the range of kulak - cabac · fitting. an australian electrical supply company approached cabac to...
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CABAC has a policy of continuous product improvement and reserves the right to change materials and specifications without notice. Drawings, where used, are not to scale. All dimensions are in millimetres and sizes given are approximate. Where available, technical and MSDS data sheets are available on cabac.com.au / cabac.co.nz.
All CABAC products should be installed and used in accordance with manufacturer’s instructions provided. Warning: products may be the subject of registered designs and patents.*Refer to CABAC website cabac.com.au / cabac.co.nz for terms and conditions on warranty.
Catalogue Cabac Superseded Description A B Thread No. Part CodeM10X-SS304-BUTTSCR Allen head bolt no washer 30 10 M10
M10X30BBOLT Allen head bolt with washer 30 10 M10
BUTM10K PBAB Allen head bolt with washer set of 4 30 10 M10
DBI-SS-10-30 ‘D’ head bolt with washer 30 10 M10
DBI-SS-10-70 ‘D’ head bolt with washer & o-ring 70 10 M10
DBI-SS-10-30K PBDB1W ‘D’ head bolt set of 4 30 10 M10
PBLB Locking bolt-special order M10
PBTS ‘D’ bolt tube spanner
DB-TBSS ‘D’ bolt ‘T’ bar socket spanner
D-SOCKET CADBS ‘D’ bolt cordless drill socket drive for ‘D’ bolts
PCB-AL-80-48 Alum phase connection bar
Shrouds
CBKULAK09-10
6 Fuse PanelFitted with:6 x 100A Fuse Holders1 x 5 Hole Neutral Link
Earth Rods Copper Plated Steel
Catalogue Cabac Superseded Number Fits Dimensions (mm) No. Part Code of Fuses Pillar A B C MaterialFPS-BK-UN-BL PBFP-190 3 All 190 205 8 Thermoplastic
PBFP-240 - All 240 205 10 Resin impregnated board
FPM-BK-UN-BL PBFP-280 6 All 280 205 8 Thermoplastic
FPMW-BK-UN-BL - - 285 285 10 Resin impregnated board
PBFP-390 9 390 205 10 Resin impregnated board
FPL-BK-UN-BL PBFP-495 12 495 205 10 Resin impregnated board
PBFP-540 - Large unvented only 540 283 10 Resin impregnated board
FPLW-BK-UN-BL - - 495 285 10 Resin impregnated board
Large vented and unvented
CABAC can supply any Fuse Panel design required. Since designs vary substantially, we stock a few standard undrilled fuse panels from which we are able to manufacture any design that may be required.
They have tapered corners that fit into slots on the base to keep the panels secure and are compatible with existing installations. Common panels are injection moulded from Electrical grade thermoplastic material and less common ones are made from resin impregnated fibre board, switch grade board.
Catalogue Cabac Superseded Description No. Part CodeFPC-SW-VC-SD PBFPSC Fuse panel securing clips
NLA-1L-SQ Neutral link 5 hole 16mm lug
S7125BWQ 125A meter link - clear
S7QLD2AFW 100A front wired fuse base & carrier
ALS240/4-12 Cable lug suit 240mm2
FPB Fuse Panel Block to fit fuse panels to PBBL
Fuse Panels Accessories
Bolts for Pillar Box Assembly SL-CU-3P-16-SQ
SL-CBR-1-AS
Cover Base + Circuit Breaker & Terminal
Three pole version as shown. Other variations available on request.
SL-CU-3P-16-OP Street Light Controller (Pressed Aluminium Enclosure)
SL-CU-3P-16-SQ Street Light Controller (Cast Aluminium Enclosure)
The TB503B has been designed to replace the existing switchboard that supplies the power to the street light fitting. An Australian electrical supply company approached CABAC to modify the existing setup to make the switchboard user friendly and provide over finger protection.
