO 9001 OHSAS 18001

ACTUATOR LIFE CYCLE TEST FROM BARC

API SPEC Q1

BUTTERFLY VALVES : CENTRIC DISCINTRVALVE

IVGK

INTRVALVE

IVTL

INTRVALVE

IVTFE

INTRVALVE

IVGE

FEATURES Centric Disc Wafer

type Rubber lined

valve with single

piece body

Centric Disc,Lugged

type Rubber lined

valve with single

piece body.

Centric Disc, Wafer type Butterfly Valve with PTFE seat & split body

Centric Disc,

Lugged & Wafer

type, Rubber

lined body & disc

encapsulation.

SIZE RANGE 1½” to 48” 1½” to 48” 2” to 12” 2” to 14”

PRESSURE RATING PN 10 - PN 16 PN 10 - PN 16 UPTO PN 10 UPTO PN 10

SEAT LEAKAGE Tight Shut off and

bidirectional

Tight Shut off and

bidirectional

Tight Shut off Tight Shut off and bidirectional

OPERATION Pneumatic,

Electrical, Worm

Gear.

Pneumatic, Electrical, Worm Gear.

Pneumatic, Electrical, Worm Gear.

Pneumatic,

Electrical, Worm

Gear.

MOC WCB, SS, Hast alloy, Aluminum-Bronze, Monel, Titanium Super Duplex Steel etc.

WCB, SS, Hast alloy, Aluminum-Bronze, Monel, Titanium,Super Duplex Steel etc.

WCB, SS, Hast alloy, Aluminum-Bronze, Monel, tanium Super Duplex Steel etc.

SGI, Rubber lining: EPDM, Hypalon etc.

BUTTERFLY VALVES : CENTRIC DISC

INTRVALVE

IVDF

INTRVALVE

IVR

INTRVALVE

IVC

FEATURES Centric Disc, Double

Flanged, Rubber lined

butterfly valve

Centric Disc, Wafer type

seat less Butterfly Dampers

Self acting Non Return

Valve

SIZE RANGE 2” to 24” 1½” to 48” 1” to 35”

PRESSURE

RATING

UPTO PN 16 UPTO 0.5 bar PN 10- PN 16

SEAT

LEAKAGE

Tight Shut off Less then 1% of rated Cv

value.

Tight Shut off

OPERATION Pneumatic, Electrical, Worm Gear.

Pneumatic, Electrical Self Acting

MOC WCB, CF8, CF8M, etc.

CS, CF8, CF8M etc. SGI, WCB, CS, CF8, CF8M etc.

BUTTERFLY VALVES : ECCENTRIC DISC

INTRVALVE

IVEX-T, IVEX-F

IVEX-M

INTRVALVE

IVDX-R

FEATURES Double offset Disc Design, High

Performance Butterfly Valve,

Lugged and wafer design body.

Double offset Disc, Flanged Design

Butterfly Valve in Fabricated /

Casting

SIZE RANGE 2” to 24” 2.5” to 96”

PRESSURE RATING 150# & 300# PN 10 & PN 16

SEAT LEAKAGE Tight Shut off for Model IVEX-T &

IVEX-F, Class IV for IVEX-M

Tight Shut off Class

OPERATION Pneumatic, Electrical, Worm Gear Pneumatic, Electrical, Worm Gear

MOC WCB, SS, Hast alloy, Aluminum-Bronze, Monel, Titanium, Super Duplex Steel etc.

WCB, SS,Hast alloy, Aluminum-

Bronze, Monel, Titanium, Super

Duplex Steel etc.

INTRVALVETRIPPLE OFFSET VALVES

FEATURES

Size Range: 3” to 48” , Pressure Rating :Class # 150

Size Range: 3” to 24” , Pressure Rating :Class # 300

Seat Leakage : Tight Shut off

MOC: WCB, CF8, CF8M etc

Operation: Pneumatic, Electrical, Worm Gear.

DOUBLE FLANGE -2400 NB VALVE

DOUBLE FLANGE -2800 NB VALVE

#150/#300,2PC,Floating #800, 3PC, Floating #150/#300, Trunnion

#150/#300, 3 Way #600/#900, Trunnion

BALL VALVE - PRODUCT RANGE

BALL VALVE

INTERVALVE TRUNNION

MOUNTED BALL VALVE

INTERVALVE FLOATING

BALL VALVE

INTRVALVE

TRUNNION MOUNTED

INTRVALVE

FLOATING

DESIGN

STANDARD

Designed to API 6D & ASME

B16.34

Designed to ASME B16.34 / BS EN

ISO 17292

SIZE RANGE 2” to 24” (DN 50 to DN 600) ½” - 12” – 2 PC

½” – 2” – 3 PC

PRESSURE

RATING

#150, #300, #600 #150, #300 (2 PC)

#600/#800 (3 PC)

PORT Full & Reduced Bore Full & Reduced Bore

END

CONNECTION

FE, BWE, RTJ FE (2PC), SE,SWE,BWE (3PC)

MOC BODY - WCB, CF8, CF8M

BALL - CF8, CF8M

SEAT - Devlon, Nylon (PA-12),

PTFE, GFT, CFT, PEEK, Delrin,

METAL

BODY - WCB, CF8, CF8M

BALL - CF8, CF8M

SEAT - PTFE, CFT, GFT, TFM,

PEEK, DELRIN, METAL

OPERATOR Hand Lever, Gearbox, Pneumatic,

Electrical

Hand Lever, Gearbox, Pneumatic,

Electrical

BALL VALVE

TRUNNION MOUNTED BALL VALVE

FEATURES

Double body seal & Multiple stem sealing

Double block & bleed (DBB)

Standardized ISO Top mounting pad & drive connection

Fire safe design

Antistatic design

Self lubricated bearings for stem/trunnion

Relieving seats (standard) & Non-relieving seats (Optional )

Sealant injection for Stem & Seat - Optional

Uniform loading of seat using compression springs

Special MOC to suit customer requirement

Ease of maintenance & servicing

FLOATING BALL VALVE

FEATURES

Double body seal & Double stem sealing

Standardized ISO Top mounting pad & drive connection

Optimised torque

Fire safe design

Antistatic design

Special MOC to suit customer requirement

GATE VALVE

INTERVALVE FORGED

GATE VALVE

INTERVALVE CAST

GATE VALVE

GATE VALVE

INTRVALVE

CAST GATE VALVE

INTRVALVE

FORGED GATE VALVE

DESIGN STANDARD Designed and manufactured

according to API 600 / ASME B

16.34.

Designed and manufactured according to API 602.

SIZE RANGE 2” to 48" 1/2” to 2"

TYPE Outside Screw & Yoke , Bolted

Bonnet / Pressure Seal Bonnet

Outside Screw & Yoke , Bolted


PRESSURE RATING #150, #300, #600 #800,#1500,#2500

END CONNECTION FE, BWE, RTJ FE , SE,SWE,BWE

OPERATION Manual , Gear Box,Electrical Manual

MOC BODY - CS, SS, Special MOC on Request

TRIM - All possible API Trims

BODY - CS, SS, Special MOC on Request


GATE VALVE

FEATURES

Rising Stem & Non-Rising Hand wheel.

Bolted Bonnet Design upto #600

Pressure Seal Bonnet above # 900.

Hard faced seating contact for wear and erosion resistance.

Back seat hard faced

Forged steel shaft in 13% Cr Material for erosion, abrasion and wear resistance

Choice of metallurgy and End Connection to suit customer requirement

Non – Asbestos gasket & packing

GLOBE VALVE

INTERVALVE FORGED

GLOBE VALVE

INTERVALVE GLOBE

VALVE

GLOBE VALVE

CAST GLOBE VALVE FORGED GLOBE VALVE

DESIGN STANDARD Designed and manufactured

according to BS1873 / ASME B

16.34.

Designed and manufactured according to API 602.

SIZE RANGE 2” to 20" 1/2” to 2"

TYPE Outside Screw & Yoke , Bolted


Outside Screw & Yoke , Bolted


PRESSURE RATING #150, #300 #800,#1500,#2500

END CONNECTION FE, BWE, RTJ FE , SE,SWE,BWE

OPERATION Manual , Gear Box,Electrical Manual

MOC BODY - CS, SS, Special MOC on Request


BODY - CS, SS, Special MOC on Request


GLOBE VALVE

FEATURES

Rising Stem & Rising Hand wheel.