The new block offers the following features:• Finger protection was achieved by shrouding on the wiring end of the terminal • The loop in and loop out cables could be up to 50mm2, carry 200Amps. • Compact design • Blanks attached on blocks that do not need loops. The block caters for main 6mm2 (power to the light fitting) cables, all been able to be terminated with a suitable Allen key.
TB503B 3 Way Terminal Block 50mm2 + 2 front 16mm2
TB503A 3 Way (2-6mm Cable Tunnels For Lighting Conductors)
Technical DataConductive Material Brass alloy tinnedSet Screw Material Brass alloy tinnedCover Material Polycarbonate
Accepting AuthoritiesApproved by Energy Australia
Custom assembled controllers available on request.Contact our sales team for details.
SL-CBR-1-AS Street Lights Protector (Greased Terminals)
SL-CBR-2-AS Street Lights Protector (Non Greased Terminals)
CBR-BKT Mounting Bracket
Custom assembled controllers available on request.Contact our sales team for details.
Street Light Power Blocks
Street Light Controllers
Street Light Protection
CABAC Earth Rods are made from high quality carbon steel and copper plated to 250 micron. They are threaded on the flat top end and tappered on the other. Driving heads and couplers are available to increase penetration. A coupler is used to connect two or more rods together with one side threaded and the other an interference fit. A number of accessories are available to improve earthing ground connection and boxes to protect any protruding ends.
Catalogue Description Weight ea. No. Rods CER15-1440 Copper Earth Rod Nominal Dia 15mm x 1.5m 1.92 kg
CER15-1800 Copper Earth Rod Nominal Dia 15mm x 1.8m 2.3 kg
Clamps
CER15-EC Earth Clips to suit CER15 Cu Earth Rods N/A
CER15-ECL Earth Rod clamp to suit CER15 Cu Earth Rod N/A
Couplers and Driving Heads
CER15-JC Jointing couplers to suit CER15 Cu Earth Rods N/A
CER15-DH Driving head to suit CER15 Cu Earth Rods N/A
CER15-HDH Hard Driving Head to suit CER15 Cu Earth Rods N/A
Earth Connection Enhancer
TOPEARTH Bentonite/Gypsum Enhancement Material 20 kg
Connection Boxes
ERB1 Earth Rod Connection Box-Alum 120 x 120 x 76mm
ERB3 Earth Rod Conn Box Polycrete 200 x 220 x 150mm
ERB1 ERB3 CER15-1440
TOPEARTH
CER15-HDHCER15-DH
CER15-ECL
Fuse Panels
Catalogue Cabac Superseded Description No. Part Code1F-MPS-AS-SQ 1 Fuse panel assembly
2F-MPS-AS-SQ 2 Fuse panel assembly
3F-MPS-AS-SQ 3 Fuse panel assembly
4F-MPS-AS-SQ 4 Fuse panel assembly
5F-MPS-AS-SQ 5 Fuse panel assembly
6F-MPM-AS-SQ 6 Fuse panel assembly
Fuse Panels Assemblies
CABAC’s Shrouds are designed to fit over the bolted lug connections inside a pillar box so that they insulate the live connections in the event that the pillar box is lifted off. They are made from flame retardant PVC which is flexible enough to reshape around the bolted connectors that they enclose.
The shrouds have two holes near the open end so that they can be fixed in position using a cable tie.
Technical DataMaterial PVC Compound
Voltage Rating1 kV
Thickness 2mm min
Flammability Non Ignitable (AS 2420 App.B)
ISP-BK-SM-5mmISP-BK-SM-FTISP-BK-SM-FT-NH
Street Light Power Blocks
CABAC has two bolt styles for the pillar boxes: allen head bolt and ‘D’ bolt style to deter unauthorised entry. The bolts are made from stainless steel with options of washers and o-rings. Allen head bolts require a conventional 6mm allen key driver..
The ‘D’ bolts require a special tube spanner which has a long handle to clear the top of the pillar box, so that the bolts can be tightened or loosened without the risk of the spanner fouling the pillar box. CABAC has introduced a handy cordless drill socket drive for ‘D’ bolts. This speeds up cover removal and replacement. Part number CADBS.