Back seat hard faced

Forged steel shaft in 13% Cr Material for erosion, abrasion and wear resistance

Choice of metallugry and End Connection to suit customer requirement

The Valve Plug / Disc is designed with self centering mechanisam

Non – Asbestos gasket & packing

CHECK VALVE

INTERVALVE SWING

CHECK VALVE

INTERVALVE DUAL PLATE

CHECK VALVE

CHECK VALVE

INTERVALVE

SWING CHECK

VALVE

INTERVALVE

PISTION

LIFTCHECK VALVE

INTERVALV DUAL

PLATE CHECK

VALVE

DESIGN

STANDARD

Designed and

manufactured AS PER

BS1867 / ASME B 16.34.

Designed and

manufactured AS PER

API 602.

Designed and

manufactured AS PER

API 594.

SIZE RANGE 2” to 48" 1/2” to 2" 2” to 48"

PRESSURE

RATING

#150, #300 #800,#1500,#2500 #150, #300

END

CONNECTION

FE, BWE, RTJ FE ,SE,SWE,BWE Wafer / Lugged /

Flanged

SPECIAL

FEATURE

Dash Pot Arrangement

600 NB and Above sizes

INCONEL X 750

SPRING

Soft Seat and Metal

Seat

INCONEL X 750

SPRING

CHECK VALVE

FEATURES




Choice of metallurgy and End Connection to suit customer requirement

Non – Asbestos gasket

Solution:

• New design made for 600NB

casting design swing check valve

with Dash pot & dead weight

arrangement to avoid the damping

effect while I operation & operate

smoothly.

Customer Need:

• 24”( 600NB) higher size swing check valve

cast design for stopping reverse flow. Position

24”(600NB) Swing Check valve with dash pot & dead

weight arrangement

Benefits to customer:

• Valve tested and installed in process line working smoothly as desired by customer.

CUSTOMER – JINDAL STEEL & POWER LTD

SPECIAL PROJECTSWe at INTERVALVE POONAWALLA LTD & EL-O-MATIC INDIA LTD

are a ONE STOP SOLUTION FOR YOUR VALVE AUTOMATION NEEDS

4”(100NB) Globe valve for Oxygen service with special

cover protectionCustomer Need:

• 4”( 100NB) Globe valve for Oxygen

service/Application for the process.

Solution:


casting design Globe valve with

protecting hydro carbon contact

with the valve components to

avoid sparking or fire

CUSTOMER – J.K. PAPER MILL


• Valve Checked with Ultra Violet

rays for Presence of hydro-carbon Particles installed & working satisfactorily




• Valve Manufactured & tested as per customer requirement of Limit switch operations for on/off indication and Flanges suitable for site mounting.

Solution:



Ring type joint flanges and Limit

switch mounting & cam arrangement

4”(100NB) Globe valve with RTJ flanges & with Limit

Switches for on/offindicationCustomer Need:

• 4”(100NB) Globe valve with special Ring

type joint flange connections and Limit switch arrangement for on/off indication.

CUSTOMER – MUNDRA SOLAR POWER LTD.



CUSTOMER – TRIVENI ENGINEERING


• Valve with Stem Extension in Bonnet extension design manufactured and supplied as per customer requirement in LCB material.

Solution:



casting Bonnet extension design.

6”(150NB) Globe valve with Stem/Bonnet Extension in

LCB MaterialCustomer Need:

• 6”(150NB) Globe valve with Stem extension

with Bonnet Extension in LCB Material



CUSTOMER – HI-TECH CONTROLS


• Valve Manufactured and supplied

with desired extension and

smooth operation with Gear operator.

Solution:


Gate valve with stem extension

and mounting arrangement for

Gear operator.

Customer Need:

• 20”(500NB) Gate cast valve with stem extension for Gear operator.

20”(500NB) Gate valve with stem extensions and Gear

operator




• Systems operates smoothly and perfectly as desired flow patterns

CUSTOMER - JSW STEEL & POWER LTD

Solution:


3WayBall valve Flanged ends as

per Flow pattern required.

• Inspection conducted by customer

with required flow patterns.

Customer Need:

• 12”( 300NB) 3-Way cast valve for diversion

of flow on 2-pipe lines.

• one flow pattern at 0 Deg. Position and

second flow pattern at 90 Deg. Position

12”(300NB) 3-way valve for flow diversion system



CUSTOMER - JSW STEEL LTD.


• Manual 3-way valves with different

flow pattern and different materials

available at one place.

Solution:

• New design valve developed with flow

pattern required in various sizes and

materials as per the flow pattern required

by customer.

Customer Need:

• 3-Way Forged/Cast valve with Hand lever

operation in stainless steel as well as

carbon steel material for diversion of flow

on 2-pipe lines.

Manually operated 3-way valve for flow diversion



Ball valve with Stem Extensions for Insulation on valve

Customer Need:

• Ball valve required with stem extension

to do insulation around the valve body

& handle should be outside the insulation

for operation.

Solution:

• New design valve developed as per

customer mentioned stem extension

dimensions for insulation.

• Valve operation with stem extension design

tested successfully.

CUSTOMER – PIRAMAL HEALTH CARE LTD


• Valve can be insulated with required insulation thickness and operation can be done easily from above insulation.



Customer Need:

• Trunion mounted Ball valves for cavity

pressure release connection and

emergency sealant connection.


• valve supplied as per the customer desired requirements

Solution:

• New design of Trunnion mounted valve

design with the feature of cavity pressure

release connection and emergency

sealant connection.

•Valve tested satisfactorily for cavity pressure

release action as well as emergency sealing.

Trunion mounted design Ball valves with cavity Pressure release

connection and emergency sealant connection




CUSTOMER – ALFA LAVAL


• Systems full fills customer desired flow patterns requirement.

Solution:

• New design valve developed with flow

pattern required.

Proposed single acting Actuator to get

default flow pattern at 0 Deg.

with flow direction indicator.

Customer Need:

• 1”( 25NB) 3-Way Forged valve automation

system for diversion of flow on 2-pipe lines.

• one flow pattern at 0 Deg. default Flow

pattern and second flow pattern at 90 Deg.

Position

Automated 3-way valve system for flow diversion



CUSTOMER – NUCLEAR POWER CORPORATION OF INDIA LTD ( NPCIL )


• Manual hand lever /automated operated valves available at one source easy for replacement.

Solution:

• New design of valve developed

with special end connection dimensions as

required by the customer.

• Valve operation with handle as well as with

actuator tested and successfully fitted at

site by replacing old valves.

Manual/Automated Ball valve with Special end connectionCustomer Need:

• Manual & Auto Ball valve required with

Special end connections as available on site

For one to one replacement of valve.



CUSTOMER – SAINT GOBAIN LTD.


• Manual hand lever operated

valve can give the electrical

indication for open/close position.

Solution:

• New design of switch Box assembly

mounting on Manual ball valve developed

with special arrangement of switch box

mounting as well as manual operation with

hand lever.

• Valve operation with handle tested with

switch feed back of open close indication.

Manual Ball valve with Switch Feed BackCustomer Need:

• Manual Ball valve required with Electrical

feed back for valve open and close position




• Valve operation is easy and

Quenching /heating can be done

During operation.

Solution:

• New design valve developed with single

piece ball valve design and Jacketing made

with the help of two halves welded on to

the valve body

Customer Need:

• Jacketed ball valves for special media

application, which require quenching/heating

during the flow/operation.

Jacketed Ball Valves in various sizes and materials

CUSTOMER – UNITED PHOSPHORUS LTD.




• Special #2500 pressure rating valve

with desired end connections as per site requirement supplied.

Solution:

• New design of high pressure rating

#2500 valve developed in Forged grade

material with special thread end

connections as per site dimensions.

Floating design Ball valve in High pressure #2500 rating

Customer Need:

• Ball valve for high pressure rating #2500

with special thread end connections

suitable for existing site connection




CUSTOMER - UNITED PHOSPHORUS LTD


• IBR Standard valves with IBR

Approved stamp for steam

application available.

Customer Need:

• Ball valves for steam application as per

Indian Boiler Regulations (IBR) STD.

Ball valves for steam applications as per IBR STD.

Solution:

• Valve designed as per IBR standard

Designed approved by the IBR authorities.

• Valve Manufactured as per IBR

standard manufacturing process.

• Valve tested & Approved with IBR stamp

by the IBR authorities.



CUSTOMER – ASIAN PAINTS


• Valve operation is easy and get

close automatically as desired by customer.

Solution:

• New design valve developed with special

hand lever design by using spring return

arrangement, thus to achieve automatic

closing by spring.

Customer Need:

• Manual valve which can close automatically

if Hand lever is relieved.

• valve has to open only for few moment to

collect the samples and get closed

automatically

Self closing valve with spring return handle



Ball valves for vacuum service applications

CUSTOMER – UNITED PHOSPHORUS LTD.