An innovative locking bolt (PBLB) is made to order to prevent unauthorised entry using a padlock.
CBR-BKT
Catalogue Cabac Superseded Description Dia Length Overall Length No. Part Code
ISP-BK-SM-FT-NH Shroud Small Flat Top 65mm ID - no hole 65 95 100
ISP-BK-SM-NH S66 Shroud Small Conical 65mm ID - no hole 65 85 138
ISP-BK-SM-5MM Shroud Small Conical 65mm ID - 5mm hole 65 85 138
ISP-BK-SM-FT Shroud Small Flat Top 65mm ID - 5mm hole 65 95 100
ISP-BK-SM-8MM Shroud Large Conical 65mm ID - 8mm hole 65 85 138
ISP-BK-LG-FT-NH Shroud Large Flat Top 65mm ID - no hole 91 155 160
ISP-BK-LG-NH S90 Shroud Large Conical 95mm ID - no hole 91 150 195
ISP-BK-LG-5MM Shroud Large Conical 95mm ID - 5mm hole 91 150 195
ISP-BK-LG-FT Shroud Large Flat Top 95mm ID - 5mm hole 91 155 160
ISP-BK-LG-8MM Shroud Large Conical 95mm ID - 8mm hole 91 150 195
TB503A Rear View
TB503A Top View
TB503B Rear View
TB503B Top View
HAVE YOU SEENTHE RANGE OF
PRODUCTS?KULAK
Typical installation using TB503A
PBTS
DBI-SS-10-30 M10X30BBOLT
Allen HeadD Bolt
D-SOCKET
PBLB
locating holesfor fuse panel clips
A
B
C
A
B
C
3 Fuse PanelFitted with:3 x 100A Fuse Holders1 x 5 Hole Neutral Link
For further details contact CABAC customer care on AU 133 122 cabac.com.au NZ 0800 996 969 cabac.co.nz
Standard Pillar Tops & Kits
The CABAC Pillar Box is a quality, cost effective distribution cover that accommodates all standard underground cable reticulation requirements. These pillars have been in service for a number of years, installed by the power authorities.
• Fit existing bases - standard bolt pattern and dimensions.• A bottom venting channel allowing the free flow of air while obstructing any water or foreign bodies.• Optional top venting for exhausting hot air in order to maintain lower operating temperatures for internal
fuses, links, etc. • This design incorporates a baffle system to condense humid air and divert water condensation outside.• Standard covers are embossed with ‘Danger Electricity’ on top.• Standard colour is nature green. Beige and special colour on request.• Recyclable material.• These pillars can be stacked to reduce storage costs.
Standard production material is ultra-violet stabilised to LS3 with proven long life exposure to sunlight. This material offers high absorption to everyday impacts with equally high resistance to contaminants, while presenting a rigid cover free from distortion.
Top elevation
Front view Side view
Beige Pillar Box - Long Green Pillar Box - Short
Technical DataMaterialPolypropylene copolymer with additive rubberiser
Thermal Conductivity0.121 W/mk at 23°C
Thermal Coefficient of Linear Expansion86°C -1 x 10°
Flame Retardancy750°C min (AS2420 App B)
Wall Thickness4mm min
PBB front viewPBB side view
PBB top view
Fuse board slot detail
The CABAC Pillar Box Base is an all-purpose moulded plastic base to suit direct burial or slab mounting. The base can be directly buried, or bolted to a slab. For high stability on steep slopes or unstable soils the base can be attached to a steel framework and stabilised soil/concrete poured around the base. Frame available on request.