– INDIAN OIL CORPORATION

– HYDAC ( I ) PVT LTD


• Full fills requirement of vacuum

service/Application valves as desired by customer.

Solution:

• New design of valve developed with

special seat and sealing’s dimensions to

achieve leakage proof in Vacuum

application.

• Vacuum testing completed successfully

for the valves

Customer Need:

• Ball valve of various sizes and rating

required for Vacuum application.



CUSTOMER – TECHNOMAX MIDDLE EAST ENGINEERING LLC


• Special Material Aluminum Bronze valves as per customer desired equipment available.

Solution:

• New valve developed with special foundry

and special manufacturing process in

Aluminium Bronze for highly corrosive

media application.

• Valve tested successfully with special

material.

Ball valves in Aluminium Bronze Special materialCustomer Need:

• Ball valves in Aluminum Bronze

material for highly corrosive application




• Special flanged end connection valve with higher rating #900 made available to customer.

Solution:

• New design of high pressure rating

#900 valve developed with special lip

seals and flanged dimensions as required

by the customer, after design approved by

Customer.

Customer Need:

• Special Trunion mounted Ball valve

for high pressure rating #900 with special

lip sealing's & special dimensions suitable

for site mounting.

Special Trunion mounted design Ball valve #900

CUSTOMER – CAIRN INDIA LTD.



EL-O-MATIC Actuator Limit Switch Box Manual Override

EL-O-MATIC Automation Systems EL-O-MATIC Accessories

ACTUATOR MODELS

DOUBLE ACTING

SPRING RETURN

FEATURES OF ACTUATOR

SS Fasteners

Unique position indicator

Double rack & pinion Blow out proof shaft

Vast spring combinations – ‘P’ & ‘E’ series

Body/ endcap –GDC/PDC with yellow powder coating

External travel stop arrangement

Top quality bearings / seals for low friction & high cyclic life

Actuator mounting –SO 5211 & Shaft with standard ISO square

Piston with 3 lug design - Patented

SOV & Accessory mounting - NAMUR

ACTUATOR SERIES‘P

’ SER

IES-

PAR

ALL

EL S

PR

ING

‘E’ S

ERIE

S-C

ON

CEN

TRIC

SP

RIN

G

EL-O-MATIC ACTUATOR

'P' SERIES 'E' SERIES

PRESSURE

RANGE

PD – 0.2 TO 10 bar

PE – 6 to 10 bar , standard springs

PE – 3 to 10 bar, reduced springs

ED – 0.2 TO 10 bar

ES – 6 to 10 bar , standard springs

ES – 3 to 10 bar, reduced springs

TORQUE 23 to 4955 Nm @ 6 bar 9 to 251 Nm @ 6 bar

MEDIA Air (dry or lubricated)

Non – corrosive gas or light hydraulic

oil

Air (dry or lubricated)

Non – corrosive gas or light hydraulic

oil

ROTATION CCW to open with port ‘A’ pressurized

Spring return actuator air fail to close, CW

CCW to open with port ‘A’ pressurized

Spring return actuator air fail to close,

CW

MOVEMENT 91.50 from -0.5 CW to 910 CCW 91.50 from -0.5 CW to 910 CCW

LUBRICATION Factory lubricated for normal life of

actuator

Factory lubricated for normal life of

actuator

CONSTRUCTION Suitable for indoor & outdoor installations

Suitable for indoor & outdoor installations

AUTOMATION PRODUCT

Solenoid Valve Manual Override AFRFlow control

Valve

Quick Exhaust

Valve

EL-O-MATIC

Ball ValvePositioner Plug Valve

Lined Ball

/BFV

Non Return

Valve

AUTOMATION PRODUCT

AIR TANK FIRE SAFE BOXPRESSURE

BOOSTER

PRESSURE

SWITCH

EL-O-MATIC

Automated Ball Valve

EL-O-MATIC

Block & Bleed

EL-O-MATIC

Linkage System

EL-O-MATIC

Tandom Actuator

EL-O-MATIC

Extended Stem – 4.5m

EL-O-MATIC

3 Position Actuator

EL-O-MATIC AUTOMATION

SYSTEMS

EL-O-MATIC AUTOMATION

SYSTEMS

CUSTOMER - JSW STEEL LTDBenefits to customer:

• Systems full fills customer

desired flow patterns smoothly

Customer Need:

• 12”( 300NB) 3-Way cast valve automation

system for diversion of flow on 2-pipe

lines.

• one flow pattern at 0 Deg. Position and

second flow pattern at 90 Deg. Position

Solution:

• Reviewed the requirement.

• Proposed double acting Actuator with solenoid

operations and flow direction indicator. Inspection conducted by customer with required

flow patterns.

Actuator system for 3-way valve flow diversion system


are a ONE STOP SOLUTION to your problems

Single Actuator system for Multiple valve OperationCustomer Need:

• 4 valves to be operated in a synchronized manner

for burner firing system of supercritical boiler.

• Solution for this kind of arrangement

Solution:


• Design & developed prototype in 4 weeks.

•Demonstration of system conducted to customer.

• Gained the confidence of customer & consultant.


• Indigenous source & systems.

• Cost effective system & faster delivery.

• Domestic support

CUSTOMER – WESMAN , KOLKATA , END USER – JAYPEE POWER

CONSULTANT -- L&T



Actuator system for valve operation suitable for Nuclear Radiation of 15 MR

& Environmental Qualification as per NPCIL QME 1 standard.

CUSTOMER - NUCLEAR POWER

CORPORATION OF INDIA LTD.

(NPCIL)

PROJECT : KAPP & RAPP

SYSTEM SCOPE

1- Pneumatic Actuator

(Rack & Pinion Design)

2- Solenoid valve

3- Limit Switches Box

(Feed Back switches)

4- Air Filter Regulator

5- Interconnection Tubings



Tandem actuator system for higher torques

with space constraint requirement

CUSTOMER – REITZ INDIA

Customer Need:

• To operate damper of 6500 Nm Torque.

• Compact system required due to space constraints.

Solution:


• Proposed system with tandem actuator.

• Inspection conducted by customer.


• Systems fits within the given space constraints.

• No modifications required at site.

• Solution received to customer




• Indigenous source & systems. Cost effective system

• Faster delivery. Domestic support

Customer Need:

• 45⁰ Stroke adjustment required in open & close direction.

• Issues in procuring systems/spare from Overseas.

Solution:

• Reviewed the requirement & explore various options.

• Designed & developed new Actuator prototype concept

• Proto system trial at site in actual application. Gained the confidence of customer

CUSTOMER – JSW STEEL LTD PLANT – HSM 2

Actuator system with special Double stroke

adjustment for half travels from each side



Customer Need:

• ON/OFF system with BFV + MO +

stem extensions of 4.5 meters.

• Operating time < 3 secs.


• Complete solution.

• Performance requirements fulfilled

• Smooth operation achieved.

Actuator system with extension with butterfly valve

CUSTOMER – TRIVENI ENGINEERING END USER – BPCL KOCCHI

– THERMAX END USER – GVK POWER



FIRE SAFE BOX

FIRE SAFE JACKETING

• Valve automation system functions

smoothly even in case of fire in the plant

• To protect the actuator and accessories

from fire.

-Internationally approved fire safe

enclosure or fire proof jacketing

provided.

Offers a compact fireproofing solution

for both actuator and accessories

Actuator system with Fire safe Box or fire safe Jacketing

CUSTOMER – ENGINEERS INDIA LTD (EIL)

END USER – BRAHMPUTRA CRACKER & POLYMER LTD .





desired timing with very compact system configuration

Solution:


• Proposed system Actuator with

Volume Booster & positioner.


with timing required.

CUSTOMER – THERMAX LTD.

END USER – SHREE SIDDHESHWAR SSK

Customer Need:

• Valve system Block and Bleed with faster

operation timing.

Operating time < 8 secs.



CUSTOMER – ASIAN PAINTS


• compact system with lesser cost

and space .

Customer Need:

• Control valve system for

batching applications for tank

filling automation plant.

Solution:


• New Pneumatic and Electrical

circuit designed.

•New Limit Switch Box developed with 4-cable entry connections to eliminate extra junction box.

Actuator system for Batching Application



CUSTOMER – THYSSEN KRUPP INDUSTRIES



desired double signal feed back

with compact system assembly.

Customer Need:

Actuator system with Dual signal feed

back arrangement for safety

reasons.