• The base is light for ease of handling, transport and storage• Slots for four standard fuse panels or one large panel• Wide skirt for increased stability• Upturned skirt lip increases resistance to pull out - dosing effect• Flat bottom for slab mounting – dyna holes included• Corrosion-proof brass inserts for cover bolts• Wall design allows drilling for side entry• Able to be stacked to reduce storage costs• A datum line is provided to indicate burial depth
PBB-G-IM-SDIPBB-B-IM-SDI
Catalogue Cabac Superseded Description A B C D E F G No. Part Code
PBB-G-IM-SDI PBB Pillar box base green 355 557 524 362 329 253 170 PBB-B-IM-SDI Pillar box base beige
SBK-G-IM-SDK Split Pillar base kit green 355 557 524 362 329 253 170
Standard Pillar Bases
Catalogue Cabac Superseded Description Dimensions No. Part Code Green Pillar Boxes A B C D E F G
PBL-G-NV-SD PBL Pillar box long no vent
545 290 222 315 248 320 282
PBL-KIT Pillar box long no vent, base & D-bolt Kit PBL-G-V PBLV Pillar box long vented PBL-KITV Pillar box long vented, base & D-bolt Kit
PBS-G-NV-SD PBS Pillar box short no vent
315 290 232 315 248 320 282
PBS-KIT Pillar box short no vent, base & D-bolt Kit PBS-G-V PBSV Pillar box short vented PBS-KITV Pillar box short vented, base & D-bolt Kit
Beige Pillar Boxes PBL-B-NV-SD Pillar box long no vent
545 290 222 315 248 320 282
PBL-B-KIT Pillar box long no vent, base & D-bolt Kit PBL-B-V Pillar box long vented PBL-B-KITV Pillar box long vented, base & D-bolt Kit
PBS-B-NV-SD Pillar box short no vent
315 290 232 315 248 320 282
PBS-B-KIT Pillar box short no vent, base & D-bolt Kit PBS-B-V-SD Pillar box short vented PBS-B-KITV Pillar box short vented, base & D-bolt Kit
Yield Tensile Strength24 MPa min (ASTM D638-77A at 23°C)
Vicat Softening Point143°C (ASTM1526)
Izod Notch Impact500 J/m min (ASTM D256 at 23°C)
Melt Flow Index1.5 g/10 min (ASTM1238 Condition E)
IP RatingIP44 (Attached to CABAC base)
Cable Pits & Lids
KULAK/CABAC Description External Dimensions Weight Catalogue No. L x W x D mm kgP1PIT Plastic Cable Pit; Size P1 520 x 230 x 410 4.57
P1LIDC LID P1PIT, concrete: Commcab 470 x 195 8
P1LIDE LID P1PIT, concrete: Electrical 470 x 195 8
P1LID-GS-BLC LID:Galvanised steel, Commcab 470 x 195 5
P1LID-GS-BLE LID:Galvanised steel, Electrical 470 x 196 5
P1LID-GS-LOCKC LID: galvanised with locking device, Commcab 470 x 194 7.26
P1LID-GS-LOCKE LID: galvanised with locking device, Electrical 470 x 195 7.26
P2PIT-B Plastic Cable Pit; Size P2 665 x 285 x 570 5.7
P2LIDC LID P2PIT, concrete: Commcab 615 x 245 13.9
P2LIDE LID P2PIT, concrete: Electrical 615 x 245 13.9
P2LID-GS-BLC LID P2PIT, galvanised steel, Commcab 615 x 245 9.2
P2LID-GS-BLE LID P2PIT, galvanised steel, Electrical 615 x 246 9.5
P2LID-GS-LOCKC LID P2PIT, galvanised with locking device, Commcab 615 x 244 9.79
P2LID-GS-LOCKE LID P2PIT, galvanised with locking device, Electrical 615 x 245 9.79
P3PIT-B Plastic Cable Pit; Size P3 780 x 350 x 585 7.98
P3LIDC LID P3PIT, concrete: Commcab 730 x 300 25