Solution:


• Proposed system Actuator with

2-nos. separate Feed back

Switches arrangement.


with double feed back signal testing



CUSTOMER – INTERNATIONAL PAPER LTD.



desired flow pattern requirement

with single solenoid signal.

Customer Need:

• 4-way Valve actuation system for flow

diversion to 3-different Pipe lines

Solution:


• Assembly configuration finalized as

per Flow pattern desired by

customer.


with desired out put flow




CUSTOMER – ALFA LAVAL


• Systems full fills customer desired flow patterns smoothly

Customer Need:

• 1”-3-Way Forged valve automation system

for diversion of flow on 2-pipe lines.

• one flow at 0 Deg. Position and

second flow at 90 Deg. Position

Solution:


• Proposed double acting Actuator

with solenoid operations and flow

direction indicator.

Inspection conducted by customer

with required flow patterns.




CUSTOMER – EMERSON PROCESS MANAGEMENT



desired fail safe operation requirement

system configuration.

Customer Need:

• Double exocentric Butterfly valve &

Scotch-yoke Actuator with backup

Air tank reservoir for fail safe operation

Solution:

• Proposed valve & scotch

yoke DA-Actuator system with 150 Liters of

Air Tank for air fail safe operation.


with fail safe operation as per requirement.

Scotch yoke Actuator system for Execentric Butterfly valve



CUSTOMER – COPERION IDEAL


• Systems full fills customer desired fail safe operation

requirement.

Customer Need:

• Double execentric Butterfly valve &

Scotch-yoke Actuator with backup

Air tank reservoir for fail safe operation

Solution:

• Proposed valve & scotch yoke DA-Actuator

system with Liters of Air Tank for of

cycles on air failure.


with number of fail safe operation as per

requirement.

Scotch yoke Actuator system for Double Execentric Butterfly valve



CUSTOMER – UNITED PHOSPHORUS LTD .


• Systems full fills customer desired fail safe operation requirement.

Customer Need:

• Eccentric Butterfly valve & spring return

Scotch-yoke Actuator –for Air fail safe

operation

Solution:

Proposed valve & scotch

yoke SR-Actuator system for Air Fail safe

operation with Solenoid valve, feed back

switches & Air filter regulator

Inspection conducted by customer

with fail safe operation with Spring return

Actuator as per requirement.



• Compact, small in size & lightweight

• Constant torque

• Dual Opposed pistons deliverhigher torque output for thesame area

• Stroking speed relatively high

• Reassembly at site relativelyeasy and simple

RACK

Pinion

Rack & Pinion Actuator - Principle

SS Fasteners

Unique position indicator

Double rack & pinion Blow out proof shaft

Vast spring combinations – ‘P’ & ‘E’

series

Body/ endcap –GDC/PDC with yellow

powder coating

External travel stop arrangement

Top quality bearings / seals for low friction &

high cyclic life

Actuator mounting – ISO 5211 & Shaft with

standard ISO square

Piston with 3 lug design -Patented

SOV & Accessory mounting - NAMUR

Elomatic Actuator - Features

• Actuator confirm to all international standards

• Vast torque range – ‘P’ & ‘E’ series actuator

• Patented 3 lug piston design

• Life – 5 Lac cycles

• Internationally approved brand

• Mounting pad & shaft drilling as per ISO 5211

• Comply to NAMUR VDI/VDE 3845 - for mounting

solenoid valves & accessories

• Actuator for Low temp (-400C to 800C)

• Actuator for High temp (-200C to 1200C)

• Actuators can be offered in CS/SS MOC (Standard – Aluminum)

• Powder coated Finish – to suit customer requirement

• Quick availability of spares

• Actuator design with 90o & 180o stroke

Elomatic Actuator - Features

• Suitable for Bigger Size Valves

• Higher torque

• Converts Linear / Reciprocatingmotion into Circular / RotationalMotion

• Piston is coupled to Sliding Yokewith a slot that engages a pin onrotating part called Scotch Yoke

• As the Piston engages in linearmotion pin inside the slot, ScotchYoke produces rotational motion.

• Stroking speed relatively low

• Torque characteristic - Parabolic

Scotch & Yoke Actuator - Principle

Scotch Yoke Actuator – Cross section

Scotch Yoke Actuator – Part ListNO DESCRIPTION MATERIAL NO DESCRIPTION MATERIAL

1 BODY NODULAR CAST IRON 21 PISTONALLOY STEEL / ALUMINIUM ALLOY

2 LOWER BUSHINGLOW CARBON STEEL + COPPER ALLOY

22 CYLINDER RODALLOY STEEL / ALUMINIUM ALLOY

3 BUSHING O-RING NBR 23 BACK COVE CYLINDERALLOY STEEL / ALUMINIUM ALLOY

4 UPPER BUSHINGLOW CARBON STEEL+COPPER ALLOY

24 LIFTING PLATE ALLOY STEEL

5 ADJUSTING BOLT ALLOY STEEL 25 ROD NUTALLOY STEEL / STAINLESS STEEL

6 ADJUSTING NUT ALLOY STEEL 26 PISTON ROD BUSHINGLOW CARBON STEEL + COPPER ALLOY

7 BODY COVER NODULAR CAST IRON 27FRONT CYLINDER COVER O-RING

NBR

8 BODY COVER BOLT STAINLESS STEEL 28 SUPPORT RING BRONZE SYNTHETIC MATERIAL

9 INDICATOR ALLOY STEEL 29 PISTON O-RING NBR

10 SCOTCH YOKE NODULAR CAST IRON 30 PISTON TIGHT BOLT ALLOY STEEL

11 AXLE BUMBER ALLOY STEEL 31SPRING CASE FRONT COVER

ALLOY STEEL

12 AXLE PIN ALLOY STEEL 32SPRING ROD GUIDE BUSHING

ALLOY STEEL

13 SLIDING BLOCK ALLOY BRASS 33 SPRING ROD ALLOY STEEL

14 SLIDE BLOCK ALLOY STEEL 34 SPRING SPRING STEEL

15 CONNECTING BOLTS ALLOY STEEL 35 SPRING GUIDE BUSH ALLOY STEEL

16 PIN ALLOY STEEL 36 SPRING CASE END COVER ALLOY STEEL

17 MOUNTING PLATE ALLOY STEEL 37 SPRING ROD TIGHT NUT ALLOY STEEL

18FRONT CYLINDER COVER

ALLOY STEEL / ALUMINIUM ALLOY

38 HYDRAULIC OIL CYLINDER ALLOY STEEL

19 O-RING NBR 39 COVER BOLTALLOY STEEL / STAINLESS STEEL

20 PISTON ROD ALLOY STEEL 40 ORBITAL MODULE NODULAR CAST IRON

• Modular Construction

• Spring Return Torque output upto 120,000 Nm

• Double acting Torque output upto 240,000 Nm

• Stroke Adjustment +/- 6 Deg.

• Symmetric & Canted Yoke design

Scotch Yoke Actuator - Features

Symmetric Yoke

Canted Yoke

Scotch Yoke Actuator – Features Cntd…

• Adaption suitable for Direct mounting without coupler & Bracket

• High-frequency quenching grinding treatment on Pathway, Replaceable Bearing

• Hard Chrome Plating on Cylinder Block for longer life

• Manual Override – Handwheel, Hydraulic Pump

TESTING FACILITY

HYDRO / PNEUMATIC TEST RIG FACILITY

Vertical - Hydro / Pneumatic Testing of

Valves -Test Rig

Horizontal - Hydro / Pneumatic Testing of Valves-Test Rig

HYDRO/ PNEUMATIC TEST RIG FACILITY

Vertical - Hydro / Pneumatic Testing of Valves -Test Rig Multi-station valve Test Rig

FIRE SAFE TEST RIG FACILITY

Test Rig – Outside view Test Rig – Inside arrangement

INTERVALVE GLOBAL REACH

S. AMERICA

Chile

Columbia

EUROPE

Czech Republic

Finland

Germany

Italy

Malta

Netherland

Sweden

United Kingdom

AFRICA

Kenya

Uganda

Zambia

Congo D.R.O

Egypt

South Africa

Nigeria

Sudan

Tanzania

ASIA-PACIFIC

Australia

Bangladesh

Indonesia

Malaysia

Philippines

Singapore

Thailand

Vietnam

China

Korea

Taiwan

India

Sri Lanka

New Zealand

RUSSIA

Kazakhstan

Russia

MIDDLE EAST

Abu Dhabi

Dubai

Sharjah

Iran

Israel

Kuwait

Oman

Qatar

Saudi Arabia

Yemen

N. AMERICA

Canada

United States

SOME OF OUR CUSTOMERS

E x c l u s I v e a g e n t

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