P3LIDE LID P3PIT, concrete: Electrical 730 x 300 25
P3LID-GS-BLC LID P3PIT, galvanised steel, Commcab 730 x 300 13
P3LID-GS-BLE LID P3PIT, galvanised steel, Electrical 730 x 301 13
P3LID-GS-LOCKC LID P3PIT, galvanised with locking device, Commcab 730 x 299 14.2
P3LID-GS-LOCKE LID P3PIT, galvanised with locking device, Electrical 730 x 300 14.2
P4PIT-B Plastic Cable Pit; Size P4 705 x 405 x 830 9.44
P4LIDC LID P4PIT, concrete: Commcab 730 x 300 27
P4LIDE LID P4PIT, concrete: Electrical 730 x 300 27
P4LID-GS-BLC LID P4PIT:Galvanised steel, Commcab 730 x 300 15
P4LID-GS-BLE LID P4PIT:Galvanised steel, Electrical 730 x 301 15
P4LID-GS-LOCKC LID P4PIT: galvanised with locking device, Commcab 730 x 299 14.21
P4LID-GS-LOCKE LID P4PIT: galvanised with locking device, Electrical 730 x 300 14.21
P5PIT Plastic Cable Pit; Size P5 705 x 450 x 660 12.21
P5-800 PIT P5PIT-800: 600 x 350 x 800 705 x 450 x 830 16
P5LIDC LID P5PIT, concrete: Commcab 650 x 400 30
P5LIDE LID P5PIT, concrete: Electrical 650 x 400 30
P5LID-GS-BLC LID P5PIT, galvanised steel, Commcab 650 x 400 16.9
P5LID-GS-BLE LID P5PIT, galvanised steel, Electrical 650 x 401 16.9
P5LID-GS-LOCKC LID P5PIT, galvanised with locking device, Commcab 650 x 399 18.9
P5LID-GS-LOCKE LID P5PIT, galvanised with locking device, Electrical 650 x 400 18.9
KULAK/CABAC Description External Dimensions Weight Catalogue No. L x W x D mm kgP6PIT Plastic Cable Pit; Size P6 1360 x 555 x 660 37
P6LIDC LID P6PIT, concrete: Commcab (2 Per pit required) 650 x 500 38
P6LIDE LID P6PIT, concrete: Electrical (2 Per pit required) 650 x 500 38
P6LID-GS-BL-HFC LID P6PIT, galvanised steel: Commcab (2 Per pit required) 650 x 499 19.6
P6LID-GS-BL-HFE LID P6PIT, galvanised steel: Electrical (2 Per pit required) 650 x 500 19.6
P7PIT Plastic Cable Pit; Size P7 1040 x 555 x 1125 41
P7LIDC LID P7PIT, concrete: Commcab (2 Per pit required) 490 x 460 29
P7LIDE LID P7PIT, concrete: Electrical (2 Per pit required) 490 x 460 29
P7LID GS BL HFC LID Galvanised steel: Commcab (2 Per pit required) 495 x 477 15.27
P7LID GS BL HFE LID Galvanised steel: Electrical (2 Per pit required) 495 x 478 15.27
P8PIT* Plastic Cable Pit; Size P8 1360 x 555 x 860 51
P8PIT-TEL TYPE 8 PLASTIC PIT (OPTUS) 1375 x 630 x 900 54
P6LIDC LID P6PIT, concrete: Commcab (2 Per pit required) 650 x 500 38
P6LIDE LID P6PIT, concrete: Electrical (2 Per pit required) 650 x 500 38
P6LID GS BL HFC LID Galvanised steel: Commcab (2 Per pit required) 650 x 499 19.6
P6LID GS BL HFE LID Galvanised steel: Electrical (2 Per pit required) 650 x 500 19.6
P9PIT Plastic Cable Pit; Size P9 2040 x 585 x 900 90
P6LIDC LID P6PIT, concrete: Commcab (3 Per pit required) 650 x 500 38
P6LIDE LID P6PIT, concrete: Electrical (3 Per pit required) 650 x 501 38
P6LID GS BL HFC LID Galvanised steel: Commcab (3 Per pit required) 650 x 501 19.6
P6LID GS BL HFE LID Galvanised steel: Electrical (3 Per pit required) 650 x 502 19.6
P450PP Plastic Cable Pit; SERIES 450 450 x 450 x 300 6.96
P450RISER RISER; 300mm to suit PIT450 560 x 560 x 300 4.7
P450CLE LID P450PIT, concrete; heavy duty Electrical 550 x 550 x 50 43
P450CLC LID P450PIT, concrete; heavy duty Commcab 550 x 550x50 43
P450LIDG LID P450PIT, Light duty galvanised steel 550 x 550 x 51 21.3
P600PP Plastic Cable Pit; SERIES 600 600 x 600 x 600 14
P600RISER RISER; 300mm to suit PIT600 695 x 695 x 300 9
P600LIDE LID P600PIT, concrete; heavy duty Electrical 695 x 695 x 50 82
P600LIDC LID P600PIT, concrete; heavy duty Commcab 695 x 695 x 50 82
P600LIDG LID P600PIT, light duty galvanised steel 695 x 695 x 51 19.55
P600LIDG MED LID P600PIT, medium duty galvanised steel 695 x 695 x 52 32.1
KULAK/CABAC Description External Dimensions WeightCatalogue No. L x W x D mm kgT-Beam-6-8-9 T-Bar Suit Pit 6,8 & 9 (P9 Requires 2 Of) 496 2.65
T-Beam7 T-Bar Suit P7pit 496 3.83
P4Collar Extension Collar For P4pit - Plastic 710 x 410 x 234 4.1
P5Collar Extension Collar For P5pit - Plastic 715 x 455 x 330 5.3
P6Collar Extension Collar For P6 & P8 Pit - Plastic 1380 x 545 x 280 11.2
P7Collar Extension Collar For P7pit - Plastic 1015 x 560 x 280 9.8
P5 Plastic Pitwith Concrete Cover
P3 Plastic PitsP1 Plastic Pitwith Concrete Cover
P2 Plastic Pitwith Concrete Cover
P4 Plastic Pitwith Concrete Cover
P6 Plastic Pit P7 Plastic Pit
Cable Pits & Lids Accessories
*Item is a non stocked item. Order as required. Delivery aprox. 5-6 weeks.
Large Pillar Kit (Top & Base)
PBHCV
PBBL with FPB in place
• Additional 25.7% internal capacity• New Innovative concept• New pillar design fits existing bases - standard bolt pattern and dimensions• CABAC registered design
Catalogue Kulak Superseded Description A B C D E F G No. Part Code
PBHCV Pillar box high capacity
vented 555 311 269 340 298 320 282
PBBL PBB-G-I-NSW Pillar box base green 349 557 524 359 326 287 224 to suit PBHCV
FPB Fuse Panel Block to fit series PBFP fuse panels to PBBL
SBK-G-IM-SDK
Bases are available in other colours on request: orange, blue & grey.
Bases are available in other colours on request: orange, blue & grey. Special flame retardant and high impact materials are available on request.
Large Pillar Kit (Assembled)
Note: Other colours available on request.
RegisteReddesigN
NeeD MORe VOLUMe?CABAC’s extra large tops & bases allow for increased work space and is interchangeable with standard tops & bases.
FBP
Vent Holes (Optional) Covered
by Rain Baffle
Mains Cable240mm2 sector
Aluminium
PPBLExtra Large Base(No increase in outside dimensions)
“Danger Electricity” Embossed on top
RegisteReddesigN
25%extRa volume
Neutral Service Supply
Phase Service Supply
CABAC’s CMPBL2Patented Bimetal
Bolted URD Connection System (Space Saving URD)
Neutral Bar For Service Connectors
Fuse Panel For Service Supply (Optional use depends on local utility requirement)
PBHCV Extra Large TopHeavy Duty
Bolts available in Allen Key head, D Bolt or lockingbolt type
Stainless Steel Allen Head Bolt
Vent Slots
Air Flow
Air Flow
Rain Baffle
Air Flow